Sony Eg1l Chassis Kdl-46v4800 LCD TV SM

D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667D110D6B235414689
SERVICE MANUAL EG1L CHASSIS

LCD Digital Colour TV
RM-SD002 KDL-46V4800/52V4800
MODEL
KDL-46V4800
KDL-52V4800
COMMANDER
RM-SD002
RM-SD002
DEST.
Chinese
Chinese
MODEL COMMANDER DEST.
KDL-46/52V4800 (CH) 2
SPECIFICATIONS
Model name KDL-52V4800 KDL-46V4800
System
TV system
Colour system
Channel coverage Analogue: D/K: VHF: C1 to C12, R1 to R12/ UHF: C13 to C57, R21 to R60/
CATV: S01 to S03, S1 to S41, Z1 to Z39
I: UHF: B21 to B69/ CATV: S01 to S03, S1 to S41
B/G: VHF: E2 to E12/ UHF: E21 to E69/ CATV: S01 to S03, S1 to S41
M: VHF: A2 to A13/ UHF: A14 to A79/ CATV: A-8 to A-2, A to
W+4, W+6 to W+84
Digital: GB20600-2006
Input/Output jacks
(S VIDEO) 1 S video input
(VIDEO) 1, 2, 3 Video input (4-pin mini DIN)
(HD/DVD IN) 1/ 2
Supported formats: 1080p (50/60 Hz), 1080i (50/60 Hz), 720p (50/60 Hz), 576p, 576i,
480p, 480i
Y: 1 Vp-p, 75 ohms, 0.3V sync negative/PB/CB: 0.7 Vp-p, 75 ohms/
PR/CR: 0.7 Vp-p, 75 ohms
(AUDIO) 1, 2, 3 Audio input: 500 mVrms, 47 kilohms
(HDMI IN) 1, 2, 3 Video: 1080/24p, 1080p (50/60 Hz), 1080i (50/60 Hz), 720p (50/60 Hz), 576p, 576i,
480p, 480i
Audio: Two channel linear PCM
32, 44.1 and 48 kHz, 16, 20 and 24 bits
Analogue audio input (minijack): 500 mVrms, 47 kilohms (HDMI IN 3 only)
(PC IN) (RGB) PC Input (D-sub 15-pin)
G: 0.7 Vp-p, 75 ohms, non Sync on Green/B: 0.7 Vp-p, 75 ohms/
R: 0.7 Vp-p, 75 ohms/HD: 1-5 Vp-p/VD: 1-5 Vp-p
PC audio input (minijack)
(Headphones) Headphones jack
AUDIO OUT (OPTICAL))
LAN 10BASE-T/100BASE-TX connector (Depending on the operating environment of the
network, connection speed may differ. 10BASE-T/100BASE-TX communication rate
and communication quality are not guaranteed for this TV.)
Power and others
Standby Power Consumption** Less than 0.20 W (20 W when (Quick Start) is set to )
Dimensions*
(w h d)
Mass*
*
** Specified standby power is reached after the TV finishes necessary internal processes.
Dimensions and mass are approximate values.
Panel system
Analogue: D/K, I, B/G, M
Digital: GB20600-2006
Analogue: PAL, PAL60, SECAM, NTSC3.58, NTSC4.43
Digital: MPEG-2 MP@HL, MP@ML
LCD (Liquid Crystal Display) Panel
Sound output 8.5 W + 8.5 W (as distortion of 7%)
Antenna/Cable 75 ohm external terminal for VHF/UHF
(VIDEO) Video output
(AUDIO OUT) Audio output
(DIGITAL Digital optical jack
Power Requirements 220 V AC, 50 Hz
Viewing Screen Size (diagonal)* 132 cm (52 inches) 117 cm (46 inches)
Display Resolution 1,920 pixels (horizontal) 1,080 lines (vertical)
with Stand (mm) 1,262 871 347 1,120 782 307
without Stand (mm) 1,262 829 119 1,120 742 115
with Stand (kg) 39.0 30.0
without Stand (kg) 33.0 26.0
Power Consumption 293 W 282 W
DMPORT DIGITAL MEDIA PORT
USB USB port
KDL-46/52V4800 (CH) 3
*
**
Design and specifications are subject to change without notice.
PC input signal reference chart for (PC IN) (RGB)
This TVs PC input does not support Sync on Green or Composite Sync.
This TVs PC input does not support interlaced signals.
This TVs PC input supports signals in the above chart with a 60 Hz vertical frequency.
Productusage condition
Display Spec
Viewing angle(L0/3)*
Definition
(TV Line)*
analog RF Horizontal 350, Vertical 400 TVL**
SDTV Horizontal 450, Vertical 450 TVL**
HDTV Horizontal 720, Vertical 720 TVL**
Resolution
Horizontal
frequency (kHz)
Vertical
frequency (Hz)
Standard
Signals Horizontal
(Pixel)
Vertical
(Line)
VGA 640 480 31.5 60 VGA
640 480 37.5 75 VESA
720 400 31.5 70 VGA-T
SVGA 800 600 37.9 60 VESA Guidelines
800 600 46.9 75 VESA
XGA 1024 768 48.4 60 VESA Guidelines
1024 768 56.5 70 VESA
1024 768 60.0 75 VESA
WXGA 1280 768 47.4 60 VESA
1280 768 47.8 60 VESA
1280 768 60.3 75
1360 768 47.7 60 VESA
SXGA 1280 1024 64.0 60 VESA
Model name KDL-52V4800 KDL-46V4800
PC input signal reference chart for (HDMI IN) 1, 2, 3
Resolution
Horizontal
frequency (kHz)
Vertical
frequency (Hz)
Standard
Signals Horizontal
(Pixel)
Vertical
(Line)
VGA 640 480 31.5 60 VGA
SVGA 800 600 37.9 60 VESA Guidelines
XGA 1024 768 48.4 60 VESA Guidelines
WXGA 1280 768 47.4 60 VESA
1280 768 47.8 60 VESA
SXGA 1280 1024 64.0 60 VESA
Environment Temperature 5C - 35C
Humidity 20% - 80%
Air Pressure 86 kPa - 106 kPa
Luminance* 350 cd/m
2
**
Contrast* 150:1 **
Color gamut* 32 % **
Smearing time of motion picture* 20 ms **
Audio characteristic* Sound pressure THD in rated input 10%**
These values are required by SJ/T11343-2006 <General specification for digital television LCD displays> in normal
temperature.
