G 1

T a b l e o f c o n t e n t s
HIGH SPEED STEEL TOOLS
Sandvik Corona tool bits and toolholders
Tool bits
Parting blades
Toolholders
Spare parts
Cutting data
Technical information
G 2
G 4
G 5
G 6
G 6
G 7
G
G1-G8 2-05-16 17.05 Sida G 1
G
Example (metric size):
G 2
HIGH SPEED STEEL TOOLS Sandvik Corona
TB S4 63
Ordering example: 100 pieces TB S4 63 C45
TB S
ISO 5421-1977
Metric sizes
Inch sizes
Ordering
code
Ordering
code
Ordering
code
Ordering
code
Ordering
code
No./
package
No./
package
No./
package
No./
package
No./
package
Grades
Grades
Grades Grades
Grades
s; iW l
2
s; iW l
2
C
4
5
C
6
0
C
4
5
C
6
0
C
4
5
C
6
0
C
4
5
C
6
0
C
4
5
C
6
0
Sandvik Corona high speed steel tool bits complement cemented carbide in operations where cutting
speeds or edge profiles are not suitable for hard tool materials. HSS tool bits are a suitable alternative
because they are:
extremely tough tool material; work well at low
cutting speeds and in intermittent cuts.
regrindable; a large number of cutting edges can be
produced on same tool.
easy to grind into sharp, positive edges; useful for small
component manufactures
possible to ground cutting edge profiles as required and
easily adaptable to a very wide range of customer
needs.
Grades
Grade C45 should always be first choice with C60 as an
alternative when high wear resistance is required.
Standard:
(h13)
(h13)
Square tool bits
TB S4 63 10
TB S5 63 10
TB S6 63 10
6 100 10
6 160 10
6 200 10
TB S7 200 10
TB S8 63 10
8 80 10
8 100 10
8 160 10
8 200 10
TB S10 63 10
10 100 10
10 125 10
10 160 10
10 200 10
TB S12 63 10
12 100 10
12 160 10
12 200 10
TB S14 100 5
14 160 5
14 200 5
TB S16 100 5
16 125 5
16 160 5
16 200 5
TB S18 200 3
TB S20 160 3
20 200 3
TB S25 160 2
25 200 2
TB S
3
/16 2
1
/2 10 4,76 63,5
3
/16 4 10 4,76 101,6
TB S
1
/4 2
1
/2 10 6,35 63,5
1
/4 4 10 6,35 101,6
1
/4 8 10 6,35 203,2
TB S
5
/16 2
1
/2 10 7,94 63,5
5
/16 3 10 7,94 76,2
5
/16 4 10 7,94 101,6
5
/16 8 10 7,94 203,2
TB S
3
/8 3 10 9,53 76,2
3
/8 4 10 9,53 101,6
3
/8 6 10 9,53 152,4
3
/8 8 10 9,53 203,2
TB S
7
/16 3
1
/2 10 11,11 76,2
TB S
1
/2 4 10 12,70 101,6
1
/2 6 10 12,70 152,4
1
/2 8 10 12,70 203,2
TB S
5
/8 4
1
/2 5 15,88 114,3
5
/8 6 5 15,88 152,4
TB S
3
/4 5 3 19,05 127,0
3
/4 6 3 19,05 152,4
TB S 1 8 2 25,40 203,2
P M K
Material
First choice
Grade recommendations
Complementary
C45 C45 C45
C60 C60 C60
l
2
= length
s = thickness
iW = width
S = square
G 6 G 7
Cutting data Technical information
G1-G8 2002-03-13 16.12 Sida G 2
G
TB F12 3 90
l
2
= length
s = thickness
iW = width
F = flat
l
2
= length
iC= diameter
