Вы находитесь на странице: 1из 52

Viraj Profles Limited | Product Catalogue

1
Our Products
Stainless Steel Wires | Stainless Steel Wire Rods | Stainless Steel Fasteners
| Stainless Steel Bright Bars | Stainless Steel Profles | Stainless Steel Flanges
Viraj Profles Limited | Product Catalogue
2
At Viraj, we produce our stainless steel the way
its meant to be. With good quality chromium in
good amounts, detailed and up-to-date melt shop
processes and stringent grade quality standards.
In 18 years, we have made our presence felt in 4
continents, built a turnover of over USD 1.3 billion
and have become the employer of choice for over
9000 people, through honest, hard work. Stain-
less as we do, so we are.
Viraj Profles Limited is a leading stainless steel
producer with integrated manufacturing facilities
and capacity of 348,000 tonnes per annum. In
just over a decade and a half, we have achieved
over 70 product certifcations and approvals in
the petrochemical, food and beverage, construc-
tion, pharmaceutical, defense and marine indus-
tries.Today we are the largest manufacturer of
long products in Asia and second largest in the
world. We are ranked number 1 in stainless steel
fanges segment in the world.
Contents
Stainless Steel Melting Shop 3
Stainless Steel Wires & Wire Rods 5
Stainless Steel Fasteners 13
Stainless Steel Bright Bars 21
Stainless Steel Profles 27
Stainless Steel Flanges 37
Product Certifcations 46
Viraj Profles Limited | Product Catalogue
3
Stainless Steel
Melting Shop
Viraj Profles Limited | Product Catalogue
4
Steel Melting Shop:
Our stainless steel melt shop encompasses fve induction furnaces, two AOD converters with computerised
Intelligent Refning System and two continuous Billet / Bloom casters.
Grades:
Austenitic, ferritic, martensitic, austenitic ferritic (duplex) and precipitation hardening 304, 304L, 316, 316L,
321, 304H, 304HC, 316Ti, 303, 410, 420, 347, 201,302, 302HQ, 430, 310, F-51, 416, 317L, LER grade.
Manufacturing Facilities:
Induction Furnace : 3 Induction furnaces of 25 mt and 2 furnaces of 20 mts.
AOD : 1 AOD of 50mt and 1 of 32mt with IRS System from PRAXIAR ,USA
Concast : One of 6/11 radius with Electromagnetic stirrer and one of 10.25/19 radius with
Electro Magnetic Stirrer and Auto Mould Level Controller.
Specifcation
Billets and Ingots:
1. Continuous cast billets
2. Cast ingots
Sizes:
Square Billet : 100 mm, 120 mm, 140 mm, 160 mm, 170 mm, 200 mm, 250 mm & 300 mm
Round Billet : 200 mm & 300 mm
Ingot : 13 mm x 17 mm, 16 mm x 20 mm, & polygonal Ingot of 7.0 mm, 9.0 mm & 12.0 mm
Process Route : Induction melting
AOD refning
Continuous / Ingot casting
Capacity : Combined melting capacity of 3,48,000 mtpa at present
Projected future melting capacity is 5, 28,000 mtpa
Viraj Profles Limited | Product Catalogue
5
Stainless Steel
Wires & Wire Rods
Viraj Profles Limited | Product Catalogue
6
Viraj Profles Limited | Product Catalogue
7
Stainless Steel Wires and Wire Rods:
This division is engaged in manufacturing stainless steel wires and wire rods. The quality of the product is well
accepted in the international as well as the domestic market.
Wires manufactured in this division are mainly used in industries like ship building, chemical industries, petro-
leum, automobile, food processing, paper mills, house hold applications etc.
The division is capable of producing wires in extensive size ranges of 0.07mm to 13.5 mm and wire rods 5.5
mm to 39.5 mm.
Our wires division is a well equipped producer of high quality products having in-house facilities for solution
annealing, bright annealing (continuous strand annealing), dry and wet wire drawing, high speed drawing, me-
dium wire pattern laying, fne wire spooling, layer winding, random winding, TIG wire straightening, and cutting
facilities.
Grades:
ASTM:
201, 202, 204Cu, 302, 304, 304Cu, 304HC, 304L, 304H, 310, 310S, 314, 316, 316L, 316LN, 316Ti, 316LCu,
321, 420,430, 430L
DIN:
1.4301, 1.4306, 1.4307, 1.4310, 1.4401, 1.4404, 1.4567, 1.4841, 1.4842, 1.4541, 1.4845, 1.4570,
1.4571, 1.4578 and 1.4016
Electrode Grades:
ER304L, ER307, ER307Si, ER308, ER308L, ER308LSi, ER310, ER316, ER316L, ER316LSi, ER347, ER347Si
*Specialised Grades - As per customers requirements
Chemical Composition:
As per ASTM, DIN, BS, JIS, NACE, AWS,GOST, etc. international standards and customer specifc
requirements.
Viraj Profles Limited | Product Catalogue
8
Product Range and Sizes:
Description Size Range
Medium/Thick wire 0.80 to 16.00 mm
Welding wire MIG 0.8 to 2.4 mm, TIG 0.80 to 5.0 mm, Core wire 2.0 to 5.0
Cold heading wire 2.00 to 16.00 mm
Fine wire 0.09 to 0.70 mm
Electro polish wire 1.0 to 12.0 mm
Spring wire 0.10 to 12.0 mm
Rope wire 0.10 to 4.0 mm
Redraw wire 0.70 to 5.0 mm
Tie wire (soft range) 0.7 to 4.0 mm
Tie wire (bright drawn) 1.60 to 4.0 mm
Nail wire 1.50 to 16.0 mm
Conveyor belt wire 1.60 to 4.0 mm
A. GMAW (MIG) - Gas Metal Arc Welding Wire
Mig Wire Bright Drawn Bright Finish / Soap Drawn (De-coated) Matt Finish in precision layer wound spools
Sr.No.
Sizes
(Inches)
Sizes
(mm)
SD 200
Plastic Spools
SD 300
Plastic Spools
K 300
Metallic Basket Spools
1. 0.0300 0.800
10 lbs / 5 kgs 25 lbs / 12.50 kgs
30 lbs / 15.00 kgs

25 lbs / 12.50 kgs
30 lbs / 15.00 kgs
2. 0.0350 0.900
3. 0.0400 1.000
4. 0.0450 1.200
5. 0.0620 1.600
l Spools packed in cardboard boxes, fnally packed wooden boxes / pallets
l We also offer customised packing and labelling solution as per customer requirement and drawing
Viraj Profles Limited | Product Catalogue
9
B. GTAW (TIG) - Gas Tungsten Inert Arc Welding Wire
Tig Wire Bright Drawn Bright Finish in cut length in 36 / 1000 mm
Sr.No.
Sizes
(Inches)
Sizes
(mm)
Fibre Tubes Plastic Tubes Packing Type
1. 0.0300 0.800
10 lbs / 5 kgs 10 lbs / 5 kgs 5 tubes in one corrugat-
ed box 1000 lbs / 500
kgs wooden box
2. 0.0350 0.900
3. 0.0400 1.000
4. 0.0450 1.200
5. 0.0620 1.600
6. 0.0800 2.000
7. 0.0930 2.400
8. 0.1250 3.200
9. 0.1560 4.000
10. 0.1875 5.000
l Tubes packed in cardboard boxes, fnally packed wooden boxes / pallets
l We also offer customised packing and labelling solution as per customer requirement and drawing
l Grade and size embossed on both the sides for sizes 1.60 mm (0.062) and above
l Customised marking like: heat no., brand name, batch no., etc possible on request
C. SAW - Submerged Arc Welding Wire
SAW Wire Bright Drawn Bright Finish / Soap Drawn (De-coated) Matt Finish in precision layer wound spools
Sr.No.
Sizes
(Inches)
Sizes
(mm)
Layer wound coils Basket Spool K415 Plastic Spool - H400
1. 0.0620 1.600
50 lbs / 25 kgs 50 lbs / 25 kgs

