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b
a
Trade name Rotary lock valve
Type MZ 190 MZ 260
Part no.: 7388 022 7387 888
a mm 260 330
b mm 7193 7264
c mm 662 709
d (Di) mm 150 202
e (Da) mm 200 250
e (Di) mm 150 202
e (Da) mm 200 250
f mm 274 346
Drive rating kW 0.75 0.75
Drive speed rpm 25 25
Shut-off gate valve MA 220
Part no. 7387 959
Fire safety tested device for installation in a drop section, for mechan-
ical separation of combustion system from unpressurised fuel store.
The shut-off gate valve is opened by a motor and closed by spring
balancer with zero current in the event of burnout, risk of burn-back or
power failure.
Material: steel/brass
Drive: spring return motor; fire safety: RSE according to TRVB and
VKF
Standard delivery:
Shut-off gate valve as per order data
Activation of shut-off gate valve according to boiler control unit
Spring return motor (torque 30 Nm)
Installation accessories (cont.)
PYROT 49
5
8
2
2
5
1
6
G
B
4
3
4
1
5
8
3
5
0
1
2
,
3
6
m
m
13,91 mm
2
4
0
2
2
0
x
2
2
0
230
410
605
785 230
1015
2
8
7
B
A
A Shut-off gate valve closed
B Shut-off gate valve open
Drop chute L = 1.0 m
Part no. 7387 942
Connection of a drop section between the discharge system or con-
veyor device and an onward conveyor device by means of a drop
chute.
Note
The drop chute is 1 m long.
Version (diameter, profile) of the drop chute is tailor-made at the fac-
tory to suit the specific project.
Special adaptor
Part no. 7387 939
Connection of a drop section between the external discharge system
and an onward conveyor device by means of a special adaptor.
Note
The design (diameter, profile) of the special adaptor is matched to the
relevant project at the factory.
Note
The existing on-site flange must be described (dimensions, hole pat-
tern) when ordering.
Installation accessories (cont.)
50 PYROT
4
5
8
2
2
5
1
6
G
B
4.8 Accessories for mobile cleaning
Cleaning set with ash vacuum cleaner
Part no. 7508 738
Boiler cleaning set, incl. ash vacuum cleaner and 90 l ash container.
Standard delivery
WS 2220 ash vacuum cleaner
Cyclone cover for 90 l ash container
90 l ash container
Trolley with toggle fastener
Metal hose, 2 m
Metal hose, 3 m
Vacuum gun, DN 50
90 l ash container, reserve
Part no. 7388 045
Reserve ash container. 90 litre capacity.
Note
The room cleaning accessory set is offered as a complement to the
ash vacuum cleaners. S. S.
WS 2320 ash vacuum cleaner
Part no. 7388 190
Ash vacuum cleaner with body made from GRP and with low filter
loading on the pocket filter. Motors are cooled separately.
DS 1750 ash vacuum cleaner
Part no. 7508 741
Ash vacuum cleaner with body made from GRP and with low filter
loading on the pocket filter. Motors are cooled separately.
Specification
Ash vacuum cleaner WS 2220 WS 2320 DS 1750
Power consumption W 2 x 1200 3 x 1200 1 x 7500
Rated voltage V 230 230 400
Weight kg 48 65 114
Vacuum mm WC 2140 2060 3300
Air flow rate m/h 290 465 490
Filter surface area m 1.2 2.6 2.6
Sound level dB(A) 67 72 78
Maximum total length of permanently installed pi-
pework for the flue gas extraction system
m
*14
20 100
Nominal diameter of permanently installed pipe-
work for the flue gas extraction system
from the ash vacuum cleaner to the pre-separator
DN
*14
76 76
Nominal diameter of permanently installed pipe-
work for the flue gas extraction system
from the pre-separator to the suction point
DN
*14
76 76
Max. height differential
from the suction point to the pre-separator
m
*14
5 10
*14
Permanently installed pipework is not permissible.
Installation accessories (cont.)
PYROT 51
5
8
2
2
5
1
6
G
B
4
Ash vacuum cleaner accessories
Cyclone cover for 240 l ash container
Part no. 7508 742
The cyclone cover is intended for the connection of the ash vacuum
cleaner hoses to the ash container. It is equipped with a spark arrestor
[sieve]. Supply air and extract air connections: DN 76
240 l ash container
Part no. 7387 993
800 l ash container with cover
Part no. 7508 744
Standard delivery
800 l zinc-plated ash container with hinged cover
Cover gasket
Supply air and extract air connection to the cover (DN 76)
Spark arrestor [sieve]
Vacuum gun, DN 50
Part no. 7388 151
The vacuum gun is connected with the metal hose. It is used to clean
the heat exchanger pipes. For this purpose, the cleaning brush is
attached to the vacuum gun, and the vacuum gun to the heat
exchanger pipe. Movement of the cleaning brush cleans the surfaces,
whilst the dirt is removed by the ash vacuum cleaner.
Vacuum hose, plastic, DN 50
Part no. 7388 139 for vacuum hose, plastic 3 m long
Part no. 7388 201 for vacuum hose, plastic 5 m long
The vacuum hose can be used for general cleaning. It is unsuitable
for hot ash.
Vacuum hose, metal, DN 50
Part no. 7508 748 for vacuum hose, metal 2 m long
Part no. 7388 175 for vacuum hose, metal 3 m long
Part no. 7388 215 for vacuum hose, metal 5 m long
The vacuum hose can be used for general and boiler cleaning.
General cleaning accessory set
Part no. 7508 751
Standard delivery
Vacuum hose, plastic, DN 50, 3 m long, incl. connection
Bent mouth piece, DN 50
Hand-held pipe, 1 m
Terminal piece for industrial floors, 500 mm with rubber strip
Coarse suction nozzle
Crevice nozzle, 500 mm, metal
Circular brush, 100 mm, V2A
Pipe, DN 76 for permanent installation of the flue gas extraction
system, incl. mounting materials
Part no. 7508 752
Pack for permanently installed pipework (9 m) for the flue gas extrac-
tion system.
Standard delivery
9 m pipe, DN 76
3 pce 90 bend
8 pce pipe joiner
1 pce branch (coupling)
Fixing materials (every 2 to 3 m)
Connection set for pipe connections
Part no. 7508 753
Standard delivery
1 pce coupling for pipe terminal, DN 50
1 pce coupling for pipe terminal, DN 76
2 pce coupling for pipe start, DN 76
1 pce pipe reducer from DN 76 to DN 50
1 pce vacuum hose connector, DN 50
3 pce vacuum hose connector, DN 76
3 pce vacuum hose, metal, DN 70, 2 m long
Installation accessories (cont.)
52 PYROT
4
5
8
2
2
5
1
6
G
B
5.1 Applications of the discharge systems according to fuel
Overview
Discharge system Page Fuel (pellets or woodchips)
Pellets G 30 G 50 G 100 P 16 P 45
P 63
*15
P 63
Pellet discharge screw conveyor from p. 54 X
AF flexible agitator discharge from p. 56 X X X X
AH horizontal discharge from p. 58 X X X X X X
Funnel discharge from p. 63 X X X X X X
Push floor from p. 65 X X X X X X
*15
With coarse content limitation (< 1 %) to 125 mm
Fuel discharge
PYROT 53
5
8
2
2
5
1
6
G
B
5
5.2 Fuel discharge with screw conveyor
Pellet discharge screw conveyor, D = 120 mm
As pellet transportation from a rectangular room with the possibility of
filling from the top. The pellets trickle via a tilted intermediate floor into
the screw conveyor channel. The screw conveyor located in this chan-
nel transports the pellets to the outlet.
Standard delivery:
Discharge screw conveyor for pellets as per project drawing
To be carried out by the customer:
Delivery and installation of the intermediate floor (preferably made of
wood) incl. static calculation and design. The forces resulting from the
weight of the combustion material (approx. 650 kg/m) should be
transferred to the silo floor and not through the discharge screw con-
veyor. Observe this particularly when designing the intermediate
floor.
Note
Price specified per m; total length in m = length of conveyor channel
Note
For inclines of 0 to 8; exclusively for pellets; boiler output up to max.
1250 kW
Specification
Pellet discharge screw conveyor D=120 mm
Part no. 7837 954
a mm < 9250
b mm > 750
c mm < 10000
d mm approx. 500
e mm 166
b > 200
>
1
0
0180 x 180
a
C
C
> 250 d e 500
5
4
0
2
6
0
1
3
0
c
>
3
0
250
0
-
8
50
A
B
B
A Possible outlet into a bunker
B Drive, either on the left or right
Fuel discharge (cont.)
54 PYROT
5
5
8
2
2
5
1
6
G
B
Standard version
C - C
4
5
4
5
A
A Intermediate floor (on site)
Version with sound insulation
5
8
7
5
454
274
115
>
3
0
2
0
1
110 66
2
4
2
4
A
A
A Intermediate floor with sound insulation (on site)
Pellet discharge screw conveyor drive
Part no. 7388 041
The system is driven by a spur geared motor and chain in a dust-proof
chain guard. The geared motors are sized at the factory.
Standard delivery:
Drive unit
Spur geared motor matched to boiler size and pump rate
Switching the spur geared motor 3 x 400 V according to boiler control
unit
Discharge with inspection cover, safety limit switch and drop chute/
adaptor for the following conveyor device
Fuel discharge (cont.)
PYROT 55
5
8
2
2
5
1
6
G
B
5
5.3 Fuel discharge with agitators
AF flexible agitator discharge
Part no. 7387 846 for flexible agitator discharge 3.5 m
Part no. 7387 906 for flexible agitator discharge 4.5 m
Silo or bunker discharge with bottom agitator in a lightweight design,
especially for smaller bunker volumes and/or lower boiler outputs. The
fuel is discharged via a bottom agitator with two leaf spring arms, which
fills a screw conveyor channel set into the floor (or intermediate floor).
If the silo is full, the leaf spring arms move to the cover disk. The system
is driven by a geared screw conveyor motor to the discharge screw
conveyor and via an angular gear to the agitator. The flexible agitator
discharge is suitable for round, square and rectangular spaces.
Standard delivery:
Flexible agitator discharge as per project drawing
Bottom agitator with two leaf spring arms
Drive unit with geared screw conveyor motor 3 x 400 V
Switching according to boiler control unit, enabled by the conveyor
device downstream; speed/output:
project-related and subject to boiler output and fuel
Light barrier for monitoring the fill level at the end of the sealed screw
conveyor channel
Outlet with inspection cover and safety limit switch
To be carried out by the customer:
Installation of an intermediate floor required (preferably wooden
boards)
Note
1. Discharge screw conveyor must be ordered for this.
2. Speed/output of the drives: sizing by KB design department.
Dimensions
AF flexible agitator discharge AF 3.5 m AF 4.5 m
Part no. 7387 846 7387 906
a Max. length of discharge screw conveyor m 6 6
b Discharge circuit m 3.5 4.5
Max. rated heating output as a function of angle of inclination and fuel
AF flexible agitator discharge AF 3.5 m AF 4.5 m
Part no. 7387 846 7387 906
Angle of inclination (d) 0 - 15 0 - 15
Max. rated heating output with pellets as fuel S 650 kW 540 540
Max. rated heating output with woodchips as fuel S 200 kW 300 220
Max. rated heating output with wood shavings as fuel kW 220 150
Max. fill heights for flexible agitator discharge
AF flexible agitator discharge AF 3.5 m AF 4.5 m
Part no. 7387 846 7387 906
Pellets S 650 m 2.7 2.7
Forest woodchips S 200 m 5.0 5.0
Fuel discharge (cont.)
