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Siemens AG 2011 We reserve the right to make changes

LOHER
High-voltage motors
Manuel Knigshoven
I DT LD AP LO S ROW
Siemens AG 2011 We reserve the right to make changes Seminar Tour Middle East
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115 Years LOHER
People & Machines
1895 Founded as repair workshop
1919 Produces DC and AC motors
1935 Pioneers the use of die cast alloys
1955 Supplies its 500,000th electric motor
1960 Starts to play a leading role in explosion protection
1969 Starts to produce electronic control equipment
1991 Taken over by A. Friedrich Flender AG
2000 CVC takes over A. Friedrich Flender AG
2001 LOHER becomes a GmbH
2002 With LES, LOHER starts production in Subotica
2005 SIEMENS takes over the FLENDER group
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TEFC
Vario
(IC 411)
Tube-cooled
(IC 511)
Air/air
heat exchanger
(IC 611)
- 1.900 kW
- 1.900kW
- 2.800 kW
- 1.300 kW
- 1.900 kW
Without Ex-Prot.
Ex-Protection
EEx nA II
EEx d
EEx e
EEx p
- 8.000 kW
- 8.000 kW
- 3.000 kW
- 8.000 kW
- 10.000 kW
- 10.000 kW
- 3.500 kW
- 10.000 kW
Air/water
heat exchanger
(IC 81W)
- 5.600 kW
- 5.600kW
- 6.500 kW
- 2.500 kW
- 5.600 kW
Frame sizes 355 .630 710 1000 500 800
500 800
Transnormmotors for industrial applications
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COPPER ROTORS
The use of copper rotors delivers significant advantages compared
to die-cast aluminium rotors:
Improved conductivity & long, permitted run-up time with difficult
drive conditions
Longer, permitted locked rotor time
High torque, particularly in the last third of the running up and thus
secure acceleration of the driven load
High temperature stability up to 400C, thereby high resistively
during temporary overstress and voltage fluctuations and/or
breakdowns.
Running-ups with 80% of the rated voltage protected at square
load-torque and 90% of motor output.
STEEL HOUSING
Max. flexibility in terms of dimension adjustments
Mounting of several equipments and instrumentations acc.
customer requirements
Different bearing arrangements can be done (e.g. vertical sleeve
bearings)
VARIO three-phase machines
For high and low voltage motors
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Explosion-Proof Asynchronous Motors
(Ex d vs. Ex p motors)
Solenoid valve: for dosage of the inert gas flow
for protection (in case of pressure loss)
for monitoring the overpressure (>0,5 bar) Manostat:
Control unit: for controling the purging process
for prepurging
for monitoring the overpressure
with compensation of leakage losses (normal operation)
with permanent purging (cooling)
Typical Features of Pressurized Enclosure Ex p
Explosion protection type: II 2 G Ex p II T3
The ingress of the surrounding atmosphere into the motor is
prevented by inert gas keeping the motor inside at overpressure
All these features are not necessary for flameproof (Ex d)
motors! => Easier maintenance for enduser!
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LD Loher innovation
Flameproof motor up to shaft height 1000
P (4p)
LV
6kV
10kV
kW
1
0
0
0
2
0
0
0
3
0
0
0
4
0
0
0
Roller bearings
Sleeve bearings
LV
6kV
10kV
Ex d(e) II B
EExd(e) II C (Vario)
Ex d(e) II B
LOHER offers one of the
widest and most
sophisticated product
ranges for flameproof
motors worldwide.
Vario Type IC411
Tube cooled IC511
Motors with flameproof enclosure inspection according to ATEX (94/9/EG)
D1000
up to 6.5 MW
available
Subcritical design converter
operation possible
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LD Loher innovation
Flameproof motor Shaft height 1000
Specifications
Project: Al Shaheen - Qatar / Maersk
Application: Compressor motor
Type: DHQL-910LC-04A
Protection type: II 2G Ex de IIB
Output: 3060 kW @ 50 C
Voltage: 11 kV
Weight: 25 t
Cooling-tubes (IC511) made of
stainless steel
All terminal boxes in protection type IP65
Shaft for high alternating load optionally made of heat-treated steel
Sleeve bearing with oil circulation lubrication and piping in AISI 316L
Offshore special coating Z21 with 210 m coating thickness
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Max. output @ IC511: 6300 kW
Max. voltage: 11 kV
High output-level
Cooling-tubes easy to clean
Tubes made of zinced steel or optionally of stainless steel
Resistant to environmental impacts
Location of terminal boxes is optional: left, right or top
Tube-cooled motors
IC 511
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DHTL560LK02A
S# 5135350
Un = 10 kV
PN = 1200 kW
EEx d IIB
Shell- spec.
Bentley- Nevada 3300
Sleeve bearing for
external lubricating unit
IRIS partial discharge
sensors in flameproof
terminal box
Noise optimized
Engineered motors for project
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Covers a wide range:
Voltage, starting parameters
Load torques, special designs
Customer and company standards
Special solutions (6-phase motors, etc)
Modular but flexible design
Special monitoring equipment and
devices
Adaption as slipring rotor or
generator
Customized special solutions
(e.g. Special cooling types, underwater
applications, smoke exhausting)
Customized solutions based on well-proven standards
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Customer orientated & ability
of project administration
Ability to handle all applicable
classes of protection (upto IP68)
Easy coverage of safe area and all
Ex-protected motor types
Customized documentation incl.
international certificates (GOST,
NEPSI, CCOE etc.)
Project handling possible (special
test items, hold points during pro-
duction etc.)
Customized solutions based on approved standards
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Customer specifications regarding the control range
Pump control range specified by the customer
1500 3000 rpm
Critical speed for a 2-pole standard motor with
sleeve bearings
Solution 1: Bracket out the control range in this
window not possible, as the pump is to be
precisely controlled in this range
Solution 2: Select a 4 or 6 pole motor with gearbox
disadvantage: larger motor, high costs for the
gearbox and additional source of faults and/or
maintenance costs resulting from more components
Solution 3: Select a sub-critical 2-pole motor where
the critical speed is above the control range.
.
.
Pump speed/torque curve

