gemba

walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk

Inventory Control
Contentsknown(what&howmany)?
Reorderpointknown?
Replenishmentontime?
RightthingatRightPlace?

People & Workplace

Rightpeople,Rightjobrole,Rightworkplace?
Personnelunderstandsjobscope?
Trainingplaninplace?Personnelawareofit?
Developmentinprogress?
KAIZEN
Whygotogemba?Whattodo
whenyouarethere?


No5S 5Sonly 5S+5second
User Guide:
Kaizen opportunity if answers = No for
above questions

gemba
walk

Inventory Control
Contentsknown(what&howmany)?
Reorderpointknown?
Replenishmentontime?
RightthingatRightPlace?

People & Workplace

Rightpeople,Rightjobrole,Rightworkplace?
Personnelunderstandsjobscope?
Trainingplaninplace?Personnelawareofit?
Developmentinprogress?
KAIZEN
Whygotogemba?Whattodo
whenyouarethere?


No5S 5Sonly 5S+5second
User Guide:
Kaizen opportunity if answers = No for
above questions

gemba
walk

Inventory Control
Contentsknown(what&howmany)?
Reorderpointknown?
Replenishmentontime?
RightthingatRightPlace?

People & Workplace

Rightpeople,Rightjobrole,Rightworkplace?
Personnelunderstandsjobscope?
Trainingplaninplace?Personnelawareofit?
Developmentinprogress?
KAIZEN
Whygotogemba?Whattodo
whenyouarethere?


No5S 5Sonly 5S+5second
User Guide:
Kaizen opportunity if answers = No for
above questions

gemba
walk

Inventory Control
Contentsknown(what&howmany)?
Reorderpointknown?
Replenishmentontime?
RightthingatRightPlace?

People & Workplace

Rightpeople,Rightjobrole,Rightworkplace?
Personnelunderstandsjobscope?
Trainingplaninplace?Personnelawareofit?
Developmentinprogress?
KAIZEN
Whygotogemba?Whattodo
whenyouarethere?


No5S 5Sonly 5S+5second
User Guide:
Kaizen opportunity if answers = No for
above questions

gemba
walk

Inventory Control
Contentsknown(what&howmany)?
Reorderpointknown?
Replenishmentontime?
RightthingatRightPlace?

People & Workplace

Rightpeople,Rightjobrole,Rightworkplace?
Personnelunderstandsjobscope?
Trainingplaninplace?Personnelawareofit?
Developmentinprogress?
KAIZEN
Whygotogemba?Whattodo
whenyouarethere?


No5S 5Sonly 5S+5second
User Guide:
Kaizen opportunity if answers = No for
above questions

gemba
walk

Inventory Control
Contentsknown(what&howmany)?
Reorderpointknown?
Replenishmentontime?
RightthingatRightPlace?

People & Workplace

Rightpeople,Rightjobrole,Rightworkplace?
Personnelunderstandsjobscope?
Trainingplaninplace?Personnelawareofit?
Developmentinprogress?
KAIZEN
Whygotogemba?Whattodo
whenyouarethere?


No5S 5Sonly 5S+5second
User Guide:
Kaizen opportunity if answers = No for
above questions

gemba
walk

Inventory Control
Contentsknown(what&howmany)?
Reorderpointknown?
Replenishmentontime?
RightthingatRightPlace?

People & Workplace

Rightpeople,Rightjobrole,Rightworkplace?
Personnelunderstandsjobscope?
Trainingplaninplace?Personnelawareofit?
Developmentinprogress?
KAIZEN
Whygotogemba?Whattodo
whenyouarethere?


No5S 5Sonly 5S+5second
User Guide:
Kaizen opportunity if answers = No for
above questions

gemba
walk

Inventory Control
Contentsknown(what&howmany)?
Reorderpointknown?
Replenishmentontime?
RightthingatRightPlace?

People & Workplace

Rightpeople,Rightjobrole,Rightworkplace?
Personnelunderstandsjobscope?
Trainingplaninplace?Personnelawareofit?
Developmentinprogress?
KAIZEN
Whygotogemba?Whattodo
whenyouarethere?


No5S 5Sonly 5S+5second
User Guide:
Kaizen opportunity if answers = No for
above questions

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN

gemba
walk Whygotogemba?Whattodo
whenyouarethere?

Material Flow
Safehandlingofmaterial?
Necessarymaterialtransportation?
Optimizedassemblymethods?
Currentproceduresknownandinuse?
Currentproductionstatusknownforall
equipmentwith5sec?

Info Flow
Personnelawareofwhattodonext?How
many?
Productiontargetknown?
Productionperformancevisible?clear?
Scheduling&prioritizationclear?

Equipment
Equipmentworking?Safe?
Calibrations&maintenancedone?Sched-
ulesarevisible?
Handtools5Secondsrulesapplied?
Transportationnowaiting?
KAIZEN