56 PYROT
5
5
8
2
2
5
1
6
G
B
Sizing
4
,
4
7
m
m
4
7
,
2
4
m
m
7
3
,
8
5
m
m
<
6
0
0
0
c
d
1
6
0
F E D
G
2
,
2
0
m
m
9
,
9
3
m
m
3
,
8
5
m
m
5
,
4
2
m
m
1
3
,
7
5
m
m
6
,
8
8
m
m
8
,
2
5
m
m
13,20 mm 8,80 mm
22,00 mm
7
,
5
6
m
m
1
0
,
5
9
m
m
1
8
,
9
3
m
m
24,75 mm
3
,
0
3
m
m
900
a
8
0
3
6
1
2
0
5
1
4
0
5
0
0
2
5
0
1
1
0
3
0
0
480 320
800
2
7
5
3
8
5
7
0
0
C
4,14 mm
4
,
4
0
m
m
11,89 mm 72,64 mm
52,24 mm
8
,
2
5
m
m
1
,
1
6
m
m
1
1
,
0
0
m
m
4
,
4
0
m
m
1
6
0
150
1
7
0
440 < 6000
b
4
0
0
>
4
2
>
2
5
0
B
a
A
A Second leaf spring
B Installation opening
(seal with fire-retardant panel)
C Rotational direction
D Shavings
E Remnants
F Pellets
G Base (height adjustable)
Fuel discharge (cont.)
PYROT 57
5
8
2
2
5
1
6
G
B
5
Note
1. Installation position, horizontal:
preferably in concrete with recess for screw conveyor and central
gear
2. Installation position, angled:
exclusively with intermediate floor, preferably made from wood
3. Suitable for woodchips up to G30/50; not suitable for wood bri-
quettes and shredded matter from used or residual wood
4. Sloping installation position reduces the discharge output and the
degree of emptying (by approx. 2.3 % per 1 degree slope)
5. Speed/output: project-specific and subject to boiler output and fuel;
sizing by KB design department.
AF discharge screw conveyor to flexible agitator discharge
Part no. 7388 035
The fuel is moved by the flexible agitator discharge arms into the open
conveyor channel in the silo. Outside the bunker, the screw conveyor
channel is sealed.
Standard delivery:
Conveyor channel with specially adapted discharge screw conveyor
Note
Article price per m; always round up to whole numbers.
The maximum length of the AF discharge screw conveyor is 6 m.
Total price = total length a in metres (max. 6 m) x unit price
AH horizontal discharge
Part no. 7387 965 for horizontal discharge up to D = 5.0 m
Part no. 7387 845 for horizontal discharge up to D = 6.5 m
Horizontal discharge with bottom agitator as a heavy-duty version,
especially for larger bunker volumes and/or high boiler output. The two
agitator arms each comprise one or two (depending on size) articula-
ted arms and an externally fitted leaf spring package. The agitator is
driven subject to the fill level of the discharge screw conveyor (control
via light barrier).
The discharge screw conveyor itself is started independently of the
agitator by a separate drive unit in accordance with boiler demand. The
result is trouble-free operation and a long service life. In pellet appli-
cations, a cover panel is required over the screw conveyor channel.
Maximum fill level and maximum slope must be observed.
Standard delivery:
Horizontal discharge as per project drawing
Bottom agitator with two arms and external drive with shaft routed to
inside
Drive for bottom agitator 3 x 400 V, with geared screw conveyor
motor and torque support; switching according to boiler control unit
which enables the discharge screw conveyor
Drive unit for discharge screw conveyor with spur geared motor 3 x
400 V and chain drive; activation according to boiler control unit with
enabling of the following conveyor device; speed/output: project-
related and subject to boiler output and fuel
Light barrier for monitoring the fill level in the sealed screw conveyor
channel
Outlet with inspection cover and safety limit switch
To be carried out by the customer:
Installation of an intermediate floor required (preferably made from
wooden boards).
Note
1. Discharge screw conveyor (part no.: 7387 603) must also be
ordered.
2. Speed/output of the drives: sizing by KB design department.
Specification
AH horizontal discharge AH up to 5 m AH up to 6 m
Part no. 7387 965 7387 845
Discharge circuit f m 3.8 4.5 5.0 5.0 5.5 6.0
Weight excluding conveyor channel kg 480 480 480 500 500 500
Torque of the drives
A Nm ~2900 ~2900 ~2900 ~2900 ~2900 ~2900
B Nm ~800 ~800 ~800 ~800 ~800 ~800
Fuel discharge (cont.)
58 PYROT
5
5
8
2
2
5
1
6
G
B
1490
a
g
f
e
> 200
2
4
6
h
d c b
C
D
585
2
8
7
410
A
B
A Agitator axis
B Screw conveyor axis
C Rotational direction
D Agitator centre
Sizing of the AH horizontal discharge with agitator and discharge screw conveyor
a Min. length of protective panel for bunker walls
b Sealed channel
c Open conveyor channel downstream of agitator centre
d Open conveyor channel upstream of agitator centre max. 2.8 m
e Wall clearance to centre
f Discharge circuit from 3.9 to 6.1 m depending on bunker situation
g Effective scope 0.8 to 0.95 x f
Depending on: fuel, installation position, compression, etc.
Fuel discharge (cont.)
PYROT 59
5
8
2
2
5
1
6
G
B
5
3,65 mm
4
,
8
5
m
m
4
,
0
0
m
m
76,25 mm
B A
B A
B
4
,
8
1
m
m4
0
6
<
3
3
0
> 200
3
6
1
10000
< 170 287
4
6
< 600
=
=
<
3
0
0
D E
1
3
,
5
9
m
m
1
4
,
6
7
m
m
33,67 mm
1
3
6
0
1
2
6
0
L1 + 200
C
C
K
0
,
9
6
m
m
1,52 mm
50
3
0
<
3
3
0
630 630
1260
H
H
> 200
< 10000
a
C
B
A
A
>
3
3
0
<
7
2
5
E D
F
A
A
G
<
Fuel discharge (cont.)
60 PYROT
5
5
8
2
2
5
1
6
G
B
A Installation position, horizontal (version 1)
B Installation position, sloping (version 2)
C Finished floor, concrete-lined (concrete block out for recessed
installation)
A Finished floor
B Seal installation opening with fire-retardant panel
C Base (height adjustable)
D Screw conveyor axis
E Agitator axis
F Substructure
G Building floor
H Agitator centre
K Concrete block out (for recessed installation)
Fuel-specific limits
Maximum fill level
Pellets S 650 m 4.5
Briquettes S 350 m 6.0
Forest woodchips S 250 m 8.0
Max. boiler output
Pellets S 650 kW 2000
Briquettes S 350 kW 720
Forest woodchips S 250 kW 720
a Angle of inclination max.
Pellets S 650 6
Briquettes S 350 0
Forest woodchips S 250 15
Note
For pellets, the cover panels (part no. 7387 895) are required.
AH discharge screw conveyor for horizontal discharge
Part no. 7387 603
The fuel is moved by horizontal discharge agitator arms into the con-
veyor channel, which is open along the entire bunker length. Outside
the bunker, the screw conveyor channel is sealed.
Standard delivery:
Conveyor channel running through the entire system with specially
adapted discharge screw conveyor
Note
Article price per m
The maximum length is 10 m. Total price:
Total length L in m (max. 10) x unit price
Fuel discharge (cont.)
PYROT 61
5
8
2
2
5
1
6
G
B
5
AH substructure
Part no. 7494 862
Substructure for horizontal discharge, for installation in a fuel store with
no concrete plinth for horizontal discharge.
Dimensions
5
1
0
800
1200
3
5
0
(340)
520
2
5
2
2
0
1
2
2
4
5
Protective panel AH for bunker wall
Part no. 7387 985
Metal cover to protect the bunker wall from damage by the agitator
arms. Mounting on the internal wall of the silo.
Standard delivery:
Protective panel, painted
Length and number matched to the project
Rawl plugs and screws
AH cover panel for pellets
Part no. 7387 895
Metal cover of the open screw conveyor area to reduce the inlet cross-
section.
Note
Observe the following when changing the fuel:
1. Changeover from pellets to woodchips:
Before filling the silo with woodchips, remove the cover panels from
the discharge screw conveyor.
2. Changeover from woodchips to pellets:
The discharge system must be extended by means of cover panels.
Standard delivery
Cover panel, painted
Length and number matched to the project
Screws
Fuel discharge (cont.)
62 PYROT
5
5
8
2
2
5
1
6
G
B
5.4 Fuel delivery by funnel discharge
Fuel delivery by funnel discharge
Funnel discharge
Material is discharged from round silos by means of an agitator inte-
grated in the discharge casing. In its centre, the discharge screw con-
veyor is driven via a solid universal joint. When the silo is full, the screw
conveyor inclines towards a vertical position. The funnel limits the
angle of the screw conveyor when the silo is empty. The system is
driven by a spur geared screw conveyor motor to the agitator. In the
case of material compression in the discharge casing, as a result of
increased drive power consumption, the supply direction of the screw
conveyor is changed automatically for a period set at the factory. This
releases the compression, preventing a fault.
Standard delivery:
Funnel discharge as per order data with drive unit 3 x 400 V
Automatic switching of the drive for the spur geared screw conveyor
motor for both rotational directions
Safety limit switch installed on inspection cover of discharge casing.
Version and drives
Funnel discharge AP-11 AP-12
Part no. 7387 794 7387 958
Max. discharge circuit diameter m 6.0 7.5
Boiler outputs with
Pellets S 650 kW 3000 2500
Forest woodchips S 200 kW 1250 2500
Shavings S 130 kW 1250 2500
Screw conveyor torque Nm ~1500 ~3000
b
a
95 95
c
<
1
,
8
x
a
320
>
6
0
0
d
2
1
0
c
4
0
11,22 mm
e
1
7
,
9
4
m
m
5
,
1
5
m
m
6
,
6
9
m
m
1
8
,
8
6
m
m
2,26 mm 57,48 mm 2,21 mm
8,32 mm
4
0
,
0
0
500
176
< 10000
166
> 30 a/b
8
0
300
50
8
0
a
c
A
A
5,80 mm
8
,
1
2
m
m
7,54 mm
7
,
3
1
m
m
5,51 mm
c
d
b
e
g
f
A - A
13,77 mm4,82 mm 14,51 mm
3
,
7
7
m
m
7
,
5
4
m
m
1
5
,
6
7
m
m
7
,
5
4
m
m
~ 500 166 500
l
k
h
e
A
A B
A Drive (optionally left or right)
B Inspection clearance
Trade name Trough screw conveyor
Type MF 150 MF 190 MF 250
Part no.: 7387 941 7387 873 7387 955
a mm 180x180 220x220 280x280
b mm 7180 7200 7200
c (woodchips) 45 45 45
c (pellets) 20 20 20
d mm 140 280 380
e mm 220 260 352
f mm 216 256 317
g mm 150 190 250
h mm 130 130 154
k mm 260 260 350
l mm 540 540 665
Standard trough screw conveyor drive
Proven version for the trough screw conveyor with pulling drive and
discharge into a drop section. The system is driven by a spur geared
motor and chain in a dust-proof chain guard.
Standard delivery:
Drive unit with spur geared motor 3 x 400 V and chain drive
Inlet with light barrier for monitoring the fill level (overfill protection)
Discharge with inspection cover, safety limit switch and drop chute/
adaptor for the following conveyor device
Fuel transportation (cont.)
PYROT 77
5
8
2
2
5
1
6
G
B
6
Trade name Trough screw conveyor drive
Part no.: 7387 971
Screw conveyor torque Nm ~800 ~800 ~800
Screw conveyor diameter mm 7150 7190 7250
Function Pulling Pulling Pulling
Max. length m 10 10 8
Max. boiler output (pellets) kW 2000 3200 -
Max. boiler output (woodchips) kW 600 1500 2500
Pipe screw conveyor
Part no. 7387 990 for pipe screw conveyors D = 120 mm
Part no. 7387 962 for pipe screw conveyors D = 190 mm
Part no. 7387 928 for pipe screw conveyors D = 250 mm
The pipe screw conveyor is ideal for conveying pourable wood fuels
and/or in the case of steep inclines.
Standard delivery:
Pipe screw conveyor as per project drawing
Note
Article price per m
Total price: length L in m x article price
Trade name Pipe screw conveyor
Part no.: 7387 990 7387 962 7387 928
Max. screw conveyor diameter mm 120 190 250
Trade name Pipe screw conveyor
Type MR-L120 MR-L190 MR-L250
Part no.: 7387 990 7387 962 7387 928
a mm 140 280 380
b mm 150x150 220x220 280x280
c mm 140 220 324
d mm 120 190 250
Max. angle of inclination with pushing screw conveyor
e mm - 90 90
Max. angle of inclination with pulling screw conveyor
e 50 50 50
f mm 7150 7200 7200
g mm 140 280 380
h mm 540 540 665
k mm 130 130 154
l mm 260 260 350
Fuel transportation (cont.)