R = round
TB F
Ordering example: 100 pieces TB R3 100 C45
Ordering example: 100 pieces TB F12 3 90 C45
ISO 5421-1977
Ordering
code
Ordering
code
No./
package
No./
package
No./
package
No./
package
Grades Grades Grades
Grades
Grades
No./
package
No./
package
No./
package
No./
package
Ordering
code
Ordering
code
Ordering
code
Ordering
code
Ordering
code
Grades
Grades
iC l
2 iC l
2
C
4
5
C
6
0
C
4
5
C
6
0
C
4
5
C
6
0
C
4
5
C
6
0
C
4
5
C
6
0
Inch sizes
Metric sizes
TB R3 100
Example (metric size):
Example (metric size):
C
4
5
C
6
0
C
4
5
C
6
0
Standard:
ISO 5421-1977
Standard:
Rectangular tool bits, metric sizes
TB R
Round tool bits, metric and inch sizes
Ordering
code
Metric sizes
(h13)
TB R3 x 100 10
TB R4 x 40 10
4 x 80 10
4 x 100 10
TB R5 x 100 10
5 x 160 10
TB R6 x 63 10
6 x 80 10
6 x 100 10
6 x 160 10
TB R8 x 100 10
8 x 160 10
8 x 200 10
TB R10 x 100 10
10 x 160 10
10 x 200 10
TB R12 x 100 10
12 x 160 10
12 x 200 10
TB R14 x 100 5
14 x 160 5
14 x 200 5
TB R15 x 100 5
TB R16 x 100 5
16 x 160 5
16 x 200 5
TB R18 x 100 3
18 x 160 3
18 x 200 3
TB R20 x 100 3
20 x 200 3
TB R
1
/8 4 10 3,18 101,6
TB R
3
/16 4 10 4,76 101,6
TB R
1
/4 4 10 6,35 101,6
TB R
5
/16 4 10 7,94 101,6
TB R
3
/8 4 10 9,53 101,6
TB R
3
/8 6 10 9,53 152,4
TB R
1
/2 4 10 12,70 101,6
P M K
Material
First choice
Grade recommendations
Complementary
C45 C45 C45
C60 C60 C60
P M K
Material
First choice
Grade recommendations
Complementary
C45 C45 C45
C60 C60 C60
(h9)
G 3
Sandvik Corona HIGH SPEED STEEL TOOLS
Grades
C
4
5
C
6
0
G 6 G 7
Cutting data Technical information
TB F 12 3 90 10
12 3 200 10
TB F10 4 100 10
10 4 120 10
10 4 200 10
16 4 160 10
16 4 200 10
20 4 200 10
TB F12 5 90 10
18 5 200 10
20 5 200 10
TB F8 6 70 10
10 6 200 10
12 6 200 10
14 6 140 10
14 6 200 10
TB F16 6 200 10
18 6 140 10
20 6 200 10
25 6 200 10
TB F12 8 160 10
12 8 200 10
16 8 200 10
20 8 200 10
32 8 200 10
TB F12 10 200 10
14 10 80 10
14 10 200 10
16 10 80 10
16 10 160 5
16 10 200 5
TB F20 10 160 5
20 10 200 5
25 10 200 5
40 10 200 5
TB F16 12 200 5
20 12 160 5
20 12 200 5
25 12 200 5
TB F30 12 200 5
TB F20 14 200 5
20 14 200 5
TB F20 16 200 3
25 16 200 3
32 16 160 2
TB F25 20 200 3
G1-G8 2-05-17 08.10 Sida G 3
G
G 4
HIGH SPEED STEEL TOOLS Sandvik Corona
TB A12 3 90
l
2
= length
l
a
= thickness
s = width
TB A TB C
Ordering example: 100 pieces TB A12 3 90 C45
SANDVIK
Ordering
code
No./
package
Grades
Example (metric size):
C
4
5
C
6
0
Standard:
Parting blades, metric sizes
Metric sizes
P M K
Material
First choice
Grade recommendations
Complementary
C45 C45 C45
C60 C60 C60