50 lbs / 25 kgs
2. 0.0800 2.000
3. 0.0930 2.400
4. 0.1250 3.200
5. 0.1560 4.000
6. 0.1875 5.000
l Spools packed in cardboard boxes, fnally packed wooden boxes / pallets
l We also offer customised packing and labelling solution as per customer requirement and drawing
Viraj Profles Limited | Product Catalogue
10
D. MMAW - Manual Metal Arc Welding Wire
MMAW Wire Bright Drawn Bright Finish in cut length / coils
Sr.No.
Sizes
(Inches)
Sizes
(mm)
Cut Length Continuous Coil Loose Coils
1. 0.0620 1.600
300, 350, 1000,
2000 mm 12, 14,
40, 79 Inch



600 ~ 2000 lbs
300 ~ 1000 kgs
200 ~ 600 lbs
100 ~ 300 kgs
2. 0.0800 2.000
3. 0.0930 2.400
4. 0.1250 3.200
5. 0.1560 4.000
6. 0.1875 5.000
l We also offer customised packing and labelling solution as per customer requirement and drawing
Supply Conditions:
Wires: Soft fnish wires with matte or bright condition, 1/8 hard, 1/4 hard (suitable for electro polish quality),
1/2 hard, 3/4 hard, full hard with coated or de-coated condition.
Types of Packaging:
l M.S. Carrier Packaging l Euro Coil Packaging
l Pattern Layered Coils Packaging l Spools Packaging
l Basket Spools Packaging l Packing in Spiral Corrugated Tubes
l Packing in Corrugated Boxes l Packing in Corrugated Drums
l Carton Case Packaging l Mill Coil Packaging
Viraj Profles Limited | Product Catalogue
11
Testing Facilities:
l Computerised Tensile testing machine (different capacity range 20 kg to 40 ton)
l Bend test, Wrap test, Torsion testing machine
l Hardness testing machine
l Microscope with image analyzer and micro photo facilities
l IGC test facilities
l Cold upset test facility for fasteners
Viraj Profles Limited | Product Catalogue
12
l Niton gun X-ray analyzer
l Spectro and Leco analyzers for chemical composition
l Radio activity testing by Radcheck meter and scanning on weigh bridge
Applications of Wires:
This plant produces various types of wires of different grades with different sizes which are meant for vari-
ous applications. A few applications are:
Product Applications
Welding wire For electrode core wire, submerged arc welding wire, TIG and MIG
welding wire
Cold heading wire For Nut, bolt, tapping screws, machine screw, Philip head screws,
wood screw, screw cross head
Weaving / braiding / knitting wire For meshes, nets, screens, conveyer belts, kitchen appliances,
wire cloths
Electropolish wire For pet cages, kitchen wares, grill racks, decorative handles, wire
baskets
Spring wire For corrosion resistant spring, heat resistant spring, electronic and
electrical appliance
Rope wire For corrosion and wear resistant wire ropes
Redraw wire For further drawing into fne and superfne wires
Tie wire For fastening cables, garden wattles, wattled walls, fencing
Staple wire For corrosion resistant industrial staple
Nail wire For corrosion resistant nails
Viraj Profles Limited | Product Catalogue
13
Stainless Steel
Fasteners
Viraj Profles Limited | Product Catalogue
14
Viraj Profles Limited | Product Catalogue
15
Stainless Steel Fasteners:
Fasteners division is specialised in the manufacturing of austenitic stainless steel fastener products. Stainless
Steel is a durable, eco-friendly material requiring low maintenance. It is corrosion resistant and has a much
longer life span than most other materials. The austenitic stainless steel is nonmagnetic and cannot be hard-
ened by heat treatment. The most advanced, sophisticated, state-of-the-art machines employed for production
and stringent quality controls ensure fawless quality and meet customer requirements. SPC analysis is used
as a tool to supervise the ongoing process. Precise inspection and sorting machines ensure zero-defect prod-
ucts to customers. Viraj is committed to quality, which is achieved through skilled workforce. Viraj continuously
provides training and technological improvement to its workforce, thereby ensuring premium quality standards
through the products delivered.
Grades:
304, 304L, 316, 316L, Alloy group A1 and A2
Standards:
Bolt Section
DIN ASME ISO BS JIS
931 B18.2.1 4014 1083 1180
933 B18.5 4017 - -
912 B18.3 4762 - -
603 - - - -
571 - - - -
Dowel Screw - - - -
Nut Section
DIN ASME ISO BS
934 B18.2.2 4032 1083
439 B18.6.3 - -
6923 IFI-100/107 - -
557, 562, 928, 929, 982, 985 - - -
Viraj Profles Limited | Product Catalogue
16
Header Section
DIN ASME ISO
7991 B18.6.3 7380
7981 B18.6.4 10642
7982 B18.3 -
84, 85, 963, 964, 965, 966,
7971, 7972, 7973 7983, 7985
- -
Threaded Rod Section Hot Forging Section
DIN ASME DIN ASME
975 IFI-136/2000 931 B18.2.1
976 B18.31.3 933 -
Bolt Section
Product Description (Bolt & Screws) Thread Series Size
Hexagon Head Bolt Metric M5 to M36
Hexagon Head Screw Metric M5 to M36
Hex Cap Screw (FT) UNC & UNF Inch 1/4 to 1-1/2
Hex Cap Screw (HT) UNC & UNF Inch 1/4 to 1-1/2
Hexagon Socket Head Cap Screw (FT) Metric M5 to M16
Hexagon Socket Head Cap Screw (HT) Metric M5 to M16
Hexagon Socket Head Cap Screw (FT) UNC & UNF Inch 1/4 to 5/8
Hexagon Socket Head Cap Screw (HT) UNC & UNF Inch 1/4 to 5/8
Mushroom Head Square Neck Bolt (HT) Metric M5 to M10
Mushroom Head Square Neck Bolt (FT) Metric M5 to M10
Round Head Square Neck Bolt (HT) UNC & UNF Inch 1/4 to 1/2
Round Head Square Neck Bolt (FT) UNC & UNF Inch 1/4 to 1/2
Hexagon Head Wood Screw Metric M5 to M12
Hex lag screw Inch 1/4 to 3/8
Dowel screw Metric M6 to M12
Viraj Profles Limited | Product Catalogue
17
Header Section
Product Description (Bolt & Screws) Thread Series Size
Hexagon Socket Countersunk Head Cap Screw (FT) Metric M3 to M20
Hexagon Socket Countersunk Head Cap Screw (HT) Metric M3 to M20
