A10

The "AC Safety Ground" bus shall be directly bolted to the cabinet
without the use of insulators.
23-SAMSS-010
Sec, 7.5.2.2
A9
AC Safety ground and instrumentation circuit ground shall conform to
NEC, Article 250.
23-SAMSS-010
Sec, 7.5.2.1
A4
Ensure that Items manufactured to this Specification(34-SAMSS-830)
are subject to the minimum Inspection Requirements as specified in
Saudi Aramco Inspection Requirement Form 175-344000.
34-SAMSS-830
Sec 12.2
34-SAMSS-830
Sec. 11.2.2
EC / PMCC / MCC NO. REV. NO. PURCHASE ORDER NUMBER
CONTRACTOR INSPECTION LEVEL
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER
RE-TEST DATE
ITEM
No.
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
TRAVEL TIME QUANTITY INSP.
WORK PERMIT REQUIRED?
ACTUAL INSPECTION DATE & TIME
SAUDI ARAMCO USE ONLY
MH's SPENT SCHEDULED INSPECTION DATE & TIME
SAUDI ARAMCO INSPECTION LEVEL
LAYOUT DRAWING NUMBER
PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Electronic Control Systems -PLC-Functional Testing
(Stand-alone as well as integrated with DCS)-
SATR-J-6802 1-Oct-05 INST
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
A2
Review Factory Acceptance Test (FAT) documents detailing the set-up
and procedures for the Functional Test to be provided.
A3
Review documents that prove the following test has been conducted:
The radiated electromagnetic disturbance test shall be conducted in
accordance with IEC 60255-22-3, Test Method 'C', Severity Class -'II' or
IEC 61000-4-3, Level 3 (10 volts/meter).
A. General conformance of Tests
A1
34-SAMSS-830
Sec. 10 (h)
Vendor to provide Manufacturer's standard Programming, Installation,
Maintenance/Troubleshooting Manuals, and Processor, Power Supply,
Communications, I/O module specification sheets and tests conducted
for verification
34-SAMSS-830
Sec. 10 (g)
34-SAMSS-830,
Sec. 6
34-SAMSS-830,
Sec. 6.3.2
A5
Nonmaterial Requirements: The supplier shall provide nonmaterial items
as shown on Form NMR-7907.
34-SAMSS-830
Sec 12.2
A8
Tagging and Nameplates: All instruments, push buttons, switches,
lamps and other console mounted devices, as well as cabinets and
workstations shall be identified with tag numbers and service description.
The nameplates shall be permanently attached.
23-SAMSS-010
Sec, 7.5.1
A6
The PLC shall be self-checking, i.e., have automatic internal checking
capability (so-called 'self-diagnostics) to detect a failure. When a failure
occurs, an alarm shall be initiated.
A7
Communications driver software/firmware shall continuously monitor and
check the status of communication links and associated I/O.
Communication status indication shall be provided on the face plate of
each associated module.
A11
A No. 2 AWG screw-type compression connector shall be provided on
either end of each ground bar for interconnection with other ground
buses or to the Instrument System Ground Node (ISGN).
23-SAMSS-010
Sec, 7.5.2.3
A12
Ground buses inside termination cabinets shall be made of solid copper
measuring nominally in. x 1 in., suitably drilled and tapped for screw
terminals and wire lugs, or fitted with screw-type compression lugs.
23-SAMSS-010
Sec, 7.5.2.4
Page 1 of 3
B Functional Testing
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PASS FAIL
ITEM
No.
CONTRACTOR / SUBCONTRACTOR
Electronic Control Systems -PLC -Functional Testing
(Stand-alone as well as integrated with DCS)-
SATR-J-6802 1-Oct-05 INST
PROJ ECT TITLE WBS / BI / J O NUMBER
REFERENCE N/A RE-TEST DATE TEST PROCEDURE ACCEPTANCE CRITERIA
B3
A13
The ground bus bars shall be labeled as follows: a) "AC SAFETY
GROUND" for all exposed metal surface of cabinets, racks, chassis GND
connections, etc. Individual wiring interconnections shall be minimum 16
AWG copper wire, green or green with yellow tracer or green with yellow
tracer insulation.
23-SAMSS-010
Sec, 7.5.2.5 (a)
A15
The ground bus bars shall be labeled as follows: c) "DC REFERENCE
GROUND" (i.e., for all DC analog/digital commons). Interconnections
between DC common consolidation points and the bus bar shall be
minimum 18 AWG copper wire, insulation to be green or green with
yellow tracer.
