C13, C15, and C18 Engines / Alternator Problem - Charging

Problem and/or Noisy Operation

Alternator Problem - Charging Problem and/or Noisy Operation

Probable Causes

Alternator
Charging Circuit

Recommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in
order.
Table 1
Troubleshooting Test Steps Values Results

1. Condition of the Alternator Drive
Belts

A. Inspect the condition of the
alternator drive belts.

B. Check the belt tension. If the engine
is equipped with an automatic belt
tensioner, check the automatic belt
tensioner.

Excessive belt tension can result in
damage to the alternator.


Drive belt


Result: The alternator drive
belts are in good condition and
the belt tension is correct.

Proceed to Test Step 2.

Result: The alternator drive
belts are not in good condition
or the belt tension is incorrect.

If the alternator drive belts are
worn or damaged, replace the
belts. Refer to Disassembly and
Assembly for the correct
procedure.

If necessary, replace the
automatic belt tensioner. Refer
to Disassembly and Assembly
for the correct procedure.


2. Condition of the Alternator Drive
Pulley

A. Check the condition of the alternator
drive pulley. Look for deep grooves
that have been worn into the pulley by
the belt. Check that the nut for the
pulley has not become loose.


Alternator
Drive
Pulley

Result: There is excessive wear
on the alternator drive pulley.

Replace the pulley.

Result: The alternator drive
pulley nut was loose.

Tighten the nut.

Result: There is not excessive
wear on the alternator drive
pulley.

Proceed to Test Step 3.


3. Wear of the Alternator Bearings

A. Check the alternator bearings for
signs of wear.


Alternator
bearings

Result: The alternator bearings
are OK.

Proceed to Test Step 4.


Result: The alternator bearings
are not OK.

Repair the alternator or replace
the alternator, as needed. Refer
to Disassembly and Assembly
for the correct procedure.


4. Operation of the Alternator or
Regulator

A. Verify that the alternator or the
regulator is operating correctly. Refer
to Special Instruction, REHS0354,
"Charging System Troubleshooting"
for the proper testing procedures.


Regulator
and
alternator

Result: The regulator and
alternator are operating
properly.

Proceed to Test Step 5.

Result: The regulator and
alternator are not operating
properly.

Repair the alternator and
regulator or replace the
alternator and regulator, as
needed. Refer to Disassembly
and Assembly for the correct
procedure.


5. Inspection of the Charging Circuit

A. Inspect the battery cables, wiring,
and connections in the charging circuit.


Charging
circuit

Result: The charging circuit is
not working properly.

Clean all connections and
tighten all connections. Replace
any faulty parts.

Complete the procedure in the order in which the steps are listed.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator
(TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).