Hexagon Socket Button Head Screw Metric M3 to M12
Cross Recessed Pan Head Tapping Screw Metric ST2.9 to ST6.3
Cross Recessed Flat Csunk Head Tapping Screw Metric ST2.9 to ST6.3
Cross Recessed Raised Csunk Head Tapping Screw Metric ST2.9 to ST6.3
Slotted Cheese Head Screw Metric M3 to M8
Slotted Pan Head Screw Metric M3 to M8
Slotted Countersunk Head Screw Metric M3 to M8
Slotted Raised Countersunk (Oval) Head Screw Metric M3 to M8
Cross Recessed Countersunk Flat Head Screw Metric M3 to M10
Raised Countersunk (Oval) Head Screw Metric M3 to M10
Pan Head Tapping Screw with Slot Metric ST2.9 to ST6.3
Countersunk Flat Head Tapping Screw with Slot Metric ST2.9 to ST6.3
Raised Countersunk (Oval) Head Tapping Screw with Slot Metric ST2.9 to ST6.3
Cross Recessed Flat Csunk Head Machine Screw (UNC & UNF) Inch # 4 to 5/16
Cross Recessed Oval Csunk Head Machine Screw (UNC & UNF) Inch # 4 to 1/4
Cross Recessed Pan Head Machine Screw (UNC & UNF) Inch # 4 to 3/8
Cross Recessed Truss Head Machine Screw (UNC & UNF) Inch # 4 to 1/4
Cross Recessed Flat Csunk Head Tapping Screw Inch # 6 to # 14
Cross Recessed Oval Csunk Head Tapping Screw Inch # 6 to # 12
Cross Recessed Pan Head Tapping Screw Inch # 6 to # 14
Cross Recessed Truss Head Tapping Screw Inch # 6 to # 14
Hexagon Socket Flat Countersunk Head Cap Screw (FT) UNC & UNF Inch # 5 to 3/4
Hexagon Socket Flat Countersunk Head Cap Screw (HT) UNC & UNF Inch # 6 to 3/4
Hexagon Socket Button Head Screw (UNC & UNF) Inch # 6 to 1/2
Viraj Profles Limited | Product Catalogue
18
Nut Section
Product Description Thread Series Size
Hexagon Nut Metric M5 to M27
Hexagon Thin Nut Metric M5 to M27
Hexagon Nut (UNC & UNF) Inch 1/4 to 1
Hexagon Jam Nut (UNC & UNF) Inch 1/4 to 1
Heavy Hex Nut (UNC & UNF) Inch 1/4 to 7/8
Hexagon Nut (BSW) Inch 1/4 to 1
Square Nut Metric M6 to M12
Square Thin Nut Metric M6, M8
Hexagon Flange Nut (Serration) Metric M5 to M12
Square Weld Nut Metric M6 to M10
Hex Weld Nut Metric M6 to M12
Nylock Nut - Thin Metric M6 to M16
Nylock Nut - Thick Metric M6 to M16
Nylock Nut - Thick (UNC & UNF) Inch 1/4 to 1/2
Hexagon Domed Cap Nut Metric M6
Threaded Rod Section
Product Description Thread Series Size
Threaded Rod Metric M5 to M36
Threaded Rod (UNC ) Inch 1/4 to 1-1/2
Hex Head Screw Hex Head Bolt
Hexagon Socket Head Cap
Screws-H/T
Hexagon Socket Head Cap
Screws-F/T
Hexagon Socket Countersunk
Head Cap Screw-F/T
Hexagon Socket Countersunk
Head Cap Screw-W/T
Button Head Cap Screws-H/T Carriage Bolt
Viraj Profles Limited | Product Catalogue
19
Property Class:
For Bolt & Screws: A2-70, A2-80, A4-70, A4-80, F593C, F593D, F593G, F593H
For Nut: A2-70, A2-80, A4-70, A4-80, F594C, F594D, F594G, F594H, A2-035, A4-040
For SHCS: F837B, F837C, F837E, F837F
Pitch: Coarse & Fine
Nominal Diameter Pitch
1st Choice 2nd Choice Coarse Fine
5 - 0.8 - -
6 - 1 - -
8 - 1.25 1 -
10 - 1.5 1.25 1
12 - 1.75 1.5 1.25
- 14 2 1.5 -
16 - 2 1.5 -
- 18 2.5 2 1.5
20 - 2.5 2 1.5
- 22 2.5 2 1.5
24 - 3 2 -
- 27 3 2 -
30 - 3.5 2 -
- 33 3.5 2 -
36 - 4 3 -
Wood Screw Slotted Cheese Head Screws Slotted Countersunk Head Screws Slotted Pan Head Screws
Viraj Profles Limited | Product Catalogue
20
Application Fasteners:
l Bolts are threaded lengths of steel rod with heads on one end. They are used with a nut at the other end
and sometimes with a washer as well.
l Carriage bolts are used to fasten wood parts or steel parts with square punched holes where a smooth
fnish is desired.
l Jam Nuts are normally thinner than hex and square nuts and used to lock a standard nut into place by
running up against the hex or square nut. They are commonly used where vibration or cyclic loads may
cause a bolt to unscrew.
l Hexagonal Nuts are used when a cotter pin is placed through a hole in the bolt to secure the nut so it
cannot come loose, for example, on wheel bearing spindles.
l Sheet metal screws are used to attach light, thin parts made of sheet metal, soft metal castings, plywood,
fberglass, plastics, etc.
l Hex socket cap screws are used in recessed holes or in confned spaces where the small head size may be
an advantage.
l Point fange-head screws are used where small-diameter, high-strength screws are required like hydraulic
motors.
Raised CSK (Oval)
Head Screws
Cross Recessed CSK
Flat Head Screws
Pan Head Tapping Screws
With Slot
CSK (Flat) Head Tapping Screws
With Slot
Raised CSK (Oval) Head
Tapping Screws With Slot
Cross Recessed Pan
Head Tapping Screws
Cross Recessed Flat CSK Head
Tapping Screws
Cross Recessed Raised CSK Head
Tapping Screws
Cross Recessed Raised
Cheese Head Screws
Hexagon Nut
Chamfered Hexagon
Thin Nut
Square Weld Nut
Hexagon Flange Nut
With Serrations
Hexagon Weld Nut
Prevailing Torque Type Hexagon Nuts
With Nonmetallic Insert (Nyloc Nut)
Square Nuts
Viraj Profles Limited | Product Catalogue
21
Stainless Steel
Bright Bars
Viraj Profles Limited | Product Catalogue
22
Viraj Profles Limited | Product Catalogue
23
Stainless Steel Bright Bars:
Bright Bars division is engaged in the production and export of cold fnished bright bars in various shapes such
as round, hexagon, square and fat in vast size range and has integrated in-house facility for heat treatment
(annealing, solution annealing, hardening and tempering), pickling, straightening, peeling, drawing, centre less
grinding, polishing and buffng etc.
This division produces high quality bars and has modern testing facilities like ultrasonic tester and eddy current
tester for the surface as well as internal defects analysis.
The quality of the products is well accepted by the consumers and there is rapid growth in the demand of these
