Manual For Ref. System

HVAC System for jack-up drilling unit 2000E-07/08
OPERATION AND MAINTENANCE MANUAL

FOR
REF. SYSTEMS

DOCUMENT NUMBER:
PROJECT NAME: JU2000E-07/08
PROJECT NUMBER:
CLIENT: Dalian Shipbuilding Industry Co., Ltd
CONTRACTOR: Shanghai Cadar International Trading Co., Ltd
CONTRACT NUMBER:

Shanghai Cadar International Trading Co., Ltd
Rm7F/B, 567 ZHONGHUA ROAD. Zip:200010
TEL: 21-63185528 FAX: 21-63185399
E-mail:cadar@online.sh.cn

CONTENTS

1 GENERAL DESCRIPTION
1.1 DESIGN CONDITIONS
2 CONTRAL DIAGRAMS
3 MAINTENANCE SCHEDULES
3.1 CONDENSING UNIT
3.2 AIR COOLERS
4 EQUIPMENT CATALOGUE DATESCHEDULES AND DATE SHEETS
4.1 MAJOR EQUIPMENT LIST
4.2 CONTROL VALVE PLATE AND THERMOSTATS
5 SPARE PARTS AND TOOLS
6 DOCUMENT AND MAINTENANCE

Section 1

GENERAL DESCRIPTION

1.1 Designed conditions
1.1.1 Design temperature

Chamber Approx. volume. (m3) Room temp. (! ) Cooling type
Freezer room abt.16.38 -25 Unit cooler with
electric defrost
Chiller room abt.16.38 2 Unit cooler
Dry storage abt.24.15 13 Unit cooler
Ex-poof

1.1.2 Highest/ lowest outside air temperature: 45 ~ -20 deg.C
1.1.3 Highest/ lowest outside humidify: 90% R.H ~ 30% R.H
1.1.4 Highest/ lowest sea water temperature: 35 ~ 0 deg.C
1.1.5 Maximum wind velocity (1 min. Mean): 36.01m/s
1.1.6 Volume is inside net volume
1.1.7 Electric power: 480 Volt, 3 Phase, 60 Hz
220 Volt, 1 Phase, 60 Hz

Section 2

CONTROL DIAGRAMS

Section 3

MAINTENANCE SCHEDULES
3.1 CONDENSING UNIT
Component Maintenance Required Interval
Compressor/motor Check oil levels Weekly
Compressor/motor
Check holding down bolts are secure Monthly
Compressor/motor
Check for oil leaks Monthly
Compressor/motor
Check that the unit anti-vibration mounts are free and center Monthly
Compressor/motor
Check sump heater operation
Monthly
Compressor/motor
Check vibration signature and compare with base signature
6 Monthly
Compressor/motor
Examine the interior of motor terminal junction box for moisture and check that all
connections are clean and tight
12 Monthly
Compressor/motor
Remove motor terminal cover and carry out insulation tests between motor poles
and earth
12 Monthly
Compressor/motor
Check compressor efficiency
12 Monthly
Sight glass (liquid line) Check clear
Weekly
Refrigeration system Check entire refrigeration circuit for leads with leak detector (vessel approved
model) and check fittings
3 Monthly
Refrigeration system Examine the exterior of the vessel for visible signs of leads and for damage 12 Monthly
Evaporator vessel Remove end caps and clean tubes. Check for corrosion and record findings. 12 Monthly
Condenser Clean the condenser water pipes 3 Monthly

3.2 AIR COOLERS
Component Maintenance Required Interval
Air cooler fan Check for unusual noise and vibrations Monthly
Air cooler fan Check vibration signature and compare with base signature. Monthly
Air cooler fan Check pulleys for security and alignment. 6 Monthly
Air cooler fan Check impeller for accumulation of debris and structural integrity. 6 Monthly
Air cooler fan Check impeller is secure on shaft and shaft is free of end float and journal wear 6 Monthly
Fan Bearings
Check that lubricant is not leaking from bearing housings. If bearings show signs of
excessive play, replace them.
6 Monthly
Air cooler fan motor Check for unusual noise and vibrations Monthly
Air cooler fan motor Check belt tension and for excessive wear. Monthly
Air cooler fan motor Check fixing are secure. Monthly
Air cooler fan motor Check vibration signature against base signature and record. Monthly
Air cooler fan motor Check bearing temperatures for overheating. 6 Monthly

Section 4

EQUIPMENT CATALOGUE DATE,
SCHEDULES AND DATA SHEETS
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Section 5

SPARE PARTS AND TOOLS
ITEM EQUIPMENT PART DESCRIPTION PART NUMBER QUANTITY
1 Refrigeration Plant Valve plate gasket 05DA500153 3 pcs
2 Refrigeration Plant Cylinder head gasket 05GA502173(center) 1 pc
3 Refrigeration Plant Cylinder head gasket 05GA502223(side) 2 pcs
4 Refrigeration Plant Filter & dryer core D48 1 pc
5 Ref Control panel Contactor LC1-D18M7C 1 pc
6 Ref Control panel Relay CAD-32M7C 1 pc
7 Ref Control panel Pilot lamp XB2-BVM3LC 1 pc
8 Ref Control panel Pilot lamp XB2-BVM1LC 1 pc
9 Ref Control panel Fuse RL98-16 2A 2 pcs

