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405A Compact Annubar Flowmeters allow for unparalleled ease of installation. Sensor provides accurate measurements while keeping energy costs low through reduced permanent pressure loss. Eliminates troublesome impulse lines, reducing fugitive emissions and improving reliability.
405A Compact Annubar Flowmeters allow for unparalleled ease of installation. Sensor provides accurate measurements while keeping energy costs low through reduced permanent pressure loss. Eliminates troublesome impulse lines, reducing fugitive emissions and improving reliability.
405A Compact Annubar Flowmeters allow for unparalleled ease of installation. Sensor provides accurate measurements while keeping energy costs low through reduced permanent pressure loss. Eliminates troublesome impulse lines, reducing fugitive emissions and improving reliability.
Rosemount Invented the Averaging Pitot Tube and Continues to Innovate Integral thermowell available Innovative upstream slot for comprehensive averaging T-shaped sensor creates large stagnation zones on backside to reduce noise 1970 1978 1984 1998 2002 Slide 5
Flow LOW HIGH Impact area DP (h w ) = P H(avg.) - P L(avg.) Basic Principle of Annubar Primary Element Static Pressure Impact Pressure (40%) Blockage / Suction Pressure (60%) Total DP Velocity Profile (40/60 relationship not the same for all APTs) Slide 6
Key Messages The 405A Compact Annubar Flowmeters allow for unparalleled ease of installation The 405A Compact Annubar sensor provides accurate measurements while keeping energy costs low through reduced permanent pressure loss Standardize DP Flow Installations with the 405 Compact Platform Slide 7
Are Difficult Installations Slowing Down Projects? Impulse piping Welding and additional pipe penetrations
Extra time = $$$, labor for a welder, instrument tech, etc
Slide 8
How Much Does a Flowmeter Really Cost? Purchase Price Total Installed Cost Material Costs Price of Components Engineering Costs Select Technology Size Create Spec Sheets & Drawings Procurement Costs Generate Purchase Orders Manage Delivery Dates Vendor Relationships Installation Costs Piping Preparation Installation Commissioning Source: 4 Inch line size per Aspen Richardson Process Plant Construction Estimating Standards, 2003 Edition, Process Equipment Cambridge: Aspen technology Inc., 2003. 65% Installed Cost Traditional Installation Slide 9
405A Compact Flowmeters Eliminate Impulse Piping and Leak Points Installed using standard impulse lines Eliminates troublesome impulse lines, reducing fugitive emissions and improving reliability Traditional DP Flowmeter Assembly Installation Compact Flowmeter Installation Potential Leak Points = 29 Potential Leak Points = 6 Only 2 leak points to check in the field during installation! + + + Factory Leak Tested Reduce Leak Points by 80% Slide 10
405A Integrated Flowmeters Arrive Fully Assembled and Factory Leak Checked Eliminates Impulse Piping and Reduces Potential Leak Points All-Welded Design
Provides Easy Transmitter Connection Direct Mount Manifold Easily Installs Between Raised Face Flanges 405 Compact Design
Ensures Proper Alignment within the Pipe Integral Centering Ring Decreases Measurement Error Annubar T-Shapes higher signal with less noise and frontal slot design
Eliminate Additional Pipe Penetrations Integral RTD
Lowers Permanent Pressure Loss Averaging Pitot Tube Technology
Slide 11
.67 Beta Orifice with 19-Tube Bundle Annubar Technology Reduces Straight Run Requirements
Are High Utility Costs Hurting Your Bottom Line? How much energy could you save? $$$ The biggest issue is the surging cost of energy, which now makes up 30% of operating costs for the average company. *Control Global
Slide 14
The amount of pressure lost is a function of 3 factors: density of the fluid ( f ), velocity of the fluid (V f ) the amount obstruction (K meter ) created by the flowmeter
Sometimes Less is More When It Comes to PPL Note: The K meter factor for a technology is dependent on the model selected. The following is a guideline for K meter , in order from highest to lowest Orifice/ Nozzle Venturi Averaging Pitot Tube Wedge V-Cone Turbine PPL = K meter x f x (V f ) 2
Slide 16
The 405A Allows You to Minimize Pressure Loss Throughout the Process Pressure at Source > Pressure at Destination Destination Source FT 4
Compressor PL 1
PL 2
PL 3
PL 4
PL 5
PL 6
PL 7
Energy In Machine #1 Machine #2 Machine #3 Machine #4 FT 6
FT 5
FT 7
FT 2
FT 1
FT 3
Lowering Pressure Loss 1. Reduces pumping/compressing costs 2. Increases capacity 3. Minimizes compressor, pump or boiler size Slide 17
Annubar Technology Reduces PPL and Energy Costs Minimizing pumping and compression costs Increases throughput in existing lines Maximize capacity of gravity-fed systems
Slide 18
Has Valuable Experience in your plant Gone Fishing? 40% of the existing workforce will retire in the next 10 years.
*Society of Petroleum Engineers What will happen when your experienced personnel retire? Slide 20
Achieve a Perfect Installation Every Time for Every DP Flow Measurement Point Standardize installation procedures with the 405 Compact Platform Eliminate extra time, mis-installations, and training
Conditioning Orifice Annubar Orifice Slide 22
Important 405A Specifications Accuracy 1.5% of flow coefficient (0.75% Calibrated) Line Sizes 2-8 (50-200 mm) Coming Soon! 10 & 12 (250 & 300mm) Repeatability 0.1% Pressure Rating ANSI 600# or DIN PN100 Slide 23
The Annubar T-Shape Creates a Higher Signal with Less Noise Slide 24
The Annubar T-Shape: No Wear, No Tear, No Worries No sharp leading edges to wear The Compact Annubar sensor provides better wear resistance than orifice plates Slide 27
405C/P 0.40 405 C/P 0.65 405A / 485 Sensor Size 1 10,000 lb/hr 4,500 kg/hr 15,000- lb/hr 6,750 kg/hr 20,000- lb/hr 9,000 kg/hr 5,000 lb/hr 2,250 kg/hr 2-in. H 2 O 5-mbar 100-in. H 2 O 250-mbar 2-in. H 2 O 5-mbar 2-in. H 2 O 5-mbar 100-in. H 2 O 250-mbar 100-in. H 2 O 250-mbar 150# Steam - 4 (100mm) line size, sized 100 H2O Utilize the 405A for Applications with Medium to High Flow Rates Slide 28
Annubar Products Reach Beyond Flanges Pak-Lok Patented compression design firmly secures the Annubar sensor to the opposite wall of the pipe Rated up to 600# ANSI Flange-Lok Combines Pak-Lok compression mechanism with a mounting flange Flanged With Opposite Side Support Meets the requirement of high pressure applications Available up to 2500# ANSI Flo-Tap Can be hot-tapped without interruption of the flow Easily removed for cleaning or line pigging Available up to 600# ANSI
Slide 29
Better Measurement is the Key to Better Control 3 in 1 measurement including differential pressure, static pressure, and temperature The result is better control of raw materials, combustion, reactions, blending and product quality Slide 31
Summary 405A Compact Annubar products provide unparalleled ease of installation The 405A Compact Annubar sensor provides accurate measurements while keeping energy costs low through a low permanent pressure loss Standardize DP Flow Installations with the Compact 405 Platform Thank you for your time and attention!