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B4 Purchase Order and Instrument specification sheet criteria shall be confirmed and compared with instrument stainless steel tags / labels and nameplates, and shipment checked for damage, prior to acceptance of the shipment. SAIC-J-6902 1-oct-05 INST REFERENCE PASS SAUDI ARAMCO ID / PID - 3 / 01 / 05 - REV. 0 (Standards Cutoff - August 2004) SAES-J -903, Sec 7.
B4 Purchase Order and Instrument specification sheet criteria shall be confirmed and compared with instrument stainless steel tags / labels and nameplates, and shipment checked for damage, prior to acceptance of the shipment. SAIC-J-6902 1-oct-05 INST REFERENCE PASS SAUDI ARAMCO ID / PID - 3 / 01 / 05 - REV. 0 (Standards Cutoff - August 2004) SAES-J -903, Sec 7.
B4 Purchase Order and Instrument specification sheet criteria shall be confirmed and compared with instrument stainless steel tags / labels and nameplates, and shipment checked for damage, prior to acceptance of the shipment. SAIC-J-6902 1-oct-05 INST REFERENCE PASS SAUDI ARAMCO ID / PID - 3 / 01 / 05 - REV. 0 (Standards Cutoff - August 2004) SAES-J -903, Sec 7.
Purchase Order and Instrument specification sheet criteria shall be
confirmed and compared with instrument stainless steel tags / labels and nameplates, and shipment checked for damage, prior to acceptance of the shipment Schedule Q, Att IV, Sec. 7.1. SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED? SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL TRAVEL TIME SAUDI ARAMCO USE ONLY SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO. PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. CONTRACTOR / SUBCONTRACTOR Intrinsically Safe Circuit- Design / Procurement Package- Documentation Review SAIC-J-6902 1-Oct-05 INST REFERENCE PASS SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER FAIL A. I.S. System Certification Information and Third Party Listing Requirements N/A RE-INSP DATE ITEM No. ACCEPTANCE CRITERIA A1 A2 A System Control Drawing shall be provided including all Entity Concept parameters for each component in the intrinsically safe system. I.S. system control drawings shall be prepared in accordance with ISA RP12.2.02 SAES-J -903, Sec 7.4 The standard (SAES-J -903) and check list shall be followed in its entirety after obtaining prior permission to use an intrinsically safe system from the General Supervisor, Process Instrumentation Division, P&CSD. SAES-J -903, Sec 1.4 A4 The Certifying agency, Certificate number, and Date of certification shall be supplied for each component in the intrinsically safe system. SAES-J -903, Sec 1.4 A3 The I.S. system control drawing shall be included as a separate sheet of the associated Instrument Loop Drawing (ILD) SAES-J -903, Sec 1.4 SAES-J -903, Sec 7.4 A6 Only equipment, apparatus or devices that have been certified, labeled or listed as intrinsically safe (I.S.) by a third party testing laboratory shall be used or installed under this standard. Exception: If the field device is classified as simple apparatus, certification is not required. SAES-J -903, Sec 5.1 A5 If the field device is classified as simple apparatus, certification of the device itself is not required. However, all devices included in the Intrinsically Safe loop, shall be shown on the System Control Drawing. A7 As third party testing laboratories, only the agencies listed in SAES-P- 100, Table 1(Atttachment- 1) are acceptable under this standard. For equipment, devices, or apparatus certified as intrinsically safe, only those that are certified as category EEX or AEX "ia" shall be used. Commentary Note: The identifying letter for intrinsic safety is "i" followed by either "a" or "b," identifying whether the equipment is suitable for Zone 0 (ia) or Zone 1 (ib). Intrinsically safe systems are limited by this standard to those certified "ia" to simplify the selection process and to ensure that an I.S. system is safe to install in all locations (Zone 0, 1, or 2). SAES-J -903, Sec 1.4 B1 The I.S. system design package shall consist of the following documentation: (B2 -B10) SAES-J -903, Sec 1.4 B3 The manufacturer's storage, handling and preservation instructions to be followed. Schedule Q, Att, IV, Sec 5. B 2 B General Material Requirements - I.S System Design Package Electrical area