Section 6

DOCUMENT AND MAINTENANCE
C
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CADAR
CADAR
CADAR
CADAR
CADAR
TM
O 6 D / E A P P L I C A T I O N G U I D E
TABLE OF CONTENTS
1
General Information ................................................................................2
Features of Carlyle 06D/E Compressors ............................................................2
06D/E Model Number Significance.....................................................................4
06D/E Compressor Specification Tables............................................................5
06D/E Refrigeration Compressor Specifications.......................................5
06D/E Compressor Specifications (60 Hz Units)......................................6
06D/E Compressor Specifications (50 Hz Units) ......................................7
06D/E Compressor Specification Drawings .....................................................8
06D Medium/High Temperature Compressors..........................................8
06D Low Temperature Compressors .............................................................11
06E Medium/High Temperature Compressors.........................................14
06E Low Temperature Compressors.............................................................15
1.0 System Design Considerations.......................................................17
1.1 General Application Information...........................................................17
1.2 Compressor Rating Notes .........................................................................17
1.3 Refrigerant Piping........................................................................................19
1.4 Vibration Isolation......................................................................................20
1.5 Refrigerant Migration and Floodback ................................................20
1.6 Clean and Dry System................................................................................21
1.7 Prevent Excessive Discharge Temperatures......................................21
1.8 Compressor Interconnection....................................................................21
1.9 Motor-Compressor Selection...................................................................24
1.10 Outdoor Use ..................................................................................................24
1.11 Code Approvals............................................................................................24
2.0 Compressor Lubrication System..................................................25
2.1 Compressor Lubrication ...........................................................................25
2.2 The Oil Pump ................................................................................................27
2.3 Recommended Oils.....................................................................................27
2.4 06D/E Oil Pressure History.....................................................................27
3.0 Capacity Control ..............................................................................29
3.1 Suction Cut-Off Capacity Control .........................................................29
3.2 Design for Proper Oil Return..................................................................29
3.3 Capacity Control Application Ranges.................................................29
3.4 Pump-Down Control..................................................................................30
3.5 Unloader Differential Setting.................................................................30
3.6 Part Load Performance Factors ..............................................................31
3.7 Location and Size of Capacity Control Head Assembly...............31
3.8 Pressure Differential Required to Load Compressor .....................32
3.9 Electric Solenoid Capacity Control Operation..................................32
3.10 Suction Pressure Capacity Control Operation..................................33
3.11 Pressure Actuated Capacity Control Adjustment ..........................34
3.12 Variable Frequency Drives.......................................................................35
4.0 Compressor Features and Accessories.......................................36
4.1 06D Compressor Motor Protection.......................................................36
4.2 06E Compressor Motor Protection........................................................37
4.3 Rated Load Amperes (RLA) and
Maximum Continuous Current (MCC) ................................................41
4.4 06D Compressor MCC Values .................................................................42
4.5 06E Compressor MCC Values ................................................................42
4.6 06D Compressor Contactor Selection..................................................42
4.7 06D Compressors: Wire Sizing ............................................................42
4.8 06E Compressors: Contactor Selection and Wire Sizing..............43
4.9 Compressor Nameplate Data..................................................................43
5.0 Compressor Features and Accessories.......................................44
5.1 Safety Relief Valves....................................................................................44
5.2 Suction Strainers.........................................................................................44
5.3 Oil Safety Switch.........................................................................................44
5.4 Crankcase Heaters......................................................................................45
5.5 Mufflers ..........................................................................................................45
5.6 Baffle Plates..................................................................................................46
5.7 Discharge Line Check Valves..................................................................46
5.8 Suction Cut-Off Capacity Control .........................................................46
5.9 Cylinder Head Cooling Fans....................................................................46
5.10 Spring Mounting .........................................................................................47
5.11 Solid Mounting.............................................................................................47
5.12 Electrical Terminal Parts ..........................................................................47
5.13 Conduit Adapter Plates.............................................................................47
5.14 SAE Adapter Fitting...................................................................................47
5.15 Service Valves...............................................................................................48
2
Discharge Valve
Vented
Connecting
Rods
Automatic
Reversible
Oil Pump
Oil Drain
Connection
Oil Filter
Screen
Assembly
Oversize
Oil Sump
Contoured
Pistons
Capacity
Control
System
Hi-Lift
Discharge
Valve
Canted
Valve
Plate
General Information
Features of Carlyle 06D/E Compressors
Carlyle 06D/E semi-hermetic compressors are ideally suited for commercial refrigeration, air conditioning, process cooling,
and environmental chambers. They are extremely flexible and may be used with many of the new HFC refrigerants such as
R-507, R-404A, and R-134a, in addition to the conventional refrigerants (R-12, R-22, and R-502). The compressors may be oper-
ated at 50 or 60 hertz and are UL (Underwriters Laboratories), CSA (Canadian Standards Association), and ISO 9002 approved.
Many of the prominent features of the 06D/E compressors are listed below.
High Efficiency Valving System
The valving system utilizes low lift valves and high flow ports to reduce valve losses, maximize efficiency, and reduce valve
stress. Carlyles valves are made of Swedish steel, the finest material available for this application.
Contoured Pistons and Vented Connecting Rods
The pistons are contoured allowing the suction valves to mate up with the recess in the pistons, resulting in reduced clear-
ances which increases both capacity and efficiency. The connecting rods are also vented to provide premium bearing lubrication
and longer life.
Automatic Reversible High Flow Oil Pump
The positive displacement vane type oil pump is extremely durable and produces a high volume of oil flow. With the new
HFC refrigerants and POE (polyolester) oils (which are more soluble), the 06D/E oil pump will produce oil pressure quickly,
reducing the potential for nuisance oil pressure trips.
Oversize Oil Sump
On start-up, oil level can temporarily drop too low, causing unnecessary wear in other compressor designs because on shut-
down, the oil is diluted by refrigerant. The Carlyle oversize oil sump holds extra oil in crankcase to prevent normal oil migration
from dropping the oil level below the safe lubrication range.
High Efficiency Heavy Duty Motors
These motors have the latest insulation systems which helps to prevent motor burnouts, especially during hot weather
periods, when operating pressures, temperatures, and currents (amps) are high.
Suction Inlet Screen
The suction inlet screen prevents installation scale or abrasives from entering the compressor and shortening the life of the
motor and compressor.
Oversize Suction Gas Passages
The oversize suction gas passages generate less turbulence, lower pressure drops and more efficient motor cooling by suction
gas, thereby producing a cooler motor that has a more economical operation and longer life.
Main Bearings and Running Surface Steel Backed Aluminum or Tin Based Babbitt
Aluminum or tin based babbitt material is used on bearing surfaces to provide greater load carrying ability than other types
of materials and are also less susceptible to damage from overheating or liquid refrigerant.
Crankcase Oil Heater
This optional accessory warms crankcase oil to reduce refrigerant migration which occurs during shutdown periods.
Capacity Control System
Suction cut-off unloading is an option on all four and six cylinder Carlyle 06D/E compressors. Suction cut-off unloading is
an efficient method of capacity control that literally blocks off the suction of two cylinders at a time. This method is not only
efficient, but results in much cooler operating temperatures than hot gas bypass style designs.
ISO 9002 Registration
Carlyle Compressor has ISO 9002 Registration by Underwriters Laboratories, Inc. to manufacture 06D/E semi-hermetic recip-
rocating compressors ranging in size from 2 to 40 tons of refrigeration capacity. That means we have a top quality system in
place and will be continually working to improve it. So you can be assured you will always be getting the highest quality com-
pressors with Carlyle.
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06D/E Compressor Specification Tables
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8
06D/E Compressor Specification Drawings
06D Medium/High Temperature Compressors
7
/8 O
D
S
14.86
14.97
3.75
45
2.19
8.87
10.00
2.01
17.93
3.69
5.52
12.88
6.00
2.91
COMPRESSOR FOOT
MOTOR END AND
PUMP END (TYP.)
= CUSTOMER
SUPPLIED
1.25
.19
3/8-16 x 7/8 LG
CAPSCREW
LOCKWASHER
PLATEWASHER
SPRING CUP
WELD
(TYP.)
.623
DIA. (TYP.)
.627
*
*
*
*
SPRING MOUNTING ARRANGEMENT
TERMINAL BOX DATA
CYLINDERS: 2
CFM: 8
MODELS: 06DA808
06DM808
UNLOADING AVAIL: NO
STEPS: 0
7/8 ODS
5/8
ODS
16.09
6.87
8.87
10.00
6.94
14.67
15.02
6.27
21.52
18.30
MTG HOLE
4.44
6.00
14.88
COMPRESSOR FOOT
MOTOR END AND
PUMP END (TYP.)
= CUSTOMER
SUPPLIED
1.25
.19
3/8-16 x 7/8 LG
CAPSCREW
LOCKWASHER
PLATEWASHER
SPRING CUP
WELD
(TYP.)
.623
DIA. (TYP.)
.627
*
*
*
*
TERMINAL BOX DATA
CYLINDERS: 4
CFM: 13, 16
MODELS: 06DM313
06DM316
UNLOADING AVAIL.: YES
STEPS: 1
NOTE: ALL DIMENSIONS ARE IN INCHES
Multiple service valve orientations are possible
9
7/8 ODS
1 1/8
ODS
18.20
10.30
14.67
17.51
7.17
15.95
7.21
8.25
6.94
21.71
13.88
17.30
MTG HOLE
3.43
1.25
CAPSCREW
3/816 x 1.50 LG
COMPRESSOR END FOOT MOTOR END FOOT
CAPSCREW
3/816 x 7/8 LG
= CUSTOMER
SUPPLIED
PLATEWASHER LOCKWASHER