Refer to SJ/T11348-2006 <Methods of measurement for digital television flat panel displays>.
Horizontal 85 Vertical 80 Horizontal 90 Vertical 70
KDL-46/52V4800 (CH) 4
CAUTION
These servicing instructions are for use by qualified service
personnel only.
To reduce the risk of electric shock, do not perform any servicing
other than that contained in the operating instructions unless you
are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to
avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power
line.
! SAFETY-RELATED COMPONENT
WARNING!!
Replace all components with Sony parts whose part numbers
appear as shown in this manual or in supplements
published by Sony.
WARNINGS AND CAUTIONS SAFETY-RELATED COMPONENT
WARNING
It is essential that all critical parts be replaced only with the part
number specified in the electrical parts list to prevent electric
shock, fire, or other hazard.
NOTE: Do not modify the original design without obtaining
written permission from the manufacturer or you will
void the original parts and labor guarantee.
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by
using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must
be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of
electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of
high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within
the module.
6) Disconnect the AC power when replacing the backlight (CCFL)
or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter
circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic
circuit (C-MOS).
KDL-46/52V4800 (CH) 5
SAFETY CHECK-OUT
After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly
soldered connections. Check the entire board surface for
solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps,
and mounting hardware have been replaced. Be absolutely
certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious
signs of deterioration. Point them out to the customer and
recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend
the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized
knobs, screws, and all other exposed metal parts for AC
leakage. Check leakage as described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part
having a return to chassis, must not exceed 0.5 mA (500
microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or
RCA WT-540A. Follow the manufacturers instructions to
use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision
245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The limit
indication is 0.75 V, so analog meters must have an accurate
low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated
digital multimeters that have a 2 VAC range are suitable (see
Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground.
If the retaining screw is to be used as your earth ground, verify
that it is at ground by measuring the resistance between it and a
cold-water pipe with an ohmmeter. The reading should be zero
ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt
trouble- light (not a neon lamp) between the hot side of the
receptacle and the retaining screw. Try both slots, if necessary,
to locate the hot side on the line; the lamp should light at normal
brilliance if the screw is at ground potential (see Figure B).
To Exposed Metal
Parts on Set
0.15 F
Earth Ground
AC
Voltmeter oo
(0.75V)
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
FigureA. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.
KDL-46/52V4800 (CH) 6
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the users knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to
reveal past problems and how often these problems occur.
DIAGNOSTIC TEST INDICATORS
When an error occurs, the STANDBY LED will flash a set number of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
If the screen displays a 0, no error has occurred .
Number of times STANDBY
LED (Red) flashes
Monitoring Items Diagnostic Item Description
2 times DC_DET Main Supply Voltage (12V) Error.
6 times PANEL_DET Panel detect Error.
7 times TEMPERATURE monitor an Increase of an Inside-temperature.
8 times AUDIO Audio error (SP protect).
9 times HFR HFR Error (for EMH and Cumin).
10 times DEF DEF (Digital Front End module) Error.
11 times NVM EEPROM Error (notread/write availble).
12 times I2C VCT I2C Bus Error.
13 times BALANCER Panel Balance Error.
14 times HDMI HDCP cannot be setup correctly.
15 times TUNER If circuit of PLL circuit do not respond to IC commands.
16 times I2C CH1 I2C CH1Error in VERD.
17 times I2C CH0 I2C CH0 Error in VERD.
18 times DIGITAL DEMOD ?
19 times USB USB over current detected.
20 times CI CI Error
21 times VCT No DPI-I2C
22 times MSP MSP3410G IC does not respond to I2C commands.
DISPLAY OF STANDBY LIGHT FLASH COUNT
STOPPING THE STANDBY FLASH
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY LED for flashing.
2 times
4 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
2 sec.
[ FLASH COUNT ]
Note: One flash counts is not self-diagnostic.
KDL-46/52V4800 (CH) 7
SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confirmed, it is possible to
bring up past occurrences of failure for confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen
After you have completed the repairs, clear the result display to 0.
Clearing the result display
To clear the result display to 0, press button on the remote commander sequentially as shown below when the diagnostic screen is being
displayed.
<Delection of Error Count and Error History>
Press 8 button
,
Press - button
<Delection of Panel Operation Time>
Press 7 button
,
Press - button
Quitting Self-diagnostic screen
To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit.