classification drawing SAES-J -903, Sec 7.1 Page 1 of 12 SAES-J -903, Sec 1.4 C. Design requirements - Classification based on Temp. / Densities SAES-J -903, Sec 7.5.4 B10 B5 Plan drawing showing the overall I.S. system from the instruments in the hazardous areas to the instruments in the non-hazardous area (usually the control room). For sake of clarity, the drawing shall show the I.S. system only. Demarcation lines between the non-hazardous (safe) area and the hazardous area portions of system shall be clearly shown. The respective areas shall be labeled "non-hazardous (safe)" and "hazardous area". SAES-J -903, Sec 7.2 B6 Typical loop diagrams showing termination assignments in junction boxes and marshalling panels. SAES-J -903, Sec 7.4 C4 Mixtures of Gases or Vapors of Different Ignition Temperatures: Where a mixture of gases or vapors is composed of gases/vapors of different ignition temperature, designation of the ignition temperature of the mixture shall be by any one of the following methods: 5.3.1 The ignition temperature of that gas/vapor in the mixture having the lowest individual ignition temperature per NFPA 325. 5.3.2 The ignition temperature of the mixture as determined by a test specified in NFPA 325. 5.3.3 The ignition temperature as determined by calculations that have been reviewed and accepted by the Chief Fire Prevention Engineer, Dhahran. SAES-B-068, Sec 5.3 SAES-J -903, Sec 1.4 General Area Classification Drawings shall be developed for all facilities where flammable liquids, gases, or vapors are produced, processed, stored or handled. This applies to new facilities, or extensions/additions to existing facilities. SAES-B-068, Sec 5.1 B7 B8 Cable length, meters (feet) SAES-J -903, Sec 7.5.2 Size of individual pair or triad, capacitance per unit length, and inductance per unit length. Single pair/triad interconnecting cables shall be specified with a minimum conductor size of 16 AWG. Exception: Multiconductor "home run" cables may be specified with 18 AWG conductor size. SAES-J -903, Sec 7.5.1 CONTRACTOR / SUBCONTRACTOR Intrinsically Safe Circuit- Design / Procurement Package- Documentation Review SAIC-J-6902 1-Oct-05 INST SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER N/A RE-INSP DATE B9 Insulation Rating: Interconnecting cables shall be specified with a minimum insulation rating of 600 Volts. SAES-J -903, Sec 7.5.3 ITEM No. ACCEPTANCE CRITERIA REFERENCE B10 Cable manufacturer PASS FAIL B11 Grounding Plan: Overall control house grounding plan SAES-J -903, Sec 7.6.1 C3 C2 The use of Intrinsic Safety as a protection method is required for all instruments located within Class I, Zone 0 areas C1 I.S. systems shall only be used where other methods of protection are impractical (e.g., ship loading arms and inline analyzers). I.S. system vendor recommended grounding method SAES-J -903, Sec 7.6.2 Page 2 of 12 CONTRACTOR / SUBCONTRACTOR Intrinsically Safe Circuit- Design / Procurement Package- Documentation Review SAIC-J-6902 1-Oct-05 INST SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER N/A RE-INSP DATE ITEM No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL D. Extent of Classification Locations D1 For relief valves venting to atmosphere, the classified area shall be determined by: (see Attachments 2-6) a) Figure 20, or Figure 21, when the source is adequately ventilated and the gas/vapor is heavier than air. b) Figure 24, when the source is adequately ventilated and the gas/vapor is lighter than air. c) Figure 22, when the source is inadequately ventilated and the gas/vapor is heavier than air. d) Figure 25, when the source is inadequately ventilated and the gas/vapor is lighter than air. e) The termination of a relief valve discharge, the associated weep hole, and the bonnet vent shall each be a "source". f) A non-flowing pilot on a pilot-operated relief valve shall not be a "source". SAES-B-068, Sec 6.2.1 C8 Typical relationship between Zone classification and the presence of flammable mixtures can be seen in the following rule-of thumb. Zone Flammable Mixture Present 0 1000 or more hours/year (10%) 1 10 <hours/year <1000(.1% to 10%) 2 1 <hours/year <10 (.01% to .1%) unclassified Less than 1 hour/year (.01%) Refer to API RP 505 section 6.5.8 for further details. SAES-B-068, Sec 5.7 C7 Electrical Area Classification Drawings: The drawings shall, as a minimum, show the following information: 5.6.1 The demarcation of the Zone 0, 1, 2 and unclassified areas, both vertically and horizontally via plan, elevation, and section views. 