WELD
(TYP)
.623
.627
DIA.
(TYP.)
.19
1.31
* *
*
*
*
TERMINAL BOX DATA
CYLINDERS: 4
CFM: 18
MODELS: 06DA818
UNLOADING AVAIL: YES
STEPS: 1
1 5/8 ODS
1 1/8
ODS
11.38
8.21
17.72
8.94
16.09
7.65
MTG HOLE
3.28
6.34
24.01
20.91
12.79
1.25
CAPSCREW
3/816 x 1.50 LG
CAPSCREW
3/816 x 7/8 LG
= CUSTOMER
SUPPLIED
WELD
(TYP)
.623
.627
DIA.
(TYP.)
.19
1.31
* *
*
*
*
CYLINDERS: 6
CFM: 28, 37
MODELS: 06DA328
06DA537
06DM337
06DR228
06DR337
STEPS: 2
06D Medium/High Temperature Compressors (contd.)
NOTE: 10 Hp, 208/230 v models use 3 overloads.
TERMINAL BOX DATA
10
1 1/8
ODS
1 3/8
ODS
16.35
11.38
8.36
15.51
7.70
4.84
20.88
23.38
MTG HOLE
3.26
12.79
6.34
7.07
1.25
CAPSCREW
3/816 x 1.50 LG
CAPSCREW
3/816 x 7/8 LG
= CUSTOMER
SUPPLIED
WELD
(TYP)
.623
.627
DIA.
(TYP.)
.19
1.31
* *
*
*
*
TERMINAL BOX DATA
CYLINDERS: 6
CFM: 24
MODELS: 06DA824
06DR724
STEPS: 2
06D Medium/High Temperature Compressors (contd.)
11
06D Low Temperature Compressors
7
/8 O
D
S
14.86
14.97
3.75
45
2.19
8.87
10.00
2.01
17.93
3.69
5.52
12.88
6.00
2.91
COMPRESSOR FOOT
MOTOR END AND
PUMP END (TYP.)
= CUSTOMER
SUPPLIED
1.25
.19
3/8-16 x 7/8 LG
CAPSCREW
LOCKWASHER
PLATEWASHER
SPRING CUP
WELD
(TYP.)
.623
DIA. (TYP.)
.627
*
*
*
*
TERMINAL BOX DATA
CYLINDERS: 2
CFM: 9
MODELS: 06DR109
UNLOADING AVAIL: NO
STEPS: 0
14.67
8.87
10.00
6.94
6.00
14.88
18.30
21.52
4.44
MTG HOLE
12.00
21.90
COMPRESSOR FOOT
MOTOR END AND
PUMP END (TYP.)
= CUSTOMER
SUPPLIED
1.25
.19
3/8-16 x 7/8 LG
CAPSCREW
LOCKWASHER
PLATEWASHER
SPRING CUP
WELD
(TYP.)
.623
DIA. (TYP.)
.627
*
*
*
*
TERMINAL BOX DATA
CYLINDERS: 4
CFM: 13, 16
MODELS: 06DR013
06DR316
STEPS: 1
12
1 5/8 ODS
7/8
ODS
15.95
8.25
6.94
14.67
8.19
16.09
21.09
26.59
23.51
23.89
13.88
18.72
7.21
12.00
MTG HOLE
3.43
7.17
1.25
CAPSCREW
3/816 x 1.50 LG
CAPSCREW
3/816 x 7/8 LG
= CUSTOMER
SUPPLIED
WELD
(TYP)
.623
.627
DIA.
(TYP.)
.19
1.31
* *
*
*
*
TERMINAL BOX DATA
CYLINDERS: 4
CFM: 18, 20
MODELS: 06DR718
06DR820
STEPS: 1
1 1/8
ODS
1 3/8 ODS
8.36
15.51
20.64
26.14
11.38
7.70
16.35
23.38
24.06
12.00
MTG
HOLE
3.26 7.07
6.34
12.78 4.84
1.25
CAPSCREW
3/816 x 1.50 LG
CAPSCREW
3/816 x 7/8 LG
= CUSTOMER
SUPPLIED
WELD
(TYP)
.623
.627
DIA.
(TYP.)
.19
1.31
* *
*
*
*
TERMINAL BOX DATA
CYLINDERS: 6
CFM: 24
MODELS: 06DR724
STEPS: 2
06D Low Temperature Compressors (contd.)
13
1 5/8
ODS
1 1/8
ODS
20.93
26.43
8.21
17.72
11.38
8.94
16.09
12.00
12.79
MTG
HOLE
3.28
7.65
6.34
24.01
20.91
1.25
CAPSCREW
3/816 x 1.50 LG
CAPSCREW
3/816 x 7/8 LG
= CUSTOMER
SUPPLIED
WELD
(TYP)
.623
.627
DIA.
(TYP.)
.19
1.31
* *
*
*
*
CYLINDERS: 6
CFM: 28, 37
MODELS: 06DR228
06DR337
STEPS: 2
NOTE: 10 Hp, 208/230v models use 3 overloads.
06D Low Temperature Compressors (contd.)
TERMINAL BOX DATA
14
06E Medium/High Temperature Compressors*
CYLINDERS: 4
CFM: 50
MODEL: 06EA250
STEPS: 1
CYLINDERS: 6
CFM: 65, 75
MODELS: 06EA275
06EM175
STEPS: 2
CYLINDERS: 6
CFM: 68
MODEL: 06EA265
STEPS: 2
MOUNTING
WASHER
NYLOK CAPSCREW
3/8-16 x 1.75 LONG
1.38
PUMP END FOOT MOTOR END FOOT
SPRING
GUIDE
SNUBBER
SPRING
GUIDE
SPRING
CUP
SNUBBER
NYLOK CAPSCREW
3/8-16 x 2.00 LONG
1.31
.25
TERMINAL BOX DATA *All of the compressors pictured on this page use the same
terminal box and mounting foot.
15
MOUNTING
WASHER
NYLOK CAPSCREW
3/8-16 x 1.75 LONG
1.38
PUMP END FOOT MOTOR END FOOT
SPRING
GUIDE
SNUBBER
SPRING
GUIDE
SPRING
CUP
SNUBBER
NYLOK CAPSCREW
3/8-16 x 2.00 LONG
1.31
.25
TERMINAL BOX DATA
CYLINDERS: 6
CFM: 99
MODELS: 06EA299
06EM199
STEPS: 2
06E Medium/High Temperature Compressors*
*All of the compressors pictured on this page use the same terminal box and mounting foot.
16
06E Low Temperature Compressors*
CYLINDERS: 4
CFM: 50
MODELS: 06ER150
06EM150*
STEPS: 1
*The 06EM150 does not have head
fan assembly.
TERMINAL BOX DATA
CYLINDERS: 6
CFM: 65, 75, 99
MODELS: 06ER165
06ER175
06ER099
STEPS: 2
*All of the compressors pictured on this page use the same terminal box and mounting foot.
17
1.1 General Application Information
The 06D and 06E compressors are versatile in their
application. Compressors are available for operation
in low temperature R-502, medium temperature R-12,
and air conditioning R-22 applications. Recent design
modifications allow the use of HFC refrigerants
R-134a, R-404A, R-407C, and R-507. This guide pro-
vides information and recommendations for the suc-
cessful application of compressors in HVACR.
Maximum operating conditions of the compressor
models are generally defined in the performance
curves and will differ with each model. Operating
conditions should be controlled so that the discharge
gas does not exceed 275F (135C) at the discharge ser-
vice valve and that oil temperature does not exceed
160F (71C). For HFC/POE applications the maximum
recommended discharge temperature is 250 F
(121 C).
1.2 Compressor Rating Notes
Performance for most standard conditions are plotted
in tabular data or rating curves. For special requests,
contact Carlyle Application Engineering. Carlyle also-
provides computer software data that allows system
designers access to Carlyle compressor performance
with IBM compatible PC computers.
The compressor capacity and power ratings found in
the 06D/E refrigeration compressor specification
sheets are based on the following conditions:
Compressor ratings are based on nominal voltage, 60
hertz (1750 rpm) operation and 50 hertz (1450 rpm)
operation, with 0F (0C) subcooling.
Note: Some Carlyle air conditioning ratings are at ARI
(Air Conditioning & Refrigeration Institution) rating
conditions and with 15F subcooling. Ratings may be
interpolated but not extrapolated.
Liquid subcooling increases system capacity
by approximately 1/2 of 1% for each degree Fahrenheit
(.5C) of subcooling for R-12, R-22, and R-502. With
HFC refrigerants R-134a, R-404A, and R-507, the sub-
cooling correction is higher and in most cases a cor-
rection of 6/10 of 1% for each degree Fahrenheit (.5C)
can be used. When correcting for subcooling, power
input to the compressor motor does not change.
Refrigerant temperatures (suction and condensing)
are saturation temperatures corresponding to pres-
sures indicated at the compressor service valves.
Actual gas temperatures are higher because of super-
heat.
Capacities are based on the actual suction gas tem-
peratures to the compressor of 65F (18C) for refriger-
ants 12, 502, 134a, 404A, and 507. Superheating
occurs in the evaporator and in the suction line with-
in the refrigerated space, or in a liquid-suction heat
exchanger so that all the superheat produces useful
cooling. Superheating that occurs outside the refriger-
ated space is a loss, but is a compressor load. If
increases in return gas temperatures are obtained
outside of the refrigerated space or if the compressor
is operated at a lower return gas temperature than
65F (18C), a capacity correction is required. Capacity
corrections for R-12, 502, 134a, 404A, and 507 for
other than rated suction gas temperatures may be
obtained from Table 1 (Page 18). Due to the number of
the variables involved in correcting for superheat, this
table is only an estimate and should be used as a
guide for the system designer. For R-22, ratings at
65F (18C) return gas temperature, the same adjust-
ments as noted above with R-502 should apply. For
R-22 ratings based on a suction gas superheat of 20F
(-11C), it is assumed that all the superheat is useful
and the capacity can be used without adjustment.
1.0 System Design Considerations
All R-502 capacity ratings, except for the 06DR109
compressor, are based on the use of cylinder head
cooling fans at saturated suction temperatures of
-20F (-29C) or below, and -25F (-32C) or below for
R-404A and R-507. All low temperature (-30F to 0F,
-34C to -18C) R-22 capacity ratings are based on the
use of a cylinder head cooling fan. When the com-
pressor is operated at higher return gas temperatures
(for example 65F, 18C), the use of an external desu-
perheating valve is also required to maintain dis-
charge temperatures below 275F (135C) and 250F
(121C) for HFC/POE applications.
Total heat of rejection (THR) in tons from the com-
pressor equals adjusted compressor capacity (in tons)
+ .285 x kW input (of the compressor motor), or the
THR in kilowatts equals the compressors capacity in
kilowatts + kW input (of the compressor motor). This
heat rejection calculation gives the maximum value
possible for condenser selection. Because of heat loss-
es at the compressor (especially if a cooling fan is
moving air across it) and at the discharge line, the
actual heat of rejection will be lower.
18
Table 1Estimated Capacity Multipliers
19
Unless otherwise specified on the compressor specifi-
cation and performance sheets, the 06D and 06E
compressors are suitable for continuous operation
within the following limits:
Maximum operating conditions of the compressor
models are generally defined in the performance
curves and differ with each model. Operating
conditions should be controlled so that the discharge
gas does not exceed 275F (135C) and oil temperature
(in the sump) does not exceed 160F (71C). For
HFC/POE applications the maximum recommended
discharge temperature is 250F (121C). The motors are
thermally protected so that unsafe winding tempera-
tures are prevented. Oil pressure switches are avail-
able for system protection (see Accessories
Section 5.3).
Requirements for Proper Compressor Operation
Semi-hermetic compressor application requires good
system design for proper compressor performance to
ensure against compressor damage.
1.3 Refrigerant Piping
Good system piping designs will minimize the possi-
bility of lubrication failure, flooded starts, and refrig-
erant floodback problems. Refrigerant piping systems
must therefore be designed to protect the compressor
by:
1. Preventing excessive lubricating oil from being
trapped in the system. Refrigerant piping must be
sized for proper velocity, especially in suction
lines, to return oil under all conditions. If capacity
control is utilized, piping must be sized for full and
part load conditions. With the increased use of
mechanical subcooling in refrigeration conditions,
the system designer must also consider the lower
refrigerant mass flow that results in systems that
are designed to operate with large amounts of
subcooling (30F to 70F, 16C to 39C). With the
new HFC refrigerants, this is especially important
in low temperature applications using large
amounts of subcooling (for example liquid sub-
cooled from 110F to 40F, 43C to 4C). This can
result in a 40% reduction in mass flow over a sys-
tem without subcooling.
2. Minimizing the loss of lubricating oil from the
compressor at all times.
3. Preventing liquid refrigerant from entering the
compressor during operation and shut down.
To properly cover the subject of piping design would be
too lengthy to treat here, especially since many excel-
LOW TEMPERATURE*
Refrigerant Saturated Suction Saturated
Temperature Condensing
Temperature
R-502, -40 to 0F 70 to 120F
R-404A, R-507 (-40 to -18C) (21 to 49C)
R-22 -30 to 0F 70 to 120F
(-34 to -18C) (21 to 49C)
MEDIUM TEMPERATURE
Temperature
R-502, -10 to 40F 70 to 120F
R-404A, R-507 (-23 to 4C) (21 to 49C)
R-12* -10 to 40F 80 to 130F
(-23 to 4C) (27 to 54C)
R-134a* -10 to 50F 70 to 150F
(-23 to 10C) (21 to 66C)
R-22* 0 to 50F 70 to 130F
(-18 to 10C) (21 to 54C)
*Minimum operating pressure ratio in these applications
is limited to 2.25:1.
HIGH TEMPERATURE*
Temperature
R-12 0 to 55F 70 to 150F
(-18 to 13C) (21 to 66C)
R-134a 0 to 55F 70 to 150F
(-18 to 13C) (21 to 66C)
R-22 -0 to 50F 70 to 150F
(-18 to 10C) (21 to 66C)
20
lent guides to piping design are presently available. For
complete details of good system piping practices, the
Carrier System Design Manual (Part 3 Piping Design) is
recommended.
1.4 Vibration Isolation
On installations where noise and vibration must be
kept to a minimum, it is desirable to use vibration
mounts under the compressor unit, even though the
compressors may be spring mounted. Proper precau-
tions must be taken to prevent the transmission of
compressor vibration through the piping system. It is
also recommended to design the suction line with
sufficient spring so the suction service valve can be
moved aside for access to the suction strainer. Many