high quality products.
Grades:
AISI:
201, 202, 301, 302, 303, 304, 304H, 304/304L, 316, 316H, 316/316L, 309, 309S, 310, 310S, 316Ti, 317,
317L, 347, 321, 321H, 410, 416, 420, 430, 430F, 431, 440C, 630, 17-4PH, F51
DIN:
WNR1.4301, WNR1.4305, WNR1.4306, WNR1.4307, WNR1.4401, WNR1.4404, WNR1.4571, WNR1.4541,
WNR1.4828, WNR1.4841, WNR1.4845, WNR1.4449, WNR1.4438, WNR 1.4310, WNR1.4550, WNR1.4541,
WNR1.4878, WNR1.4006, WNR1.4005, WNR1.4021, WNR1.4016, WNR1.4104, WNR1.4057, WNR1.4542,
WNR1.4462
Supply Condition:
l Annealed/Solution Annealed l Strain Hardened
l Centre less Ground l Centre less Ground and Polished
l Cold Drawn l Smooth Turned
l Forged and Rough Turned l Buffed (Mirror Finish)
l 100% Ultrasonically Tested l Chamfered
l Hardened and Tempered
Special calcium treated and fnished with high sulphur material ideal for improved machinability.
Viraj Profles Limited | Product Catalogue
24
Product Size Range (mm) Size Range (inch) Tolerances
Cold Drawn Bars or Cold Drawn + Polished Bars
Round 3 to 35 3/32 to 1 H8, H9, H10, H11
Hexagon 6 to 50 1/4 to 2 H11
Square 6 to 50 1/4 to 2 H11
Peeled and Polished
Round 16 to 100 5/8 to 4 H9, H11, K12
Pump Shaft Quality and Centerless Ground
Round 35 to 100 1 to 4 H9, H11
Rolled Bar (Rough Peeled)
Round 110 to 150 4 to 6 DIN 1013
Forged Bar (Rought Peeled)
Round 160 to 600 6 to 24 DIN 1013
Rebars
Cold Drawn 5 to 12 0.19 to 0.47 Standard BS 6744
Hot Rolled Pickled 13 to 50 0.31 to 1.968 Standard BS 6744
Round Bar Hexagon Bar
Square Bar Rebar
Viraj Profles Limited | Product Catalogue
25
Testing Facilities:
l Ultrasonic testing machine with continuous bar feeding facility
l High precision digital laser micrometer
l Eddy current tester
l Surface roughness tester
l Radiation servo meter
l Tensile testing machine
l Impact testing machine
l Hardness testing machine
l Microscope with image analyzer and micro photo facilities
l IGC test facilities
Packing:
Bars are packed in 500 to 1000 kg bundles. Each bar is color coded then wrapped in HDPE cloth and strapped
along with identifcation labels on each bundle.
Viraj Profles Limited | Product Catalogue
26
Application of Bright Bars:
l Automobile Industry - This is the major sector which consumes Bright Bar in all the engine components.
Nuts, Bolts and shafts are made out of special grades of Bright Bars.
l In Pumps / Electric Motor Industries.
l In Railways for manufacture of Engines as well as Coaches.
l In Defense Sector for making various Arms and Ammunitions.
l For various fabrication jobs where accuracy is important.
l For making shafts in Conveyors.
l In all other Engineering Industries such as
- Auto Industry - Agricultural Equipments - Health & Sports Equipments
- Textile Industry - Food Processing Industry - Decorative & Furniture
- Hoses & Fittings - Tools & Fixtures - Bearings, Hinges & Gears
- Material Handling & Storage - Oil & Petroleum Sector - Mining
Viraj Profles Limited | Product Catalogue
27
Stainless Steel
Profles
Viraj Profles Limited | Product Catalogue
28
Viraj Profles Limited | Product Catalogue
29
Stainless Steel Profles:
Profles division is engaged in manufacturing and exporting stainless steel angles, fats, sections, channels and
beams in an extensive size range. This division has all in-house facilities for rolling, shot blasting, straighten-
ing, buffng, solution annealing and pickling and a well equipped laboratory for testing facilities to ensure high
product quality. This division has got a high demand in the international market because of its superior quality
products and on time delivery.
Grades:
ASTM:
304, 304L, 304H, 310, 316, 316L, 316Ti, 321
DIN:
1.4301, 1.4307, 1.4306, 1.4841, 1.4845, 1.4401, 1.4404, 1.4571, and 1.4541
List Of Drawn Flat Bars Sizes
Sr. No. Sizes (Inch) Sr. No. Sizes (mm)
1 19.05 X 6.35 1 20 X 5
2 19.05 X 7.94 2 20 X 6
3 19.05 X 9.53 3 20 X 8
4 19.05 X 12.7 4 20 X 10
5 19.05 X 15.88 5 20 X 12
6 25.4 X 6.35 6 25 X 5
7 25.4 X 7.94 7 25 X 6
8 25.4 X 9.53 8 25 X 8
9 25.4 X 12.7 9 25 X 9
10 25.4 X 15.88 10 25 X 10
11 25.4 X 19.05 11 25 X 12
12 31.75 X 4.76 12 25 X 15
13 31.75 X 6.35 13 25 X 20
14 31.75 X 9.53 14 30 X 5
15 31.75 X 12.7 15 30 X 6
16 31.75 X 15.88 16 30 X 8
17 31.75 X 19.05 17 30 X 9
Viraj Profles Limited | Product Catalogue
30
Sr. No. Sizes (Inch) Sr. No. Sizes (mm)
18 31.75 X 25.4 18 30 X 10
19 38.1 X 4.76 19 32 X 12
20 38.1 X 6.35 20 32 X 15
21 38.1 X 7.94 21 38 X 9
22 38.1 X 9.53 22 38 X 12
23 38.1 X 12.7 23 38 X 15
24 38.1 X 15.88 24 40 X 5
25 38.1 X 19.05 25 40 X 6
26 38.1 X 25.4 26 40 X 8
27 38.1 X 31.75 27 40 X 9
28 44.45 X 6.35 28 40 X 10
29 44.45 X 15.88 29 40 X 12
30 44.45 X 19.05 30 40 X 15
31 44.45 X 25.4 31 40 X 20
32 44.45 X 31.75 32 50 X 5
33 50.8 X 6.35 33 50 X 6
34 50.8 X 7.94 34 50 X 8
35 50.8 X 9.53 35 50 X 9
36 50.8 X 12.7 36 50 X 10
37 50.8 X 15.88 37 50 X 12
38 50.8 X 19.05 38 50 X 15
39 50.8 X 25.4 39 50 X 20
40 50.8 X 31.75 40 50 X 30
41 50.8 X 38.1 41 50 X 40
42 63.5 X 6.35 42 54 X 12
43 63.5 X 9.53 43 60 X 6
44 63.5 X 12.7 44 60 X 8
45 63.5 X 15.88 45 60 X 9
46 63.5 X 19.05 46 60 X 10
47 63.5 X 25.4 47 60 X 12
48 63.5 X 31.75 48 60 X 15
49 76.2 X 4.76 49 60 X 20
50 76.2 X 6.35 50 60 X 30
51 76.2 X 9.53 51 60 X 40
52 76.2 X 12.7 52 65 X 9
53 76.2 X 15.88 53 65 X 12
54 76.2 X 19.05 54 70 X 8
Viraj Profles Limited | Product Catalogue
31
Sr. No. Sizes (Inch) Sr. No. Sizes (mm)
55 76.2 X 25.4 55 70 X 9
56 101.6 X 4.76 56 70 X 10
57 101.6 X 6.35 57 70 X 12
58 101.6 X 9.53 58 70 X 15
59 101.6 X 12.70 59 70 X 20
- - 60 75 X 6
- - 61 75 X 8
- - 62 75 X 9
- - 63 75 X 10