5.6.2 The minimum ignition temperature of the mixture of gases/vapors creating each classified location. 5.6.3 The type of gas or vapor in each of the classified areas. This shall be presented as the name (s) of the gas/vapor and by the Group IIA, B, or C designations defined within NFPA 70 and API RP 505. SAES-B-068, Sec 5.6 C6 Mixtures of Gases of Different Groups: Where a mixture contains gases of different Groups per NFPA 70, the area classification shall satisfy the requirements for every Group for which the aggregate volume of gas constitutes 30% or more of the mixture composition. SAES-B-068, Sec 5.5 C5 Mixtures of Gases of Different Densities " For a gas or mixture of gases composed entirely of lighter-than-air gases, the extent of the classified location shall satisfy the requirements for lighter-than-air vapors. Where a mixture is composed of lighter-than-air and heavier-than-air gases and the mixture density is less than 75% of the density of air at standard conditions, the extent of the classified area shall satisfy the requirements for lighter-than-air vapors. Where the mixture has a density equal to or greater than 75% of air at standard conditions, it shall be considered as a heavier-than-air vapor for area classification purposes. SAES-B-068, Sec 5.4 Page 3 of 12 CONTRACTOR / SUBCONTRACTOR Intrinsically Safe Circuit- Design / Procurement Package- Documentation Review SAIC-J-6902 1-Oct-05 INST SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER N/A RE-INSP DATE ITEM No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL D5 For the manways and piping-to-vessel connections on process vessels and the piping-to-equipment connections on process equipment, the classified area shall be determined by: a) Figure 22, when the source is inadequately ventilated and the gas/vapor is heavier than air. b) Figure 25, when the source is inadequately ventilated and the gas/vapor is lighter than air. c) When the source in 6.2.7 is adequately ventilated, the Class I, Zone 2 area shall extend for 3 m around it. This is for all gases/vapors, irrespective of whether they are lighter than air or heavier than air. d) Connections on adequately ventilated vessels and equipment containing fuel gas at a maximum gauge operating pressure of 350 kPa (50 psig) shall not be considered release sources. e) Connections on furnaces, fired boilers, fired heaters, incinerators, and other equipment containing open flames shall not be considered release sources. See Note (f) of paragraph 6.2.7. SAES-B-068, Sec 6.2.5 D4 For the atmospheric terminations of sample stations, the classified area shall be determined by: a) Figure 20, Figure 21, when the source is adequately ventilated and the gas/vapor is heavier than air. b) Figure 24, when the source is adequately ventilated and the gas/vapor is lighter than air. c) Figure 22, when the source is inadequately ventilated and the gas/vapor is heavier than air. d) Figure 25, when the source is inadequately ventilated and the gas/vapor is lighter than air. e) When sampling frequency is equal to or greater than once a week, the space within 1.5 m of the termination (the "source") shall be classified as Class I, Zone 0 in Figures 20, 21, 24, and 25. SAES-B-068, Sec 6.2.4 D3 For threaded fittings that are not seal-welded, the classified area shall be determined by: a) Figure 20, Figure 21, when the source is adequately ventilated and the gas/vapor is heavier than air. b) Figure 24, when the source is adequately ventilated and the gas/vapor is lighter than air. c) Figure 22, when the source is inadequately ventilated and the gas/vapor is heavier than air. d) Figure 25, when the source is inadequately ventilated and the gas/vapor is lighter than air. e) Adequately ventilated threaded fittings that are not seal-welded shall not be considered release sources when containing fuel gas with a maximum gauge operating pressure of 350 kPa (50 psig). SAES-B-068, Sec 6.2.3 D2 For packing glands or seals on pumps and compressors the classified area shall be determined by: a) Figure 20, Figure 21, when the source