systems have been designed with compressors
mounted to the bases. In these cases, it is important
that the compressors be properly torqued to the base
or the compressor may produce a rattle or transmit
excessive vibration to the base.
For a more complete review of the system vibration and
piping recommendations, see Carlyle OEM Bulletin #118.
1.5 Refrigerant Migration and Floodback
Liquid refrigerant, or even excessive amounts of
entrained liquid particles in the suction gas, must be
kept out of the compressor by proper system design
and compressor control. Under running conditions, the
presence of liquid refrigerant in the compressor tends
to break down the oil film on the cylinder walls,
resulting in increased wear to the cylinder walls and
piston rings, and possible compressor damage.
Furthermore, excessive liquid in the cylinders causes
hydraulic compression, which can create cylinder pres-
sures as high as 1500 psi (103 bar). This hydraulic
loading can cause suction and discharge valve and
gasket failures to occur while also subjecting the con-
necting rod, piston, and main bearings to excessive
loading. Although laboratory testing of 06D and 06E
compressors has shown that they can withstand sub-
stantial flooded starts and floodback, prolonged
excessive flooding will eventually cause any compres-
sor to fail.
Therefore, special care should be taken to ensure that
liquid refrigerant is kept out of the compressor espe-
cially in systems where large quantities of refriger-
ants are often used. During compressor operation, the
expansion valve must be properly adjusted to prevent
liquid from entering the compressor.
During compressor shutdown, gravity, thermal action
and refrigerant absorption will result in a refrigerant
and oil mixture in the compressor crankcase. Gravity
flow can be prevented by the use of recommended
loops in the piping, but thermal action and the
absorption of refrigerant by lubricating oil cannot be
prevented by piping design. To minimize the absorp-
tion of refrigerant into the oil, the use of crankcase
heaters is strongly recommended. Because oil dilution
is more critical with HFC refrigerants and POE lubri-
cants, Carlyle requires the use of crankcase heaters in
these applications. It is important, however, to never
energize the crankcase heater while the compressor is
running because this may overheat the compressor
oil. (See Accessory Section 5.4 for applicable heaters.)
Carlyles experience indicates that many compressor
failures occur during the first several months of oper-
ation. Many of these failures occurred during the ini-
tial start-up of the unit, and inspection reports indi-
cate flooding was the probable cause of failure in
many of these compressor returns.
It is believed that many of these failures could have
been avoided by using more care during the initial
start-up of the compressors. Refer to the recommend-
ed start-up procedure in Carlyles Refrigeration
Compressor Service Guide (Lit. No. 020-611).
1.6 Clean and Dry System
Clean and dry systems are essential for long compres-
sor and motor life, and satisfactory operation. This
cannot be over-emphasized. It is even more critical
with the introduction of new HFC refrigerants and
POE lubricants. The new POE lubricants are excellent
cleaning agents that will deposit system contami-
nants into the system or compressor filters and
screens, causing excessive pressure drop or clogging,
if the system is not kept clean.
Liquid line refrigerant filter-driers maintain low
moisture content, and in the event of a motor
burnout, prevent contamination of the evaporator
and other parts of the refrigeration system. These
filter-driers should be compatible with the new HFC
refrigerants and POE oils if used.
Liquid line moisture indicators are recommended in
all systems that use semi-hermetic compressors
because they provide a continuous check on the sys-
tems moisture content. Excessive moisture in combi-
nation with a high operating temperature can lead to
motor winding breakdown and burnout. When mois-
ture is indicated, prompt corrective action, such as
changing the filter-drier core or dehydrating the sys-
tem, can prevent serious compressor damage.
1.7 Prevent Excessive Discharge Temperatures
The actual discharge gas temperature at the compres-
sor discharge service valve must not exceed 275F
(135C). For HFC/POE applications the maximum rec-
ommended discharge temperature is 250F (121C).
For a given refrigerant, this discharge temperature
depends upon the compression ratio as well as the
temperature of the superheated suction gas. Since an
increase in either the compression ratio or suction gas
temperature causes the discharge temperature to
increase, both must be kept within allowable limits.
1.8 Compressor Interconnection
All 06D and 06E compressors are suitable for inter-
connection on common refrigerant circuits. General
suction and discharge line piping recommendations
are shown in Figures 1 and 2 (Page 22), respectively.
For a complete guide to system piping practices, the
Carrier System Design Manual (Part 3 Piping Design)
is again recommended.
When only two 06D or 06E compressors of the same
size are to be connected in parallel, the oil equaliza-
tion can be accomplished with a single oil equaliza-
tion line. This line can equalize both oil and gas. This
method of equalization is only recommended when
there are two compressors of the same size and the
oil equalization line is short (2 to 4 feet, .6 to 1.2
meters long). In this case, a single 1-1/8 line can be
used. Since this line equalizes both oil and gas, it is
important that it be level to permit the lower half to
act as an oil equalizer and the upper half as a gas
equalizer.
The 06E compressors have two sightglass connec-
tions, either of which may be removed for installation
of the equalizer line. A small oil equalization check
valve must also be added to those 06E compressors
used in parallel. This check valve is part of the
06EA900101 compressor interconnection package and
must be installed in the rotor locking bolt (torqued to
13-16 lb-ft, 1.8-2.2 kg-m) of each compressor (see
Figure 3, Page 22). The 06E rotor bolt is accessible by
removing the suction strainer from the motor end
cover. Installation of the check valve is best accom-
plished just prior to mounting the suction service
valve.
21
Figure 3Rotor Locking Bolt
The 06D compressors have only one sightglass and
provision must be made for a sightglass in the oil
equalizer line when the 06D compressors are intercon-
nected using an oil equalization line. The 06D oil
equalizer interconnection package is 06DA900092. The
06D compressors do not utilize or require the check
valve in the rotor lock bolt.
When more than two compressors are to be connected
in parallel or if 06D/E compressors of different dis-
placements are to be connected in parallel, an oil
control system utilizing an oil separator, oil reservoir,
and floats is recommended. Several manufacturers
supply this type of oil management system. It is
important that floats are properly selected for
Carlyles 06D and 06E compressors. For the 06D com-
pressor, a special adapter is required to connect the
float. For the 06E compressor, the float should be able
to control the oil level at 1/8 to 3/8 up the sightglass.
One of Carlyles major concerns on multiple 06E com-
pressor applications is to avoid accumulating large
quantities of oil in off compressors. To minimize
this potential problem, Carlyle recommends the oil
levels be kept at a 1/8 to 3/8 sightglass level. Even
with this recommendation, Carlyle has found that
many system manifold piping arrangements can
allow excessive oil to drain into the motor compart-
ment of off 06E compressors. To avoid this poten-
tial problem, Carlyle recommends the motor barrels of
06E compressors be equalized as shown in Figures 4
and 5, Page 23. This motor barrel equalization is rec-
ommended in addition to either a float system or an
oil compartment equalization line. Motor barrel
equalization is recommended for 06E compressors
only, the 06D compressors do not have this
connection.
22
FIGURE 5 - SUCTION PIPING
RECOMMENDED
Compressor
2
Compressor
1
Suction Line
Compressor
2
Compressor
1
Compressor
2
Compressor
1
Compressor
2
Compressor
1
RECOMMENDED
NOT RECOMMENDED
Excessive Liquid Refrigerant Foodback
will be Predominantly in Comp No. 2
FIGURE 6 - DISCHARGE PIPING
RECOMMENDED
RECOMMENDED
Cycles
1
2 1 4 3
2 1
NOT RECOMMENDED
2
Run
Continuously
Cycles
Most Often
Run
Continuously
Dead-heading
Figure 1Suction Piping Figure 2Discharge Piping
23
Remove existing 5/8-18 SAE
oil plug at location indicated.
Using same capscrew gasket,
assemble adapter (Part No. 5F20-1311)
and angle valve into crankcase as shown.
Figure 4Compressor Equalization
Figure 5Oil Equalization Between Compressor Motor Compartments
Suction Manifold
See compressor modification above
(typical)
Header Assy.
Proposed oil equalization line between compressor motor
compartments (1/4 or 3/8 tubing)
1.9 Motor-Compressor Selection
When selecting any compressor, proper allowance
should also be made for abnormal conditions that
may result in motor overloading. These conditions
might include high suction temperature during pull-
down or low voltage at compressor motor terminals.
During pulldown, the compressor cannot be subjected
to loading rates higher than the maximum kW shown
in the electrical data tables for more than short peri-
ods of time. Where an extended pulldown period is
expected, the suction pressure must be limited by
some positive means.
1.10 Outdoor Use
All UL recognized 06D and 06E compressors have ter-
minal enclosures with corrosion protection specified
that is suitable for outdoor use equipment as a sole
enclosure. The 06D drawn steel terminal boxes used
on 2 cylinder 06D compressors do not require any
caulking for sole outdoor use, and are UL recognized
as Equal Alternate to all caulked boxes previously
used. Drawn steel boxes are available only for units
requiring zero to two overloads.
1.11 Code Approvals
The 06D/E, 60 hertz compressors are UL recognized
and CSA approved. Both the UL recognition and the
CSA approval are covered in the UL File shown below,
due to harmonized codes between the United States
and Canada. The compressor certification is under UL
984 in the U.S. and under CSA Standard C22.2 No.
140.2-96 in Canada. All 06D/E 50 and 60 hertz com-
pressors manufactured in Syracuse are ISO 9002 reg-
istered. The 06D/E code approvals are shown in the
following files:
UL File# - SA4936
CSA File# - SA4936
ISO 9002 Certificate #A2899
24
25
2.1 Compressor Lubrication
All refrigeration compressors must have adequate
lubrication to ensure trouble-free operation and a
long life. When starting up any new system, some oil
will be lost to coat the inside of the piping, some oil
will be lodged in low velocity areas of the system,
and some will be kept in circulation. This loss must
be made up by adding oil to the system after the ini-
tial start-up. Very low compressor oil levels can cause
complete loss of lubrication and may result in an
immediate compressor failure if not protected
against.
The loss of oil can also be caused by flooded starts or
refrigerant migrating into the oil during an off period
and pulling the oil out of its sump during the sudden
pressure drop of a start-up.
While it has always been apparent that very low oil
levels can cause compressor damage, it has also
become apparent that excessive oil charges can short-
en the compressors life. Oil levels above the center of
the 06E compressor sightglass cause elevated
crankcase and oil temperatures, increased power con-
sumption, and possible valve plate gasket failures.
This problem of excessive oil charges has been main-
ly evident on 06E multiple compressor applications
but does not appear to have caused any difficulties
with the application of 06D compressors.
The oil level should be observed in the sightglass
immediately after the compressor shutdown, while it
is still warm. The level observed when the compres-
sor is not running for a long period may be a mixture
of oil and refrigerant which would not be a true indi-
