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MAILAM INDIA LIMITED

QW-482: WELDING PROCEDURE SPECIFICATION (WPS)



WPS No: Date: Revision No: 0 Date: 12/11/09
Welding Process: FCAW Type:MANUAL
JOINTS (QW-402):
Joint Design: GROOVE (see sketch below) Backing: NO
BASE METALS (QW-403):
Specification: 515 Gr 60/70 -SS Weld Overlay of E316L (Mo2.5% Min)
FILLER METALS(QW-404):
SFA No(Specification): 5.22 AWS No(Classification): E309MOLT1-1/4 /E316LT1-1/4
F-No: 6 A-No: 8 Size of Filler Metal: 1.6mm
Weld Metal Thickness Range (Groove): ( 3/5 mm SS Weld overlay ) 3TO 10 mm
POSITIONS (OW-405):
Position(s) of Welding (Groove): Flat Welding Progression: NA
PREHEAT (QW-406):
Preheat Temperature: 20 DEGREE C MIN Interpass Temperature: 100 DEGREE C MAX
Preheat Maintenance: NA
POSTWELD HEATTREATMENT (QW-407):
Temperature Range: NA Time Range: NA
GAS (OW-408):
Shielding Gas: Ar-CO2 Flow Rate:18/20 l/Hr
ELECTRICAL CHARACTERISTICS (QW-409):
Electrode Polarity: DCEP Amps (Range): see table below Volts (Range): see table below
TECHNIQUE (QW-410):
Multiple or Single Pass (per side):MULTIPLE PASS Bead:STRINGER Peening:NIL
Initial and Interpass Cleaning: BRUSHING (SS )/ GRINDING (Al2O3 Type)
Method of Back Gouging: NA
WELD JOINT SKETCH:










WELDING PARAMETERS:
WELD
LAYER (No)
ELECTRODE
DIA (mm)
CURRENT
RANGE (A)
VOLTAGE
RANGE (V)
SPEED
RANGE (MM/MIN)
OTHER
E309MoLT1/4 1.6 160-180 22-24 200-250
E316LT1/4 1.6 200-230 23-25 200-250