is adequately ventilated and the gas/vapor is heavier than air. b) Figure 24, when the source is adequately ventilated and the gas/vapor is lighter than air. c) Figure 22, when the source is inadequately ventilated and the gas/vapor is heavier than air. d) Figure 25, when the source is inadequately ventilated and the gas/vapor is lighter than air. SAES-B-068, Sec 6.2.2 Page 4 of 12 CONTRACTOR / SUBCONTRACTOR Intrinsically Safe Circuit- Design / Procurement Package- Documentation Review SAIC-J-6902 1-Oct-05 INST SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER N/A RE-INSP DATE ITEM No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL D8 The interior of analyzer houses shall be classified as Class 1 Zone 1 and group consistent with liquids or gases being handled. SAES-B-068, Sec 6.4.1 D12 Laboratory hoods, ducting, and storage rooms shall be classified as follows: a) Enclosed space of fume hood: Class I, Zone 1. b) Exhaust ducting associated: Class I, Zone 1 with fume hoods. c) Vent for exhaust ducting: Per requirements of paragraph 6.2.7 for vents. d) Storage rooms for samples and chemicals: Per requirements of paragraph 6.3.4. SAES-B-068, Sec 6.4.5 and Sec 6.2.7 and Sec 6.3.4 D11 Pits, sumps, open trenches, and any other below-grade locations in Class I, Zone 2 locations shall be classified as Class I, Zone 1. SAES-B-068, Sec 6.4.4 SAES-B-068, Sec 6.4.3 D7 For the terminations of vents and drains (this includes vents and drains on all instrumentation impulse lines containing volatile liquids or combustible gas) that have to be opened to the atmosphere as part of normal operation, the classified area shall be determined as follows: a) Figure 20 and 21, when the source is adequately ventilated and the gas/vapor is heavier than air. b) Figure 24, when the source is adequately ventilated and the gas/vapor is lighter than air. c) Figure 22, when the source is inadequately ventilated and the gas/vapor is heavier than air. d) Figure 25, when the source is inadequately ventilated and the gas/vapor is lighter than air. e) Vents and drains that are installed solely for hydrotest, steam-out, and maintenance and that are plugged or blinded, shall not be designated as release points. f) Vents and drains to the atmosphere on fired equipment and other equipment having a continuous source of ignition shall be considered a release source, irrespective of Note (e) of Paragraph 6.2.6 of this Standard. SAES-B-068, Sec 6.2.7 D6 For flanges, fittings, and valve stems, the classified area shall be determined by: a) Figure 22, when the source is inadequately ventilated and the gas/vapor is heavier than air. b) Figure 25, when the source is inadequately ventilated and the gas/vapor is lighter than air. c) When the source is adequately ventilated, it shall not create a classified location. SAES-B-068, Sec 6.2.6 D9 For interiors of unventilated battery rooms, electrical area classification shall be Class I, Zone 1, Group IIC. SAES-B-068, Sec 6.4.2 D10 Drainage ditches, swales, and associated remote impounding basins (located in unclassified areas) for process location surface drainage shall create a Class I, Zone 2 location, as follows: a) Within ditches and swales. b) The space between grade elevation and 0.6 m above the top of ditches and swales. This shall extend from the centerline of the ditch or swale at this elevation to points 4.5 m from the edges of the ditch or swale. c) Within an impounding basin, up to the top of its dike. Page 5 of 12 CONTRACTOR / SUBCONTRACTOR Intrinsically Safe Circuit- Design / Procurement Package- Documentation Review SAIC-J-6902 1-Oct-05 INST SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER N/A RE-INSP DATE ITEM No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL E. Material Specification and Certification E6 Dedicated intrinsically safe field termination cabinets (junction boxes) shall be provided to maintain positive separation of intrinsically safe from non-intrinsically safe wiring. SAES-J -903, Sec 8.2.3 E5 Mechanical protection of the conductors to each individual instrument from the field-mounted instrument to the field junction box shall be provided in the form of conduit or steel wire armor and cable tray/channel per SAES-J -902. SAES-J -903, Sec 8.2.2 E4 Conductors of intrinsically safe circuits