78 PYROT
6
5
8
2
2
5
1
6
G
B
5
1
,
9
4
m
m
4
,
0
8
m
m
d
c
2
,
5
8
m
m
5,99 mm
4
6
,
2
7
6
,
2
3
m
m
2,56 mm
3
,
7
7
m
m
b
1
6
8
<
1
0
0
0
0
a
g
f
e
2
5
0 1
2
,
2
6
m
m
4
,
3
5
m
m
1
2
,
9
2
m
m
3,36 mm 10,55 mm
13,90 mm
5
0
0
1
6
6
~
5
0
0
k l
h
A
4,60 mm
1
,
9
4
m
m
7
6
,
9
2
m
m
4
,
2
9
m
m
9
,
3
0
m
m
4
,
6
1
m
m
5,25 mm
b
a
1
6
8
<
1
0
0
0
0
g
f
3
5
5
B
C
D
E
3
,
7
2
m
m
5
,
5
5
m
m
d
c
4
5
,
5
8
e
A Drive (optionally left or right)
B Distributing container
C Distributing screw conveyor
D Vertical pipe screw conveyor, pushing
E Horizontal pipe screw conveyor, pushing
Pipe screw conveyor drive, pellets
Part no. 7387 949
Simple version of the pipe screw conveyor MR 120 with pulling drive
and only approved for use with pellets. The system is driven by a spur
geared motor and chain in a dust-proof chain guard.
Standard delivery:
Drive unit with spur geared motor 3 x 400 V and chain drive
Inlet/discharge in simple version for pellets; incl. drop chute/adaptor
for the following conveyor device
Trade name Pipe screw conveyor drive, pellets
Type MR-11
Part no.: 7387 949
Max. screw conveyor diameter mm 120
Screw conveyor torque Nm ~800
Function pushing or pulling
Max. screw conveyor length m 10
Max. boiler output kW 1200
Fuel transportation (cont.)
PYROT 79
5
8
2
2
5
1
6
G
B
6
Pipe screw conveyor drive, standard
Part no. 7387 814
Standard version for pipe screw conveyor with pulling drive and dis-
charge into a drop section. The system is driven by a spur geared
motor and chain in a dust-proof chain guard. Also available as pushing
version for MR 150, exclusively for use with pellets.
Standard delivery:
Drive unit with spur geared motor 3 x 400 V and chain drive
Inlet with light barrier for monitoring the fill level (overfill protection)
Discharge with inspection cover, safety limit switch and drop chute/
adaptor for the following conveyor device (not required in pushing
version)
Trade name Pipe screw conveyor drive, standard
Type MR-12
Part no.: 7387 814
Max. screw conveyor diameter mm 150 150 190
Screw conveyor torque Nm ~800 ~800 ~800
Function Pulling Pushing Pulling
Max. screw conveyor length m 10 8 10
Max. boiler output (pellets) kW 1250 1250 3200
Max. boiler output (woodchips) kW 300 300 1250
Pipe screw conveyor drive, high power
Part no. 7388 002
Special, powerful version of the pipe screw conveyor for more difficult
applications (high pump rate and/or pushing function). The system is
driven by a more powerful version of a spur geared motor; bearing and
chain in a dust-proof chain guard.
Note
This drive is required for a direct transition (forced transfer).
Standard delivery:
Drive unit in a powerful design with additional axial bearing for push-
ing function with spur geared motor 3 x 400 V and chain drive
Inlet with light barrier for monitoring the fill level
Discharge with inspection cover, safety limit switch and drop chute/
adaptor for the following conveyor device
Trade name Pipe screw conveyor drive, high power
Type MR-13
Part no.: 7388 002
Max. screw conveyor diameter mm 190 250 250
Screw conveyor torque Nm ~1100 ~1100 ~1100
Function Pulling Pushing Pulling
Max. screw conveyor length m 10 8 10
Max. boiler output (woodchips) kW 1500 2500 2500
Fuel transportation (cont.)
80 PYROT
6
5
8
2
2
5
1
6
G
B
7.1 Fuel storage in on-site pellet store
Information on sizing the pellet storage room
Size the storage room differently depending on the heat load of the
building and the logistics concept for supplying fuel.
2
0
0
m
m
500 mm
45
A B
C
D
E
F G
A Fill connector
B Return air connector
C Air space
D Sloping floor
E Empty space
F Discharge system
G Available volume = of the room
Fuel storage
PYROT 81
5
8
2
2
5
1
6
G
B
7
Pellet storage room design and required system components
B D
H
G
K
A C
F
E < 9250
<10000
100
A Protective boards at the entrance to the storage room
B Discharge area, screw conveyor system
C Deflector
D Discharge to feed screw conveyor
E Min./max. length of discharge area
F Max. storage room length
G Return air connector
H Fill connector
K Slanted panel to compensate for the length of the storage room/
discharge area
The pellet storage room must be dry, as pellets will swell up markedly
if exposed to moisture. This leads to substantial difficulties in deliv-
ering the fuel to the boiler.
The pellet storage room must be sealed and solid as dust is pro-
duced in the storage room during filling. Furthermore, the pellets put
significant pressure on the walls.
Doors or access hatches into the pellet storage room must open
outwards and must be dust-tight (with an all-round seal). In the case
of pellet storage weights greater than 6.5 tonnes, doors must be self-
closing and fire-retardant to T30.
Fit protective boards on the inside of doorways so that pellets do not
press against the door (see page 83).
Avoid electrical installations in the pellet storage room. Required
electrical installations must be explosion-proof in accordance with
applicable regulations.
a In Austria, surrounding walls and ceilings in the storage room
must be designed in accordance with fire resistance class F90, and
doors or access hatches in accordance with T30. Observe fire reg-
ulations according to TRVB H118 and the respective legal require-
ments.
Avoid the installation of water pipes inside the storage room because
of condensation and the risk of burst pipes.
Pellet stores must always be equipped with a fill connector H and
a return air connector G with a coupling 4" DW100 (fire hose con-
nector) with extension pipes leading into the pellet store. Pipes must
be metal (not plastic), connected to the brickwork and earthed.
Fit a deflector C opposite the fill connector to protect the pellets and
the brickwork.
The pellet storage room must be free from foreign bodies (small
stones, wood particles, etc.).
Seal the wall ducts for room discharge against the storage room side
with fireproof material (e.g. render).
The screw conveyor system can be designed with a max. length of
10 m.
Note
Also see Norm M7137 and EN 303-5
Additional safety instructions for pellet stores
For operating the pellet store, we also recommend observance of the
following safety instructions:
1 Access by unauthorised persons is forbidden and doors must be
kept locked
2 Smoking, fires and other sources of ignition are prohibited
3 Risk to life due to odourless carbon monoxide (CO) and a lack of
oxygen
4 Before entering, ensure sufficient ventilation is in place keep
door open
5 Entry is only permitted under the supervision of a person standing
outside the storage room
6 Risk of injury caused by moving parts
7 Ensure filling is carried out under the conditions stipulated by the
heating system installer and pellet supplier
8 Protect the pellets from moisture
Fuel storage (cont.)
82 PYROT
7
5
8
2
2
5
1
6
G
B
Protective boards with Z brackets
A B A
C
A Z bracket (length 2000 mm)
B Protective board (30 mm thick; on site)
C Door to the storage room
Z brackets are available as accessories for mounting the protective
boards.
Never install Z brackets up to the ceiling, as this would prevent removal
and addition of protective boards.
Fill connector and return air connector
Arrange the connectors so that no overpressure can develop in the
pellet storage room during the filling process. Keep the return air con-
nector unrestricted, even when the maximum filling level in the storage
room has been reached (see page 81). The connectors should be
located as high as possible in the storage room, so it can be filled to
its maximum level. To prevent pellets hitting the ceiling, the fill con-
nector must be at least 20 cm below the ceiling (fit a protective board
if the ceiling is plastered). The connectors should be located along the
narrow side of the storage room. If the fill connector is straight, the
filling width is approx. 4 - 5 m. Where a 2x 45 bend is located before
the intake into the storage room, fit at least 0.5 m of straight pipe on
the other side to protrude into the storage room. This enables the pel-
lets to reach the required filling velocity and therefore the required
"blow-in" depth.
Earth
The connectors must be earthed to prevent static charging during the
filling process. In principle, the connection of each pipe element to the
equipotential bonding of the building is recommended. At the very
least, connect each pipe element securely to the brickwork, either by
setting them into the brickwork (without thermal insulation) or by
means of a pipe clip set into the brickwork.
Connector length and location
The length of the fill connector depends on the distance to the return
air connector. Connector spacing of < 500 mm may occur if both con-
nectors are set into a cellar window.
~ 100
5
0
0
Connector spacing 500 mm
A Fill connector
B Return air connector
~ 100
500
<
5
0
0
Connector spacing < 500 mm
A Fill connector
B Return air connector
A
B A
B
approx. 100 mm
200 mm
Alternating filling
A Deflector
B Fill and return air connectors
Fuel storage (cont.)
PYROT 83
5
8
2
2
5
1
6
G
B
7
If connectors have to be located on the long side of the storage room,
we recommend alternate filling. This ensures more efficient filling of
the storage room. In any case, earth both connectors. Install a deflec-
tor opposite the two connectors.
Internal pellet storage room
If the fill and return air connectors have to be routed through an adja-
cent room, clad them with a material with a fire rating of F90 (rock wool
or similar). Earth each extension pipe using pipe clips. Plastic pipes
must not be used as extension pipes.
A B C D
A Connector
B Fire-resistant cladding (F 90)
C Extension pipe
D Pipe clip
Connector installation options
Setting into brickwork
The connector is bricked into the outlet without thermal insulation.
A Fill connector
B Wall outlet 150 mm
Wall installation with screws
The connector is secured to the outside wall with screws and earthed
with a pipe clip.
B D
C
A
A Fill connector
B Screws
C Pipe clip for earthing
D Wall outlet 110 mm
Fuel storage (cont.)
84 PYROT
7
5
8
2
2
5
1
6
G
B
Window installation with screws
A plate is set into the window opening. The connector is fitted through
the plate with screws and earthed with a pipe clip.
B
C
A
D
E
A Fill connector
B Screws
C Pipe clip for earthing
D Outlet 110 mm
E Window opening
Installation in the light well
Wall installation and installation in the window opening are both pos-
sible. The shortened fill and return air connectors are each inserted
into a 45 bend. The bend is inserted into an extension pipe routed
through the wall or the window opening.
D
C
A
E
B
A Fill connector
B Pipe clip for earthing
C Extension pipe
D Wall outlet 110 mm
or
Outlet 110 mm
E 45 bend
Accessories for the on-site pellet store
Deflector 1.42 x 1.25 m
Part no. 7388 188
The deflector comprises 4.0 mm thick rubber particle board with a fab-
ric insert for high strength.
Install deflector B at a distance of at least 100 mm from the wall
opposite the fill connector. This deflector protects the pellets as well
as the brickwork and the plaster/render.
Pieces of plaster/render or wall that have been prised off can hinder
the pellet supply and ash removal from the boiler combustion cham-
ber.
Standard delivery
Deflector 1.4 x 1.25 m
Section anchor with snap link for fastening
200 mm
A B
C
A Fill connector
B Deflector (1000 x 1200 mm)
C "Blow-in" depth approx. 4 - 5 m
Fuel storage (cont.)
PYROT 85
5
8
2
2
5
1
6
G
B
7
Fill connector and return air connector, straight
Part no. 7388 213
Standard delivery:
Blow-in connector with 4" Storz coupling
Mounting flange 200 x 200 x 2 mm
Zinc-plated steel pipe with male thread M 107 x 2.0
Dummy coupling with imprint and padlock
Fill connector and return air connector, 45
Part no. 7388 154
Standard delivery:
Blow-in connector with 4" Storz coupling
Mounting flange 200 x 200 x 2 mm
Zinc-plated steel pipe with male thread M 107 x 2.0
Dummy coupling with imprint and padlock
Extension of fill connector and return air connector
Part no. 7388 056
Standard delivery:
Extension DN 100, length 700 mm, zinc-plated
Union nut for fitting
Clip for fastening
Fuel storage (cont.)