5
*
* : Note that this differs from entering the service mode (volume +)
BALANCER
POWER
PANEL
NVM
NC
HDMI
DIGITAL
TUNER
SOUND
0
0
0
2
1
0
0
0
0
1/3
Monitoring Items
Error Count Record
[ SELF-DIAGNOSTIC SCREEN DISPLAY ]
DC_ALERT1
DC_ALERT2
RTC
DC_ALERT2
DEMOD
USB
CI
AU_PROT
DC_ALERT
0
0
0
2
1
0
0
0
0
VCTP
Reset
0
0
2/3
3/3
KDL-46/52V4800 (CH) 8
TABLE OF CONTENTS
SPECIFICATIONS.................................................... 2
SAFETY CHECK-OUT ............................................. 5
SELF DIAGNOSIS FUNCTION................................ 6
TABLE OF CONTENTS ........................................... 8
1. DISASSEMBLY............................................... 1-1
1-1. KDL-46V4800........................................................ 1-1
1-1-1. REAR COVER AND STANDBY ASSY
REMOVAL ...................................................... 1-1
1-1-2. AC INLET AND UNDER COVER
REMOVAL ...................................................... 1-2
1-1-3. BGC AND IP5 BOARDS REMOVAL ........... 1-3
1-1-4. FRAME REMOVAL ....................................... 1-4
1-1-5. LOUDSPEAKER (L) REMOVAL.................. 1-5
1-1-6. LOUDSPEAKER (R) REMOVAL ................. 1-5
1-1-7. LCD PANEL, H3E AND H4 BOARDS
REMOVAL ...................................................... 1-6
1-2. KDL-52V4800........................................................ 1-7
1-2-1. REAR COVER AND STANDBY ASSY
REMOVAL ...................................................... 1-7
1-2-2. AC INLET AND UNDER COVER
REMOVAL ...................................................... 1-8
1-2-3. BGC, D4, D5 AND IP5 BOARDS
REMOVAL ...................................................... 1-9
1-2-4. FRAME REMOVAL ..................................... 1-10
1-2-5. LOUDSPEAKER (L) REMOVAL................ 1-11
1-2-6. LOUDSPEAKER (R) REMOVAL ............... 1-11
1-2-7. LCD PANEL, H3E AND H4 BOARDS
REMOVAL .................................................... 1-12
2. TROUBLESHOOTING .................................... 2-1
2-1. TRIAGE CHART ................................................... 2-1
2-2. FLOW CHART ...................................................... 2-2
2-3. No Power (Flow Chart_B) ..................................... 2-3
2-4. Self Diagnosis ......................................................... 2-4
2-4-1. Self Diagnosis (Flow Chart_C) ....................... 2-5
2-4-2. POWER_DET (RED 2 times blink) ................ 2-6
2-4-3. Back light Error (RED 6 times blink) ............. 2-6
2-4-4. Temp Error (RED 7 times blink) ..................... 2-7
2-4-5. Audio Error (RED 8 times blink) .................... 2-7
2-4-6. DEF Error (RED 10 times blink) ..................... 2-8
2-4-7. NVM Error (RED 11 times blink) ................... 2-8
2-4-8. I2C Error (RED 12 times blink) ...................... 2-8
2-4-9. Balancer Error (RED 13 times blink) .............. 2-9
2-4-10. HDMI Error (RED 14 times blink) .................. 2-9
2-4-11. Tuner Error (RED 15 times blink) ................... 2-9
2-4-12. I2C-CH1 Error (RED 16 times blink) ........... 2-10
2-4-13. I2C-CH0 Error (RED 17 times blink) ........... 2-10
2-4-14. Digital modulator Error
(RED 18 times blink) ..................................... 2-10
2-4-15. USB Error (RED 19 times blink) .................. 2-11
2-4-16. VCTP Error (RED 21 times blink) ................ 2-11
2-5. Audio Problem (Flow Chart_D) ............................. 2-12
2-6. Video Ploblem (Flow Chart_E) .............................. 2-13
3. DIAGRAMS ..................................................... 3-1
3-1. BLOCK DIAGRAM .............................................. 3-1
3-2. CIRCUIT BOARDS LOCATION ......................... 3-2
(1) KDL-46V4800 ................................................. 3-2
(2) KDL-52V4800 ................................................. 3-2
4. EXPLODED VIEWS ........................................ 4-1
4-1. KDL-46V4800........................................................ 4-2
4-1-1. REAR COVER AND STAND ASSY ............. 4-2