shall not be placed in any raceway, cable tray, or cable with conductors of any non-intrinsically safe circuit. SAES-J -903, Sec 8.2.1 E3 To assess the intrinsic safety of the interconnected equipment, the entity parameters shall be compared (including the calculated interconnecting cable capacitance and inductance) in accordance with ISA TR12.2. SAES-J -903, Sec 7.4 E2 The interconnecting cables used in an intrinsically safe circuit must be electrically compatible with the intrinsically safe components being used. SAES-J -903, Sec 8.2 E1 The intrinsically safe instrument enclosure shall be sealed to provide adequate ingress protection (NEMA 4X or IP 65). SAES-J -903, Sec 8.1 D18 In tank farm areas, pumps which are located at the edge of a pipe way and which are bordered on the other three sides by dikes or walls of 1 m height or more shall create classified locations as follows: - Class I, Zone 1: When the linear dimension between opposite walls is less than 30 m. - Class I, Zone 2: When the linear dimension between opposite walls is 30 m or greater. SAES-B-068, Sec 6.4.12 D17 Sanitary sewer systems shall be classified as follows: Class I, Zone 2 a) Space between 1.5 m and 3 m of termination of vents from lift stations. b) 0.6 m from the edge and 0.6 m above the cover of a sanitary sewer lift station. SAES-B-068, Sec 6.4.7.2 D16 Sanitary sewer systems shall be classified as follows: Class I, Zone 1 a) Inside lift stations. b) Space within 1.5 m of termination of vent from lift stations. SAES-B-068, Sec 6.4.7.1 D15 Oily water sewer systems shall be classified as follows :I, Zone 2 within 1.5 m and 3 m from the vents of the following: manholes, lift stations, sumps, underground piping systems. SAES-B-068, Sec 6.4.6.3 D14 Oily water sewer systems shall be classified as follows : Class I, Zone 1 within .5 m and 1.5 m from the vents of the following: manholes, lift stations, sumps, underground piping systems. 6.4.6.3 Class I, Zone 2 within 1.5 m and 3 m from the vents of the following: manholes, lift stations, sumps, underground piping systems. SAES-B-068, Sec 6.4.6.2 D13 Oily water sewer systems shall be classified as follows: Class I, Zone 0 locations shall be: a) Within manholes. b) Within catch basins. c) Within lift stations and sumps. d) Within all underground piping. e) Within all vents. f) Within .5 m of the termination of vents from the following: manholes, lift stations, sumps, underground piping systems. SAES-B-068, Sec 6.4.6.1 Page 6 of 12 CONTRACTOR / SUBCONTRACTOR Intrinsically Safe Circuit- Design / Procurement Package- Documentation Review SAIC-J-6902 1-Oct-05 INST SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER N/A RE-INSP DATE ITEM No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL E8 The field termination cabinet will serve as a transition point from individual pair/triad to a multi-pair/triad cable. SAES-J -903, Sec 8.2.3 E20 The minimum clearances between terminals of intrinsically safe circuits and any grounded metal shall be 3 mm ( inch), unless that terminal is intended to be grounded. The clearance between two terminals of different intrinsically safe circuits shall be at least 6 mm ( inch). SAES-J -903, Sec 8.3.4 E19 All spare wires shall be terminated at terminal blocks and grounded to the intrinsic safety ground bus. Unused wires shall also be insulated at their hazardous area ends. SAES-J -903, Sec 8.3.3 E17 The I.S. cables from the field instrument shall be terminated on the "hazardous area" terminations of the associated apparatus and shall be secured or tie-wrapped separately from the non-intrinsically safe cables terminated on the opposite end "safe area" terminals of the associated apparatus. A minimum of 2 inches (50 mm) shall be maintained between the I.S. and non-I.S. cables within the cabinet that contains the associated apparatus. SAES-J -903, Sec 8.3.2 E17 Cabinets that contain the associated apparatus shall be located within air- conditioned analyzer shelters, process interface buildings, or control rooms. SAES-J -903, Sec 8.3.1 E16 I.S. cables shall enter the cabinet through cable entries completely separate and opposite from the non-intrinsically safe connecting cables to the control system. SAES-J -903, Sec 8.3.1 E15 I.S. system wiring shall be terminated in dedicated marshalling cabinets