86 PYROT
7
5
8
2
2
5
1
6
G
B
7.2 Filling the on-site fuel store
Manual silo cover FDM 2.9/1.3 m
Part no. 7387 782
Cover for secure sealing of openings for wood fuel delivery. The cover
is actuated manually with leg springs as an opening aid. The opening
has a fall protection grille to prevent anyone falling in when the cover
is open.
Note
For the filling process (opening, filling, closing), the local accident pre-
vention regulations must be observed (e.g. enclosure, safety person-
nel).
Standard delivery:
Steel supporting structure
Permissible load 250 kg/m
Sand-blasted
Primed with zinc dust and painted
Welded fall protection grille with 150 mm bar spacing
Cover
Surface, aluminium button plate
Watertight, welded
Leg springs as opening aid
To be carried out by the customer:
Preparation of the ceiling recess with concrete collar
Seal between cover frame and concrete collar bearing surface
Padlock to protect against incorrect operation
A All-round seal required. Not included in the standard delivery.
Recommendation: Kemperol combi roof seals
B Bar spacing, fall protection grille
C Secured with 10 screws
Fuel storage (cont.)
PYROT 87
5
8
2
2
5
1
6
G
B
7
FDH hydraulic bunker cover
Cover for secure sealing of openings for wood fuel delivery. The cover
is actuated by means of a hydraulic cylinder. The silo cover is preven-
ted from falling shut in the event of a hose break.
Note
For the filling process (opening, filling, closing), the local accident pre-
vention regulations must be observed (e.g. enclosure, safety person-
nel). The cover must not be opened in windy conditions (stronger than
10 m/s).
Standard delivery:
Supporting structure: permissible load 250 kg/m, made from steel,
sand-blasted, primed with zinc dust and painted
Cover surface: aluminium button plate, watertight, welded
Hydraulic cylinder with hinge lug connection, pipe break protection,
mount and hydraulic hoses 1 m long
Rubber apron to deflect chippings on the hinge side
To be carried out by the customer:
Preparation of the ceiling recess with concrete collar
Seal between cover frame and concrete collar bearing surface
4
0
,
5
5
m
m
62,77 mm
h
g
A
B
C
A Fall protection grille (optional)
B Rubber apron
C All-round seal, required, not included in standard delivery
Recommendation: Kemperol combi roof seals
Specification
Type
*24
Part no.
FDH 4.0/2.4
7388 011
FDH 5.5/2.4
7387 903
FDH 7.0/2.4
7387 834
FDH 8.5/2.4
7387 884
Opening length x width
a mm 4020 5520 7020 8520
c mm 2400 2400 2400 2400
*24
Type 7.0/2.4 and 8.5/2.4 with covered expansion joint for thermal expansion
Fuel storage (cont.)
88 PYROT
7
5
8
2
2
5
1
6
G
B
Type
*24
Part no.
FDH 4.0/2.4
7388 011
FDH 5.5/2.4
7387 903
FDH 7.0/2.4
7387 834
FDH 8.5/2.4
7387 884
Opening length x width
Concrete collar dimensions
b mm 4420 5920 7420 8920
d mm 2800 2800 2800 2800
e mm 250 250 250 250
External cover dimensions
f mm 3025 3025 3025 3025
g mm 4500 6000 7500 9000
h mm 2924 2924 2924 2924
Number of hydraulic cylinders pce 1 1 1 2
Cover weights kg 1029 1231 1516 1823
Fall protection grille 120 for FDH
Fall protection grille for corresponding bunker cover in several ele-
ments to prevent anyone falling in when the cover is open. Each ele-
ment is prepared for installation of a shaker motor (shaker motor at an
additional charge).
Max. load 200 kg/m
Standard delivery:
Support profile for installation in ceiling recess
Fall protection grille in several elements, mesh size: 200 x 120 mm
Specification
Fall protection grille, type 120 for FDH 4.0/2.4 FDH 5.5/2.4 FDH 7.0/2.4 FDH 8.5/2.4
Part no. 7387 914 7387 817 7388 014 7387 922
Number pce 2 2 3 4
Weight per pce kg 117 161 133/141 124/120
Fall protection grille 200 for FDH
Fall protection grille to prevent anyone falling in when the cover is
open. Suitable for corresponding bunker cover in several elements.
Each element is prepared for installation of a shaker motor (shaker
motor at an additional charge).
Max. load 200 kg/m
Standard delivery:
Support profile for installation in ceiling recess
Fall protection grille in several elements, mesh size: 200 x 200 mm
Specification
Fall protection grille, type 200 for FDH 4.0/2.4 FDH 5.5/2.4 FDH 7.0/2.4 FDH 8.5/2.4
Part no. 7387 910 7387 824 7387 930 7387 983
Number of elements pce 2 2 3 4
Weight per pce kg 104 143 118/125 110/106
FDB bunker cover that can be driven over
Cover for secure sealing of openings set into travelling planes for wood
fuel delivery. The surface of the cover is flush with the travelling plane.
The substructure is equipped with a drain channel. The cover is actu-
ated by means of a hydraulic cylinder. The silo cover is prevented from
falling shut in the event of a hose break.
Standard delivery:
Supporting structure:
Permissible axle load: FDB 3.0/2.0: 7.5 tonnes; FDB 3.8/2.4 and
FDB 3.2/3.2: 10.0 tonnes; steel, sand-blasted, primed with zinc dust
and painted.
Cover surface:
For filling with asphalt or concrete by the customer.
Substructure:
with drain channel and 2 DN 100 drain connectors.
Hydraulic cylinder:
with hinge lug connection, pipe break protection, mount and
hydraulic hoses 1 m long
To be carried out by the customer:
If the travel surface is sloping, the water flowing to the cover must
be drained away upstream of the cover frame by means of a drain
channel
Drain line for rainwater, channel heating
Seal between cover frame and supporting surface of cover frame
Filling of the cover surface with a bitumen layer and asphalt or con-
crete, watertight design (max. permissible specific weight of the fill-
ing 2200 kg/m
3
)
*24
Type 7.0/2.4 and 8.5/2.4 with covered expansion joint for thermal expansion
Fuel storage (cont.)
PYROT 89
5
8
2
2
5
1
6
G
B
7
56,10 mm
1,90 mm
102
a
A
C B
58,53 mm 1,87 mm 1,87 mm
5
,
3
0
m
m
4
0
,
2
0
m
m
1
,
6
8
m
m
4
7
,
3
1
m
m
d 90 90
2
9
0
e
f
9
0
C
C D
< 10%
H
0,0
3
9
,
7
1
m
m
2
,
2
6
m
m
3
1
,
9
7
m
m
37,68 mm
8
6
,
0
8
8
6
b
1
2
0
~
1
7
3
0
c
E
F
G
6
,
7
8
m
m
(
1
2
0
)
A Filling on site (concrete or asphalt)
B Channel for rainwater
C Rainwater drain (on site)
D Fitting
E Filling level
F Fall protection grille (optional)
G All-round seal (required) (on site)
H Drain channel, running water (on site)
*24
Type 7.0/2.4 and 8.5/2.4 with covered expansion joint for thermal expansion
Fuel storage (cont.)
90 PYROT
7
5
8
2
2
5
1
6
G
B
Specification
FDB bunker cover that can be driven over FDB 3.0/2.0 m FDH 3.8/2.4 m FDH 3.2/3.2 m
Part no. 7387 850 7387 793 7387 974
a mm 3000 3800 3200
b mm 2110 2510 3310
c mm 2000 2400 3200
d mm 3150 3950 3350
e mm 2530 2930 3730
f mm 2150 2550 3310
FDB cover weight kg 1520 2360 2680
Max. permissible axle load t 7.5 10 10
Fall protection grille 120 for FDB
Fall protection grille to prevent anyone falling in when the cover is
open. Suitable for corresponding bunker cover in several elements.
Each element is prepared for installation of a shaker motor (shaker
motor for additional charge).
Max. load 200 kg/m
Standard delivery:
Support profile for installation in ceiling recess
Fall protection grille in several elements
Mesh size:
200 x 120 mm
Specification
Fall protection grille, type 120 for FDB 3.0/2.0 m FDH 3.8/2.4 m FDH 3.2/3.2 m
Part no. 7387 889 7388 016 7387 868
Number of elements pce 2 2 2
Weight per pce kg 130 205 230
Fall protection grille 200 for FDB
Fall protection grille to prevent anyone falling in when the cover is
open. Suitable for corresponding bunker cover in several elements.
Each element is prepared for installation of a shaker motor (shaker
motor for additional charge).
Max. load 200 kg/m
Standard delivery:
Support profile for installation in ceiling recess
Fall protection grille in several elements
Mesh size:
200 x 200 mm
Specification
Fall protection grille, type 200 for FDB 3.0/2.0 m FDH 3.8/2.4 m FDH 3.2/3.2 m
Part no. 7387 798 7387 801 7388 019
pce 2 2 2
Weight per pce kg 120 180 210
Shaker motor for fall protection grille
Part no. 7387 810
The shaker motor sets the fall protection grille in an oscillating motion.
This prevents the delivered fuel from bridging the fall protection grille
and therefore ensures a steady material flow during filling.
Standard delivery:
Shaker motor, 3 x 400 V incl. control, thermal relay and installation
material
Key switch
To be carried out by the customer:
Electrical connection of shaker motor and key switch
Note
One shaker motor is required per fall protection grille element. In addi-
tion, when using shaker motors, a large control panel must be included
in the plans.
Hydraulic unit, ASH bunker charging cover
Part no. 7388 856
The hydraulic unit is designed exclusively for actuating a bunker cover
that must be opened hydraulically. The cover is opened by the
hydraulic cylinder when the key switch is actuated. When the key
switch is released, the load holding valve fixes the cover in position.
Standard delivery:
Hydraulic unit comprising:
Gear pump 4 l/min incl. motor 1.5 kW 3x 400 V
Oil container 12 l, non-return valve
Pressure limiter valve
Pressure diverter valve
Return filter
Oil level indicator
Pressure gauge
Shut-off valve
Oil filling
Fuel storage (cont.)
PYROT 91
5
8
2
2
5
1
6
G
B
7
Hydraulic hoses
Wall mounting supports
Activation:
According to the boiler control unit, fuse protected with tempera-
ture and level switch in the oil container
Key switch OPEN/OFF/CLOSED for installation of a locking cylinder
on site (installation close to cover)
Note
Application in the case of silo discharge systems without hydraulic
actuation (AF, AG, AP, external discharge)
Cover drives for ASH hydraulic unit
Type ASH 1 ASH 2 ASH 3
Part no. 7388 034 7387 851 7387 807
Auxiliary equipment for the ASH hydraulic unit of the pushrod dis-
charge for actuating hydraulically opening bunker covers. The covers
are opened by the hydraulic cylinder when the key switch is actuated.
When the key switch is released, the load holding valve fixes the cover
in position.
Standard delivery:
One valve block per cover, each equipped with:
2 solenoid valves
1 load holding valve
2 non-return throttle valves
Activation:
According to the boiler control unit
One key switch OPEN/OFF/CLOSED per cover for installation of a
locking cylinder on site
(installation close to bunker cover so that the motion process can be
monitored).
Silo filling screw conveyor FS 300
Part no. 7387 808
Screw conveyor in an open design for filling a fuel store located inside
a building from an external tipping trough. Usually, at least two silo
filling screw conveyors are required. The silo filling screw conveyors
are routed through the fuel store in such a way as to maximise filling.
Standard delivery:
Silo filling screw conveyor as per order data
Mounting brackets for wall mounting
Duct for routing through a wall
Note
Screw conveyor length with drive unit up to 10 m
Note
Price per m:
Total length = wall inner up to end of screw conveyor in drop area (silo
cover)
Note
The load bearing capacity of the walls must be verified on site by a
structural engineer.