p
V
1

p

f
a
1
b
n
TB A12 3 90 10 15 15
12 3 120 10 15 15
20 3 125 10 10,57 13,43
16 4 140 10 15 15 2 15
18 4 140 10 15 15
25 4 150 10 10,57 13,17
12 5 120 10 15 15
16 6 140 10 15 15
TB C16 3 140 10
15 15 4 15
0,6 1,5
20 4 140 10 0,6 2,0
TB L12 3 90
l
2
= length
l
a
= thickness
s = width
TB L
Ordering example: 100 pieces TB L12 3 90 C45
SANDVIK
Ordering
code
No./
package
Grades
Example (metric size):
C
4
5
C
6
0
Standard:
Parting blades, metric sizes
Metric sizes
P M K
Material
First chioce
Grade recommendations
Complementary
C45 C45 C45
C60 C60 C60

p
V
1

p

f

rf
TB L12 3 90 10 15 15 2 15 0,5
20 3,5 125 10 10,57 13,43 1,43 15 0,5
25 4,5 150 10 10,83 13,17 1,17 15 0,44
TB S
Ordering example: 100 pieces TB S-0 C45
SANDVIK
Ordering
code
No./
package
Grades
C
4
5
C
6
0
Standard:
Parting blades, inch sizes
P M K
Material
First choice
Grade recommendations
Complementary
C45 C45 C45
C60 C60 C60
l
2
s l
a

p

p

f
TB S-0 10 110 12,70 2,50 15 2 15
-1 10 125 15,87 3,17 15 2 15
-2 10 150 19,05 3,17 15 2 15
-3 10 175 22,22 3,97 15 2 15
-4 10 200 25,40 4,76 15 2 15
Inch sizes
G 6 G 7
Cutting data Technical information
G1-G8 2002-03-13 16.12 Sida G 4
G
G 5
Sandvik Corona HIGH SPEED STEEL TOOLS
G 6 G 7
Spare parts Technical information
for square tool bits
External US 101
Ordering example: 100 pieces US 101-0606
SANDVIK
Ordering
code
Tool bits
Metric
size
Inch size
Standard:
Toolholders
Toolholders
h h
1
h
2
b l
1x
l
c
US 101-0606 20 10 31 14 130 100 6
1
/4
-0808 25 14 36 16 150 120 8
5
/16
-1010 25 15 36 20 150 120 10
3
/8
-1212 32 18 43 22 160 130 12
1
/2
For parting blades with side
clearance
SS 101
Ordering example: 100 pieces SS 101-120
SANDVIK
Ordering
code
Parting blades
Metric size Inch size
Standard:
h h
1
i
2
b l
1x
l
c
SS 101-120 23 15,5 33 19 135 105 A12x3x90, A12x3x120, A12x5x120
-127 23 16,3 33 19 135 105 S-0
-158 27 20,0 37 19 150 120 S-1
-160 27 20,0 37 19 150 120 A16x4x140, A16x6x140 S-1
-180 31 22,6 41 19 150 120 A18x4x140
-190 31 23,8 41 19 150 120 S-2
-200 32 24,5 42 21 165 135 A20x3x125
-222 34 26,9 44 21 165 135 S-3
-250 40 31,7 50 25 185 155 A25x4x150
-254 40 31,7 50 25 185 155 S-4
G1-G8 2002-03-13 16.12 Sida G 5
G
G 6
HIGH SPEED STEEL TOOLS Sandvik Corona
Parting blades with side clearance
Ordering exampIe: 10 pieces US 101-640
US 101-0606 US 101-1010 US 101-640 US 101-650 174.1-864 (3,0)
US 101-1212 US 101-642 US 101-652 3021 010-050 (5,0)
2
3
1
3
2
Square tooI bits
Wedge Screw
Standard parts
Delivered with the tool
1 2 3
Key
(mm)
TooIhoIder
1
Ordering example: 10 pieces SS 1-640
SS 101-120 SS 101-222 SS 1-640 SS 1-650 3021 010-040 (4,0)
SS 101-250 SS 101-254 SS 1-642 SS 1-652 3021 010-050 (5,0)
Wedge Screw
Standard parts
Delivered with the tool
1 2 3
Key
(mm)
TooIhoIder
Nominal cutting speed and feed values
The recommendations are valid for rough turning with Sandvik Corona grades and use of cutting fluid.
Approximate tool life with C45/60: 2 hours (or 1 hour with approx . 20% higher speed)
For a cutting depth 1,5 mm the nose radius should be 1,0 mm.
For a cutting depth <1,5 mm the nose radius should be <1,0 mm.
P
CMC
No.
Material Hardness
Brinell
HB
ISO
Specific
cutting
force k
c
0,4
Feed mm/rev
Cutting
speed m/min
0.1 0.2 0.3 0.4
01.1 1900 125 85 65 55 45
01.2 2100 150 70 55 45 40
01.3 2250 200 50 40 35 30
02.1 2100 180 60 45 40 30
02.2 2600 275 40 30 25 20
02.2 2700 300 35 25 20 15
