This document discusses fineness modulus (FM), which is a measure of how coarse or fine the sand is in concrete. FM is calculated based on the results of a sieve analysis of the sand. A lower FM indicates finer sand, while a higher FM indicates coarser sand. The recommended range for FM according to standards is 2.3 to 3.1. FM can be used to develop optimized concrete mixture designs and for quality control of sand production. Calculating and monitoring FM helps concrete producers develop consistent, economical mixtures.
This document discusses fineness modulus (FM), which is a measure of how coarse or fine the sand is in concrete. FM is calculated based on the results of a sieve analysis of the sand. A lower FM indicates finer sand, while a higher FM indicates coarser sand. The recommended range for FM according to standards is 2.3 to 3.1. FM can be used to develop optimized concrete mixture designs and for quality control of sand production. Calculating and monitoring FM helps concrete producers develop consistent, economical mixtures.
This document discusses fineness modulus (FM), which is a measure of how coarse or fine the sand is in concrete. FM is calculated based on the results of a sieve analysis of the sand. A lower FM indicates finer sand, while a higher FM indicates coarser sand. The recommended range for FM according to standards is 2.3 to 3.1. FM can be used to develop optimized concrete mixture designs and for quality control of sand production. Calculating and monitoring FM helps concrete producers develop consistent, economical mixtures.
This paper was published in the Proceedings of the 10th Annual Mongolian Concrete Conference. Papers at this conference are published in either Mongolian or English. The Mongolian Concrete Conference is the major concrete conference in Mongolia. Luke Snell was instrumental in starting this conference in 2002 and has contributed articles and/or presented at each conference. This article is also used in the ACI Concrete Construction Special Inspector Classes in the USA and Saudi Arabia; it is very useful in explaining the concept of Fineness Modulus.
Aggregates make up 60% 75% of the absolute volume of a typical concrete mix. Fine aggregate is generally considered to be smaller than the No. 4 (4.75 mm) screen while the coarse aggregate is considered to be larger than the No. 4 (4.75 mm) screen. When aggregates are well graded from the smallest size, No. 100 (0.150 mm) to the largest allowable sized aggregate (typically 19 mm to 25 mm), the cement and water content (paste content) can be reduced. Well-graded aggregates help the concrete producer to make economical, strong, and durable concrete. Duff Abram, an early pioneer in concrete technology, proposed a method of using the fineness modulus (FM) for concrete mixture proportioning. His research showed that aggregates with the same FM would produce concrete with the same strength. The following, taken from ACI Terminology, defines FM: A factor obtained by adding the total percentages of material in the sample that are coarser than each of the following sieves (cumulative percentages retained), and dividing the sum by 100: 0.15 mm (No. 100), 0.30 mm (No. 50), 0.60 mm (No. 30), 1.18 mm (No. 16), 2.36 mm (No. 8), 4.75 mm (No. 4), 9.5 mm (3/8 in.), 19.0 mm (3/4 in.), 37.5 mm (1-1/2 in.), 75 mm (3 in.), 150 mm (6 in.). FM results from a calculation using data from a sieve analysis. The sieves used for sand are typically the 0.15 mm (No. 100), 0.30 mm (No. 50), 0.60 mm (No. 30), 1.18 mm (No. 16), 2.36 mm (No. 8), and the 4.75 mm (No. 4). Typically graded sand is shown in Figure 1. The individual piles represent the material retained on the indicated screen.
Figure 1 In general, FM defines how fine or coarse the sand is. A small number indicates fine sand; a large number indicates coarse sand. For mix proportioning, fine sand would require more cement and a greater tendency to develop cracks. A coarse sand will produce a concrete mixture that is harsh and difficult to finish and will cause segregation. For these reasons, ASTM C33 provides guidelines for gradation and FM for fine aggregates that can be used in concrete; the recommended range for FM is 2.3 to 3.1. Table 1 presents the recommended gradation limits.
1 Luke M. Snell and Brian Castles are Senior Materials Engineers for Western Technologies Inc., Phoenix, Arizona. Sieve Size, mm % Passing By Mass 9.5 100 4.75 95 100 2.36 80 100 1.16 50 85 0.60 25 60 0.30 5 30 0.15 0 10 Table 1 When developing a mixture proportions for concrete, the FM of the sand would be used to balance the amount of coarse aggregate needed so that cement and water content is reduced. The Portland Cement Association (PCA) recommends the volumes shown in Table 2 be used to develop mixture proportions for a 25mm coarse aggregate. FM of Sand % Volume of The Coarse Aggregate 2.4 71 2.6 69 2.8 67 3.0 65 Table 2 FM can also be used as a part of an aggregate production quality control program. FM values plotted in a control chart provide a simple check of consistency of aggregate production. Table 2 is a typical control chart from an aggregate production facility. ASTM C33 recommends that sand be rejected or the mixture design be adjusted, if the FM varies more than 0.2. Calculation of FM for a Washed Sand Sieve, mm Mass Retained, gm Individual % Retained Cumulative % Retained Used for FM 4.75 16.2 3 3 Yes 2.36 66.3 13 16 Yes 2.00 30.3 6 23 No 1.18 70.3 14 37 Yes 0.600 96.5 19 56 Yes 0.425 50.1 10 66 No 0.300 60.0 12 78 Yes 0.150 96.4 19 97 Yes Pan 15.2 3 100 No Total 501.3 Table 3 FM = (Sum of Cumulative % Retained on Selected Sieves) / 100 FM = (3 + 16 + 37 + 56 + 78 + 97) / 100 = 2.87 If the same sand (unwashed) were to be considered for use on the same project, the FM would be calculated as shown following:
Calculation of FM for a Unwashed Sand Sieve, mm Mass Retained, gm Individual % Retained Cumulative % Retained Used for FM 4.75 16.2 3 3 Yes 2.36 66.3 12 15 Yes 1.18 100.6 18 33 Yes 0.600 96.5 17 50 Yes 0.425 50.1 10 66 No 0.300 110.1 20 70 Yes 0.150 96.4 17 87 Yes Pan 71.1 13 100 No Total 557.2 Table 4 FM = Sum of Cumulative % Retained On Selected Sieves = 258 = 2.58
100 100 Since the FM varies by more than 0.2, the unwashed sand should be rejected or the mixture design would need to be adjusted. FM is relatively simple to calculate and can be helpful to the concrete producer. By calculating the FM, the concrete producer can develop a low cost mixture design. By continuously monitoring the FM, the concrete producer can have a consistent quality of concrete.