cation of the oil level when the compressor is
running.
If the oil level in the sightglass of an 06E compressor
is less than one-eighth (1/8) up from the bottom of
the glass, this indicates a low oil level. If the oil level
is up more than one-half (1/2) from the bottom, this
indicates a high oil level. Therefore, the oil level
should be 1/8 to 1/2 up the sightglass when the com-
pressor is running for 06E compressors.
Figures 6, 7, and 8 show different oil levels when a
single 06E compressor is running. The photos in each
figure show the right and left sightglass of the same
compressor (only one sightglass is factory supplied).
If the level is not the same in each glass, consider the
true oil level to be the lower level. The difference in
levels is due to the rotation of the crankshaft. The
crankshaft and running gear are producing the
windage required to push the oil down on one side
while raising it on the other. Reversing the direction
of rotation of the motor will reverse this relationship.
Figure 6High Oil Level
The oil level in Figure 6 is at least 7/8 of a sightglass. Note
the high oil level in the left sightglass, and solid foam in
the right sightglass. Whenever the glass is filled with
foam, excessive oil is indicated and oil should be removed.
2.0 Compressor Lubrication System
26
Figure 7Better Running Oil Level
The oil level in Figure 7 is 3/8-1/2 of a sightglass. This
is an acceptable oil level on a single compressor sys-
tem, but does not always give a true indication of an
excessive oil charge on multiple compressor systems.
Figure 8Preferred Running Oil Level
The oil level in Figure 8 is 1/8-1/4 of a sightglass. The
sightglasses are showing a different level because of
the crankshaft rotation. Note the amount of clear
glass above the levels. These levels will ensure
against the possibility of excessive oil in the system.
Another effect which has been noted, especially in
multiple compressor systems, is the increased proba-
bility of blown valve plate gaskets when excessive oil
is in the system. When the system is grossly over-
charged (several gallons too much), the oil levels in
the compressor sumps will only rise 1/2 to 3/4 level in
the sightglass of 06E compressors. The remainder of
the oil will be kept in circulation or will accumulate
somewhere in the system. A likely point is in the suc-
tion manifold (depending on the method of returning
oil), and in the compressor motor compartment. This
is especially troublesome in an idle compressor in a
multiple compressor system that has an opportunity
to accumulate oil in the motor compartment; but
excessive oil in the motor compartment at start-up
will not alone fail gaskets. Some liquid refrigerant
must also be present which will bring enough oil with
it into the cylinders on a start-up to cause gasket fail-
ures. These circumstances have apparently occurred
in a number of installations, and their relationship to
gasket failures has been well confirmed by test.
To check for excessive system oil charges in 06E com-
pressors, it is recommended that the oil levels of the
compressors in the system be brought down to
approximately 1/4 of the sightglass. If the system is
overcharged, the oil levels will rise to a 1/2 sightglass
level within a short time (usually within an hour).
Continue removing oil until the oil level does not rise
after removal. It is also recommended that the oil lev-
els be kept at this 1/4 level, or between the levels
shown in Figure 8. This is especially true if any com-
pressors have experienced any repeated gasket fail-
ures. To summarize the advantages of keeping the oil
at this level:
1. It ensures that excessive oil is not being lodged in
the system. This will eliminate gasket, valve, and
running gear failures.
2. The compressor, oil, and motor run cooler, approxi-
mately 20F (11C) or more in many cases.
Figure 906D Oil Level Limits
As noted above, the oil level control in 06D compres-
sors is less critical than 06E models. Motor barrel
equalization is not required and oil level in the com-
pressor sightglass should be controlled between 1/4
and 3/4 of the sightglass (See Figure 9). If the oil level
in the sightglass is less than one-quarter (1/4) up
from the bottom of the glass, this indicates a low oil
level. If the oil level is up more than three-quarters
(3/4) from the bottom, this indicates a high oil level.
Again, the oil level should be checked immediately
after the compressor is shut down.
2.2 The Oil Pump
The 06D and 06E oil pump is a positive displacement
vane type that produces high volume oil flow at a low
oil pressure. The compressor utilizes an internal pres-
sure regulator valve to maintain oil pressure at a con-
stant 12 to 36 psi (.83 to 2.5 bar) above suction
pressure.
2.3 Recommended Oils
When additional oil or a complete oil change is
required, use only the listed Carlyle approved oils. For
CFC and HCFC refrigerants use:
MANUFACTURER BRAND NAME
Totaline 150
Witco Suniso 3GS
Shrieve Chemical Zerol 150*
Texaco Ind. WFI-32-150
IGI Petroleum Ind. Cryol-150
* Alkyl Benzene Oil.
Use of oil adhesives is not allowed without
written approval from the Carlyle Engineering
Department.
For application with HFC refrigerants R-134a,
R-507, and R-404A, Carlyle recommends an ISO 68
cST viscosity polyolester oil. Shown below are POE-68
oils that are approved for use in Carlyle compressors.
MANUFACTURER BRAND NAME
Castrol E68
ICI EMKARATE RL68H
CPI* CP-2916S
CPI Solest 68
BP Marine Enersyn MP-S68
Mobil Artic EAL 68
Castrol SW 68
*CPI CP-2916S is also sold under BP Marine Enersyn MP-S68.
Medium temperature applications only.
27
LOW LIMIT HIGH LIMIT
2.4 06D/E Oil Pressure History
All current 06D/E compressors are provided with the
connections for an oil safety switch. The 06D/E com-
pressors use the same basic oil pump design, however
recent changes in the oil pressure regulator design
have resulted in slightly different operating oil pres-
sures. Shown below is a brief history of the 06D/E
operating oil pressure.
28
Table 2Oil Pressure History
06D MODELS 06E MODELS
PSI (Bar) PSI (Bar)
Before May 1984 12 to 18 12 to 18
(Prior S/N 2084J....) (.83 to 1.24) (.83 to 1.24)
May 1984 to March 1994 16 to 22 16 to 22
(Between S/N 2084J & 1094J) (1.1 to 1.52) (1.1 to 1.52)
Starting March 1994* 18 to 26 18 to 34
(Starting S/N 1094J....) (1.24 to 1.8) (1.24 to 2.3)
*06D/E refrigeration duty service models started using new high flow oil pumps in June 1994 (starting S/N 2994M (D/E) 5315).
3.1 Suction Cut-Off Capacity Control
Carlyles compressor suction cut-off capacity control
system has been approved for R-502, R-404A, and
R-507 applications down to -40F (-40C) suction and
for R-12, R-134a, and R-22 medium and high tempera-
ture applications, but the system designer must care-
fully consider certain system design criteria when
applying this new feature.
3.2 Design for Proper Oil Return to Compressor
When the 06D/E compressors are unloaded, the com-
pressor and system capacity are reduced by 1/3, 1/2, or
2/3 of full load capacity. These capacity reductions
result in the same large percent reduction in refriger-
ant flow rates through the system piping. Oil that is
entrained and carried with refrigerant requires a cer-
tain gas velocity to properly return it back to the com-
pressor and as this refrigerant flow drops, this may
not be possible. This is especially true of the sizing of
the suction line where oil return is most critical.
All system piping, but especially the suction line,
must consider both full load and part load capacities
and refrigerant velocities when being sized. For com-
plete details of good system piping practices, the
Carrier System Design Manual (Part 3 - Piping
Design) or the ASHRAE Manual (Systems Volume) is
recommended.
To protect the compressor against possible oil return
problems, all 06D and 06E refrigeration duty com-
pressors applied with capacity control must utilize oil
safety switch protection. This requirement may be
waived by Carlyle Application Engineering for certain
high temperature, single compressor circuit applica-
tions (contact Carlyle Application Engineering for
approval).
3.3 Capacity Control Application Ranges
Low temperature R-502, R-404A, and R-507
Application: -40F to 0F (-40C to -18C)
Saturated Suction Temperatures.
Condensing temperature limits:
For all 4-cylinder 06D and 06E compressors -
See Figure 10. All 6-cylinder 06D and 06E
compressors can be unloaded at all condensing
temperatures below 120F (49C) with 1 bank of
capacity control. Do not unload more than 1 bank on
6-cylinder 06D or 06E compressors in this low tem-
perature application.
Note: In low temperature booster applications see dif-
ferential pressure limits (P) (Table 4, Page 31) for
minimum condensing pressures required to load up.
Medium Temperature R-12, R-134a, R-404A,
R-502, and R-507 Application: 0F to 40F
(-18C to 4C) Saturated Suction Temperatures.
Unloading application limits at saturated condensing
temperatures below 130F (54C): Can unload 1 bank
on any 4-cylinder 06D or 06E compressor. Can unload
1 or 2 banks on any 6-cylinder 06D or 06E
compressor.
Note: With R-134a or R-12 see P limits (Table 4,
Page 31) for loading requirements.
Medium Temperature R-22 Applications:
0F to 25F (-18C to -4C) Saturated Suction
Temperatures.
Unloading application limits at saturated condensing
temperatures below 130F (54C): Can unload 1 bank
on any 4 or 6-cylinder 06D or 06E compressor.
Unloading more than 1 bank on any 6-cylinder 06D or
06E compressor in this medium temperature applica-
tion is not recommended.
High Temperature R-22 Applications: 25F to
55F (-4C to 13C) Saturated Suction
Temperatures.
Unloading application limits at SCTs below 145F
(63C) and maximum superheat of 25F (14C). Can
unload 1 bank on any 4-cylinder 06D or 06E compres-
sor. Can unload 1 or 2 banks on any 6-cylinder 06D or
06E compressor per Figure 11.
29
3.0 Capacity Control
Figure 10Suction Cut-Off Operation Limits
For 4-Cylinder 06D and 06E Compressors
with R-502, R-404A, R-507
Figure 11Suction Cut-Off Operation Limits
For 6-Cylinder 06D and 06E Compressors
with R-22
3.4 Pump-Down Control
Compressors with suction cut-off unloading have
inherently greater internal leak paths than compres-
sors without this capacity control feature installed on
them. Compressors with the electric capacity control
have been successfully applied with continuous or
automatic pump-down control. To avoid compressor
short-cycling, the system designer should avoid contin-
uous pump-down control when the suction pressure
cut-in and cut-out points are within 30 psi (2.1 bar) of
each other. Because the pressure actuated unloaders
have a small built-in high to low pressure path, short-
cycling will occur if continuous or automatic pump-
down control is applied. Do not use continuous
or automatic pump-down control on any
compressor equipped with pressure actu-
ated capacity control. Use single pump-out or
solenoid drop (minimum protection) control.
3.5 Unloader Differential Setting
The unloader differential setting is the suction pres-
sure difference at which the controller loads and
unloads the particular cylinder bank. A differential
setting that is too low could cause the unloader
mechanism to short cycle. For example, when an 06D
or 06E compressor unloads, the suction pressure rises
because the compressor capacity has decreased by
one-third or one-half. If the differential setting is too
close, this rise in suction pressure may be enough to
load the compressor back-up. For this reason, Carlyle
recommends a minimum differential setting of 6 to
10 psi (.4 to .7 bar). The final setting should be evalu-
ated for the final application because many variables
are involved:
Single or multiple compressor application
Low or medium temperature application
Unloading 4 or 6 cylinder (1/2 vs. 1/3 load
reduction)
Refrigerant 12, 22, 502, 507, 404A, or 134a
30
-40 -30 -20 -10 0 10 20 30
(-40) (-34) (-29) (-23) (-18) (-12) (-7) (-1)
SAT. SUCTION TEMP. F (C)
SUCTION CUT-OFF UNLOADING OPERATION LIMITS
For All 4-Cylinder 06D/E Compressors
L.T. 502, R-404a and 507 Applications
Operated at Half Load
H
A
L
F
L
O
A
D
C
O
N
D
E
N
S
I
N
G