- - 64 75 X 12
- - 65 75 X 15
- - 66 80 X 8
- - 67 80 X 10
- - 68 80 X 12
- - 69 80 X 15
- - 70 100 X 6
- - 71 100 X 8
- - 72 100 X 9
- - 73 100 X 10
- - 74 100 X 12
- - 75 100 X 15
Sr. No. Equal Angle Size Range
1 19 x 19 x 3
2 19.05 x 19.05 x 3.17
3 20 x 20 x 3 / 4
4 25 x 25 x 3 / 4 / 5 / 6
5 25.4 x 25.4 x 3.17 / 4.76 / 6.35
6 30 x 30 x 3 / 4 / 5 / 6
7 31.7 x 31.7 x 3.17 / 4.76 / 6.35
8 32 x 32 x 3
9 35 x 35 x 3 / 4 / 5 / 6
10 38 x 38 x 3 / 4/ 5 / 6
11 38.1 x 38.1 x 3.17 / 4.76 / 6.35
12 40 x 40 x 3 / 4 / 4.5 / 5 / 6
13 44.45 x 44.45 x 3.17 / 4.76 /6.35
Viraj Profles Limited | Product Catalogue
32
Sr. No. Equal Angle Size Range
14 45 x 45 x 3 / 4 / 5 / 6
15 50 x 50 x 3 / 4 / 4.5 / 5 / 6 / 7 / 8 / 10
16 50.8 x 50.8 x 3.17 / 4.76 / 6.35 / 7.94 / 9.53
17 60 x 60 x 5 / 6 / 7 / 8 / 10
18 63.5 x 63.5 x 4.76 / 6.35 / 7.94 / 9.53
19 65 x 65 x 5 / 6 / 7 / 8 / 9 / 10
20 70 x 70 x 5 / 6 / 7 / 8 / 9 / 10
21 75 x 75 x 5 / 6 / 7 / 8 / 9 / 10 / 12
22 76.2 x 76.2 x 4.76 / 6.35 /7.94 / 9.53 / 12.7
23 80 x 80 x 5 / 6 / 7 / 8 / 10
24 88.9 x 88.9 x 6.35 / 7.94 / 9.53
25 90 x 90 x 6 / 8 / 9 / 10
26 100 x 100 x 6 / 7 / 8 / 9 / 10 / 12
27 101.6 x 101.6 x 6.35 / 7.94 / 9.53 / 12.7
Large Angle
28 120 x 120 x 10 / 12 / 13
29 127 x 127 x 9.53 / 12.7
30 150 x 150 x 10 / 12 / 13 / 15
31 152.4 x 152.4 x 9.53 / 12.7
Sr. No. Unequal Angle Size Range
1 50 x 30 x 5
2 60 x 30 x 5
3 60 x 40 x 5 / 6
4 80 x 40 x 6
5 100 x 50 x 6
6 120 x 80 x 8 / 10
7 130 x 65 x 8 / 10
8 50.8 x 25.4 x 6.35
9 76.2 x 38.1 x 6.35
10 76.2 x 50.8 x 4.76 / 6.35 / 9.53
11 101.6 x 76.2 x 6.35 / 9.53
12 127 x 76.2 x 6.35 / 9.53
13 152.4 x 76.2 x 9.53
14 152.4 x 101.6 x 9.53 / 12.7
Viraj Profles Limited | Product Catalogue
33
Sr. No. Flat Size Range, Width x Thk. ( mm )
1 19.05 x 3.17 / 4.76 / 6.35 / 7.94 / 9.53 / 12.7 / 15.88
2 20 x 3 / 4 / 5 / 6 / 8 / 9 / 10 / 12 / 15
3 25 x 3 / 4 / 4.5 / 5 / 6 / 8 / 9 / 10 / 12 / 15 / 20
4 25.4 x 3.17 / 4.76 / 6.35 / 7.94 / 9.53 / 12.7 / 15.88 / 19.05
5 30 x 3 / 4 / 4.5 / 5 / 6 / 8 / 9 / 10 / 12 / 15 / 16 / 20 / 22 / 25
6 31.7 x 3.17 / 4.76 / 6.35 / 7.94 / 9.53 / 12.7 / 15.88 / 19.05 / 25.4
7 32 x 4 / 4.5 / 5 / 6 / 8 / 9 / 10 / 12 / 15
8 35 x 4 / 5 / 6 / 8 / 9 / 10 / 12 / 15 / 20 / 22 / 25 / 30
9 38 X 4 / 4.5 / 5 / 6 / 9 / 12 / 15 / 19 / 20 / 25
10 38.1 x 3.17 / 4.76 / 6.35 / 7.94 / 9.53 /11.11/ 12.7 / 15.88 / 19.05 / 25.4 / 31.75
11 40 x 3 / 4 / 4.5 / 5 / 6 / 8 / 9 / 10 / 12 / 15 / 16 / 20 / 25 / 30
12 44.45 x 4.76 / 6.35 / 7.94 / 9.53 / 12.7 / 15.88 / 19.05 / 25.4 / 31.75
13 45 x 4 / 5 / 6 / 8 / 9 / 10 / 12 / 15 / 20 / 25 / 30 / 35 / 40
14 50 x 4 / 4.5 / 5 / 6 / 8 / 9 / 10 / 12 / 14 / 15 / 16 / 19 / 20 / 25 / 30 / 35 / 40
15 50.8 x 4.76 / 6.35 / 7.94 / 9.53 / 12.7 / 15.88 / 19.05 / 25.4 / 31.75 / 38.1
16 55 x 10 / 12 / 15 / 16
17 60 x 5 / 6 / 8 / 9 / 10 / 12 / 15 / 16 / 19 / 20 / 25 / 30 / 35 / 40
18 63.5 x 6.35 / 7.94 / 9.53 /11.11/ 12.7 / 15.88 / 19.05 / 25.4 / 31.75 / 38.1 / 50.8
19 65 x 5 / 6 / 8 / 9 / 10 / 12 / 15 / 16 / 20 / 25 / 30 / 35 / 40
20 70 x 5 / 6 / 8 / 9 / 10 / 12 / 15 / 20 / 25 / 30 / 35 / 40
21 75 x 5 / 6 / 7 / 8 / 9 / 10 / 12 / 15 / 16 / 19 / 20 / 25 / 30 / 35 / 40 / 50
22 76.2 x 4.76 / 6.35 / 7.94 / 9.53 / 12.7 / 15.88 / 19.05 / 25.4 / 31.75 / 38.1 / 50.8
23 80 x 5 / 6 / 8 / 9 / 10 / 12 / 15 / 20 / 25 / 30 / 35 / 40
24 88.9 x 6.35 / 9.53 / 12.7 / 15.88 / 19.05 / 25.4 / 31.75 / 38.1
25 90 x 6 / 8 / 10 / 12 / 15 / 16 / 19 / 20 / 25 / 30 / 40
26 100 x 6 / 8 / 9 / 10 / 12 / 15 / 16 / 20 / 25 / 30 / 40 / 50 / 60
27 101.6 x 6.35 / 7.94 / 9.53 / 12.7 / 15.88 / 19.05 / 25.4 / 31.75 / 38.1 / 50.8
28 110 x 10 / 15 / 20 / 25 / 30
29 120 x 8 / 10 / 12 / 15 / 16 / 20 / 25 / 30 / 40
30 125 x 9 / 10 / 12 / 15 / 20 / 25 / 30 / 40
31 127 x 9.53 / 12.7 / 15.88 / 19.05 / 25.4 / 31.75 / 38.1
32 130 x 10 / 15 / 20 / 25 / 30
33 140 x 10 / 12 / 15 / 20 / 25 / 30
34 150 x 9 / 10 / 12 / 15 / 16 / 20 / 25 / 30 / 40
35 152.4 x 9.53 / 12.7 / 15.88 / 19.05 / 25.4 / 31.75 / 38.1
36 175 x 16
Viraj Profles Limited | Product Catalogue
34
List Of Polish Flat Bars Sizes
Sr. No. Sizes Sr. No. Sizes Sr. No. Sizes
1 20 X 5 36
50 X 6 71 75 X 12
2 20 x 6 37 50 X 8 72 75 X 15
3 20 X 8 38 50 X 10 73 80 X 5
4 20 X 10 39 50 X 12 74 80 X 6
5 20 x 12 40 50 X 15 75 80 X 8
6 20 X 15 41 50 X 16 76 80 X 10
7 25 x 5 42 50 X 20 77 80 X 15
8 25 x 6 43 50 x 25 78 80 X 20
9 25 X 8 44 50 x 30 79 100 X 6
10 25 X 10 45 50 X 32 80 100 X 8
11 25 X 12 46 50 X 40 81 100 X 10
12 25 x 15 47 54 X 12 82 100 X 12
13 30 X 5 48 60 X 5 83 100 X 15
14 30 X 6 49 60 X 6 84 100 X 20
15 30 X 8 50 60 X 8 85 120 X 8
16 30 X 9 51 60 X 10 86 120 X 10
17 30 X 10 52 60 X 12 87 120 X 12
18 30 X 12 53 60 X 15 88 120 X 15
19 30 X 15 54 60 X 20 89 127 X 9
20 30 X 20 55 60 X 30 90 127 X 12
21 32 X 12 56 60 X 40 91 150 X 9
22 32 X 15 57 65 X 9 92 150 X 10
23 38 X 9 58 65 X 12 93 150 X 12
24 38 X 12 59 65 X 15 - -
25 38 X 15 60 70 X 6 - -
26 40 X 4 61 70 X 8 - -
27 40 X 5 62 70 X 9 - -
28 40 X 6 63 70 X 10 - -
29 40 X 8 64 70 x 12 - -
30 40 X 10 65 70 x 15 - -
31 40 X 12 66 70 x 20 - -
32 40 X 15 67 75 X 6 - -
33 40 X 20 68 75 x 8 - -
34 40 x 30 69 75 x 9 - -
35 50 X 5 70 75 X 10 - -
Viraj Profles Limited | Product Catalogue
35
Sr. No. Channel Size Range Inch (mm conv.) Type
1 2" x 1" x 1/8" (50.8 x 25.4 x 3.18) Non-Taper
2 2" x 1" x 3/16" (50.8 x 25.4 x 4.76) Non-Taper
3 2" x 1" x 1/4" (50.8 x 25.4 x 6.35) Non-Taper
4 3" x 1 3/8" x 3/16" (76.2 x 34.925 x 4.76) Non-Taper
5 3" x 1.41" x 0.17" x 0.273" (76.2 x 35.81 x 4.32 x 6.93) Taper
6 3" x 1 1/2" x 3/16" (76.2 x 38.1 x 4.76) Non-Taper
7 3" x 1 1/2" x 1/4" (76.2 x 38.1 x 6.35) Non-Taper
