POLMAN ASTRA/WELD/YDS/DEC00

Job knowledge for welders

I. Welding and joining process classification
II. Welding processes
1. MMA (SMA) welding process
2. Oxyacetylene welding process
3. Solid wire MI welding process
!. S"#$erged arc welding process
%. &"ngsten inert gas (&I or &A) welding
'. (las$a welding
Gouging processes
). &*er$al go"ging
+. Oxygen,f"el gas fla$e go"ging
-. Man"al $etal arc go"ging
1.. (las$a arc go"ging
11. Air car#on arc go"ging
Equipment for welding
12. /0"ip$ent for oxyacetylene welding
13. /0"ip$ent for $an"al $etal arc (MMA or SMA) welding
1!. /0"ip$ent for MI welding
1%. /0"ip$ent for s"#$erged arc welding
1'. /0"ip$ent for t"ngsten inert gas (&I1 &A) welding
1). /0"ip$ent for plas$a welding
Weldability
1+. Welda#ility of $aterials , steels
1-. Welda#ility of $aterials , stainless steels
2.. Welda#ility of $aterials , al"$ini"$ alloys
21. Welda#ility of $aterials , nic2el and nic2el alloys
22. Welda#ility of $aterials , copper and copper alloys
23. Welda#ility of $aterials , titani"$ and titani"$ alloys
2!. Welda#ility of $aterials , cast irons
Health and safety
2%. 3ealt*1 safety and accident pre4ention , general
2'. 3ealt*1 safety and accident pre4ention , oxyacetylene welding1 c"tting and *eating
2). 3ealt*1 safety and accident pre4ention , electrical *a5ards,power so"rces and
installation
2+. 3ealt*1 safety and accident pre4ention , arc welding
2-. 3ealt*1 safety and accident pre4ention , *ealt* ris2s of welding f"$e6gases
2-7.3ealt*1 safety and accident pre4ention , *ealt* ris2s fro$ f"$e and gases d"ring
welding
3.. 3ealt*1 safety and accident pre4ention , control of welding f"$e
Distortion
31. 8istortion , types and ca"ses
I
POLMAN ASTRA/WELD/YDS/DEC00
32. 8istortion , pre4ention #y design
33. 8istortion , pre4ention #y pre,setting1 pre,#ending or "se of restraint
3!. 8istortion , pre4ention #y fa#rication tec*ni0"es
3%. 8istortion , correcti4e tec*ni0"es
tandards
3'. Standards , application standards1 codes of practice and 0"ality le4els
3). Standards , appro4al of welding proced"res1 welders and welding operators
Weld defects!imperfections
3+. Weld defects 6 i$perfections , inco$plete root f"sion or penetration
3-. Weld defects 6 i$perfections in welds , lac2 of sidewall and inter,r"n f"sion
!.. 8efects 6 i$perfections in welds , porosity
!1. 8efects 6 i$perfections in welds , slag incl"sions
!2. 8efects , solidification crac2ing
!3. 8efects , *ydrogen crac2s in steels , identification
!!. 8efects , *ydrogen crac2s in steels , pre4ention and #est practice
!%. 8efects , la$ellar tearing
!'. 8efects , re*eat crac2ing
"utting
!). Oxyf"el c"tting , process and f"el gases
!+. Application of oxyf"el c"tting
8isclai$er and 9opyrig*t : &WI 2- ;o4e$#er 2...
II