Silo filling screw conveyor drive
Part no. 7388 012
The drive is located inside the building but outside the fuel store. This
means that the silo filling screw conveyor has a pulling effect. For
safety reasons, the key switch must be located close to the tipping
trough. The operator must permanently monitor the filling process from
outside. Releasing the button stops the screw conveyor immediately.
Standard delivery:
Drive unit, silo filling screw conveyor
Spur geared motor with matched torque and pump rate, 3 x 400 V
Activation of screw conveyor drive according to boiler control unit
Key switch ON/OFF for installation of a locking cylinder on site
(installation close to cover).
Fuel storage (cont.)
92 PYROT
7
5
8
2
2
5
1
6
G
B
<
1
0
0
0
0
>
1
5
0
0
> 1500
2
8
6
0
3
0
0
<
1
0
A-A
>
8
0
0
1
0
0
%
350 1300 200
Fuel storage (cont.)
PYROT 93
5
8
2
2
5
1
6
G
B
7
8.1 Heating water buffer cylinder HPM
Heating water buffer cylinder HPM
Buffer cylinder for integration in a wood combustion system with a
maximum rated heating output of 150 kW. Type HPM 2500
and HPM 3000 can be used for a rated heating output of up to
220 kW.
Version:
Steel S 235 JRG2, untreated inside, anti-rust coating outside
Operating pressure: max. 3.0 bar; test pressure: 4.5 bar.
Max. temperature: 95 C
Connections: 8 female connections R 1 or 2; 4 female connections
R ; 1 sensor pipe 14 x 1.5 mm; 1 female connection top R 1; air
vent valve R 1
Flexible foam insulation to HPM
The insulation is made from 100 mm thick flexible PUR foam elements
with a skai jacket.
Fire safety category B3.
Note
On the inside, there are deflector plates at the connections marked 01.
Immersion heaters can be inserted here.
e
a
b
c
d
03
f
01
01
01
01
01
01
01
01
02
02
02
02
01
02
01
04
o
k
l
m
n
g
h
Part no. buffer cylinder HPM 7424 130 7424 131 7424 132 7424 133 7424 134 7424 135
Part no. flexible foam insulation to buffer cyl-
inder HPM
7424 136 7424 137 7424 138 7424 139 7424 140 7424 141
Type 1000 1250 1500 2000 2500 3000
Capacity l 887 1266 1500 2021 2304 2912
Type of support Support ring Support ring Support feet Support feet Support feet Support feet
Weight
Total weight kg 136 190 203 238 281 335
Weight of heating water buffer cylinder kg 106 155 165 198 236 282
Weight of insulation kg 30 35 38 40 45 53
Dimensions
Height when tilted mm 2085 2070 2195 2420 2395 2830
a mm 310 310 380 320 535 380
b mm 745 745 825 900 975 1020
c mm 1250 1250 1350 1490 1415 1680
d mm 1710 1710 1760 2020 1855 2330
f Height excl. insulation mm 2040 2010 2150 2370 2280 2770
Height incl. insulation mm 2090 2060 2200 2420 2330 2820
g Diameter without insulation mm 790 950 1000 1100 1250 1250
h Diameter with insulation mm 990 1150 1200 1300 1450 1450
Heating water buffer cylinder
94 PYROT
8
5
8
2
2
5
1
6
G
B
Part no. buffer cylinder HPM 7424 130 7424 131 7424 132 7424 133 7424 134 7424 135
Part no. flexible foam insulation to buffer cyl-
inder HPM
7424 136 7424 137 7424 138 7424 139 7424 140 7424 141
Type 1000 1250 1500 2000 2500 3000
Connections
k 50 50 50 50 50 50
l 28.2 31.9 32.9 34.3 36.2 36.3
m 50 50 50 50 50 50
n 70 70 70 70 70 70
o Length of female connections mm 100 100 100 100 100 100
01 Female connections, flow/re-
turn
R 1 1 1 1 2 2
02 Female connections, sensor R
03 Air vent valve R 1 1 1 1 1 1
04 Sensor pipe 14xL1400 14xL1400 14xL1400 14xL1700 14xL1250 14xL1700
Heating water buffer cylinder (cont.)
PYROT 95
5
8
2
2
5
1
6
G
B
8
8.2 Heating water buffer cylinder WDW 2000 l
Heating water buffer cylinder WDW 2000 l
Part no. 7424 538
Buffer cylinder for integration in a wood combustion system with a
maximum rated heating output of 540 kW.
Version
Steel S 235 JRG2, untreated inside, anti-rust coating outside
Operating pressure: max. 3.0 bar; test pressure: 4.5 bar; max. tem-
perature: 95 C
Connections: 4 flanges DN 80 / PN 6; 3 female connections R ; 1
female connection R 1; 1 female connection R ; air vent valve
R
Rigid foam insulation to WDW 2000 l
Part no. 7424 540
The insulation is made from approx. 90 mm thick rigid foam shells
(single part or multi part polystyrene) incl. cover.
Fire safety category B2.
01
f
e
d
c
b
a
h
k
g
02
03
04
02
02
01 01
01
m
l
o n
p
05
Part no. buffer cylinder WDW 2000 l 7424 538
Part no. rigid foam to buffer cylinder WDW 2000 l 7424 540
Capacity l 2000
Weight kg 220
Dimensions
Height when tilted mm 2170
a mm 280
b mm 750
c mm 1165
d mm 1265
e mm 1400
f mm 1500
g mm 1680
h mm 2025
k Total height mm 2040
l Diameter without insulation mm 1200
m Diameter with insulation mm 1400
n 90
o Flange length mm 150
p Length of female connections mm 100
Connections
01 Flow/return flange to DIN 2573 DN80/PN6
02 Female sensor connections R
03 Female sensor connection R
04 Spare, immersion heater R 1
05 Air vent valve R 1
Heating water buffer cylinder (cont.)
96 PYROT
8
5
8
2
2
5
1
6
G
B
8.3 Heating water buffer cylinder WDW 2900 l
Heating water buffer cylinder WDW 2900 l
Part no. 7439 106
Buffer cylinder for integration in a wood combustion system with a
maximum rated heating output of 540 kW.
Version
Steel S 235 JRG2, untreated inside, anti-rust coating outside
Operating pressure: max. 3.0 bar; test pressure: 4.5 bar; max. tem-
perature: 95 C
Connections: 4 flanges DN 80 / PN 6; 5 female connections R ; 1
female connection R 1; 1 female connection R ; 1 air vent valve
R 1
Rigid foam insulation to WDW 2900 l
Part no. 7439 107
The insulation is made from approx. 90 mm thick rigid foam shells
(single part or multi part polystyrene) incl. cover. Fire safety category
B2.
s r
q
t
a
b
c
d
e
f
g
h
k
l
m
n
m
o
p
01
02
03
02
04
02
02
02
01
01
01
05
u
Part no. buffer cylinder WDW 2900 l 7439 106
Part no. rigid foam to buffer cylinder WDW 2900 l 7439 107
Capacity l 2900
Weight kg 295
Dimensions
Height when tilted mm 2890
a mm 265
b mm 745
c mm 1155
d mm 1560
e mm 1785
f mm 1920
g mm 2130
h mm 2230
k mm 2465
l mm 50
m mm 280
n mm 2200
o mm 20
p mm 2830
q Flange length mm 150
r mm 1400
s mm 1200
t 90
u Length of female connections mm 100
Heating water buffer cylinder (cont.)
PYROT 97
5
8
2
2
5
1
6
G
B
8
Part no. buffer cylinder WDW 2900 l 7439 106
Part no. rigid foam to buffer cylinder WDW 2900 l 7439 107
Connections
01 Flow/return flange to DIN 2573 DN80/PN6
02 Female sensor connections R
03 Female sensor connection R
04 Electric immersion heater R 1
05 Air vent valve R 1
Design information
9.1 System design
Selecting the rated heating output
Select the wood boiler according to the required heat load. The Pyrot
should always be operated in conjunction with a buffer cylinder (man-
agement). The correct system design point therefore does not depend
on the nominal load specification (i.e. the building heat load), but rather
on the required duration of use (length of the heating period, heat
demand).
Note
For locations higher than 1800 metres above sea level, the project
enquiry must include details about the precise geographical location
(altitude and address of the location).
Flow temperatures
To minimise distribution losses, we recommend that you size the heat
distribution system and the DHW heating to a max. flow temperature
of 70 C.
For wood boilers supplied with a boiler control unit, the max. boiler
water temperature is limited to 85 C. The flow temperature may be
increased by adjusting the temperature controller.
Safety temperatures
The boilers comply with EN 303 and DIN 4702, and are all CE-desig-
nated and can be used in sealed heating systems as per EN 12828.
Permissible flow temperatures (= safety temperatures):
up to 110 C
Max. possible flow temperature:
Approx. 15 K below the safety temperature
High limit safety cut-out of the boiler control unit:
Delivered condition 110 C
Adjustable to 100 C
9.2 Delivery
KB delivers to the site. The system is unloaded on site.
A special crane is required on site for unloading.
The personnel carrying out transportation must be aware of accident
hazards and take appropriate measures to prevent them. The boiler
should only be lifted when it is completely empty (water, fuel, ash).
Pyrot with a rated heating output of 100 300 kW: lift by lifting eye.
Pyrot with a rated heating output of 400 540 kW: lift by flow and return
connectors with tie-bar.
9.3 Handling
A number of lifting eyes will be provided on each boiler and flue gas/
water heat exchanger where lifting gear may be attached.
To lift the boiler by the flow and return connectors, a tie-bar is required
if the rated boiler heating output is between 400 and 540 kW.
Kb experts undertake handling and siting on prepared foundations.
The boilers may be placed onto concrete without special foundations.
Observe the installed boiler height.
Minimum clearances to walls for installation and maintenance work
must be observed.
Note
The following details are important to ensure that project planning and
installation run smoothly:
Description of the route along which the boiler must be transported
in the building to the installation location
Height of rooms
Stairs
Width and height of doors
Heating water buffer cylinder (cont.)
98 PYROT
9
5
8
2
2
5
1
6
G
B
4
5
,
3
1
4
4
,
1
5
4
5
4
5
F1/2 F1/2
A
9
0
,
0
0
9
0
A Lifting eyes
(The Pyrot 400-540 kW boilers do not have lifting eyes. As the
transport hooks are fitted on the boiler flow and return, a tie-bar
is required for these boilers.)
9.4 Siting
Boiler room requirements
A separate dry boiler room must be provided for the system. No com-
bustible materials may be stored in the boiler room. The wood boiler
may only be installed on a fire- and temperature-resistant floor. No
temperature-sensitive pipes or lines may be routed through the floor
under the boiler. The load bearing capacity of the boiler room floor
must be designed for the system weight plus that of the water and the
fuel it will contain. Floor load bearing capacity in the area of the boiler
supporting surface: 3500 kg/m.
The minimum clearances to the walls and ceiling required for cleaning
and maintenance must be observed. These can be found on the
dimensions sheet. An adequate fresh air supply must be ensured
directly from the open air into the boiler room. In the case of narrow
and/or internal boiler rooms, forced ventilation is required. The tem-
perature in the boiler room when operating the system must not exceed
+40 C (measurement point: boiler environment approx. 1 m from the
boiler). The temperature in the boiler room when operating the system
must not fall below +10 C (measurement point: inner side of external
wall).
Avoid air contamination by halogenated hydrocarbons (e.g. as in
sprays, paints, solvents and cleaning agents)
Avoid very dusty conditions
Avoid high levels of humidity
Prevent frost and ensure good ventilation
In rooms where air contamination by halogenated hydrocarbons can
occur, install the boilers and flue gas/water heat exchangers only if
adequate measures can be taken to provide a supply of uncontami-
nated combustion air.
Failure to observe these instructions invalidates the warranty for any
losses related to any of these causes.
If in doubt, please contact us.
Design information (cont.)