8 4" x 1.584" x 0.184" x 0.296" (101.6 x 40.23 x 4.67 x 7.52) Taper
9 4" x 1.721" x 0.321" x 0.296" (101.6 x 43.71 x 8.15 x 7.52) Taper
10 4" x 2" x 1/4" (101.6 x 50.8 x 6.35) Non-Taper
11 4" x 1 3/4" x 1/4" (101.6 x 44.45 x 6.35) Non-Taper
12 5" x 1 7/8" x 3/8" (127 x 47.625 x 9.52) Taper
13 5" x 1.75" x 0.19" x 0.32" (127 x 44.45 x 4.83 x 8.13) Taper
14 5" x 1.885" x 0.325" x 0.32" (127 x 47.88 x 8.26 x 8.13) Taper
15 6" x 1.92" x 0.2" x 0.343" (152.4 x 48.77 x 5.08 x 8.71) Taper
16 6" x 2.034" x 0.314" x 0.343 (152.4 x 51.66 x 7.98 x 8.71) Taper
17 8" x 2.53" x 0.487" x 0.39" (203.2 x 64.26 x 12.37 x 9.90) Taper
18 40 x 35 x 5 x 7 Taper
19 50 x 25 x 5 x 6 Taper
20 50 x 38 x 5 x 7 Taper
21 60 x 30 x 6 x 6 Taper
22 65 x 42 x 5.5 x 7.5 Taper
23 75 x 40 x 4.7 x 6.9 Taper
24 80 x 45 x 6 x 8 Taper
25 100 x 50 x 6 x 8.5 Taper
26 120 x 55 x 7 x 9 Taper
27 140 x 60 x 7 x 10 Taper
28 160 x 65 x 7.5 x 10.5 Taper
29 60 x 30 x 5 x 5 Non-Taper
30 80 x 40 x 5 x 5 Non-Taper
31 80 x 40 x 6 x 6 Non-Taper
32 100 x 50 x 5 x 5 Non-Taper
33 100 x 50 x 6 x 6 Non-Taper
34 120 x 60 x 6 x 6 Non-Taper
35 150 X 75 X 6 X 6 Non-Taper
Viraj Profles Limited | Product Catalogue
36
Sr. No. I (S) Beam Size Range
1 76.2 x 59.2 x 4.3 x 6.6 (S 3 )
2 101.6 x 67.6 x 4.9 x 7.4 (S 4 )
Testing Facilities:
l Tensile Testing Machine l Hardness Testing Machine
l Impact Testing Machine l Microscope with Image Analyser
l IGC Test Facility l Ultra Sonic Testing
l PMI Test
Packing:
l Angles/fats are packed in 500 to 1000 kg bundles wrapped with HDPE cloth / hessian cloth and strapped
with metal bands or packed in wooden plank, wooden box.
l The identifcation labels at both ends and respective grade colour code in each bar.
Applications of Profles:
l Used in the construction of buildings because of the durability and in infrastructural development.
l Used in the hoardings or bill boards because of the strength and non corrosive properties.
l Used in transmission & communication towers because of the strength and non corrosive properties.
l Used in the power industries because of heat resistance.
Angle Flat Channel I-Beam
Viraj Profles Limited | Product Catalogue
37
Stainless Steel
Flanges
Viraj Profles Limited | Product Catalogue
38
Viraj Profles Limited | Product Catalogue
39
Stainless Steel Flanges:
Virajs Flanges division encompasses an integrated forge shop which manufactures all types of pipe fttings i.e.
fanges, butt welding fttings in various specifcations (ASME / ANSI, EN, DIN, AFNOR, AWWA, GOST, BS, JIS, AS,
MSS, SA etc) as well as forged bars.
Flanges are produced in size ranges from 1/2 to 40 and forged bars from 160 mm to 450 mm.
Viraj has always served its customers with utmost reliability with its product quality. We have established and
maintained a quality system in accordance with various specifc applications. We have been certifed with ISO
9001-2008, AD 2000 Merkblatt, PED97/23/EC., Canadian Registration for all provinces, Marine approvals
of Lloyds Register, Det Norske Veritas, Bureau Veritas, Class NK. American Bureau of shipping, Germanis-
cher Lloyd, Korean Register of Shipping, and shop approvals of SAUDI ARAMCO, SABIC ADNOC, QP, KNPC,
KOC, TKOC, KA, TKSC, PDO-SHELL, SHELL GLOBAL ENAGAS, EXXON MOBIL, WILSON, McJUNKIN, DOW, FLUOR,
VALERO, PEMEX, SASOL, SAMSUNG, CBI, BOROUGE, MAIRE TECNIMONT, CONOCOPHILLIPS, CHEVRON,
REPSOL, EQUATE, SAIPEM, CHIYODA, DRY DOCK WORLD, NORSOK, GOST and many more approvals..
This helps our customer to get every where access to supply our approved products to direct end users of major
industries of its kind. We regularly supply our products to various vital projects involving Oil & Gas, Chemical &
Petrochemical, Marine applications etc.
This division has integrated in-house facilities for cutting, forging, ring rolling and machining facility with
CNC lathes. CNC drilling (machining center), high capacity forging press and mobile manipulator for making big
diameter forged round bars. The division also has in-house heat treatment shop and well equipped laboratory
facilities for mechanical and metallurgical testing and complete facility for PMI testing with X-ray and emission
spectrometers.
The CNC machining shop is the biggest fange making CNC shop in India having a large number of
CNC lathes & VMCs. The division is capable of producing wide ranges of products and competent to meet
specifc requirements of the approved and unapproved market.
Grades:
ASTM: A182 / 182M
F304, 304L, 304H, 347, 347H, 316, 316H, 316L, 317, 317L, 316Ti, 321, 321H, 51
JIS: G3214
SUS 304, 304L, 316, 316H, 316L, 317, 317L, 321, 321H
Viraj Profles Limited | Product Catalogue
40
AFNOR: NF E 29 - 204
BF Z7 CN 18-09 (F304), 29 - 204BF Z3 CN 19-09 (F304L), 29 - 204BF Z7 CND 17.11.02 (F316), 29 - 204BF
Z3 CND 17.11.02 (F316L), 29 - 204BF Z6 CNDT 17-12(316Ti), 29 - 204BF Z6 CNT 18-10 (F321)
DIN: EN 10222-5 & EN 10888-3
WNR 1.4306, 1.4307, 1.4301, 1.4401, 1.4404, 1.4571, 1.4541, 1.4462
Grades:
ASTM:
ASTM A182/182M F304, F304L, F304H, F347, F347H, F316, F316H, F316L, F316Ti, F317, F317L, F321,
F321H, F51
JIS:
JIS G3214SUS F304, F304L, F316, F316H, F316L, F317, F317L, F321, F321H
NFE:
NF E 29 - 204BF Z7 CN 18-09 (F304), Z3 CN 19-09 (F304L), Z7 CND 17.11.02 (F316), Z3 CND 17.11.02(F316L),
Z6 CNDT 17-12(316Ti), Z6 CNT 18-10 (F321)
DIN-EN:
EN 10222-5 WNR 1.4307, 1.4301, 1.4401, 1.4404, 1.4571, 1.4541, 1.4462
EN 10088-3 WNR 1.4301, 1.4306, 1.4307, 1.4401, 1.4404, 1.4571, 1.4541, 1.4462
Viraj Profles Limited | Product Catalogue
41
Makeability Chart:
Specifcation Item Size Range Pressure Class
ASME B 16.5