or compartments within marshalling cabinets that house the associated apparatus. I.S. cables shall enter the cabinet through cable entries completely separate and opposite from the non-intrinsically safe connecting cables to the control system. SAES-J -903, Sec 8.3.1 E14 Care shall be taken to avoid locating interconnecting cables containing intrinsically safe circuits close to overhead power distribution lines or heavy current carrying cables. Refer to SAES-J -902 for minimum spacing requirements between parallel cable runs of different signal types. SAES-J -903, Sec 8.2.5 E13 The standard practice of separating thermocouple, 4-20 milliamp, and digital alarm signals shall be observed. This segregation shall be maintained in the field via dedicated, intrinsically safe field junction boxes. Signal segregation shall be maintained up to the marshalling panels, where signals may be consolidated to the extent specified in SAES-J -902. SAES-J -903, Sec 8.2.5 E12 Multi-pair/triad cables shall be routed from the field termination cabinets (junction boxes) to the control room or process interface building in cable trays, in conduits, or by direct burial cable provided the cable is approved for cable tray use or for direct burial. SAES-J -903, Sec 8.2.4 E11 Cables shall be sealed against the passage of gas and vapors as required by the National Electrical Code NFPA 70, SAES-B-008, and SAES-O-126. SAES-J -903, Sec 8.2.4 E10 Field termination cabinets (junction boxes) shall be NEMA Type 4X or IP 65 (reference NEMA Standards Publication No. 250). SAES-J -903, Sec 8.2.3 E9 Multi-core cables shall not combine intrinsically safe and non-intrinsically safe signals. SAES-J -903, Sec 8.2.3 E7 Where several intrinsically safe instrumentation loops are involved, individual pair/triad from each instrument located in the field may be routed to a common field termination cabinet. SAES-J -903, Sec 8.2.3 Page 7 of 12 CONTRACTOR / SUBCONTRACTOR Intrinsically Safe Circuit- Design / Procurement Package- Documentation Review SAIC-J-6902 1-Oct-05 INST SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER N/A RE-INSP DATE ITEM No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL 4. SAES-J -902, Electrical Systems for Instrumentation, 31 J uly 2004 1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993 2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003 REFERENCE DOCUMENTS: 3. ISA-RP 12.2.02-1996 Recommendations for the Preparation , Content and Orga. Of Intrinsic Safety Control Drawings, 15 May 1996 6. SAES-B-068, Electrical Area Classification, 31 May, 2003. 7. NEC 2002- National Electric Code 2002 E29 Light blue color coding shall be used to identify intrinsically safe wiring. The preferred practice is to specify intrinsically safe interconnecting cables with a blue outer jacket. Alternatively, blue sleeves slipped over the jacket at all points of termination may be used to identify I.S. wiring. SAES-J -903, Sec 8.5.3 E28 All junction boxes, cable trays, conduits, cables, cabinets, and instrument housings shall be labeled as containing intrinsically safe circuits or equipment. The means of identification shall be visible after installation. Label spacing on cable tray, conduit, and interconnecting cables shall not exceed 25 feet (8 meters). SAES-J -903, Sec 8.5.2 E27 All intrinsically safe system components shall be so identified. SAES-J -903, Sec 8.5.1 E26 Cable protective armor, if used, shall be grounded to plant grounding system at the field junction box. SAES-J -903, Sec 8.4.6 E25 All metal cable trays used for intrinsically safe wiring shall be grounded to the plant grounding system with a minimum of #4 AWG copper wire with green insulation. SAES-J -903, Sec 8.4.5 E24 All metal enclosures for intrinsically safe circuits shall be grounded to the plant grounding system with a minimum of #4 AWG copper wire with green insulation. SAES-J -903, Sec 8.4.4 E23 When zener diode type barriers are used, the maximum resistance between the farthest point on the intrinsic safety barrier ground and the plant grounding system (the point at which the incoming electricity supply neutral is grounded) shall not exceed 1 Ohm. SAES-J -903, Sec 8.4.3 E22 Where screens/shields are used, they shall be covered by an outer insulating sheath. They shall be grounded at the