4-1-2. BGC BOARD, IP5 BOARD AND SWITCH
UNIT ................................................................ 4-3
4-1-3. BEZEL, LCD PANEL, H3E BOARD AND
H4 BOARD ...................................................... 4-4
4-1-4. CONNECTOR ASSY ...................................... 4-5
4-2. KDL-52V4800........................................................ 4-6
4-2-1. REAR COVER AND STAND ASSY ............. 4-6
4-2-2. BGC BOARD, D4 BOARD, D5 BOARD AND
SWITCH UNIT ................................................ 4-7
4-2-3. BEZEL, LCD PANEL, H3E BOARD AND
H4 BOARD ...................................................... 4-8
4-2-4. CONNECTOR ASSY ...................................... 4-9
4-3. PACKING MATERIALS .................................... 4-10
4-3-1. KDL-46V4800 ............................................... 4-10
4-3-2. KDL-52V4800 ............................................... 4-11
KDL-46/52V4800 (CH) 1-1
1-1. KDL-46V4800
1-1-1. REAR COVER AND STANDBY ASSY REMOVAL
SECTION 1
DISASSEMBLY
5 Rear cover (46)
8 Switch unit
6 Four screws
(+PSW M5X16)
1 Six screws
(+BVTP2 4X16)
1 Five screws
(+BVTP2 4X16)
1 Ten screws
(+BVTP2 4X16)
3 Two screws
(+PSW M5X16)
2 Four screws
(+PSW M5X8)
7 Stand assy (L)
4 Two screws
(+BV 3X12)
KDL-46/52V4800 (CH) 1-2
KDL-46V4800
1-1-2. AC INLET AND UNDER COVER REMOVAL
3 One screws
(+BVST 3X8)
7 One screw
(+BVST 3X8)
5 Two screws
(+KTT 3X10)
2 Under bar (L)
4 Under cover (L2)
6 AC inlet
8 AC inlet bracket
1 Two screws
(+BVTP2 4X16)
KDL-46/52V4800 (CH) 1-3
KDL-46V4800
1-1-3. BGC AND IP5 BOARDS REMOVAL
1 Two screws
(+PSW M5X8)
9 Side jack
bracket assy
2 Vesa frame (TOP) assy
qd Main bracket assy
3 Three screws
(+BVST 3X8)
qs Two screws
(+BVST 3X8)
6 Three screws
(+BVST 3X8)
5 Six screws
(+BVST 3X8)
8 B shield assy
3 Three screws
(+BVST 3X8)
4 IP5 board
0 Seven screws
(+BVST 3X8)
7 Three screws
(+BVST 3X8)
qa BGC board
KDL-46/52V4800 (CH) 1-4
KDL-46V4800
1-1-4. FRAME REMOVAL
qf Bottom frame
assy
qs Spine frame assy (46)
5 Two screws (+PSW M5X8)
1 Two screw
(+PSW M5X8)
qa Five screws
(+PSW M5X8)
9 Five screws
(+PSW M5X8)
7 Two scxrews (+PSW M5X8)
8 Vesa frame (BTM) assy
6 Vesa frame (BTM) assy
2 Center frame
4 G5 frame (46)
3 Two screws (+BVST 3X8)
qd Four screws
(+BVTP2 4X16)
0 Spine frame
assy
KDL-46/52V4800 (CH) 1-5
KDL-46V4800
1-1-5. LOUDSPEAKER (L) REMOVAL
1-1-6. LOUDSPEAKER (R) REMOVAL
1 Loudspeaker (3CM, 6.5X15CM)
2 Speaker cushion
Both
Both
2 Speaker cushion
Both
Both
KDL-46/52V4800 (CH) 1-6
KDL-46V4800
1-1-7. LCD PANEL, H3E AND H4 BOARDS REMOVAL
5 Clear panel (46)
4 Light guide
3 One screw
(+BVTP 3X12)
qa LCD panel (46INCH FHD TFT)
6 Illumination module
qs Bezel assy (46)
2 H4 board
1 H3E board
Both
Both
7 Three screws
(+PSW 3x8)
8 Hert sink (TB)
9 Radiation sheet (T)
0 Two screws
(+BVTP2 4X16)
KDL-46/52V4800 (CH) 1-7
1-2. KDL-52V4800
1-2-1. REAR COVER AND STANDBY ASSY REMOVAL
6 Four screws
(+PSW M5X20)
1 Seven screws
(+BVTP2 4X16) 1 Five screws
(+BVTP2 4X16)
1 Six screws
(+BVTP2 4X16)
2 Four screws
(+PSW M5X8)
3 Two screws
(+PSW M5X16)
7 Stand assy (LL)
5 Rear cover (52)
8 Switch unit
4 Two screws
(+BV 3X12
KDL-46/52V4800 (CH) 1-8
KDL-52V4800
1-2-2. AC INLET AND UNDER COVER REMOVAL
1 Two screws
(+BVTP2 4X16)
7 One screw
(+BVST 3X8)
5 Two screws
(+KTT 3X10
(S TYPE))
2 Under bar (L)
4 Under cover (LL)
6 AC inlet
8 AC inlet braket
3 One screw
(+BVST 3X8)
KDL-46/52V4800 (CH) 1-9
KDL-52V4800
1-2-3. BGC, D4, D5 AND IP5 BOARDS REMOVAL
1 Two screws
(+PSW M5X8)
ql D4 board
qj G5 board
3 Four screws
(+BVST 3X8)
5 Two screws
(+BVST 3X8)
4 D5 board
6 D5 frame (52)
7 Side jack bracket
assy
2 Vesa frame (TOP) assy
qg Main bracket
assy
qf Two screws
(+BVST 3X8)
qk Six SCREWS
(+BVST 3X8)
0 Three screws
(+BVST 3X8)
qh Three screws
(+BVST 3X8)
qh Three screws
(+BVST 3X8)
qa B shield
qs Five screws
(+BVST 3X8)
8 Two screws
(SP 4-4O UNC)
9 Two screws
(+PSW 3X5)
qs One screw
(+BVST 3X8)
qd BGC board
KDL-46/52V4800 (CH) 1-10
KDL-52V4800
1-2-4. FRAME REMOVAL
qf Bottom frame (52)
qs Spine frame (52)
5 Two screws
