This document provides instructions for installing a LPG conversion kit on a 2002 Renault Megane Scenic 1.6 E3. It lists the necessary components, including a 630x200mm toroidal LPG tank or 300x873mm traditional tank. Detailed steps are provided for installing the SGISN ECU, injection rails, reducer, and solenoid valve. Wiring diagrams show how to connect the sequential gas injection system to the vehicle's systems, including connections for battery power, RPM and temperature sensors. Safety notes recommend verifying component stability and resistance after installation.
This document provides instructions for installing a LPG conversion kit on a 2002 Renault Megane Scenic 1.6 E3. It lists the necessary components, including a 630x200mm toroidal LPG tank or 300x873mm traditional tank. Detailed steps are provided for installing the SGISN ECU, injection rails, reducer, and solenoid valve. Wiring diagrams show how to connect the sequential gas injection system to the vehicle's systems, including connections for battery power, RPM and temperature sensors. Safety notes recommend verifying component stability and resistance after installation.
This document provides instructions for installing a LPG conversion kit on a 2002 Renault Megane Scenic 1.6 E3. It lists the necessary components, including a 630x200mm toroidal LPG tank or 300x873mm traditional tank. Detailed steps are provided for installing the SGISN ECU, injection rails, reducer, and solenoid valve. Wiring diagrams show how to connect the sequential gas injection system to the vehicle's systems, including connections for battery power, RPM and temperature sensors. Safety notes recommend verifying component stability and resistance after installation.
2002 K4MA7 SIEMENS SIRIUS 32 SGISG00004 25/03/2003 1 Before to proceed with the installation of the kit check the correspondence between the components present on the vehicle with those described in this technical sheet. Keep in consideration the general security rules, the specific instructions of the Sgis manual and the several components fitted.
Attention: Fix all the pipes with the apposite clamps and verify the resistance Our Technical department must be informed of any different application made respect those suggested in this technical sheet.
Attention: Bigas products are tested and guaranteed on vehicles which are in good conditions and for which has been made a servicing before the conversion.
GAS system: LPG CNG ABS Power steering Air-conditioned Automatic trasmission Vehicle configuration: Necessary components Components location Notes: Bigas International Autogas Systems S.r.l. reserves the right to modify these information, that have only an indicative value without any notice or communication. Pag. 1/4 TOROIDAL TANK MM.630X200 LT.45 IE o LPG TRADITIONAL TANK MM.300X873 LT.55 Suggested tanks: FOTO1 FOTO2 FOTO3 FOTO4 FOTO5 FOTO6 FOTO7 FOTOSCHEMA Z:\SCHEDESGIS\IMM Bigas Components Installation
1) SGIS N Ecu 9) SGIS Injection Rails 13) SGIS Reducer 12) Gas Solenoid Valve
Connection and Components O.E.M
2) 12V +/- to connect to the battery B 4) RPM signal to the connector S C) Injector first cylinder
KIIGB085632 LPG KIT SGISN 4 CYL. W/RAIL 2.5MM FROM 1.4LT TO 1.8LT SEQUENTIAL SGISB506020 CABLE FOR PETROL INJECTORS BOSCH SGISN PCGMB220001 EXTENSION FOR PETROL CAP LP REFUELLINGVALVE BIGAS RENAULT MEGANE SCENIC 1.6 E3 2002 K4MA7 SIEMENS SIRIUS 32 SGISG00004 25/03/2003 1 Components installation in detail Manifold and MAP nozzles fitting Rail fitting Reducer fitting SgisN ECU fitting Bigas International Autogas Systems S.r.l. reserves the right to modify these information, that have only an indicative value without any notice or communication.
Fix with the apposite racket the Ecu to the car body
Fix with the apposite bracket the reducer
Attention: Fix all the pipes with the apposite clamps and verify the resistance. Pag. 2/4 Fit the SgiS N Ecu as the picture shows, to the battery support Fit the reducer, as the picture shows, horizontally, with compensation outlet towards running direc. After having removed the aspiration manifold, proceed with the scribing and the drilling of it with a drill of diameter 5mm(see the picture) making holes tilted at 30 respect the engine direction, thread at M6 and clean it carefully and fix the injectors with a strong screw lock. Fix the Map nozzles on the manifold centre. Attention: Fix all the pipes with the apposite clamps and verify the resistance
Attention:Fix all the pipes with the apposite clamps and verify the resistance Fit the injection rail in oblique, as the picture shows Fix with the apposite bracket the rails to the manifold RENAULT MEGANE SCENIC 1.6 E3 2002 K4MA7 SIEMENS SIRIUS 32 SGISG00004 25/03/2003 1 Fit the tank in the position as the picture shows Make the fitting with the apposite supports and verify the stability Attention: Before starting to work on the electric system. disconnect the battery Instruction for tank fitting Bigas International Autogas Systems S.r.l. reserves the right to modify these information, that have only an indicative value without any notice or communication. Sequential Gis wiring Vehicle wiring Picture reference number Input RED/BLACK BLACK Connect to the battery terminal Positive with fuses 7.5A max Negative
2 RPM signal BROWN
4 Pressure meter
Connect to the Sgis wiring 6 Gas temperature sensor
BLACK Connect to the balck wire of the Rail 9 ORANGE/BLACK Connect to the orange wire of the Rail GAS services BLUE Connect to the positive of the solenoid valve 12 BLACK Connect to the negative of the solenoid valve Water temperature sensor
ORANGE Connect to the orange wire of the Reducer 13 BLACK Connect to the black wire of the Reducer +12 VOLT
Pag. 3/4 Connect to the grey cable of PIN N70 injection ECU connector Using the cable SA144 BOSCH Wiring connection scheme RENAULT MEGANE SCENIC 1.6 E3 2002 K4MA7 SIEMENS SIRIUS 32 SGISG00004 25/03/2003 1 Bigas International Autogas Systems S.r.l. reserves the right to modify these information, that have only an indicative value without any notice or communication. Pag. 4/4