T
E
M
P
.

F

(
C
)
140
130
120
110
100
90
(60)
(54)
(49)
(43)
(38)
(32)
SAFE OPERATIONAL ZONE
0 10 20 30 40 50
(-18) (-12) (-7) (-1) (4) (10)
SAT. SUCTION TEMP. F (C)
SUCTION CUT-OFF UNLOADING OPERATION LIMITS
For: All 4-Cylinder 06D and 06E Compressors
R-22 High Temperature Applications
Operated at 1/3 Load (2 Banks Unloaded)
1
/
3

L
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C
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E
N
S
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T
E
M
P
.

F

(
C
)
145
140
130
120
110
100
90
80
(63)
(60)
(54)
(49)
(43)
(38)
(32)
(27)
SAFE
OPERATIONAL
ZONE
3.6 Part Load Performance Factors
To estimate part load performance of 06D/E compres-
sors, use Table 3 below. The factors can be applied to
the full load published Carlyle capacity and power
data for all refrigerants and conditions. The system
designer should ensure the conditions are within the
safe operating range of the compressor.
The table below shows multiplication factors that
apply to the compressor ratings when operating with
suction cutoff unloading.
For example: You have a 6-cylinder 06E compressor
with full load capacity = 100,000 Btu/hr (29.3 kW),
full load power = 10 kW, and full load efficiency =
10 Btu/wHr (COP = 2.92). To calculate the capacity,
power and efficiency at 2/3 load (one bank unloaded)
use the factors from the table as shown:
2/3 load capacity = .67 x 100,000
= (.67 x 29.3 kW)
Btu/Hr = 67,000 Btu/Hr
= (19.63 kW)
2/3 load power = .73 x 10 kW
= 7.3 kW
2/3 load efficiency = .92 x 10.0 Btu/wHr
= (.92 x 2.92)
Energy Efficiency Ratio = 9.2 Btu/wHr
COP = 2.7
3.7 Location and Size of Capacity Control Head
Assembly
The capacity control head assembly cannot be
installed and will not function on the center cylinder
head of any 06D or 06E 6-cylinder compressor. This
is also true of Carlyles 2-cylinder 06D models.
Capacity control heads can be installed on either side
bank of any 6-cylinder 06D or 06E compressor.
A capacity control head can be installed on either side
bank of 4-cylinder 06E compressor.
Capacity control heads will unload either side bank of
any 4-cylinder 06D compressor but installation on
the side opposite the terminal box is recommended.
This avoids possible interference between the suction
and discharge pressure connections on the compres-
sor and the unloader coil assembly.
The suction cut-off unloader assembly has a cylinder
head which is slightly larger than a plain side cylin-
der head. This results in a compressor which may be
unloaded that is slightly wider (approximately 1/2
(1.3 cm) on 06D models and 3/8 (.95 cm) on 06E
models) than a compressor without unloading capa-
bility.
31
Table 4Required Differential Pressure for Unloader Operation
COMPRESSOR MODEL
MULTIPLICATION FACTOR
FOR 1 BANK UNLOADED
ALL 4 CYLINDER MODELS
CAPACI TY PO WER EER CAPACI TY PO WER EER
.49 .57 .86 - - -
.67 .73 .92 .32 .46 .70 ALL 6 CYLINDER MODELS
MULTIPLICATION FACTOR
FOR 2 BANK UNLOADED
Table 3Part Load Performance Multipliers
L.T. R-502, 404A, 507
M.T. R-502, 404A, 507
M.T. R-12, 134a
M.T. R-22 or H.T. R-22
APPLICATION
SUCTION PRESSURE
RANGE PSI (BAR)
10-25 (1.7-2.7) 30 (2.1) 30 (2.1)
30-60 (3.1-5.2) 40 (2.8) 45 (3.1)
10-30 (1.7-3.1) 30 (2.1) 35 (2.4)
30-90 (3.1-7.2) 50 (3.5) 55 (3.8)
06D 06E
P REQUIRED-DISCHARGE MINUS
SUCTION PRESSURE PSI (BAR)
3.8 Pressure Differential (P) Required to Load
Compressor
A minimum P between the discharge and suction
pressure is required to compress the unloader valve
spring to load up the cylinder bank. While this differ-
ential pressure is low, it should be evaluated for cer-
tain low head pressure applications such as R-12,
R-134a, air conditioning applications or the low stage
of booster applications. The discharge pressure must
be higher than the suction pressure in Table 4
(Page 31) for the unloader assembly to load up.
Suction cut-off unloading is an option for all four and
six cylinder Carlyle 06D/E compressors. The capacity
control operation and application requirements are
found in the System Design section (Section 1.0) of
this manual and should be carefully reviewed.
3.9 Electric Solenoid Capacity Control
Operation
The electrically operated control valve is actuated by
remote signal to the electric solenoid coil. Each valve
controls 2 cylinders (1 bank). No manual adjustments
to the electric unloader valve are necessary. When the
solenoid is de-energized, the passageways in the
valve are aligned for loaded conditions. When the
solenoid is energized, the valve passageways are
aligned for unloading.
This capacity control valve is controlled by an electric
solenoid. When the solenoid is de-energized, the
valve loads the cylinder bank (2 cylinders) as shown
in Figure 12.
When full capacity is desired, an external controller
de-energizes the solenoid coil, allowing the discharge
pressure to build-up behind the unloader piston
assembly. This will compress the unloader valve
spring, opening the unloader suction port. Suction
gas can now be drawn into the cylinders, running the
bank fully loaded.
32
COIL CLOSE
PORT
UNLOADER
PISTON
ASSEMBLY
UNLOADER
HEAD
UNLOADER
VALVE
BODY
UNLOADER
VALVE
SPRING
COVER
PLATE
SUCTION
VALVE
DISCHARGE
VALVE
PISTON
DISCHARGE
MANIFOLD
SUCTION
MANIFOLD
VALVE
PLATE
PRESSURE
BLEED
ORIFICE
SOLENOID
VALVE
ASSY
Figure 12Electric Loaded Operation
SUCTION
DISCHARGE
As reduced capacity is desired an external controller
energizes the solenoid coil. This opens the capacity
control valve port, allowing the discharge gas behind
the unloader piston assembly to vent back to the suc-
tion side as shown in Figure 13. The unloader valve
spring at this point can move the unloader valve body
to the left, blocking the unloader suction port. The
cylinder bank is now isolated from the compressor
suction manifold, unloading these two cylinders. No
refrigerant is allowed into the cylinders and no com-
pression takes place.
3.10 Suction Pressure Capacity Control
Operation
Pressure-operated control valve is controlled by suc-
tion pressure and actuated by discharge pressure.
Each valve controls 2 cylinders (one bank). On start-
up, controlled cylinders do not load up until the dif-
ferential between suction and discharge pressures is
approximately 25 psi (1.7 bar) for 06D compressors
and 35 psi (2.4 bar) for 06E models.
When suction pressure rises high enough to overcome
set point spring, the diaphragm snaps to the left and
relieves pressure against the poppet valve. The drive
spring moves the poppet valve to the left and it seats
in the closed position.
With the poppet valve closed, discharge gas is direct-
ed into the unloader piston chamber and pressure
builds up against the piston. When pressure against
the unloader piston is high enough to overcome the
unloader valve spring, the piston moves the valve to
the right, opening the suction port. Suction gas can
now be drawn into the cylinders and the bank is run-
ning fully loaded (as shown in Figure 12A).
As suction pressure drops below the set point, the
control spring expands, snapping the diaphragm to
the right. This forces the poppet valve open and
allows gas from the discharge manifold to vent
through the base control valve to the suction side.
Loss of full discharge pressure against the unloaded
piston allows the unloader valve spring to move the
valve left to the closed position. The suction port is
blocked, isolating the cylinder bank from the suction
manifold. The cylinder bank is now unloaded (as
shown in Figure 13A).
33
COIL UNLOADER
PISTON
ASSEMBLY
UNLOADER
HEAD
UNLOADER
VALVE
BODY
UNLOADER
VALVE
SPRING
COVER
PLATE
SUCTION
VALVE
DISCHARGE
VALVE
PISTON
VALVE
PLATE
BLEED
ORIFICE
SOLENOID
VALVE
ASSY
STRAINER
Figure 13Electric Unloaded Operation
DISCHARGE
MANIFOLD
SUCTION
MANIFOLD
PRESSURE
SUCTION
DISCHARGE
3.11 Pressure Actuated Capacity Control
Adjustment
Control Set Point - The cylinder load-up point is
adjustable from 0 psig to 86 psig (1 bar to 6.9 bar). Refer to
Figure 14.
Figure 14Control Set Point
Bypass & Suction Cut-Off
34
(7.2)
(6.5)
(5.8)
(5.2)
(4.5)
(3.8)
(3.1)
(2.4)
(1.7)
(1.0)
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(
B
A
R
)
TURNS OUT FROM BOTTOM STOP COUNTERCLOCKWISE
0 1 2 3 4 5 6 7 8 9 10 11 12
90
80
70
60
50
40
30
20
10
0
DOTTED LINES INDICATE EXPECTED
TOLERANCE EXTREMES UNDER
NORMAL R-22 OPERATING CONDITIONS
150 PSI (10.4 BAR) SYSTEM DIFFERENTIAL
LOAD UP PRESSURE VS NO. OF TURNS
Figure 12APressure Loaded Operation
Figure 13APressure Unloaded Operation
Turn the adjustment nut clockwise to the bottom stop. In
this position, the cylinder load-up pressure is 86 psig
(6.9 bar). Control set point is regulated to desired pressure
by turning the adjustment nut counterclockwise. The
number of turns can be determined from the curve in
Figure 15. Each full turn counterclockwise decreases the
load-up point by approximately 7.2 psi (.5 bar).
Approximately 12 turns changes the pressure from 86 psig
to 0 psig (6.9 bar to 1 bar). Pressure differential between
cylinder load-up point and unload point is adjustable from
6 psi to 16 psi (.41 bar to 1.1 bar). Refer to Figure 15.
Figure 15Differential Set Point
Turn the adjustment screw counterclockwise to the
back-stop. In this position, the differential is 6 psi
(.41 bar). Differential is set by turning the adjustment
screw clockwise. The number of turns to the desired dif-
ferential can be determined from the curve. Each full turn
clockwise increases the differential by approximately
0.8 psi (.06 bar). Approximately 5 turns changes the dif-
ferential from 6 psi to 10 psi (.41 bar to .69 bar).
3.12 Variable Frequency Drives
Variable Frequency Drives (VFDs) may be used with
Carlyle 06D/E refrigeration duty compressors and provide
optimum capacity control while maximizing the compres-
sor efficiency. Some of Carlyles 06D air conditioning mod-
els may require modification of the internal bifurcation
system to operate properly. Contact Carlyle Application
Engineering if this is required. VFDs, when properly
applied, provide very stable suction pressure control and
minimize compressor cycling. Additionally, Carlyle recipro-
cating compressors attain their peak efficiency at approxi-
mately 900 - 1100 rpm. Therefore, the use of VFDs versus
simply unloading or cycling compressors will typically
result in significant energy savings. The limitations on
the allowable speed ranges when using VFDs are 30 to 60
hertz. Application of Carlyle 06D/E compressors below 30
hertz may result in nuisance oil safety switch trips due to
reduced oil pressure levels. Operation above 60 hertz may
result in increased oil circulation rates and compressor
valve failures.
Due to the low discharge gas pulsation frequency
of reciprocating compressors (typically 30 to 180 hertz),
after system start-up the operational frequency band
should be swept to identify any high vibration areas due
to the compressor exciting frequency matching a natural
frequency of the piping or base. Any frequency bands that
result in excessive vibration must be programmed to skip
over.
Variable frequency drives should be selected based on the
maximum kW of the compressor motor shown in
Tables 6-9 on Pages 38 and 39.
35
(1.4)
(1.2)
(1.1)
(1.0)
(.83)
(.69)
(.55)
(.41)
(.28)
(.14)
20
18
16
14
12
10
8
6
4
2
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I