PYROT 99
5
8
2
2
5
1
6
G
B
9
aA
B
2
5
0 250
b
2
5
0
250
c e f
d
g
250
A Floor of a heat-resistant design
B Supply side
Grey central area Boiler supporting surface
Foundation properties
Trade name Pyrot rotation combustion system
Rated heating output kW 100 150 220 300 400 540
Part no.: 7423 656 7423 657 7423 658 7423 659 7423 660 7423 661
Dimensions
a mm 1570 1570 2050 2050 2460 2460
b mm 870 870 1150 1150 1390 1390
c mm 620 620 680 680 800 800
d mm 2803 2850 3130 3613 3738 4103
e mm 423 520 520 723 448 543
f mm 640 740 740 880 960 1095
g mm 870 870 1150 1150 1390 1390
Requirements of the Muster-Feuerungsverordnung [Sample Combustion Ordinance - Germany]
The installation room must meet the standards laid down by the "Mus-
ter Feuerungsverordnung". Observe the building regulations and com-
bustion equipment ordinances of the relevant country of installation.
Combustion air supply
The combustion air supply is deemed to have been verified for open
flue combustion equipment with a total rated heating output of more
than 35 kW. This applies if the combustion equipment is sited in rooms
with an aperture or line leading to the outside.
At 35 kW rated heating output, the cross-section of the aperture must
be at least 150 cm
2
. For every kilowatt rated heating output in excess
of 35 kW, the aperture must be 2 cm
2
larger than stated above.
Pipes must be sized to provide equivalent flow rates. The required
cross-section may be split over a maximum of 2 apertures or pipes.
A
Design information (cont.)
100 PYROT
9
5
8
2
2
5
1
6
G
B
A
= 150 cm + 2
kW
cm
x (
n
35 kW)
n
= sum of all rated heating outputs in kW
Never close or obstruct combustion air apertures and lines. Use spe-
cial safety measures to ensure that the combustion equipment can
only be operated when the aperture is open.
The required cross-section must not be blocked by any closure or
grille.
Safety precautions
For gas combustion equipment, fuel lines must be equipped with the
following safety equipment immediately upstream of the gas combus-
tion equipment:
The fuel supply must automatically shut off in the case of an external
thermal load in excess of 100 C.
Up to a temperature of 650 C and over a period of at least 30 min,
not more than 30 l/h (measured as air flow rate) must be able to flow
through or out of the fuel line.
Combustion equipment must be installed far enough away from com-
bustible materials and built-in furniture or be shielded from such mate-
rial/furniture, so that at the rated heating output of the combustion
equipment, no temperatures exceeding 85 C will occur. Alternatively,
maintain a distance of at least 40 cm.
Minimum clearances
Dimensions and clearances
Trade name Pyrot grate combustion system
Rated heating output kW 100 150 220 300 400 540
Part no.: 7423 656 7423 657 7423 658 7423 659 7423 660 7423 661
Dimensions
a mm 700 700 900 900 1100 1100
b mm 1920 1920 2200 2200 2440 2440
9.5 Water connection
Heating connections
Existing systems
Before connecting to the wood boiler, thoroughly flush the existing
heating system to remove dirt and sludge.
Otherwise, these dirt and sludge residues would be deposited in the
wood boiler and could lead to local overheating, noise and corrosion.
Boiler damage caused by such deposits is excluded from our warranty.
Where necessary, install dirt traps.
Connections on the water side
On site, ensure that there is a water supply independent of the power
supply. This (redundant) design guarantees that the boiler is reliably
cooled via the thermally activated safety valve in the event of a power
failure. We also refer to the standards and regulations listed in this
document.
Connect all heat consumers and heating circuits to the boiler flow and
return connectors. Never make any connections to the safety flow or
to other connections.
Design information (cont.)
PYROT 101
5
8
2
2
5
1
6
G
B
9
We recommend you install shut-off valves in the heating flow and
return lines, so that the entire water content will not have to be drained
if work is required on the wood boiler or the heating circuits.
Easy installation
For safety temperatures up to 110 C, the boiler requires no inter-
mediate flow piece for the connection of safety equipment.
All connections required for the various pieces of equipment, e.g. for
water level or pressure limiters, are provided on the boiler.
Boiler circuit and shunt pumps
In order to reliably prevent boiler corrosion caused by flue gas con-
densation, the boiler return temperature must never fall below 65 C.
The boiler has variable output-dependent control. This requires a con-
stant boiler flow rate of the water to be heated. The boiler circuit with
boiler pump and boiler mixer must therefore be installed in accordance
with the design recommendations.
The boiler circuit should be designed in such a way that the tempera-
ture differential between the flow and return is 15 C or less. Activation
of the boiler pump and boiler control valve is integrated in the supplied
control unit.
Safety equipment according to DIN EN 12828
Safety equipment for the heating system must be installed by the
authorised heating contractor.
EN 12828 applies to engineering hot water heating systems with safety
temperatures up to 110 C.
This standard contains safety requirements for heat sources and boiler
systems.
Sealed expansion vessel.
A safety valve at the highest point of the boiler or on a pipe connected
to this point.
It must not be possible to shut off the connection line between the
boiler and the safety valve. No pumps, fittings or constrictions may
be present in this line.
The discharge pipe must be designed in such a way that no pressure
increase is possible. Any expelled heating water must be drained off
safely. The outlet point of the discharge pipe must be arranged in
such a way that any water expelled from the safety valve can be
drained off safely and visibly.
Thermometer and pressure gauge
Low water indicator: see p. 107
System example
General information
In order to reliably prevent boiler corrosion caused by flue gas con-
densation, the boiler return temperature must never fall below 65 C.
A boiler circuit pump with boiler mixer should be provided in accord-
ance with the system scheme.
The boiler circuit must be designed in such a way that the tempera-
ture differential between flow and return is 15 C or smaller.
Integrating heat consumers
The expansion vessel must be connected to the boiler, without shut-
off devices, via the boiler flow.
Design information (cont.)
102 PYROT
9
5
8
2
2
5
1
6
G
B
Design recommendation for systems with sealed expansion, buffer cylinder circuit if required
T
T
T
T
T
T
T
T
T
T
T
T
M M
3 3
3 3
B28.1
B28.3
B28.2
ExH
22
2
2
2
1
1
EL
SV
VL
AL SL
DAZ
TAZ
1
1
1
1
2
2
RL
Y20
M20
B
P
TS131
KW
Z
L
M
PYROT
B28.3
B28.2
B28.1
ExH
3
3
B28.1
2
2
3
3
1
1
1
1
A
B
D
C
E
D F
G
H
K
L
A Additional heat source
B Heating water buffer cylinder as low loss header (version A)
(3 sensors, optionally 5 sensors)
C Heat consumer distributor
D Heating water buffer cylinder 1
E Heating water buffer cylinder as low loss header (version B)
(3 sensors, optionally 5 sensors)
F Heating water buffer cylinder 2
G Low loss header (version C)
(possible with large water volume in mains)
H With additional heat source, dual mode - oil, gas, electric
K Additional heat source controlled with a max. retaining valve for
oil/gas boiler
L Additional heat source controlled with a max. retaining valve for
- Oil/gas boiler
- Electric heater
Design information (cont.)
PYROT 103
5
8
2
2
5
1
6
G
B
9
Pyrot safety heat exchanger
Pyrot safety heat exchanger 100 to 300 kW
A C D
E
G
F
H
B
A Boiler return
B Boiler flow
C Expansion, safety heat exchanger
D Supply line (ZL)
E Cold water connection (KW)
F Supply line (ZL)
G Thermally activated safety valve
H Drain line (AL)
Pyrot safety heat exchanger 400 and 540 kW
A C D
E
G
F
H
B
A Boiler return
B Boiler flow
C Expansion, safety heat exchanger
D Supply line (ZL)
E Cold water connection (KW)
F Supply line (ZL)
G Thermally activated safety valve
H Drain line (AL)
Design recommendation
Trade name Pyrot rotation combustion system
Rated heating output kW 100 150 220 300 400 540
Boiler circuit DN 40 DN 50 DN 50 DN 65 DN 80 DN 80
Thermally activated safety valve TS-131 pce 1 1 1 1 1 1
Required water flow rate at min. 2.5 bar to
max. 3.5 bar
l/h 620 915 1230 1500 1880 2266
Cylinder capacity l 1500 1500 2200 2500 3200 4300
Supply line ZL R
Drain line AL R 1 1 1 1 1 1
Safety valve type SV 68M R 1 1 1 1 1 1
Safety line SL DN 32 DN 40 DN 40 DN 50 DN 50 DN 65
9.6 Electrical installation
The electrical installation should be carried out in accordance with the
wiring diagram. In the vicinity of hot parts (flue gas fan, flue pipe),
cables must be routed in steel pipes and with appropriate clearances
for temperature protection.
The cable entries for the motors and equipment must be dust-proof
and provided with strain relief.
Design information (cont.)
104 PYROT
9
5
8
2
2
5
1
6
G
B
Positioning of the programming module and control panel
The programming module should be installed by the electrical com-
pany responsible for installation in a place that is easily accessible for
operation. Optimal positioning of the control panel can minimise cable
lengths and therefore reduce costs. The location of the programming
module and control panel should be selected so that the negative
influence caused by thermal radiation (boiler front panel, boiler back
panel with flue gas collector and flue gas fan, as well as flue pipe) and
exposure to dust during cleaning is minimised.
The ambient temperature of the control panel (approx. 10 cm away
from the control panel) must not exceed 40 C during system opera-
tion. In case of doubt, locating the control panel outside the boiler room
near the boiler room door is preferred.
Note
The regulations of the local power supply utility must be observed.
9.7 Safety equipment
Expansion
In the case of sealed expansion, the pre-charge pressure of the expan-
sion vessel should be equal to the maximum system height plus 0.2
bar.
Extinguishing devices
Generally, an extinguishing device is required near the feed screw
conveyor. This device is used in the event of a fault (e.g. power failure)
to safely prevent burn-back. For safety reasons and in order to avoid
damage caused by flooding, it is not advisable to connect the extin-
guishing device directly to the water mains.
This extinguishing device is equipped with a 25 l extinguishing water
container with float switch and an adjustable Danfoss extinguishing
valve. In accordance with TRVB 118, the container should be equipped
with fill level monitoring. The PYROT rotation combustion system
automatically switches off in the event of a water shortage. In the event
of excessive temperature, the feed screw conveyor is safely flooded,
but to a limited extent.
Automatic extinguishing device
Part no. 7387 785
<
5
0
0
D
A
B
C
E
A N25 fill level monitoring
B 25 l extinguishing water container
C Material supply
D Combustion
Standard delivery:
Extinguishing valve Danfoss AVTA, adjustable 50-90 C with dirt trap
Extinguishing water container, 25 l, with retainer and water level
monitoring (float switch)
Note
The extinguishing water container is included in the standard delivery
of the boiler.
Note
Valve setting 5090 C
3 corresponds to 80 C
The lines must be secured in metal pipes (").
Design information (cont.)
PYROT 105
5
8
2
2
5
1
6
G
B
9
Extinguishing device with cold water supply
Part no. 7388 521
System example with funnel discharge
A B
KW
KW
A B
A Combustion
B Dosing container with barrier layer
KW Cold water supply DN 15 " min. 2.0 bar, max. 3.0 bar
Note
The lines must be secured in metal pipes (").
The cold water supply must not be capable of being shut off without
the aid of tools.
Note
A shut-off gate valve is required as standard for an unpressurised
material store or a rotary lock valve for a material store with overpres-
sure or underpressure (charging with fan, e.g. wood processing oper-
ations).
Prevention of combustion chamber overfilling
In accordance with TRVB 118, a fill level monitor must be installed to
prevent overfilling of the combustion chamber. The boiler has two light
barriers for firebed monitoring. A sensor directly on the insert pipe is
used to detect any indication of a burn-back risk and to counteract this
in good time by means of a short term increase in output (increase in
material feed).
As a result, the activation of any prescribed protection device is pre-
vented and standard mode is maintained to ensure extremely reliable
heat supply.
Reignition protection (RZS)
In accordance with TRVB 118, reignition protection is prescribed for
all systems over 150 kW. If a spark detection and extinguishing device
is not used, TRD 414 prescribes a constantly available barrier layer
(TRD 414 relates primarily to wood remnants from the preparation and
distribution of wood and wood materials). There are simpler ways of
achieving this for woodchips from the forestry and sawmill sector.
