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How to sew a curved bag gusset tutorial (aka reusable groceries bag with

comfy bag handles ).


In this project you will pick up/apply these skills:
Sew a fool-proof curved gusset - fool-proof because this easy method will prevent
twisting and mis-aligning of the gusset (this always used make me seriously Grrrr!!!).
This method works just as well for squared bag gussets. Gussets are a brilliant way of
adding volume to your bags.
Sew a padded bag handle - handles cutting into fingers is not a good look.
Sew a fabric strap - with a metal spring clip.


Pretty fabric and comfy bag handles will help make groceries shopping less of a pain in the
bum. Nice and roomy, longer lasting, those handles are soo comfy, and the bag is much
much prettier than it's plastic cousin dontcha think?


Clip the bag cosy to the handle and you won't be a ninny (like me) and loose it!

Bag within a bag. This groceries bag has it's own bag cosy or stuff sack so you can pop the
groceries bag into your handbag and never be without!

Here's How I Put It Together
Shopping list (as if you were buying from a shop, if not using stash fabrics)
1/2 yard of farm yard fabric for the exterior and matching thread (50cm).
1/2 yard of stripy fabric for the gusset, handles and stuff sack and matching thread
(50cm).
1/2 yard cotton lining fabric and matching thread (50cm).
1 x 44" x 4" strip of double sided fusible fleece (112cm x 10cm)
1 x 1/2" D-ring (13mm)
1 x 1/2" bolt snap (13mm)
NB all seam allowances are 1cm (3/8") unless otherwise stated.


1. Make up your pattern - there is one pattern piece which is the main body. This pattern is
shown halved. I have drawn a free hand curve between both of the points marked '9cm'. The
lines either end of this curve are straight lines (the side edge & the bottom edge). Mark these
9cm marks on your pattern, they are important for later.


Double your fabric over and place the pattern piece on the fold of the fabric before cutting
out.
From the main pattern piece pattern cut; 2 x pieces Farmyard fabric, and 2 x pieces lining
fabric.

2. Cut the other fabric pieces - also cut:
One piece each of 12cm x 112cm (4 6/8" x 44") farmyard fabric, and lining fabric for
the gusset.
One piece of 20cm x 112cm (8" x 44") of stripy fabric for the bag handles.
One piece of 22cm 30cm (8 5/8" x 12") of stripy fabric for the stuff sack.
One piece of 16cm x 22cm (6 2/8" x 12") of stripy fabric for the stuff sack lid.
One piece of 5cm x 30cm (2" x 12") of stripy fabric for the stuff sack fabric strap.

3. Make the comfy bag handles - Take the long strip of stripy bag handle fabric and fold it
in half length ways with the right side facing out, and press.


Then lay the strip of double sided fusible fleece down the centre of the fabric. Fold the long
edges of the fabric into the centre, and press - this will activate the adhesive in the fusible
fleece and bond it to the fabric. Fold the resulting strip in half length ways again.



Take the strip and divide it into 2 equal lengths. Open up the strip again and fold the raw
edges down as shown in the photo, fold back in half again. Top stitch the handle all around.

4. Make bag cozy/stuff sack fabric straps - Make up the straps in the same was as for the
bag handles as in Step 3. except there is no need for fusible fleece and do not divide the strap
into two equal lengths. Instead, divide the strap into 20cm & 10cm (8" & 4") lengths.
Take the longer (20cm) of the two straps open out, fold the short raw edge down 1cm, and
close up and top stitch the strap all around. Thread the stitched end of the strap though the
eye of the bolt snap. Fold over the end and stitch to secure the clip.
Thread the D-ring through the short strap, fold in half and secure the D-ring to the centre of
the strap by stitching.
5. Make the bag cozy/stuff sack - take the stripy stuff sack fabric piece piece (wrong side
up) and fold in one of the short edges 1cm, then fold in again another 1cm, and top stitch.
Repeat for the other short edge in half lengthways.
Take the stuff sack lid fabric piece(wrong side out) and fold in half bringing the long edges
together. Stitch the long edges together to form a tube. Turn tube right side out and press.

Now lay the stuff sack lid onto the right side on one of the stitched short edges of the stuff
sack pocket, pin and stitch lid to pocket.

Position the long fabric strap onto the right side of the stuff sack fabric 10 cm (4") down from
the top edge, and position the short strap 12cm (4 6/8") down from the top edge as shown in
the pic. The pins in the pic are there so you can more clearly see the position of the straps.


Now fold the stuff sack fabric in half as shown in the pic, pin, and stitch the sides. Then stitch
the sides again with a zig zag stitch to prevent fraying.


One finished bag cozy/stuff sack with fold over flap and fabric strap.
6. Sew exterior bag - Remember those 9cm marks that we made on our pattern? These
marks are going to help us sew a gusset that is nice, even and straight (and not twisted and
rubbish!).

The blue dots represent the 9cm markings that are on our pattern (I have also used the
central creaseline as a marker too, just to make damn sure!). We have to transfer those
markings onto both sides of the gusset, the front, and the back bag pieces so that they all
correspond with each other when we pin and stitch everything together (this is super
important; if the marks don't match you'll end up with yet another twisted gusset and feeling
right p**sed off - it used to happen to me every time!)





Righty, pin the gusset to one of the bag pieces so that the right sides are touching each other.
Carefully match up the 9cm markings on the gusset and on the bag piece (as shown in the 1st
pic) this will prevent 'Hair-rip-outtis' from sewing a twisted gusset! You'll see in the pic that
the gusset fabric is too long at the top edge this is because I always make them too long, just
in case. This way I can just trim off the excess fabric later.
Be generous with the pins on the bag curves to make life easier for when you stitch them.
When you come to stitch the curved corners slow down as you make need to smooth fabric
bumps with your fingers as you sew.

Pin the other bag piece to the gusset matching up the 9cm markings as before. Pin and stitch
on the bag fabric side (not the gusset side) it's easier! Press the seams open and turn the
exterior bag right side out. With any luck you'll find that your bag gusset is nice and even,
and you'll think to yourself 'what a clever lady, or gent (Hi Ryan!) I am!'

7. Sew lining - sew lining in the same as the exterior bag except you must leave a 15cm (6")
gap in one bottom edge seams.
8. Pin and stitch the exterior bag to the lining - Insert the exterior bag (right side out) in
the lining bag (wrong side out). The right sides of the exterior and the lining bag should now
be touching each other. Pin the exterior bag to the lining bag at the top edge.




Pin the two bags together at the top edge. For neatness match up the side seams on the
lining, and exterior bag.


9. Pull the exterior bag though the hole in the lining - this is always my fave bit. Tease
the exterior bag out through the gap and pop the lining into the exterior bag and smooth
everything out. Stitch the gap in the lining shut by tucking the raw edges into the hole and
top stitching for a neat finish.


Out she comes...



Pop the raw edges of the gap in the lining into the hole and stitch shut. Pop the lining into
the bag and smooth every out and press.

10. Finish making the bag - top stitch all around the top edge. Stitch the bag handles to the
bag - position each end of the bag handles by measuring in 12cm ( 5") from the bag side
seams and stitch in place in a box-with-a-cross-inside formation for strength (It doesn't matter
it you go over some of the lines to make this formation, the more the merrier (and stronger).


Top stitch all around the bag and then position the bag handle ends 12cm in from the bag
side seam as shown by the blue dots.

Tah Dah one eco friendly, nice to look at, and pretty darn useful reusable groceries bag!!

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