(
B
A
R
)
TURNS IN FROM BACKSTOP CLOCKWISE
0 1 2 3 4 5 6 7 8 9 10
150 PSI (10.4 BAR) SYSTEM DIFFERENTIAL
LOAD UNLOAD DIFF. PRESSURE
VS NO. OF TURNS
DOTTED LINES INDICATE EXPECTED
TOLERANCE EXTREMES UNDER
NORMAL R-22 OPERATING CONDITIONS
Pressure Actuated Unloader Valve
CONTROL
SET POINT
ADJUSTMENT
NUT
VALVE
BODY
SEALING CAP
(COVERS
PRESSURE
DIFFERENTIAL
ADJUSTMENT
SCREW)
36
4.1 06D Compressor Motor Protection
The 06D compressors, when purchased with over-
loads installed in the compressor terminal box, are
protected from motor overcurrent and overtempera-
ture. The motor is completely protected against locked
rotor, running overload, primary and secondary single
phasing, and loss of refrigerant conditions. These
compressors also comply with UL, CSA, and NEC
(National Electrical Code) requirements for inherent
motor protection.
Primary Motor Protection
Texas Instruments supplementary overloads are nor-
mally supplied with 06D compressors. These relays
trip at or below the maximum continuous current
(MCC) listed in the electrical data tables. These cur-
rent sensitive, pilot duty relays are located inside the
terminal box and will automatically reset after trip-
ping (See Table 5). Load terminals of the overloads
are 1/4 inch quick connect for ratings of 30 amps and
below, and #10 screw terminals for ratings over
30 amps. Control circuit terminals are 1/4 inch quick
connects.
4.0 Compressor Features and Accessories
Table 5Electrical Specifications
ELECTRICAL DATA
COMPRESSOR MAX.
MODEL VOLT HP kW MCC RLA LRA
06DR1090GA31*0 575 4.4 2.8 21.3
GA32*0 208/230 2 3.1 12.1 8.6 53.3
GA36*0 460 5.5 3.9 26.3
06DR0130CA31*0 575 7.0 5.0 28.4
CA32*0 208/230 17.4 12.4 71.0
CA32*0 208/230
3 4.3
17.4 12.4 71.0
CA36*0 460 8.7 6.2 35.5
06DR3160CA31*0 575 10.8 7.7 40.0
CA32*0 208/230 27.0 19.3 100.0
CA32*0 208/230
5 6.25
27.0 19.3 100.0
CA36*0 460 13.5 9.6 50.0
06DR7180DA31*0 575 10.8 7.7 40.0
DA32*0 208/230 27.0 19.3 100.0
DA32*0 208/230
5 6.25
27.0 19.3 100.0
DA36*0 460 13.5 9.6 50.0
06DR8200DA31*0 575 17.6 12.6 64.0
DA32*0 208/230 6.5 9.8 44.0 31.4 160.0
DA36*0 460 22.0 15.7 80.0
06DR7240DA31*0 575 17.6 12.6 64.0
DA32*0 208/230 6.5 9.8 44.0 31.4 160.0
DA36*0 460 22.0 15.7 80.0
06DR2280DA31*0 575 22.2 15.9 79.0
DA32*0 208/230 7.5 12.8 55.5 39.6 198.0
DA36*0 460 27.8 19.8 99.0
06DR3370DA31*0 575 25.0 17.9 91.0
DA32*0 208/230 10 16.5 62.0 44.3 228.0
DA36*0 460 31.0 22.1 114.0
ELECTRICAL DATA
COMPRESSOR MAX.
MODEL VOLT HP kW MCC RLA LRA
06DM8080GA31*0 575 7.0 5.0 28.4
GA32*0 208/230 17.4 12.4 71.0
GA32*0 208/230
3 4.1
17.4 12.4 71.0
GA36*0 460 8.7 6.2 35.5
06DM3130CA31*0 575 10.8 7.7 40.0
CA32*0 208/230 27.0 19.3 100.0
CA32*0 208/230
5 6.25
27.0 19.3 100.0
CA36*0 460 13.5 9.6 50.0
06DM3160CA31*0 575 10.8 7.7 40.0
CA32*0 208/230 27.0 19.3 100.0
CA32*0 208/230
5 6.25
27.0 19.3 100.0
CA36*0 460 13.5 9.6 50.0
06DM3370DA31*0 575 25.0 17.9 91.0
DA32*0 208/230 10 16.5 62.0 44.3 228.0
DA36*0 460 31.0 22.1 114.0
06DA8182AA31*0 575 17.6 12.6 64.0
AA32*0 208/230 6.5 9.78 44.0 31.4 160.0
AA36*0 460 22.0 15.7 80.0
06DA8242BA31*0 575 22.2 15.9 79.0
BA32*0 208/230 7.5 12.8 55.5 39.6 198.0
BA36*0 460 27.8 19.8 99.0
06DA3282BA31*0 575-3-60 25.0 17.9 91.0
BA32*0 208/230 10 16.5 62.0 44.3 228.0
BA36*0 460 31.0 22.1 114.0
06DA537BA01*0 575 32.0 22.9 96.0
BA12*0 208/230 15 20.7 89.0 63.6 266.0
BA06*0 460 40.0 28.6 120.0
ALLOWABLE OPERATING RANGE
NOMINAL VOLTAGE MAXIMUM MINIMUM
208/230 254 187
460 529 414
575 661 518
400 (50Hz) 460 342
200 (50Hz) 230 180
* 0 or 5. * 0 or 5.
LEGEND
LRA Locked Rotor Amps
MCC Maximum Continuous Current
RLA Rated Load Amps
37
In cases where an 06D compressor is applied without
the supplementary overloads, the use of approved
calibrated circuit breakers is required. These circuit
breakers must trip at or under the maximum continu-
ous current (MCC) level listed in Table 5 on Page 36,
and under the locked rotor conditions within 2 to 6
seconds. Carlyle-approved circuit breakers can use the
140% or 156% factor to determine RLA values. When
approved circuit breakers are used, the must trip
ampere value of the circuit breaker becomes the MCC
value of the compressor branch circuit. This can be
used to determine the new compressor branch circuit
RLA value.
Thermal Protection
Internal thermostats are also supplied with all 06D
compressors with the only exception being part-
winding start models. These thermostats are embed-
ded in the motor windings with contacts rated at
240VA that open on temperature rise and close on
temperature fall. Due to its small mass and the low
temperature rise rate of the 06D motors, these ther-
mostats follow motor temperatures closely and pro-
vide complete thermal protection. Thermostat con-
nections are made at terminals #8 and #9 on the
compressor terminal block in the terminal box. The
thermostats are pilot duty, automatic reset devices.
Branch Circuit Protection
Branch circuit protection may be obtained by use of
time delay fuses as noted in the electrical table or by
circuit breakers selected at 110% to 125% of compres-
sor motor overload trip current.
4.2 06E Compressor Motor Protection
The 06E compressors must be applied with properly
sized calibrated circuit breakers to protect the motor
against overcurrent fault conditions.
Primary Motor Protection
Calibrated circuit breakers must be provided for over-
current protection. Approved circuit breaker selec-
tions are shown in Tables 6 9 (Page 38 and 39) for
the 06EA, 06ER and 06EM compressors. Use of cir-
cuit breakers other than those shown in this
Application Manual, or any other alternate overcur-
rent protection must be approved by Carlyle
Application Engineering. For proper overcurrent pro-
tection, the must trip setting of the calibrated circuit
breaker must not exceed the compressor Maximum
Must Trip Amps shown in Tables 6 9. The selected
compressor overcurrent device must trip in 2 to 6 sec-
onds at the LRA value shown for the compressor.
The circuit breakers selected by Carlyle are manually
reset and have been sized to protect the compressor
against running overcurrent, locked rotor, primary
and secondary single phasing. These circuit breakers
also offer the additional advantage of protecting the
compressor against malfunctions of the compressor
contactor (which may not be possible with pilot duty
motor protection).
Table 9 shows the part winding (PW) 6 pole circuit
breakers selected for 208/230 volt, three phase,
60 hertz applications. The selected compressor over-
current protection device for part winding must trip
the first 3 legs in 2 to 6 seconds and the second 3 legs
in 1 to 3 seconds. Carlyle recommends a 1 to 1.25 sec-
ond time delay between energizing the first and sec-
ond legs. These circuit breakers are stocked in limited
quantities by Carlyle. Other 6 pole, part winding cir-
cuit breakers with different trip settings or for other
voltages are also available but may require special
order.
38
Table 6Low Temperature Across the Line Start
* The last two digits of the compressors model number may vary. See page 4. The fifth digit in ( ) of the compressor model number represents models with or without oil. 0,
1, 2 signifies older models with oil; 3, 4, 5 signifies newer models without oil. See page 4.
LEGEND
LRA Locked Rotor Amps
PW Part Wind
RLA Rated Load Amps
XL Across-the-Line
Table 7Medium Temperature Across the Line Start
39
Table 8High Temperature Across-the-Line Start
Table 9Part Winding
* The last two digits of the compressors model number may vary. See page 4. The fifth digit in ( ) of the compressor model number represents models with or without oil.
0, 1, 2 signifies older models with oil; 3, 4, 5 signifies newer models without oil. See page 4.
* The fifth digit in ( ) of the compressor model number represents models with or without oil. 0, 1, 2 signifies older models with oil; 3, 4, 5 signifies newer models without
oil. See page 4.
COMPRESSOR MOTOR DATA CIRCUIT BREAKER DATA
MAX. RECOMMENDED
MUST LRA PW CIRCUIT
COMPRESSOR MAX. TRIP MAX. LRA (1ST BREAKER MUST MUST RECOMM.
MODEL* VOLT HP kW AMPS RLA XL WINDING) PART NO. HOLD TRIP LRA RLA
06EA(2/5)50000 208/230 108 87 345 207 HH83XB336/625 91 104 350 74.3
(2/5)50100 575
20 25.3
45 36 120 72 XA461 33 38 124 27.1
(2/5)50600 400/460 54 44 173 104 XA424 42 49 175 35.0
(2/5)50300 208/230/460 108/54 87/44 345/173 207/104 XB338/KA424 91/42 104/49 350/175 74.3/35.0
06EA(2/5)65000 208/230 140 112 446 268 HH83XC509 110 127 420 90.7
(2/5)65100 575
25 33.6
57 46 164 98 XA489 48 53 164 37.8
(2/5)65600 400/460 70 56 223 134 XA426 55 64 210 45.7
(2/5)65300 208/230/460 140/70 112/56 446/223 268/134 XC509/XA426 110/55 127/64 420/210 90.7/45.7
06EA(2/5)75000 208/230 168 135 506 304 HH83XC539 142 163 507 116.4
(2/5)75100 575
30 39.1
65 52 176 106 XA430 50 56 188 41.4
(2/5)75600 400/460 84 68 253 162 XA425 63 73 210 52.1
(2/5)75300 208/230/460 168/64 135/68 608/253 304/152 XC638/XA426 142/63 163/73 507/210 116.4/52.1
06EA(2/5)99000 208/230 236 189 690 414 HH83XC537 187 215 636 153.6
(2/5)99100 575
40 54.0
94 75 276 165 XA551 74 85 236 60.7
(2/5)99600 400/460 118 95 345 207 XA550 92 106 295 75.7
(2/5)99300 208/230/460 236/118 189/95 690/345 414/207 XB537/XA550 187/92 215/106 636/295 153.6/75.7
40
Thermal Protection
A discharge gas thermostat is supplied to provide
overtemperature protection. These sensors are sup-
plied with low and medium temperature 06ER and
06EM compressors. The sensor is factory installed
into one cylinder head to sense discharge gas temper-
ature. The sensor will open on temperature rise and
close on temperature fall. The thermostat pilot duty
contacts are rated for a 125 sealed VA and for an
inrush of 1250 VA. They are automatically resetting
and provide complete thermal protection.
Figure 16Discharge Temperature Sensor
Shown in Figure 16 is the discharge temperature sen-
sor. Figures 17 and 18 show the discharge temperature
sensor installed on a typical 4 and 6-cylinder 06E
compressor. This control device is a temperature
switch that opens on rising temperature and auto-
matically closes with falling temperature.
* Standardized in 1998 on 06EA sensor.
The sensor wire leads located in the compressor ter-
minal box are to be connected in series with the unit
control circuit wiring.
Figure 17Typical Installation of Cylinder Head
Sensor in 4 Cylinder 06E Compressor
Figure 18Typical Installation of Cylinder Head
Sensor in 6 Cylinder 06E Compressor
06ER/EM* 06EA
F (C) F (C)
OPENS 3258 2955
(1634) (1463)
CLOSES 25012 235Min.
(1217) (113) Min.
41
This discharge temperature sensor will operate as
an automatic reset device. However, because the trip
setting is at a high enough value, any trips should
be investigated by service personnel. For that rea-
son, Carlyle recommends the discharge temperature
thermostat be wired into the control circuit in a
manual reset mode. While a number of alternate
wiring arrangements for manual reset are possible,
one possible alternate is shown in Figure 19.
Figure 19Alternate Wiring Diagram
Branch Circuit Protection
Branch circuit protection may be obtained by use of
time delay fuses or by circuit breakers selected at
110% to 125% of compressor motor overload trip
current.
4.3 Rated Load Amperes (RLA) and Maximum
Continuous Current (MCC)
Rated Load Amperes or Rated Load Current is
defined in Paragraph 440.3 of the National
Electrical Code which states: The rated-load current
for a hermetic refrigerant motor-compressor is the
current resulting when the motor-compressor is
operated at the rated load, rated voltage and rated
frequency of the equipment it serves. It is also
stated that: The Rated Load Current in amperes of
the motor-compressor shall be marked by the equip-
ment manufacturer on either or both the
motor-compressor nameplate and the nameplate of
the equipment in which the motor-compressor is
used. The relevant UL Standards also reflect this
position.
The above RLA value is established by the equip-
ment manufacturer at their standard rating condi-
tion or on a calorimeter test with the units com-
pressor at or near the condition representative of
unit operation. In unitary equipment, that condition
has been defined as the ARI Standard Rating
Condition for the class of product involved. These
products require the tests be run with the complete
unit: compressor, condenser and evaporator. In
refrigeration systems that are not completely
defined (i.e., compressor or condensing units that
can be applied with various evaporators), the
calorimeter conditions have been arbitrarily selected
and appear in UL 303 in classes of high, medium or
low suction pressure applications. In these refrigera-
tion applications, UL will allow the equipment man-
ufacturer to use the compressor manufacturers
determination of maximum continuous current
(MCC) as the basis for calculating minimum RLA
values.
As a compressor manufacturer, Carlyle does not
publish certified RLA values. We publish a maxi-
mum continuous current value (MCC) which UL cer-
tifies. This is verified by operating a compressor at a
specified condition with a specific refrigerant. The
voltage is then lowered until the compressors pro-
tection system trips. The amperage value just before
the point at which the protection trips is considered
the MCC value.
Determining RLA From MCC
The UL standards provide the equipment manufac-
turer with the option of using a motor-compressor
Rated Load Amperage established by testing the
equipment or determining the RLA value based on a
certain percentage of the MCC value.
TYPICAL MANUAL RESET CONTROL CIRCUIT
FOR
CYLINDER HEAD SENSOR
Oil Safety Switch
Heater Circuit
Oil
Pressure Safety
Switch
L
1
L
2
R
2
High
Pressure
Control
Low
Pressure
Control
Lockout
Relay
R
1
Time Delay
Relay
Coil
Time Delay
Relay
TDR
C
Reset
Button
Cylinder
Head
Sensor
Lockout
Relay
Coil
R
Compressor
Contactor
Coil
Lockout
Relay
42
The percentage of the MCC value used is a function of
the type of motor protection device, as outlined in