SORF / SWRF / BLRF / THRF /
WNRF / Lap Joint / RTJ

1/2" to 12" 150, 300, 400, 600, 900, 1500,
2500LBS
14" to 24" 150, 300, 400, 600, 900, 1500
LBS
ASME B 16.47 WNRF/BLRF 26" to 36" 75, 150, 300, 400, 600, 900LBS
ASME B16.36 WNRF/SORF/THRF (Orifce
Flanges)
1" to 24" 300, 400, 600, 900, 1500,
2500LBS
JIS B2220/
B2291
Slipon Hub,Shutoff, Welding
Neck Flange, Slipon Plate,
Square Flange
10 to 600 5K, 10K, 15K, 20K, 30K
BS 4504 SEC-
TION 3.1
Welding Neck / Slipon / Blind /
Screwed BOSS /SO BOSS
0.375" to 36" PN2.5 to PN40
BS 4504 PART 1 Welding Neck /Slipon Screwed
BOSS / SO BOSS / Blind
0.375" to 36" PN2.5 to PN 400
BS 1560 SEC-
TION 3.1
Welding Neck / Slipon / Socket
Weld / Screwed BOSS / SO
BOSS / Blind / Lapped Flange
0.5" to 24"

150LBS to 2500LBS

BS 10
TABLE D/E/F/H
Welding Neck / Slipon / Blind
/ Screwed BOSS / SO BOSS /
Blind
0.5" to 36"

Table D/E/F/H

DIN FLANGE DIN 2527, DIN2566, DIN2573,
DIN2576, DIN2641, DIN2642,
DIN2655, DIN2656, DIN2627,
DIN2628, DIN2629, DIN2631,
DIN2632, DIN2633, DIN2634,
DIN2635, DIN2637, DIN2638,
DIN2673
10 to 600


PN 6 to PN 320


AFNOR NFE 29-
203
Plate Flange / Loose Plate
Flange / Blind Flange / Welding
Neck Flange / Hubbed Slipon
Flange / Loose Hubbed / Inte-
gral Flange / Screwed Flange /
Hubbed Socket Welding
10 to 600 ISO-PN 2.5 to PN420


Viraj Profles Limited | Product Catalogue
42
Specifcation Item Size Range Pressure Class
Pr EN 1092-1

Plate Flange / Loose Plate
Flange / Blind Flange / Welding
Neck Flange / Hubbed Slipon
Flange / Screwed Flange / Inte-
gralFlange
10 to 600

ISO-PN 2.5 to PN100

ASMEB16.9
MSS SP-43
Stub End - Type A, B, C 0.5" to 24" S10 / S40 / S80
Flanges Bore Schedules:
S5S, S10, S10S, S20, S30, S40, S40S, S60, S80, S80S, S100, S120, S140, S160, STD, XS, XXS
Flange Facing Types:
Flat face, Raised face, Large Raised face, Ring joint, Tongue & Groove face (large & small), Male-Female face
Flange Face Finish:
Stock Finish Serration, Spiral or Phonographic Serrated, Concentric Serrated, Smooth Finish
Manufacturing facilities:
l Raw material cutting: Band saw / Cold shearing machine
l Forging: Hammer / Press
l Rolling: Rolling mills / Ring rolling machine
l Machining: CNC lathes
l Drilling: VMC, Radial drill / Column drill machines
l Heat treatment: Solution annealing (Batch annealing furnaces)
Viraj Profles Limited | Product Catalogue
43
Testing facilities:
l Mobile spectrometer for PMI test ( Emission & X-ray)
l Ultrasonic testing machine
l Radiation servo meter
Dynamic radiation detection system with weigh bridge Portal monitors
Gamma ray spectroscopy - Identifes Nuclides & Quantifes contamination
Portable Radiation detection servo meters
l Tensile testing machine
l Surface roughness tester
l Impact testing machine (RT & Sub Zero)
l Hardness testing machine
l Microscope (Image analyzer with color view camera, Motorized stage & inclusion inspector)
l IGC test facilities
l Dye penetrate test
Packing:
l Using raised face and bevel protection caps
l Using plywood boxes size 800 x 1200 mm (Euro Pallet) for shipment


