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Vehicle identification
Notes Specified value Measured value
No. of cylinders Type 4/OHV
Capacity (Fiscal) cc 1117 (1087)
Compression ratio :1 9,5
Suitable for unleaded petrol Yes
Minimum octane rating RON 98/95
Ignition system Type SZ
Ignition system Description CB
Fuel system Make Ford
Fuel System Type VV
Fuel System Description Carb-VV
Diagnostic socket No
Ignition system
Notes Specified value Measured value
Ignition coil Make Bosch
Ignition coil Type 0 221 122 046
Ignition coil supply voltage + with ballast V 11,0
Primary resistance Ohm 1,2-1,4
Secondary resistance Ohm 4500-7000
Firing order 1-2-4-3
Distributor (ECM) Make Bosch
Distributor (ECM) No. 0 231 176 132
Contact breaker gap/trigger air gap mm 0,45
Dwell angle °(%) 48-52 (53-58)
Tuning and emissions
Notes Specified value Measured value
Ignition timing o = without + = with vacuum o
Ignition timing - basic BTDC °Engine/rpm 6/800
Ignition timing - alternative °Engine/rpm 95=2/800
Without vacuum and basic
Ignition advance
timing
Ignition advance checks °Engine/rpm 0-6/1800
Ignition advance checks °Engine/rpm 5-11/2500
Ignition advance checks °Engine/rpm 18-24/5850
Vacuum check + = advance o = retard +
Vacuum range °Engine 13-21
Vacuum starts mbar 60
Vacuum ends mbar 340
Idle speed rpm 800±50
Oil temperature for CO test °C 60
CO level at idle speed - tailpipe Vol. % CO 1,5±0,5
HC level at idle speed ppm 300
CO2 level at idle speed Vol. % CO2 13-16
O2 level at idle speed Vol. % O2 0,5-2,0

Manufacturer: Ford Model: Fiesta ('84) 1,1 © Autodata Limited 2004

Engine code: GLC Output: 37 (50) 5350 12/02/2008
Tuned for: (A) Year: 1983-87 V5.373-
 Spark plugs
Notes Specified value Measured value
Spark plugs Original equipment Motorcraft
Spark plug Type AGRF22
Electrode gap mm 0,75
Spark plugs Make Autolite
Spark plug Type 103
Electrode gap mm 0,7
Spark plugs Make Bosch
Spark plug Type HR7DC
Electrode gap mm 0,7
Spark plugs Make Champion
Spark plug Type RS9YCC
Electrode gap mm 0,8
Spark plugs Make NGK
Spark plug Type BPR6EFS
Electrode gap mm 0,7
Fuel system
Notes Specified value Measured value
Fuel pump delivery pressure bar 0,24-0,38
Service checks and adjustments
Notes Specified value Measured value
Valve clearance -INLET mm 0,22 cold
Valve clearance -EXHAUST mm 0,59 cold
Compression pressure bar 11,7-14,8
Oil pressure bar/rpm 0,6/750
Radiator cap bar 0,9-1,02
Thermostat opens °C 85-89
Drive belt size - alternator mm 9,5x825
Drive belt tension - alternator/PAS/AC mm 13
Lubricants and capacities
Notes Specified value Measured value
Engine oil grade - cold climate SAE 5W/30
Engine oil grade - moderate climate SAE 5W/30
Engine oil grade - hot climate SAE 10W/30
Engine oil classification API/ACEA SH/A1-96
Engine oil grade - alternative - moderate climate SAE 10W/30 Semi-Synth.
Engine oil classification - alternative - moderate climate API/ACEA SH/A1-96
Engine with filter litres 3,4
Gearbox oil grade SAE 75W/90 Semi-Synth.
Gearbox 4/5 speed litres 2,8/3,1
Cooling system litres 5,3
Tightening torques
Notes Specified value Measured value
Cylinder head instructions
Cylinder head
Renew bolts No
Stage 1 Tighten 10-15 Nm
Stage 2 Tighten 40-50 Nm
Stage 3 Tighten 80-90 Nm
Stage 4 Wait 10-20 minutes
Stage 5 Tighten 100-110 Nm
Other tightening torques
Main bearings Renew bolts/nuts No
Main bearings Stage 1 50 Nm

Manufacturer: Ford Model: Fiesta ('84) 1,1 © Autodata Limited 2004

Engine code: GLC Output: 37 (50) 5350 12/02/2008
Tuned for: (A) Year: 1983-87 V5.373-
 Main bearings Stage 2 88-102 Nm
Big end bearings Renew bolts/nuts No
Big end bearings Stage 1 15 Nm
Big end bearings Stage 2 26-33 Nm
Oil pump to cylinder block 16-20 Nm
91 Sump bolts
Sump drain bolt 21-28 Nm
Flywheel/driveplate 64-70 Nm
Clutch to flywheel 24-35 Nm
Crankshaft pulley/damper 54-59 Nm
Camshaft sprocket/gear 16-20 Nm
Camshaft/rocker cover 4-5 Nm
Inlet manifold to cylinder head 16-20 Nm
Exhaust manifold to cylinder head 21-25 Nm
Spark plugs 15-20 Nm
Front hub 205-235 Nm
Steering track rod end 57-68 Nm
Brake caliper to carrier Front 20-25 Nm
Brake caliper carrier to hub Front 51-61 Nm
Back plate to hub Rear 20-25 Nm
Road wheels 100 Nm
Starting and charging
Notes Specified value Measured value
Battery V/RC(Ah) 12/75 (50)
Starter motor Make Bosch
Starter motor Type 0 001 208 223
Minimum starting voltage V 10,0
Maximum cranking amps A 135-165
Alternator/Regulator Make Bosch
Alternator/Regulator Type K1-45A
Alternator output at engine speed A/V/rpm 45/13,5/6000
Regulated voltage V 13,7-14,6
Brake disc and drum dimensions
Notes Specified value Measured value
Minimum disc thickness - solid Front 8,7 mm
Disc runout Front 0,15 mm
Maximum drum diameter Rear 177,8 mm
Minimum pad thickness Front 1,5 mm
Minimum shoe thickness Rear 1 mm
Handbrake travel No. of notches 6-7

Autodata Note 91

Sump bolts

1) 6-8 Nm
2) 8-11 Nm
3) Run engine for 15 minutes
4) 8-11 Nm.

Manufacturer: Ford Model: Fiesta ('84) 1,1 © Autodata Limited 2004

Engine code: GLC Output: 37 (50) 5350 12/02/2008
Tuned for: (A) Year: 1983-87 V5.373-
Cylinder layout Timing mark

Timing mark Idle speed adjustment (A)

CO level adjustment (B) Tightening sequence

Manufacturer: Ford Model: Fiesta ('84) 1,1 © Autodata Limited 2004

Engine code: GLC Output: 37 (50) 5350 12/02/2008
Tuned for: (A) Year: 1983-87 V5.373-