Generally, the boiler is equipped with a barrier layer and operated per-
manently with underpressure. The boiler is then considered as being
equipped with reignition protection (RZS) in accordance with both
TRVB 118 and TRD 414.
Fuel supply burn-back protection (RSE)
Additional "material transport burn-back protection" depends on the
respective requirements (location, size of the fuel store, material, pres-
sure, regulations) and is a separate item from the standard delivery
ordered.
Shut-off gate valve
The shut-off gate valve is approved for use in all unpressurised fuel
stores and considered as suitable burn-back protection in accordance
with TRVB 118 (test certificate BV 2979/89).
Design information (cont.)
106 PYROT
9
5
8
2
2
5
1
6
G
B
Rotary lock valve
If the wood remnants are introduced into fuel storage rooms with fans,
due to the pressure load, at least one rotary lock valve is required to
reduce pressure between the fuel store and the boiler. The rotary lock
valve is approved for reducing pressure and is recognised by the
TRVB 118 (test certificate BV 2979/89) as burn-back protection.
Max. permissible overpressure in the fuel store: + 500 Pa
Max. permissible underpressure in the fuel store: + 0 Pa
Low water indicator
prDIN EN 12828 specifies that boilers must be equipped with a low
water indicator.
Up to a rated heating output of 300 kW, the low water indicator
should be provided by means of a water level limiter or a suitable
device (see prDIN EN 12828, point 4.6.2.3).
When the rated heating output exceeds 300 kW, the low water indi-
cator must be implemented via a water level limiter.
Maximum pressure limiter
If the rated heating output of the wood boiler is more than 300 kW, a
maximum pressure limiter is required for each boiler in a system.
For installation purposes, the wood boilers have an R female con-
nection at the top.
Minimum pressure limiter
Recommended for flow temperatures in excess of 100 C. One
required per multi boiler system.
Safety valve
Equip the boilers to EN 12828 with a type-tested safety valve. For all
other operating conditions, this must be identified in accordance with
TRD 721 with "D/G/H".
It must not be possible to shut off the connection line between the boiler
and the safety valve. No pumps, fittings or constrictions may be
present in this line.
Note
The safety valve is not part of the Kb standard delivery.
Expansion vessel
For boilers above 300 kW, an expansion vessel with discharge and
drain line must be installed in the immediate vicinity of the safety valve.
In order to prevent hazards caused by escaping steam, the discharge
pipe must be routed to the open air.
The discharge pipe from the safety valve must be designed in such a
way that no pressure increase is possible. The outlet point of the drain
line must be arranged in such a way that any water expelled from the
safety valve can be drained off safely and visibly.
Replacement for expansion vessel
An additional expansion vessel and the discharge pipe are not required
if a second high limit safety cut-out and a second maximum pressure
limiter are installed.
9.8 Fire safety
The fire safety regulations for wood combustion systems vary from
country to country.
In principle, the regulations applicable to the respective installation
location must be observed.
Fire safety in the fuel store
In principle, the measures required for this purpose are not included
in standard deliveries from KB Holzheizsysteme GmbH.
Note
In this regard, the conditions of the local planning office must be fulfilled
by the operator.
9.9 Commissioning
Initial commissioning of a newly installed system may only be carried
out by KB Holzheizsysteme GmbH or another heating contractor
trained and authorised by KB. Prior to commissioning, the system
must be filled with water, fuel must be stored for commissioning and
the installation must be monitored.
Design information (cont.)
PYROT 107
5
8
2
2
5
1
6
G
B
9
Fuel for commissioning
As the boiler system is cold and residual moisture is also extracted
from the refractory concrete during commissioning, the fuel for com-
missioning must be at least air dry. The heat-up process should be
carried out in the first 3 hours with low output. There should not be too
much fuel in the silo when the silo discharge function is tested. If there
is a fault, the discharge can quickly be cleared to remove the cause of
the fault. For commissioning, dry fuel (max. W 20 %) should be stored
in sufficient quantity for approx. 10 24 full operating hours.
Fuel volumes to be stored for commissioning:
Rated heating output Quantity
100 kW approx. 800 kg
150 kW approx. 1200 kg
220 kW approx. 1500 kg
300 kW approx. 2000 kg
400 kW approx. 2500 kg
540 kW approx. 3000 kg
Filling the heating system
The heating system is first filled with raw water that has not been
chemically treated. This raw water must be filtered so it is free of sus-
pended solids. Particular attention must be paid to thorough ventilation
during filling. In the case of difficult water conditions (extreme hard-
ness, etc.) and/or large water volumes, VDI guideline 2035 "Prevention
of damage through corrosion and scaling in hot water heating sys-
tems" must be observed. Measures recommended by the guideline for
water treatment must be implemented.
Note
The charge pressure of the cold hydraulic seal should be approx. 0.1
bar higher than the pre-charge pressure of the sealed expansion ves-
sel. However, it must not exceed a maximum of 3 bar.
9.10 Fuels
The Pyrot was developed for processing dry wood remnants from the
wood processing industry. This includes dry residual wood, shavings,
sawdust, etc. and conditioned fuels (high grade, homogeneous quality
fuels). The combustion system is ideal for the combustion of pellets.
Suitable fuels
The Pyrot is suitable for the following dry wood fuels:
Woodchips up to a water content of 35 % (W35, G50)
Industry pellets, with an ash content of max. 1.0 %
Pellets to DIN EN 14961-2, class A1, with the DINplus quality seal
or to NORM M 7135
Note
The following are unsuitable types of fuel: fossil fuels and those con-
taining sulphur, such as anthracite and coke, as well as plastics,
grain, straw, material soaked in flammable liquids and wood rem-
nants treated with plastics or wood preservatives.
Note
Also refer to the information on fuels in chapter 1 from page 8.
9.11 Connection on the flue gas side
Chimney
The system is equipped with a flue gas fan and therefore the combus-
tion equipment does not require a draught. The chimney must be
designed in the same way as for combustion equipment with a pres-
sure-jet oil or gas burner without draught requirement (flue gas tem-
perature at rated load 160 - 200 C). The PYROT rotation combustion
system has variable output control modulating between 30-100 % of
the rated heating output. This results in flue gas temperatures in the
range of min. 100 C and max. 250 C. To prevent the risk of soot
contamination, provision must be made for an insulated chimney. The
route from the flue gas fan to the chimney should be as short as pos-
sible. 90 bends must be avoided wherever possible. Flue pipes more
than 1 m long must be thermally insulated. The chimney connection
should be made rising at an angle of 30 - 45. The flue pipe, including
inlet to the chimney, must be gas-tight. For the operation of the Pyrot
rotation combustion system in accordance with the regulations, a
draught stabiliser (chimney draught limiter) is required in the chim-
ney.
A chimney compliant with regulations relevant to the rated boiler heat-
ing output is required for efficient boiler operation.
Verification must be provided according to DIN EN 13384.
Note that in the lower output range, flue gas temperatures below
90 C may be generated. Therefore, connect the boiler to a moisture-
resistant chimney (thermal resistance class I according to DIN 18160
T1).
If the boiler is not to be connected to a moisture-resistant chimney,
carry out a chimney calculation or request a chimney assessment
(values for a chimney calculation, see page 14).
Design information (cont.)
108 PYROT
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5
8
2
2
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B
Flue pipe (sizing)
Acoustic transmission may arise from the flue gas fan, which can lead
to excessive noise. We therefore recommend making the connection
to the chimney with a flexible flue pipe inlet.
Observe the following when connecting the flue pipe:
5
,
5
7
m
m6
,
9
0
m
m
6,64 mm 20,54 mm
6
,
1
6
m
m
d
c
b
a > 1000
A
B
F
C
D
E
A Recommended installation position of the draught stabiliser
(chimney draught limiter)
B Alternative installation position to A of the draught stabiliser
(chimney draught limiter)
C Recirculation
D Lambda probe with measured value transducer
E Flue gas temperature sensor
F Flue gas fan
Install the flue pipe rising to the chimney (at 45 if possible).
Never push the flue pipe too far into the chimney.
Ensure the entire flue gas path (including cleaning aperture) is gas-
tight.
Never seal the flue pipe into the chimney. Connect the flue pipe with
a flexible flue pipe inlet.
Provide a cleaning aperture.
Wall liners to adapt to flue systems from other manufacturers.
Provide the flue with thermal insulation of at least 30 mm thickness.
Trade name Pyrot rotation combustion system
Rated heating output kW 100 150 220 300 400 540
Part no.: 7423 656 7423 657 7423 658 7423 659 7423 660 7423 661
a mm 292 292 292 323 323 442
b mm 200 250 250 300 350 350
c mm 245 232 257 277 355 355
d mm 345 358 358 352 375 375
9.12 Sound insulation
Supports
To avoid the transmission of structure-borne noise during the opera-
tion of the fuel transportation equipment, the braces and the anchors
of the relevant conveyor device are placed on high quality Sylomer
bases (plastic anti-vibration mounts for noise attenuation) or anchored
with a Sylomer support and a fixing plate in the building structure. The
anchor points with heavy load anchors are separated from the sup-
ports with Sylomer washers.
Standard delivery:
Sylomer washer
Sylomer pad
Sylomer base
Fixing plate for the supports of the respective equipment
Trade name Support, sound insulation
Type Discharge
screw con-
veyor
Supply
screw con-
veyor
Feed Flexible agita-
tor
discharge
Horizontal
discharge
Ash removal Flue gas
dust extractor
Part no.: 7419 991 7419 992 7419 994 7419 996 7419 997 7419 998 7419 999
Design information (cont.)
PYROT 109
5
8
2
2
5
1
6
G
B
9
Note
For each different means of fuel transportation, the sound insulation
article should be used once. Example: 1 AH + 1 sound insulation
AH-AS
Installation room characteristics relating to the physical building
structure largely determine the transmission of structure-borne noise
in the building. It is important to note that the specified measures
cannot provide complete sound insulation.
Building related measures (wall openings, fire barriers, floating
screeds, etc.) must be coordinated with structural engineers and
architects and are not included in the standard delivery and therefore
not within our area of responsibility.
9.13 Frost protection
An antifreeze additive suitable for heating systems can be added to
the fill water. The antifreeze manufacturer must verify its suitability,
since otherwise damage to gaskets and diaphragms can occur as well
as noise during heating operation. Kb accepts no liability for any
resulting damage or consequential losses.
9.14 Prevention of damage through corrosion on the water side
The service life of any boiler as well as that of the complete heating
system is influenced by the quality of the water.
In any event, the cost of a water treatment facility is less than the cost
of repairing defects on your heating system.
Observing the following requirements is necessary to safeguard your
warranty rights. The manufacturer's warranty excludes damage due to
corrosion and scaling.
The following is a summary of essential water qualities.
A chemical water treatment can be ordered from Viessmann for fill-
ing.
Prevention of damage through corrosion on the water side
The corrosion resistance of ferrous materials on the heating water side
of heating systems and boilers depends on the absence of oxygen in
the heating water.
The oxygen introduced into the heating system with the first fill and the
top-up water reacts with the system materials without causing dam-
age.
The characteristic blackening of the water after some time in use indi-
cates that free oxygen is no longer present.
The technical rules and in particular VDI Directive 2035-2 therefore
recommend that heating systems are designed and operated so that
a constant ingress of oxygen into the heating water is prevented.
Opportunities for oxygen ingress during operation:
Through open expansion vessels overflowing
Through negative pressure in the system
Through gas-permeable components
Sealed unvented systems, e.g. with a diaphragm expansion vessel,
offer good protection against the ingress of airborne oxygen into the
system, if correctly sized and operating at the correct pressure.
At every part of the heating system, even at the suction side of the
pump, and under all operating conditions, the system pressure should
be above ambient atmospheric pressure.
The pre-charge pressure of the diaphragm expansion vessel should
be checked at least during the annual service.
The use of permeable components, e.g. plastic pipes that are perme-
able to gas in underfloor heating systems, should be avoided. Provide
system separation if such components are nevertheless used. This
must separate the water flowing through the plastic pipes from other
heating circuits, e.g. from the heat source, by the provision of a heat
exchanger made of corrosion-resistant material.