02.2 2850 350 25 20 15 10
03.1 2600 200 40 30 25 20
03.2 3900 325 25 20 15 10
05.10 2300 200 40 30 25 20
06.1 2000 180 50 40 35 15
06.2 2500 200 40 30 25 20
06.3 2700 225 35 25 20 15
05.21 2450 175 35 25 20 15
20.11 3000 200 15 10
20.12 3050 280 10 10
20.21, 20.31 3500 250 10 5
20.22, 20.32 4150 350 10 5
20.24, 20.33 4150 320 5 5
04 4500 55 HRC 20 15 15 10
06.33 3600 250 25 20 15 10
08.1 1100 180 60 45 40 30
08.2 1500 260 40 30 25 20
30 900 90 290 240 210 180
33.1 700 110 210 170 150 130
33.2 750 90 140 115 100 85
33.3 1750 100 85 70 60 55
Non-alloy
carbon steel
C=0,15%
C=0,35%
C=0,60%
Alloy steel Annealed
Hardened and tempered
Hardened and tempered
Hardened and tempered
High-alloy steel Annealed
Hardened
Martensitic/ferritic
Steel castings Non-alloy
Low-alloy
High-alloy
Stainless steel
Annealed
Austenitic
Heat resistant alloys
Nickel or cobalt base
Hard steel
Cast-iron, low tensile
Cast-iron, high tensile
Bronze-Brass alloys Lead alloys, Pb>1%
Brass, red brass
Hardened steel
Manganese steel 12%
Annealed
Aged
Iron base
Annealed
Aged
Cast
M
K
Stainless steel
Annealed
Aluminium alloys
Bronze and lead-free copper
incl. electrolytic copper
Spare parts
N/mm
2
G1-G8 2002-03-13 16.12 Sida G 6
G
G 7
Sandvik Corona HIGH SPEED STEEL TOOLS
Sandvik Corona grades
The Sandvik Corona grades C45 and C60 give the
essential properties of wear resistance, toughness
and ease of grinding. Grade properties are obtai-
ned by combining the steel compositions and
structure with the most advanced manufacturing
methods.
Grade C45. Should always be first choice.
A high alloyed High Speed Steel capable of withs-
tanding high temperatures at the cutting edge.
Grade C60. Alternative to be used when high wear
resistance or good grinding properties are decisive
criteria. A high alloy powder metallurgical grade
with a more even distribution of carbide particles.
C45 C60
C 1,40 2,30
Cr 4,2 4,0
Mo 3,5 7,0
W 8,5 6,5
V 3,5 6,5
Co 11,0 10,5
Cutting geometry
Machine type and workpiece material determine
the cutting tool geometry with a general rule that
the cutting edge should be provided with positive
angles. The recommendations are nominal values
which may have to be changed according to
machining conditions. When using heavy feed the
clearance angle (
n
) and rake angle (
n
) should be
reduced to achieve a stronger cutting edge (
n
).
Chipbreaking
When machining long chipping materials a chip-
breaker (h
B
) can be ground for better chipbrea-
king. However, too large an h
B
-value may cause
chip-jamming.
Grinding
The characteristics of the tool bit depends to a
large extent on how the grinding and sharpening
of the cutting edge is carried out. To obtain the
best result, the grinding data should be selected in
consultation with the grinding wheel supplier. The
data given are general recommendations.

n

n

n
<175 8 15 67
175250 8 8 74
>250 6 0 84
8 15 67
<250 8 8 74
>250 6 0 84
10 10 70
8 10 72
10 30 50
10 35 45
IK 3646
HJ 2446
HJ 4680
GI 4680 75 151
GL 160220 175100 151107
Grinding
operation
Aluminium oxide Boron nitride
Hardness Grain size Concentration Grain size

n
Sandvik Corona grade
Steel
analysis %
Rough grinding
Manual
Automatic
Finishing
Manual
Automatic
Profile grinding
Steel
Steel
Steel
Stainless steel
Cast iron
Cast iron
Brass
Bronze
Copper
Aluminium
Material
Hardness
HB
G1-G8 2002-03-13 16.12 Sida G 7
G
G 8

G1-G8 2002-03-13 16.12 Sida G 8