(+PSW M5X8)
3 Two screw
(+PSW M5X8)
qa Five screws
(+PSW M5X8)
7 Five screws
(+PSW M5X8)
9 Two screws
(+PSW M5X8)
0 Vesa frame (BOTTOM)
assy
6 Vesa frame(BOTTOM)
assy
4 Center frame (52)
2 G5 frame
1 Two screws
(+BVST 3X8)
qd Four screws
(+BVTP2 4X16)
8 Spine frame (52)
KDL-46/52V4800 (CH) 1-11
KDL-52V4800
1-2-5. LOUDSPEAKER (L) REMOVAL
1-2-6. LOUDSPEAKER (R) REMOVAL
2 Speaker cushion
Both
Both
2 Speaker cushion
Both
Both
KDL-46/52V4800 (CH) 1-12E
KDL-52V4800
1-2-7. LCD PANEL, H3E AND H4 BOARDS REMOVAL
4 Light guide
3 One screw
(+BV 3X12)
0 Two screws
(+BVTP2 4X16)
qa LCD panel
6 Illumination module
qs Bezel assy (52)
2 H4 board 1 H3E board
Both
5 Clear panel (52)
Both
7 Three screws
(+PSW 3x8)
8 Hert sink (TB)
9 Radiation sheet (T)
KDL-46/52V4800 (CH) 2-1
SECTION 2
TROUBLESHOOTING
2-1. TRIAGE CHART
Reference Symptoms - (dead set)
2 6 7 8 10 11 12 13 14 15 16 17 18 19 21
No Power
Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks
BGC COMPL
D5 COMPL (52")
D4 COMPL (52")
G5 COMPL (52")
IP5 COMPL (46")
IP5 COMPL (40")
Panel Module
Flowchart Reference C C C C C C C C C C C C C C C B
Problem Power_ Back I2C I2C I2C D
DET Light
TEMP Audio DFE NVM
VCT
Balancer HDMI Tuner
CH1 CH0 Demod
USB VCTP
Reference Video - distorted or missing
No Video No No Video No
BL OK Video BL OK Tuner No No
OSD OK No BL No OSD Video OK HDMI Audio
BGC COMPL
D5 COMPL(52")
D4 COMPL(52")
G5 COMPL(52")
IP5 COMPL(46")
IP5 COMPL(40")
Panel Module
Flowchart Reference E E E E E D
Problem
: Doubtful part
: just a few possibility
KDL-46/52V4800 (CH) 2-2
2-2. FLOW CHART
Troubleshooting
YES
Set Power
NO
See
2-3. No Power (Chart_B)
See
2-5. Audio Problem (Chart_D)
See
2-6. Video problem (Chart_E)
Audio
Video
Red blinks
LED
Green
See
2-4. Self Diagnosis
(Chart_C)
KDL-46/52V4800 (CH) 2-3
No 207-253VAC
Inlet on Power Board
1)
Yes
3.3VDC
(CN6401 3Pin on
BGC board)
NO
Power Board
1)
(No STBY3.3V)
YES
NO
YES
AC cable or AC inlet

No Power
(No relay clicks)
Does Power
button work?
BGC board
2-3. No Power (Flow Chart_B)
Switch Unit
1) 46" : IP5 BOARD
52" : G5 BOARD
KDL-46/52V4800 (CH) 2-4
VCT I2C Bus Trouble. I2C Error VCT 12 times
DEF (Digital Front End Module) Trouble. Digital Error 10 times
Audio Trouble. Audio Error (SP Protection) 8 times
HFR Error (for EMH and Cumin). HFR Error 9 times
Monitor an Increase of an Inside-Temperature. Internal Temperature Error 7 times
Backlight Trouble. Panel Det Error 6 times
Main Supply Voltage Trouble. DC_DET (12V Main Voltage) 2 times
Contents
Display
(Self Diagnosis mode)
Red LED
Blink
When self diagnosis happens, STBY (Red) LED blinks and the history can be
seen on display by self diagnosis mode.
2-4. Self Diagnosis
EEPROM Error (notread/write available). NVM Error 11 times
No Acknowledge detected. Digital Demod 18 times
I2C Ch1 Error in VERD. I2C CH1 (VERD TAS) 16 times
HDCP cannot be setup correctly. HDMI Error 14 times
If circuit or PLL circuit do not respond to IIC commands. Tuner Error 15 times
13 times
I2C Ch0 Error in VERD. I2C CH0 (VERD NVM/RTC) 17 times
Panel Balance Trouble. Balance Error
MSP3410G IC does not respond to IIC commands. MSP Error 22 times
CI Trouble. CI Error 20 times
USB over current detected. USB Error 19 times
No DPI-I2C VCT Error 21 times
KDL-46/52V4800 (CH) 2-5
NO
2 times
YES
See
2-4-2. DC_DET
RED LED Blinks
NO
6 times
YES
See
2-4-3. Backlight Error
NO
7 times
YES See
2-4-4. Temp Error
NO
13 times
YES
See
2-4-9. Balancer Error
14 times
YES
See
2-4-10. HDMI Error
NO
8 times
YES
See
2-4-5. Audio Error
2-4-1. Self Diagnosis (Flow Chart_C)
NO
15 times
YES
See
2-4-11. Tuner Error
NO
16 times
YES
See
2-4-12. I2C-CH1 Error
NO
10 times
YES
See
2-4-6. DEF Error
NO
11 times
YES
See
2-4-7. NVM Error
NO
12 times
YES See
2-4-8. I2C Error
NO
17 times
YES
See
2-4-13. I2C-CH0 Error
18 times
YES
See
2-4-14. Digital modulator Error
NO
19 times
YES
NO
21 times
YES
See
2-4-16. VCTP Error
See
2-4-15. USB Error
KDL-46/52V4800 (CH) 2-6
2-4-2. POWER_DET (RED 2 times blink)
This indicates DC_DET of Power Board
1)
.