No further anti-corrosion measures are required for sealed hot water
heating systems subject to the above points being observed.
However, take additional precautions where there is a risk of oxygen
ingress, for example by adding oxygen binder sodium sulphite (5 - 10
mg/litre into the excess). The heating water should have a pH value
between 9.0 and 10.5.
Different conditions apply to systems that contain aluminium compo-
nents.
Where chemicals are used as part of the corrosion protection, we rec-
ommend that the manufacturer of the chemicals issues a certificate of
suitability of the additives with regard to the boiler materials and the
materials of the other heating system components.
We recommend you refer questions of water treatment to Viessmann
industrial services or an appropriate specialist.
Further details can be found in VDI Directive 2035-2 and EN 14868.
a: In Austria, detailed information can be found in the
NORM H 5195-1: Heat exchanger for domestic systems, part 1
Appendix
10.1 Sizing the expansion vessel
In accordance with EN 12828, water heating systems must be equip-
ped with a diaphragm expansion vessel. The size of the expansion
vessel is subject to the heating system specification and should be
checked in each case.
Design information (cont.)
110 PYROT
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Quick selection table for calculating the vessel size V
n
Safety valve
p
sv
bar 3.0 V
n
Pre-charge
pressure
bar 1.0 1.5 1.8 litres
System vol-
ume V
A
litres 220 25
340 200 35
510 320 200 50
840 440 260 80
1050 540 330 100
1470 760 460 140
2100 1090 660 200
2630 1360 820 250
3150 1630 990 300
4200 2180 1320 400
5250 2720 1650 500
Selection example
Datum:
p
sv
= 3 bar (response pressure of the safety valve)
H = 13 m (static ceiling of the system)
Q = 18 kW (rated output of the heat source)
v = 8.5 l/kW (specific water capacity)
panel radiators 90/70 C
V
PH
= 1000 l (volume of buffer cylinder)
The specific water capacity v was determined as follows:
Radiators: 13.5 l/kW
Panel radiators: 8.5 l/kW
Underfloor heating: 20 l/kW
Calculation:
V
A
= Q x v + 1000
V
A
= 18 kW x 8.5 l/kW + 1000 l
= 1153 l
If possible, when calculating the gas pre-charge pressure, select a
supplement of 0.2 bar:
p
0
H/10 + 0.2 bar
p
0
(13/10 + 0.2 bar) = 1.5 bar
From the table:
With p
sv
= 3 bar, p
0
= 1.5 bar, V
A
= 1153 l
V
n
= 250 l (for V
A
max. 1360 l)
Selected:
1 x diaphragm expansion vessel N 250 (from Vitoset pricelist)
All details relate to a flow temperature of 90 C.
The tables have allowed for a hydraulic seal to DIN 4807-2.
Recommendations:
Select a sufficiently high safety valve response pressure:
p
sv
p
0
+ 1.5 bar
For circulation pumps, due to the inlet pressure required, select at
least 0.3 bar above the pre-charge pressure even for attic/roofspace
installations: p
0
1.5 bar
Set the water side filling/starting pressure of vented systems in their
cold state at least 0.3 bar above the pre-charge pressure:
p
F
p
0
+ 0.3 bar
Conversion factor for flow temperatures other than 90 C
Flow temperature C 50 55 60 65 70 75 80 85 90 95 100
Conversion factor 3.03 2.50 2.13 1.82 1.59 1.39 1.24 1.11 1.00 0.90 0.82
Divide the vessel size found in accordance with the above tables by the conversion factor.
10.2 General information regarding low pressure hot water boilers with safety tempera-
tures of up to 110 C
The pressure vessel (hot water boiler) is built in accordance with
TRD 702 and must be equipped in line with this directive. Observe the
operating conditions in this directive. Depending on the type, the boiler
meets the following standards regarding the stated rated heating out-
put and technical requirements:
DIN 4702 or EN 303
EN 297
EN 483
EN 677
(see details on the type plate and in the enclosed documentation).
During installation and commissioning of this wood boiler, observe all
local Building Regulations and regulations concerning combustion
systems, as well as the following Standards, Regulations and Direc-
tives:
DIN 18160-1: Flue systems (design versions).
DIN 1988: Technical Regulations for Drinking Water Installations
(TRWI).
DIN 4753: Water heating systems for DHW and process water.
EN 12828: Heating systems in buildings Design of hot water heat-
ing systems.
EN 13384: Flue systems Thermal and flow calculations
TRD 702: Equipment level for steam boiler systems with class II hot
water boilers
Also observe EN 12953 in the case of:
Low pressure hot water boilers with safety temperatures > 110 to
120 C.
EN 12953-1: Shell boilers General information.
EN 12953-6: Shell boilers Equipment requirements.
EN 12953-7: Shell boilers Requirements for combustion systems
using liquid or gaseous fuels for the boiler
Appendix (cont.)
PYROT 111
5
8
2
2
5
1
6
G
B
10
EN 12953-8: Shell boilers Safety valve requirements
EN 12953-10: Shell boilers Requirements for feedwater and boiler
water quality
Use of oil combustion
DIN 4755: Oil combustion equipment.
DIN 4787-1: Atomising oil burner (in excess of 100 kg/h throughput).
DIN 51603-1: Liquid fuels; fuel oil EL, minimum requirements.
EN 230: Atomising oil burners in a monobloc design Equipment
for safety, monitoring and control, as well as safety times.
EN 267: Pressure-jet oil burners.
TRD 411: Oil combustion for steam boilers (where applicable).
Use of gas combustion
EN 298: Burner control units for gas burners and gas boilers with or
without fans.
EN 676: Pressure-jet gas burners.
DVGW Code of Practice G 260/I and II: Technical rules for gas
quality.
DVGW-TRGI 2008: Technical rules for gas installations.
TRD 412: Gas combustion for steam boilers (where applicable).
TRF 1996: Technical rules for LPG.
10.3 Pipe connections
All pipe connections to the wood boilers should be free of load and
torque stress.
10.4 Electrical installation
Carry out the electrical connection and installation in accordance with
VDE regulations (DIN VDE 0100 and DIN VDE 0116), local regulations
and the technical connection requirements laid down by your electricity
supply company.
DIN VDE 0100: Installation of HV systems with rated voltages up to
1000 V.
DIN VDE 0116: Electrical equipment for combustion systems.
10.5 Operating instructions
According to EN 12828 section 5 and EN 12170/12171, the system
installer must provide operating instructions for the whole system.
10.6 Flue system
Only flue pipes approved by the building inspectorate may be used
with condensing systems.
10.7 Checks as part of the building inspectorate approval process
As part of the building inspectorate approval process, condensing
combustion equipment is tested by the flue gas inspector (where appli-
cable) for adherence to Building Regulations and any general recog-
nised technical rules to be observed.
The State Building Regulations, their implementation orders and the
combustion equipment ordinances, as well as the general building
inspectorate approvals and permits of the higher supervisory authority,
in individual cases, are part of the Building Regulations require-
ments.
Appendix (cont.)
112 PYROT
10
5
8
2
2
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1
6
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B
A
Accessories
Ash removal..................................................................................46
Boiler.............................................................................................34
For control unit......................................................19, 27, 28, 30, 32
Motorised valves...........................................................................36
Pumps...........................................................................................37
Safety equipment..........................................................................35
Agitators...........................................................................................56
Flexible agitator discharge............................................................56
Horizontal discharge.....................................................................58
Anti-corrosion measures................................................................110
Ash removal
Ash container 240 l.......................................................................47
Ash container 800 l.......................................................................47
Base container..............................................................................48
External container.........................................................................46
Position of base container.............................................................48
B
Boiler circuit pump..........................................................................102
Boiler drain valve..............................................................................16
Boiler room.......................................................................................99
Boiler room requirements.................................................................99
Building inspectorate approval process.........................................112
Bunker cover
Bunker filling.................................................................................88
Can be driven over........................................................................89
Burner changeover panel
Flange on boiler............................................................................16
C
Chemicals for corrosion protection.................................................110
Chimney.........................................................................................108
Clearances.....................................................................................101
Combustible materials....................................................................101
Combustion air...............................................................................100
Commissioning...............................................................................107
Fuel volumes to be stored...........................................................108
Connection on the flue gas side.....................................................108
Content
Limits.............................................................................................10
Control unit
Accessories.................................................................19, 27, 28, 32
Specification, function.............................................................18, 30
Corrosion........................................................................................110
Corrosion on the water side...........................................................110
D
Delivered condition...........................................................................12
Delivery............................................................................................98
Design..............................................................................................98
Flow temperatures........................................................................98
Selecting the rated heating output................................................98
Design of pellet storage room..........................................................82
Diaphragm expansion vessel.........................................................110
E
ECOTRONIC....................................................................................18
Electrical installation.......................................................................104
Expansion vessel...................................................................107, 110
Replacement...............................................................................107
Extinguishing devices.....................................................................105
Extinguishing water connection
Position ........................................................................................17
F
Fall protection grille
Bunker filling.................................................................................89
Feed screw conveyor, 2-stage.........................................................34
Feed systems
Application options by fuel............................................................53
Fire safety
Fuel store....................................................................................107
Flexible agitator discharge
AF.................................................................................................56
Flow temperature.............................................................................98
Flue gas fan.....................................................................................12
Flue gas recirculation
Insulation.......................................................................................34
Flue pipe........................................................................................109
Foundation properties....................................................................100
Fuel............................................................................................9, 108
Limits.............................................................................................10
Pellets.............................................................................................8
Principles........................................................................................6
Suitable fuels..............................................................................108
Volume for commissioning..........................................................108
Fuel discharge
Application options........................................................................53
Overview.......................................................................................53
With agitators................................................................................56
With screw conveyor.....................................................................54
Fuel transportation
Application options........................................................................76
Overview.......................................................................................76
H
Halogenated hydrocarbons..............................................................99
Handling...........................................................................................98
Heating connections.......................................................................101
Heating system
Filling...........................................................................................108
Horizontal discharge
AH.................................................................................................58
I
Installation
Electrical.....................................................................................104
L
Low water indicator........................................................................107
M
Mastercontrol.............................................................................30, 32
Maximum pressure limiter..............................................................107
Minimum clearances......................................................................101
Minimum pressure limiter...............................................................107
Minimum wood fuel requirements....................................................10
O
Output management........................................................................27
P
Pellets
Delivery methods............................................................................9
Quality characteristics.....................................................................9
Requirements..................................................................................8
Pneumatic cleaning..........................................................................34
Pyrot
Safety heat exchanger................................................................104
R
Remote monitoring...........................................................................28
Remote transfer...............................................................................28
Rotary lock valve............................................................................107
Keyword index
PYROT 113
5
8
2
2
5
1
6
G
B
S
Safety equipment...................................................................102, 105
Safety heat exchanger...................................................................104
Safety precautions.........................................................................101
Safety temperature...........................................................................98
Shunt pump....................................................................................102
Siting................................................................................................98
Minimum clearances...................................................................101
Sizing the pellet storage room..........................................................81
Sound insulation.............................................................................109
Specification, boiler..........................................................................13
Specification, control unit.................................................................18
System example.............................................................................102
T
Transportation system
Application options by fuel............................................................76
Two-boiler systems....................................................................30, 32
W
Water treatment.............................................................................110
Woodchips.........................................................................................9
Classification to EN 14961..............................................................9
Classification to NORM M 7133...................................................9
Classification to QM-Holzheizwerke...............................................9
Quality characteristics...................................................................10
Requirements................................................................................10
Size classes....................................................................................9
Wood fuel
Regulations and standards...........................................................10
Keyword index
114 PYROT
5
8
2
2
5
1
6
G
B
PYROT 115
5
8
2
2
5
1
6
G
B
116 PYROT
5
8
2
2
5
1
6
G
B
Subject to technical modifications.
Viessmann Limited
Hortonwood 30, Telford
Shropshire, TF1 7YP, GB
Telephone: +44 1952 675000
Fax: +44 1952 675040
E-mail: info-uk@viessmann.com
Viessmann Werke GmbH&Co KG
D-35107 Allendorf
Telephone: +49 6452 70-0
Fax: +49 6452 70-2780
www.viessmann.com