Viraj Profles Limited | Product Catalogue
44
Applications of fanges:
Slip-On Flange:
The Flange is slipped over the Pipe and then welded both inside and outside to provide suffcient strength and
prevent leakage. This Flange is used in preference to Weld Necks by many users because of its lower cost and
the fact that less accuracy is required when cutting pipe to length.
Blind Flange:
This is a Flange without a bore and is used to shut off a Piping system or vessel opening. It also permits easy
access to vessels or Piping systems for inspection purposes. Blind Flanges can be supplied with or without
Hubs at the manufacturers option.
Weld-Neck Flange:
This is designed to be joined to a Piping system by Bun Welding. It is relatively expensive because of its long
neck, but is preferred for High Stress applications. The Neck, or Hub, transmits stresses to the Pipe, reducing
stress concentrations at the base of the Flange. The gradual transition of thickness from the base of the Hub
to the wall thickness at the Bun Weld provides important reinforcement of the Flange. The bore of the Flange
matches the bore of the Pipe, reducing turbulence and erosion.
Threaded Flange:
This is similar to a Slip-On Flange in outline, but the bore is threaded, thus enabling assembly without weld-
ing. This obviously limits its applications to relatively low pressure piping systems. The Flange may be welded
around the joint after assembly, but this is not considered a satisfactory method of increasing its applications.
Socket Weld Flange:
This is similar to a Slip-On Flange in outline, but the bore is counter-bored to accept Pipe. The diameter of the
remaining bore is the same as the inside diameter of the Pipe. The Flange is attached to the Pipe by a Fillet
Weld around the Hub of the Flange. An optional interval weld may be applied in High stress applications. Its
biggest use is in High Pressure Systems such as Hydraulic and Steam Lines.
Orifce Flange:
Orifce fanges are intended for use instead of standard pipe fanges when an orifce plate or fow nozzle must
be installed. Pairs of pressure tappings are machined into the orifce fange, making separate orifce carriers or
tappings in the pipe wall unnecessary.
Viraj Profles Limited | Product Catalogue
45

Slip-on Flange Socket Weld Flange Blind Flange
Weld Neck Flange Threaded Flange Orifce Flange
Viraj Profles Limited | Product Catalogue
46
Product
Certifcations
Viraj Profles Limited | Product Catalogue
47
Approval Lists
Sr.No. Certifcation Description Approving Agency Certifcate Number
1 ISO 9001-2008 Tuv Nord 44 100 011170-E3
2 Ad 2000 Merkblatt Wo Tuv Nord
072021423 Wp
1022/08
3
Pressure Equipment Directive - Ped
97/23/Ec
Tuv Nord
072021423 Wz
1022/08
4 Shell - Petroleum Development - Oman PDO 102359
5 Kuwait Oil Company (KOC) Vec-Koc Vec-22156/Fl030/2008
6
Kuwait National Petroleum Company
(KNPC)
VEC-KNPC 177120
7 Qatar Petroleum Vec-Qp 6973
8 Chevron Chevron Nil
9 Exxon Mobil Emre Piping Aml-3.3
10 Fluor Fluor Scs Nil
11 Saudi Aramco Saudi Arabia Saudi Aramco
V-Id10032326/P-Id
30003711
12 Sabic - Saudi Arabia Sabic Smo 204228
13
Herticant N.V - Outo Kumpu Group
World Wide
Outo Kumpu Nil
14 Wilson Wilson Nil
15 Wika - Germany Kombinationsaudit Nil
16 Enagas - Spain Enagas 7111106/411
17 Pemex Petroleos Mexicanos USA Integrated Trade System Inc. 11613
18 Pemex Refnacion USA Integrated Trade System Inc. 11613
19 Pemex Exploracion Y Produccion USA Integrated Trade System Inc. 11613
20
Pemex Gas Y Petroquimica Basica
USA
Integrated Trade System Inc. 11613
21
Pemex Petroquimica And Its Affliates
USA
Integrated Trade System Inc. 11613
22 Adnoc Takreer 905427
23 Mcjunkin Mcjunkin Nil
24 Samsung Samsung T 630-6318
25 Cbi Arabian Cbi Nil
26 Borouge Abudhabi Polymers Co. Ltd Po/06/Bor2/1025
27 Maire Tecnimont Tecnimont Spa Le-Bor2-Tcm-1944
28 Saudi Chevron Saudi Chevron Nil
29 Repsol Pilar Martinez Carnicero
In00027700298420
/140047
Viraj Profles Limited | Product Catalogue
48
Sr.No. Certifcation Description Approving Agency Certifcate Number
30 Bp British Petroleum / Mc Junkin Aml
31 Conocophillips Conocophillips / Mc Junkin Aml
30 Sasol Sasol Aml
31 Equate Vec Equate Aml
32 The Kuwait Olefns Company (Tkoc) Vec Equate Aml
33 The Kuwait Aromatics Company (Karo) Vec Equate Aml
34 The Kuwait Styrene Company (Tksc) Vec Equate Aml
35 Bechtel Bechtel Aml
36 Essar Essar Projects Aml
37 Chiyoda Chiyoda Aml
38 Dry Dock World Dry Dock World - Dubai Aml
39 Valero Valero Aml Rev.3.09.2008
40 Dow Under Wilson Aml
41 Canadian Natural Resource Canadian Natural Aml
41 Saipem Saipem Vendor Code : V78051
42 Shell - Global Tamap-Pff Aml
43 Gost-R Cis Cert.No. 0520476
44 Norsok Det Norske Veritas
Classifcation Societies Marine Approvals
44 Lloyds Register (Lr) Lloyds Register Md00/3214/002/3
45 Det Norske Veritas (Dnv) Dnv Amm-3942
46 Bureau Veritas (Bv) Bv 14406/Bo Bv
47 Nippon Kaiji Kyokai (Class Nk) Class Nk 06-Mmps-Ff&Pac-09
48 American Bureau Of Shipping (Abs) Abs Nkm-662cf
49 Germanischer Lloyd (Gl) Gl Wz1621hh
50 Korean Register Of Shipping (Kr) Kr Ind19978-Sf001
Canadian Registration For Flanges
51 Nunavut Aci Ob 0863.9n Rev.1
52 Prince Edward Island Aci Ob 0686.9
53 Labrador Aci Ob 0686.90
54 Newfoundland Aci Ob 0686.90
55 New Brunswick Aci Ob 0686.97
56 Nova Scotia Aci Ob 0686.98
57 Northwest Territories Aci Ob 0686.9t
58 Yukon Aci Ob 0686.9y
59 Alberta Tssa Ob 0686.92
Viraj Profles Limited | Product Catalogue
49
Sr.No. Certifcation Description Approving Agency Certifcate Number
60 Ontario Tssa Ob 0686.95
61 British Columbia Tssa Ob 0686.951
62 Manitoba Tssa Ob 0686.96
63 Quebec Tssa Ob 0686.96
64 Saskatchewan Tssa Ob 0686.96
Canadian Registration For Flanges
65 Nunavut Aci Oa 0863.9n
66 Prince Edward Island Aci Oa 0863.9
67 Labrador Aci Oa 0863.90
68 Newfoundland Aci Oa 0863.90
69 Northwest Territories Aci Oa 0863.9t
70 New Brunswick Aci Oa 0863.97
71 Nova Scotia Aci Oa 0863.98
72 Yukon Aci Oa 0863.9y
73 Alberta Tssa Oa 0863.92
74 Ontario Tssa Oa 0863.95
75 British Columbia Tssa Oa 0863.951
76 Manitoba Tssa Oa 0863.96
77 Quebec Tssa Oa 0863.96
78 Saskatchewan Tssa Oa 0863.96
For Product Related Enquiries:
sales@viraj.com
For Media, PR & Events:
corpcomm@viraj.com
For General Enquiries:
info@viraj.com
www.viraj.com
Corporate Offce:
10, Imperial Chambers, 1st Floor Wilson Road, Ballard Estate, Mumbai 400 038. INDIA
Tel.: (+91) 22 2261 3056, 2261 4284 | Fax: (+91) 22 2261 2980, 2265 9713
Registered & Marketing Offce:
G-34 MIDC Tarapur Industrial Area, Boisar, Taluka - Palghar, Dist. Thane, Maharashtra - 401 506. INDIA
Tel.: (+91) 2525 261 514 - 18 | Fax: (+91) 2525 272 448
v
i
r
a
j
/
P
B
/
V
O
.
1
/
2
0
1
2
/
2

Вам также может понравиться