12V line on Power Board
1)
.
VERD micro (on BGC board) Pin6 detects POWER_DET and shuts down chassis power to standby
status.

VERD micro Pin6 Normal condition: 1.3V - 2.5V
Error case: lower than 1.3V or higher than 2.5V
Replace Power Board
1)
.
1) 46" : IP5 BOARD
52" : G5 BOARD
2-4-3. Back light Error (RED 6 times blink)
This indicates panel power circuit error such as inverter.
VERD micro (on BGC board) Pin40 detects PANEL_DET and shuts down chassis power to
standby status.

VERD micro Pin40 Normal condition: High / Error case: Low (lower than 0.8V)
Replace Panel or Power
1)
/Inverter Board .
1) 46" : IP5 BOARD
52" : G5 BOARD
KDL-46/52V4800 (CH) 2-7
2-4-4. Temp Error (RED 7 times blink)
This indicates high temperature inside chassis.
IC5507 on BGC board is monitoring temperature.
IC5507 is controlled by VERD micro.
When it happens:
Check chassis environment.
Check around IC5507 and replace BGC board if temperature monitoring circuit
has problem.
Check panel.
2-4-5. Audio Error (RED 8 times blink)
This indicates Audio Error (Protection).
It happens:
IC8200 on BGC board, Audio Amp detects over current, thermal shut down
and/or low voltage of itself.
DC voltage detected for audio line.
VERD micro Pin5 Normal condition: High / Error case: Low
Check UNREG15V at CN6401 Pin4 and Pin5 on BGC board .
And F3401 on BGC board has 13V or not.
Check above and replace BGC board.
KDL-46/52V4800 (CH) 2-8
2-4-6. DEF Error (RED 10 times blink)
This indicates DEF communication error.
[ communication error ]
TVM micro (on BGC board) is communicating with EMMA3SL (on BGC board).
Check above and replace BGC board .
2-4-7. NVM Error (RED 11 times blink)
This indicates VERD NVM communication error.
VERD micro (on BGC board) is communicating with NVM (on BGC board) .
2-4-8. I2C Error (RED 12 times blink)
This indicates I2C communication error.
VCTP micro (on BGC board) is communicating with each devices (on BGC board).
Check above and replace BGC board .
KDL-46/52V4800 (CH) 2-9
2-4-9. Balancer Error (RED 13 times blink)
This indicates panel power circuit error such as inverter.
VERD micro (on BGC board) Pin81 detects PANEL_DET and shuts down chassis power
to Standby status.

VERD micro Pin40 Normal condition: High / Error case: Mid (0.85 - 2.65V)
Replace Panel or Power
1)
/Inverter board.
1) 46" : IP5 BOARD
52" : G5 BOARD
2-4-10. HDMI Error (RED 14 times blink)
This indicates HDCP error.
HDMI setting trouble matter on BGC board.
2-4-11. Tuner Error (RED 15 times blink)
This indicates Tuner error.
VCTP and EMMA3SL micro (on BGC board) is communicating with Tuner
(TU2200) on BGC board.
KDL-46/52V4800 (CH) 2-10
2-4-12. I2C-CH1 Error (RED 16 times blink)
VERD micro (on BGC board) is communicating with Audio processor
(IC3201) on BGC board.
2-4-13. I2C-CH0 Error (RED 17 times blink)
VERD micro (on BGC board) is communicating with Real time clock
(IC5502) on BGC board.
2-4-14. Digital modulator Error (RED 18 times blink)
This indicates Tuner error.
EMMA3SL micro is communicating with inside of the Tuner
(TU2200) on BGC board.
KDL-46/52V4800 (CH) 2-11
2-4-15. USB Error (RED 19 times blink)
This indicates USB error.
EMMA3SL micro found out USB over current detection on BGC board.
2-4-16. VCTP Error (RED 21 times blink)
This indicates VCTP error.
VCTP micro (IC4701) does not work normaly.
KDL-46/52V4800 (CH) 2-12
Here is trouble shooting flow related audio.
Audio problem
Only
Speaker out?
YES
NO
UI setting
correct?
Volume, SP off/On
HP Link
Analog
Channel
Problem?
Digital
Channel
Problem?
HDMI
Problem?
Set correctly or
reset by menu.
Check
Speaker or BGC board
NO
YES
NO NO
Check
BGC board
Check
BGC board
Check
BGC board
YES YES YES
NO
Check
BGC board
2-5. Audio Problem (Flow Chart_D)
KDL-46/52V4800 (CH) 2-13E
Here is trouble shooting flow related Video.
Video problem
All inputs
have
problem?
YES
NO
Analog
Channel
Problem?
Digital
Channel
Problem?

HDMI
Problem?
Check
LVDS harness
Power Board
1)
BGC board
Panel Module
NO NO
Check
BGC board
Check
BGC board
Check
BGC board
YES
YES
YES
NO Check
BGC board
NO
Check
BGC board
YES YES Back Light
turn on?
OSD
appear?