associated apparatus intrinsic safety ground point and insulated at the hazardous area end. Where screened multipair/multitriad cables interconnect within field junction boxes with individual screened pair/triad cables, insulated terminals shall be provided for the ongoing continuity of the screens/shields. SAES-J -903, Sec 8.4.2 E21 In cabinets housing the associated apparatus, the intrinsic safety ground bus shall be connected to a node in the overall plant ground grid by dedicated, redundant, insulated copper cables not smaller than #4 AWG. To identify the intrinsically safe grounding conductors as being different from other ground connections, the grounding conductor insulation color shall be green with blue tracer (or banded with blue tape) SAES-J -903, Sec 8.4.2 5. SAES-J -903 Intrinsically Safe System, 28 November, 2001. REMARKS: Page 8 of 12 CONTRACTOR / SUBCONTRACTOR Intrinsically Safe Circuit- Design / Procurement Package- Documentation Review SAIC-J-6902 1-Oct-05 INST SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER N/A RE-INSP DATE ITEM No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL QC Record Reviewed Work Verified Name, Sign and Date: Quality Record Approved: Name, Organization, Initials and Date: T&I Witnessed QC Supervisor Proponent and Others Name, Initials and Date: Performed Inspection or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified Work Verified T&I Witnessed QC Record Reviewed QC Inspector PID Representative indicates compliance with appropriate standards or performance in a specified manner. Construction Representative* Name, Initials and Date: 2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling). 3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products Attachment -3 Adequately Ventilated Process Location with Heavier Than Air- Gas or Vapor Source located Above Grade (Fig. 21) NOTES: Attachment -4 In adequately Ventilated Process Location with Heavier Than Air- Gas or Vapor Source located Above Grade (Fig. 22) Attachment 5: Adequately Ventilated Process Location with Lighter-Than Air- Gas or Vapor Source located Above Grade (Fig. 24) Attachment 6: Inadequately Ventilated Process Location with Lighter-Than Air- Gas or Vapor Source located Above Grade (Fig. 25) 1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID). Attachment -2 Adequately Ventilated Process Location with Heavier Than Air- Gas or Vapor Source located near grade Work Verified Saudi Aramco with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the f PMT Representative T&I Witnessed Work is Complete and Ready for Inspection: Name, Initials and Date: Contractor / Third-Party QC Record Reviewed *Person Responsible for Completion of Quality Work / Test Y =YES N =NO F =FAILED ATTACHMENTS: Attachment -1 Certification Agencies for Equipment in Hazardous Areas Work / Rework May Proceed Name, Initials and Date: 4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization Page 9 of 12 SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER Where Figure 20, 21 or 22 is referenced in this Standard, the " additional Zone 2 area" is mandatory. Intrinsically Safe Circuit- Design / Procurement Package- Documentation Review SAIC-J-6902 1-Oct-05 INST Attachment -2 Adequately Ventilated Process Location with Heavier Than Air- Gas or Vapor S Attachment -1 Certification Agencies for Equipment in Hazardous Areas Page 10 of 12 Intrinsically Safe Circuit- Design / Procurement Package- Documentation Review SAIC-J-6902 1-Oct-05 INST Where Figure 20, 21 or 22 is referenced in this Standard, the " additional Zone 2 area" is mandatory. Attachment -4 In adequately Ventilated Process Location with Heavier Than Air- Gas or Vapor Where Figure 20, 21 or 22 is referenced in this Standard, the " additional Zone 2 area" is mandatory. SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER Attachment -3 Adequately Ventilated Process Location with Heavier Than Air- Gas or Vapor S Page 11 of 12 SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER Attachment 6: Inadequately Ventilated Process Location with Lighter-Than Air- Gas or Vapor S Intrinsically Safe Circuit- Design / Procurement Package- Documentation Review SAIC-J-6902 1-Oct-05 INST Attachment 5: Adequately Ventilated Process Location with Lighter-Than Air- Gas or Vapor So Page 12 of 12