23-SAMSS-010
Sec, 7.5.2.5(c)
34-SAMSS-830
Sec, 11.1.2
34-SAMSS-830
Sec, 11.1.1
B1
The Vendor is responsible for providing all test equipment required to
perform the tests described in this section. In addition, he shall perform
full functional tests and confirm that any problems have been resolved
prior to inviting Buyer's representative for the Buyer-witnessed functional
test.
B2
The complete system including all modules and interconnecting wiring
shall be subject to both hardware and software functional tests. These
tests shall demonstrate the functionality of each individual component
module within the integrated system, including individual I/O point tests.
Wire tagging and terminations shall be checked and "Tug" tested. (A tug
test involves physically stressing a wire termination to determine whether
it has been crimped and terminated properly. The intent is not to break
wiring or stress insulation but to test the integrity of the termination).
All software logic/application programs shall be checked against binary
logic diagrams and dynamically tested and verified for proper sequence
and functionality. The dynamic test will involve physically simulating all
inputs and outputs in their proper operational sequence, unexpected
operational sequence, and on power up to verify that the application
program logic is executed properly.
34-SAMSS-830
Sec, 11.1.3
B4
Any external communications link shall be functionally tested using reels
of cable to simulate the specified communication distance.
34-SAMSS-830
Sec, 11.1.4
B5
Radiated Electromagnetic Field Disturbance Test: The vendor shall
provide testing to confirm that the equipment will operate properly when
energized and subjected to an electromagnetic field from a radiating
source. In particular hand-held radio transceivers (walkie-talkies)
operating at 5 Watts within the frequency range of 68 MHz to 470 MHz.
34-SAMSS-830
Sec, 11.2.1
B6
The radiated electromagnetic disturbance test shall be conducted in
accordance with IEC 60255-22-3, Test Method 'C', Severity Class -'II' or
IEC 61000-4-3, Level 3 (10 volts/meter).
34-SAMSS-830
Sec, 11.2.2
A14
The ground bus bars shall be labeled as follows: b) "SHIELD
CONNECTION" for connecting cable and wire shields Interconnections
between shield consolidation points and the bus bar shall be minimum
16 AWG copper wire, green or green with yellow tracer insulation.
23-SAMSS-010
Sec, 7.5.2.5(b)
Page 2 of 3
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PASS FAIL
ITEM
No.
CONTRACTOR / SUBCONTRACTOR
Electronic Control Systems -PLC -Functional Testing
(Stand-alone as well as integrated with DCS)-
SATR-J-6802 1-Oct-05 INST
PROJ ECT TITLE WBS / BI / J O NUMBER
REFERENCE N/A RE-TEST DATE TEST PROCEDURE ACCEPTANCE CRITERIA
2. Attachment 2 --Segregation of parallel wiring internal to cabinets
3. 34-SAMSS-830. Programmable Logic Controller, 29 J anuary,2003
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
Proponent and Others QC Supervisor
T&I Witnessed QC Record Reviewed
Name, Initials and Date:
Work Verified QC Record Reviewed T&I Witnessed
*Person Responsible for Completion of Quality Work / Test Y =YES N =NO F =FAILED
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
QC Inspector
Work Verified
Name, Initials and Date:
Performed Inspection Work / Rework May Proceed
PID Representative
ATTACHMENTS:
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
7. SAES-Z-001 Process Control Systems, 28 J anuary, 2004
Contractor / Third-Party Saudi Aramco
indicates compliance with appropriate standards or performance in a specified manner.
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
NOTES:
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
REFERENCE DOCUMENTS:
REMARKS:
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
1. Attachment-1 Air -borne dust concentration and contaminant levels 34-SAMSS-821 Sec 4.3
5. 23-SAMSS-010 Distributed Control Systems, 31 October, 1999.
6. 34-SAMSS-820- Instrument Control Cabinets - Indoor 29, May 2002
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
Work Verified
Construction Representative* PMT Representative
Name, Initials and Date:
Work is Complete and Ready for Inspection:
Name, Initials and Date:
T&I Witnessed QC Record Reviewed
4. 34-SAMSS-821- Instrument Control Cabinets - Outdoor 29, May 2002
Page 3 of 3