NO
Check
LVDS harness
BGC board
Panel Module
2-6. Video Ploblem (Flow Chart_E)
1) 46" : IP5 BOARD
52" : G5 BOARD
KDL-46/52V4800 (CH) 3-1
3-1. BLOCK DIAGRAM
SECTION 3
DIAGRAMS
P
a
n
e
l
L
-
S
P
R
-
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B
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3
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4
A
C
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D
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D
M
I
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Q
P
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a
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M
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-
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A
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D
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-
A
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-
A
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M
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D
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H
D
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1
H
D
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2 H
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3
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T
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I
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-
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(

4
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(
5
2
)
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H
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A
Y
KDL-46/52V4800 (CH) 3-2E
3-2. CIRCUIT BOARDS LOCATION
(1) KDL-46V4800
(2) KDL-52V4800
Illumination module
H4 board
H3E board
Inverter board
BGC board
IP5 board
Switch Unit
Illumination module
H4 board
H3E board
Inverter board
Inverter board
BGC board
G5 board
D4 board
Switch Unit
D5 board
KDL-46/52V4800 (CH) 4-1
SECTION 4
EXPLODED VIEWS
NOTE: Items with no part number and no description are
not stocked because they are seldom required for
roution service.
The construction parts of an assembled part are
indicated with a collation number in the remark
colum.
Items marked " * " are not stocked since they are
seldom required for routine service. Some delay
should be anticipated when ordering these items.
KDL-46/52V4800 (CH) 4-2
4-1. KDL-46V4800
4-1-1. REAR COVER AND STAND ASSY
REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK
1 2-580-640-01 SCREW, +BVTP2 4X16
2 2-580-608-01 SCREW, +PSW M5X16
3 2-580-606-01 SCREW, +PSW M5X8
4 ! 3-293-588-31 REAR COVER (46)
5 3-283-459-11 COVER, ECS
6 4-114-196-01 LABEL, REAR TERMINAL
7 X-2190-787-1 STAND ASSY (L)
#1 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3
2
1
3
1
1
4
5
5
2
7
6
#1
KDL-46/52V4800 (CH) 4-3
KDL-46V4800
4-1-2. BGC BOARD, IP5 BOARD AND SWITCH UNIT
51 1-487-091-11 SWITCH UNIT
52 2-580-606-01 SCREW, +PSW M5X8
53 X-2320-632-1 SIDE JACK BRACKET ASSY
54 3-876-478-01 COVER, MS
55 2-580-629-01 SCREW, +BVST 3X8
56 A-1617-632-A BGC MOUNT
57 2-580-626-01 SCREW, SP 4-4O UNC
58 2-580-590-01 SCREW, +PSW M3X5
59 ! A-1557-559-A IP5 COMPL
60 ! 3-297-587-02 COVER, UNDER (L2)
61 3-297-553-01 BRACKET, AC INLET
62 2-596-649-01 +KTT 3X10 (S TYPE)
63 ! 1-822-097-11 AC INLET
64 2-580-640-01 SCREW, +BVTP2 4X16
65 3-297-588-11 BAR, UNDER (L)
52
52
52
55
59
55
55
65
63
61
60
53
54
55
64
52
52
62
55
55
55
55
55
55
57
58
56
52
64
52
51
KDL-46/52V4800 (CH) 4-4
101 ! X-2320-630-2 BEZEL ASSY (46EMH)
102 ! 1-802-777-12 LCD PANEL (46INCH FHD TFT)
103 2-694-389-71 CUSHION, SPEAKER
104 1-826-887-11 LOUDSPEAKER (3CM, 6.5X15CM)
105 1-480-680-11 ILLUMINATION MODULE
106 3-293-435-01 PANEL, CLEAR (46)
107 3-284-139-01 GUIDE, LIGHT
108 A-1510-351-A H4 MOUNT
109 A-1510-350-A H3E MOUNT
111 2-580-640-01 SCREW, +BVTP2 4X16
#1 7-685-648-79 SCREW BVTP2 3X12 TYPE2 IT-3
#2 7-682-948-01 SCREW +PSW 3X8
KDL-46V4800
4-1-3. BEZEL, LCD PANEL, H3E BOARD AND H4 BOARD
101
103
104
102
110
103
109
108
107
106
105
#1
111
#2
KDL-46/52V4800 (CH) 4-5
151 * 1-835-148-11 CONNECTOR ASSY, MDF61
153 * 1-836-031-11 LEAD WIRE WITH CONNECTOR
(LVDS)