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Special motors:
Critical speeds for trans-standard motors
Fixed speed
Slow and small motors
(< SH400/450) are designed to be sub-critical
High-speed, large motors (> SH450)
are designed to be above-critical
Converter-specific requirements
Circulating oil lubrication <-> self lubrication
Limits: Mixed friction <-> stability
Wide control range (e.g. 300 ... 3000 rpm)
Operation Stability limit
Vibration limit
value
Minimum clearance
Mixed friction
The clearance between the operating
speed and critical speed must be more
than 25 % (API 25 % , Shell 20 %)
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Sub-critical motors:
LD portfolio
P [kW]
SIEMENS and LOHER
offer a wide range of sub-
critical motors.
Overview, range of powers for some critical motor versions
4
0
0
6
0
0
8
0
0
1
0
0
0
1
2
0
0
1
4
0
0
1
6
0
0
1
8
0
0
2
0
0
0
2
2
0
0
2
4
0
0
2
6
0
0
2
8
0
0
3
0
0
0
3
2
0
0
3
4
0
0
3
6
0
0
3
8
0
0
HC+ Ex d J-Motor/Vario+
Vario+
50 Hz
design
2-pole
100 Hz
design
4-pole
Ex d
HC +
Ex d
Vario+
HC +
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Loher Reference Oil & Gas Upstream/ Treatment
High Speed Generator for LNG Expander
Application Example Key Data
Branch: Oil & Gas
Application: Gas Treatment/
Generator
Installation: Australia
End user: Shell Woodside Project
OEM: Flowserve, NL
General Requirements
Energy efficient expansion in LNG process
Generator synchronized to mains for regular
process
Very high axial down- and up-thrust
Ex-Classification Zone 2 (acc. to ATEX)
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Loher Reference Oil & Gas Upstream/ Treatment
High Speed Generator for LNG Expander
Scope of supply Customer Benefit
Improved process efficiency
Overcritical design
Designed and tested also for fault condition
in runaway state
Mechanical design study, lateral, reed
Motor: Non sparking , II 3G Ex nA IIC T3
AKQK-630MB-02M
Rating: 1450 kW, 6,6 kV
Run away speed up to 5400 rpm
Mounting: IM V1
Encl. IP 55, AT up to + 45C
Options: Shaft vibration monitoring
Temperature monitoring
Forced oil lubrication
Kingsbury sleeve bearing for axial
Down thrust 116 kN,
Up thrust 35 kN
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LD Loher Performance Card
Pump Motors
Application Example Scope of Work
Key Features and Customer Benefit
Branch: Oil & Gas
Application: Oil pump
Built in: 2009
Installation: Slovakia
Enduser: Transpetrol
System Integrator: MEZ Kezmarok
Pump stations in oil pipeline
Russia Slovakia - Czech Republic
Motor Type: DHQL-710MB-02A
1600 kW, 6 kV, 2988 rpm
= 96,3 %, F / B, ambient 50 C
Inverter operation , Perfect Harmony
Range of regulation 1500 ... 3000 rpm
Key Data
Design for temp. range of - 30C to + 50C
Sleeve bearing for self-lubrication with
heater and oil level monitoring
Sub-critical rotor design for high range of
regulation
Keyphasor for axial play monitoring
Cooling IC511, stainless steel tubes
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Max. torque: 46000 Nm
Max. rating for vertical test: 3000 kW
Max. rating in noise chamber: 3000 kW
Max. current up to 1000 V: 3200 A
Max. voltage: 11000 V
Frequency: 30 60 Hz (Sinus)
Limit curve in our test field
High voltage test area
motor size 355 to 800
0
1000
2000
3000
4000
5000
6000
250 272 300 333 375 428 500 600 750 1000 1500 1800 3000 3600
Speed [rpm]
O
u
t
p
u
t

p
o
w
e
r

[
k
W
]
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Special terminal boxes
Motortype: DHTL-500LM-06A - Combustion Air fan for Praxair India
630kW, 6kV +-6%, 50Hz +-3%, Is<600%, 1000 rpm, AT 43C, 3/2 starts vs. full load, 8900kg,
fan inertia J/GD - 720 / 2880 kgm; 2 x 2 Bently Nevada, Keyphaser, Transmitters 4-20mA, ++++
Main terminal box with surge
arrestors, surge capacitors,
Iris couplers, heater, 2900kg,
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1. Loher a part of Siemens
2. High-voltage motors with copper rotor and welded steel frame
according to customers specifications & dimension adaption
3. Explosion-protected high-voltage motors in flameproof enclosure Ex d
upto 6.5 MW
4. Projects and the ability to administer/manage projects
5. Sub- & above-critical motors upto 3.8 MW
6. Special designs of main terminal boxes
Summary:
Siemens AG 2011 We reserve the right to make changes Seminar Tour Middle East
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We overcome limits
Thank you for your attention
Manuel Knigshoven
I DT LD AP LO S ROW
Tel.: +49 (0) 8531-566
Mail: m.koenigshoven@siemens.com

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