152 * 1-910-047-82 CONNECTOR ASSY 9P
154 * 1-910-050-36 MAIN HARNESS ASSY
155 * 1-910-050-37 XA CONNECTOR ASSY 4P
156 * 1-910-051-08 CONNECTOR ASSY 13P
KDL-46V4800
4-1-4. CONNECTOR ASSY
CN6401 CN5000
SWITCH UNIT
CN6000
CN6151
CN6150
CN6700
CN6706
H4 board
H3E board
INVERTER
IP5 board
CN102
CN128
CN401
CN301
CN125
AC inlet
ILLUMINATION
MODULE
Speaker (R) Speaker (L)
CNxxxx
CNxxxx
CNxxxx
BEZEL
LCD PANEL
T-CON
CN5500
BGC board
CN3400
CN101
151
152
153
154
155
156
KDL-46/52V4800 (CH) 4-6
201 2-580-640-01 SCREW, +BVTP2 4X16
202 2-580-606-01 SCREW, +PSW M5X8
203 2-580-608-01 SCREW, +PSW M5X16
204 ! 3-293-625-21 REAR COVER (52)
205 3-283-459-11 COVER, ECS
206 4-114-196-01 LABEL, REAR TERMINAL
207 3-452-815-11 SCREW, +PSW M5X20
208 X-2318-245-1 STAND (LL), ASSY
4-2. KDL-52V4800
4-2-1. REAR COVER AND STAND ASSY
201
202
201 201 203 203
207
208
206
205
204
#1
205
KDL-46/52V4800 (CH) 4-7
251 1-487-091-11 SWITCH UNIT
252 2-580-629-01 SCREW, +BVST 3X8
253 ! A-1553-197-A D5 COMPL
254 X-2320-632-1 SIDE JACK BRACKET ASSY
255 3-876-478-01 COVER, MS
256 A-1617-633-A BGC MOUNT
257 2-580-626-01 SCREW, SP 4-4O UNC
258 2-580-590-01 SCREW, +PSW M3X5
259 3-297-553-01 BRACKET, AC INLET
260 ! 1-821-909-11 AC INLET
261 2-596-649-01 +KTT 3X10 (S TYPE)
262 ! A-1558-809-A G5 COMPL
263 ! A-1553-195-A D4 COMPL
264 ! 3-297-592-02 COVER, UNDER (LL)
265 2-580-640-01 SCREW, +BVTP2 4X16
266 3-297-588-02 BAR, UNDER (L)
KDL-52V4800
4-2-2. BGC BOARD, D4 BOARD, D5 BOARD AND SWITCH UNIT
251
260
259
266
252
253
252
252
252
252
262
263
264
255
254
252
265
261
252
252
252
252
252
252
257
258
256
KDL-46/52V4800 (CH) 4-8
KDL-52V4800
4-2-3. BEZEL, LCD PANEL, H3E BOARD AND H4 BOARD
301 ! X-2320-631-2 BEZEL ASSY (52EMH)
302 ! 1-802-776-12 LCD PANEL (52INCH FHD TFT)
303 2-580-606-01 SCREW, +PSW M5X8
304 2-580-629-01 SCREW, +BVST 3X8
305 2-580-640-01 SCREW, +BVTP2 4X16
307 1-480-680-11 ILLUMINATION MODULE
308 * 3-293-431-01 PANEL, CLEAR (52)
309 3-284-139-01 GUIDE, LIGHT
310 A-1510-351-A H4 MOUNT
311 A-1510-350-A H3E MOUNT
#2 7-682-948-01 SCREW +PSW 3X8
310
#1
311
312
309
308
306
307
301
302
303
305
303
303
303
303
303 304
305
#2
KDL-46/52V4800 (CH) 4-9
KDL-52V4800
4-2-4. CONNECTOR ASSY
352 * 1-910-047-78 CONNECTOR ASSY 9P
354 1-835-186-11 CONNECTOR ASSY
355 1-835-187-11 CONNECTOR ASSY
356 * 1-836-032-11 LEAD WIRE WITH CONNECTOR
(LVDS)
357 1-910-047-80 SUB HARNESS ASSY
358 * 1-910-050-38 XA CONNECTOR ASSY 4P
359 * 1-910-050-40 CONNECTOR ASSY 13P
360 * 1-910-050-39 MAIN HARNESS ASSY
CN6703
CN6501 CN6500
CN6950
CN6900
CN6153
CN6951
CN6700
CN6706
CN6702
CN6600
D4 board
D5 board
CN65
CN6100
CN6150
CN6154
CN6000
H4K board
H3E board
I
N
V
E
R
T
E
R
b
o
a
r
d
I
N
V
E
R
T
E
R
b
o
a
r
d
G5 board
CN53
CN58
CN401
CN301
CN6401
CN5500
CN5505
BGC board
SWITCH UNIT
AC inlet
ILLUMINATION
MODULE
Speaker(L) Speaker(R)
T-CON
CN3400
CN101
BEZEL
LCD PANEL
351
352
353
354
355
356
357
358
359
360
CON1
KDL-46/52V4800 (CH) 4-10
4-3. PACKING MATERIALS
4-3-1. KDL-46V4800
401
402
403
404
405
406
407
408
409
401 * 4-125-831-01 TRAY
402 * 4-125-830-01 CUSHION (LOWER)
403 ! 4-106-872-11 MANUAL, INSTRUCTION
404 ! 1-835-188-11 POWER-SUPPLY CORD
405 1-480-970-12 REMOTE COMMANDER (RM-SD002)
406 4-102-317-03 BAG, PROTECTION
407 * 4-125-829-01 CUSHION (UPPER)
408 * 4-117-400-01 INDIVIDUAL CARTON
409 * 4-081-035-01 JOINT
KDL-46/52V4800 (CH) 4-11E
4-3-2. KDL-52V4800
451 * 3-298-323-01 TRAY
452 * 3-298-325-01 CUSHION (LOWER)
453 1-480-970-12 REMOTE COMMANDER (RM-SD002)
454 ! 4-106-872-11 MANUAL, INSTRUCTION
455 ! 1-835-188-11 POWER-SUPPLY CORD
456 4-132-098-01 BAG, PROTECTION
457 * 3-298-324-01 CUSHION (UPPER)
458 * 4-117-401-01 INDIVIDUAL CARTON
459 * 4-081-035-01 JOINT
451
452
453
454
455
456
457
458
459
KDL-46/52V4800 (CH) 47
Sony EMCS Corporation
Inazawa TEC
English
2008KL08-Data
Made in Japan
2008. 11 9-888-234-01

Sony Eg1l Chassis Kdl-46v4800 LCD TV SM

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Sony Eg1l Chassis Kdl-46v4800 LCD TV SM

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D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667D110D6B235414689

SERVICE MANUAL EG1L CHASSIS

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