Paragraph 440.52 of the National Electrical Code.
Briefly, the National Electrical Code allows:
A separate overload relay that trips in response to
motor-compressor current and selected to trip at not
more than 140% of the marked motor-compressor
Rated Load Current.
A thermal protector or protective system which will
not permit a continuous current in excess of 156%
of the marked Rated Load Current.
A fuse or inverse time circuit breaker response to
motor-compressor current and rated at not more
than 125% of the marked motor-compressor
Rated Load Current.
4.4 06D Compressor MCC Values
Carlyle 06D compressors are provided with overcur-
rent and over-temperature protection that comply
with UL and NEC definitions of inherent motor pro-
tection. The overcurrent protection for 06D compres-
sors is provided by supplementary overloads and
these compressors have now had MCC values
approved by the appropriate Code organization (UL,
CSA). The UL Standard allows the MCC testing to be
done in five different suction temperature ranges (in
addition to different refrigerants); from refrigeration
conditions (-40F to +10F, -40C to -12C) to normal
air conditioning evaporator ranges (+32F to +53F,
0C to 12C). While changes in suction ranges and
refrigerants will result in slight changes in MCC val-
ues, Carlyles policy is to certify with UL only the
largest MCC value for each individual 06D compres-
sor. Therefore, there is only one MCC value indepen-
dent of the suction range or refrigerant used.
4.5 06E Compressor MCC Values
On larger 06E compressors, Carlyle requires that the
system manufacturer utilize an approved and UL rec-
ognized overcurrent device to protect the 06E com-
pressor against overcurrent conditions. These overcur-
rent devices may be magnetic overload relays or circuit
breakers where the must trip setting is in effect, the
maximum continuous current at which the compres-
sor can operate. Since the overcurrent device can be
selected to match the load, this policy gives the sys-
tems manufacturer greater flexibility in selecting and
sizing the overcurrent device and the associated elec-
trical components. Since the overcurrent device can
vary, there is no single MCC value which Carlyle lists
with UL. Therefore, Carlyle will not be listing any MCC
values with UL on any of the 06E compressors. Carlyle
does specify the maximum must trip current which
can be used with the 06E compressors and these val-
ues are shown on the 06E electrical tables (see
Pages 38 and 39, Tables 6 9).
4.6 06D Compressor Contactor Selection
Because contactors are not tested to determine their
life performance acceptability under the above 156%
rule, Carlyle does not recommend that contactors be
sized to this rule. Carlyle recommends that contactors
be sized to a current determined by dividing the MCC
by 1.40.
As an example, for the 06DR228, 208/230 volt model,
the minimum contactor sizing amperage equals:
MCC/1.40 = 55.5/1.40 = 39.6 amps.
It is obvious that using the 140% rule results in more
conservative contactor selections, therefore enhanc-
ing contactor and compressor reliability.
The RLA value that is stamped on the compressor or
unit nameplate is left to the system manufacturers
discretion. Carlyle does not stamp RLA values on
their compressor nameplates, thus allowing the sys-
tem manufacturer the greatest flexibility in optimiz-
ing contactor, branch circuit conductor (wire) and dis-
connect sizes. In the above example, the 208/230 volt
06DR228 compressor could be stamped with an RLA
value of 34.6 amperes, providing you meet Carlyles
contactor sizing requirements shown above.
4.7 06D Compressors: Wire Sizing
The standard external overloads and internal ther-
mostats currently supplied with all 06D compressors
are considered a combination overcurrent and ther-
mal protection system which complies with UL and
NEC definitions of inherent thermal protection.
Carlyle compressors that comply with this definition
43
have the statement Thermally Protected stamped or
printed on their nameplates. This would allow a sys-
tem manufacturer to use 156 as the specified percent
to determine the compressor minimum rated load
current. The minimum RLA can be computed by
dividing the MCC by 156% or 1.56. For the same
06DR228, 208/230 volt model:
Min. RLA (to meet codes)
MCC/1.56 = 55.5/1.56 = 35.6 amps
4.8 06E Compressors: Contactor Selection
and Wire Sizing
On our larger 06E compressors, Carlyle requires that
the equipment manufacturer utilize an approved and
UL recognized overcurrent device to protect the 06E
compressor. In this case, the must trip setting of the
overcurrent device is equivalent to the MCC for the
compressor.
For the 06E example, an 06ER175, 208/230 volt
model, in combination with a Heinemann calibrated
circuit breaker, HH83XB336 was selected. This circuit
breaker has a must trip setting of 104 amperes and
this ampere value now becomes equivalent to the
MCC value for this compressor/protection
combination.
This type of compressor protection combination is
classified by UL as an overload relay and, therefore,
the minimum RLA value can be determined by using
the 140% rule. Therefore, the minimum allowable RLA
for this 06ER175, 208/230 volt compressor application
would be 104 divided by 1.40 or 74.3 amperes. This
value would also be the minimum ampere value
Carlyle would allow for contactor and wire sizing.
This RLA value only applies to the 06ER175 compres-
sor protected by the HH83XB336 circuit breaker. If
other circuit breakers or overload protection devices
are used, different MCC and RLA values would result
as dictated by the must trip setting of the protection
device used.
The compressor Must Trip Ampere value shown in
Table 6 (108 amperes for the 06ER175, 208/230-3-60
volt model) is the maximum ampere value at which
the 06ER175 (208/230 volt) compressor motor can be
operated, and the must trip setting of any circuit
breaker or overload relay must be at or below 108
amperes. The 125% rule is used to determine a maxi-
mum compressor RLA value of 87 (108/1.25). (See
Section 4.3 determining RLA from MCC for details.)
It is important to note though, that the listed maxi-
mum Must Trip Amps and maximum RLA values in
Tables 6 9 on Pages 38 and 39 for 06E compressors
are maximum motor ampere limits. The actual 06E
RLA values can and are likely to be lower depending
on the must trip settings of the overcurrent protection
system actually used.
4.9 Compressor Nameplate Data
The compressor nameplate specifies voltage, phase,
frequency, and locked rotor current. The rated load
current shown in our specification charts may vary
depending on the overcurrent device chosen, and for
that reason is not typically printed in the space
shown on the nameplate. If required, the OEM manu-
facturer can stamp the appropriate value. The locked
rotor inrush current for the first step of part-winding
start motors is shown in Tables 6 9 on Pages 38 and
39 for the 06E compressors. The 06D compressors are
currently not available with part-winding start
motors. The allowable voltage variation at the com-
pressor terminals for all 06D and 06E compressors is
typically within
+
10 of the nominal nameplate rating
and is shown on Page 36.
-
44
5.1 Safety Relief Valves
All 06E compressors are equipped with built-in safety
relief valves that are factory set to relieve from the
discharge to the suction side of the compressor at a
pressure differential of 400 psi (27 bar). On the 4-
cylinder 06E compressor, the relief valve is located
below the discharge service valve in the compressor
crankcase. On the 6-cylinder 06E compressors, it is
located in the center bank (below the valve plate) of
the crankcase. The 06D compressors do not have a
relief valve, since they are only required in compres-
sors greater than 50 cfm (1.42 m
3
/min).
5.2 Suction Strainers
Each 06D and 06E compressor is equipped with a
suction strainer located in the suction manifold of the
motor end bell (except on 2-cylinder models where it
is located on the compressor side of the suction ser-
vice valve.
5.3 Oil Safety Switch
Carlyle has approved the following oil safety switches
for use with all 06D and 06E compressors:
1. Danfoss: (see Table 10 below)
2. Penn: P45-NCA-82(STD) or 45-NCB-14 with alarm
circuit.
3. Johnson Controls: P445 (see Table 10 below)
Table 10 below shows the specifications for the Carlyle
approved Danfoss Type series oil safety switches that
are currently stocked by Carlyle.
The oil safety switch is designed to protect the com-
pressor against loss of lubrication. The switch will
close the control circuit at start-up (within the
120 second time delay), when the compressor operat-
ing oil pressure is at a maximum of 11 psi (.75 bar)
above suction pressure. The switch will open the con-
trol circuit and shut the compressor off when the oil
pressure drops to a minimum of 4 psi (.27 bar) above
suction pressure and remains for the allotted 120 sec-
onds. Carlyles new higher flow oil pump has been
found to improve lubrication during abuse conditions.
As a result, for compressors built with the new higher
flow oil pump (starting S/N1094J...), the allowable
time delay has been increased from 45 to 120 seconds.
5.0 Compressor Features and Accessories
Table 10Oil Safety Switch Specifications
45
The use of an oil safety switch is recommended/required by Carlyle as noted below.
5.4 Crankcase Heaters
5.5 Mufflers
Typical Muffler
TYPE OF USING 06D USING 06E
SYSTEM COMPRESSORS COMPRESSORS
Single Compressor
without Unloading
Single Compressor
with Unloading
Multiple Compressors
without Unloading
Multiple Compressors
with Unloading
Recommended Required
Recommended Required
Required Required
Required Required
CRANKCASE HEATER
HEATER PKG. TYPE NUMBER VOLTAGE WATTS USAGE
06DA660091
06DA660092
06EA660148
06EA660149
06DA660076
Strap-on HT33BK 300 115 50 06D 2 & 4 Cyl. (Steel Bottom Covers)
Strap-on HT33BK 310 230 50 06D 2 & 4 Cyl. (Steel Bottom Covers)
Insertion HT36FZ379 115 180 06D & 06E (4 & 6 Cyl.)
Insertion HT36FZ479 230 180 06D & 06E (4 & 6 Cyl.)
Insertion HT36DL480 480 125 06D & 06E (4 & 6 Cyl.)
QTY/ WEIGHT CONNECTION SIZES
PACKAGE NO. PKG LBS. (KG) USAGE OUTLET INLET
06DA605594
06DA605604
06DA605614
06EA500302
LM10HH100
06EA500712
1 5 (2.3) 06D ( ) 808, 109, 013, 313, 316 5/8" O DM 5/8" O DM
1 5 (2.3) 06D ( ) 718, 818, 820, 724, 824 7/8" O DF 7/8" O DF
1 5 (2.3) 06D ( ) 228, 328, 337, 537 1-1/8" O DF 1-1/8" O DF
1 10 (4.5) 06E ( ) 150, 250 1-3/8" O DF 1 3/8" O DF
1 6 (2.7) 06E ( ) 165, 265, 175, 275, 099 1-3/8" O DF 1-3/8" O DF
1 7 (3.2) 06E ( ) 199, 299 1-5/8" O DF 1-5/8" O DF
M ufflers can be mounted horizontallyor vertically.
46
5.6 Baffle Plates
Baffle plates are an effective way to easily reduce gas
pulsation; however, they have several limitations. They
can result in a pressure drop that is too large when the
suction pressure is too far above, or the discharge pres-
sure is too far below, design conditions. Carlyle, there-
fore, recommends applying baffle plates in a manner
that avoids high pressure drops. They are best used in
service applications where occasionally excessive line
vibration is found.
5.7 Discharge Line Check Valves
Under certain conditions a discharge line check valve
is a valuable means for preventing condensed refrig-
erant from migrating into the cylinder heads of an
idle compressor.
5.8 Suction Cut-Off Capacity Control
Suction cut-off unloading is an option for all four and
six cylinder Carlyle 06D/E compressors. The capacity
control operation and application requirements are
found in the System Design Section (Section 1.0) of
this manual and should be carefully reviewed. Shown
below are the capacity control packages available.
5.9 Cylinder Head Cooling Fans
PACKAGE NO. TYPE
06DA660089
06DA660090
06EA660138
06EA660139
Electric* 1
Pressure 1
Electric* 1
QTY/PKG USAGE
All 06D 4 & 6 Cylinder M odels
All 06E Compressors
* Electric (Alco) coil is NO T included with 06DA660089 & 06EA660138 electric capacitycontrol package see coil packages below.
PACKAGE NO. QTY.
EF19ZE120
EF19ZE240
EF19ZE024
1 120-1-50/60 1 (.9)
1 208/240-1-50/60 1 (.9)
1 24-1-50/60 1 (.9)
VOLTAGE WEIGHT LBS. (KG)
Complete fan package
Replacement motor
(208/230-1-60)
CFM Air Flow
(CMM Air Flow)
06DR660014 06ER660011
HC27GB230 HC27GB230
750 1000
(21.24) (28.32)
06D 06E
CYLINDER HEAD COOLING FAN PARTS
Capacity Control PackagesSuction Cut-Off Unloading
Capacity Control Coil Packages
47
5.11 Solid Mounting
All 06D/E compressors may be solid mounted. Carlyle
offers the 30HR070-1071 solid spacer with four spac-
ers required for each 06D or 06E compressor. The
spacers are 1-1/8 O.D. x 1 high with a 1/2 diameter
through the hole.
5.12 Electrical Terminal Parts
Special wire terminations are necessary for use with
the 06E compressors and must be ordered separately
for proper wire size. These crimp type connectors are
available in the following sizes:
TERMINAL PARTS WIRE SIZE
06EA900132 #6
06EA900102 #4
06EA900112 #2
06EA900122 #1/0
5.13 Conduit Adapter Plates
Electrical conduits are mounted to the 06E terminal
box, by use of an adapter plate. Each compressor is
supplied with conduit adapter plates for the appropri-
ate size conduit based on the RLA of the particular
compressor. Table 11 shows the conduit plate size pro-
vided with each compressor model.
Table 1106E Conduit Sizes Supplied
48
5.10 Spring Mounting
06D Spring Mounting Package
06E Spring Mounting Package
5.14 SAE Adapter Fitting
PART NO. WEIGHT LBS. (KG) DESCRIPTION USAGE
DE14CA126 1 (0.5) To adapt compressor oil drain plugs from All 06D 4 and 6 cylinder and
SAE fitting to 1/4 NPT 06E compressors
06D - SERVICE SHUT-OFF VALVES
COMPRESSOR SUCTION VALVE ODF (INCHES) DISCHARGE VALVE ODF (INCHES) SELECTION
06DR109 06DA660061 7/8 06DA660060 5/8 Standard
06DM 808 06DA660060 5/8 06DA660061 7/8 Optional
06DR109 06DA660062 7/8 06DA660060 5/8 Standard
06DM 808 06DA660064 1-1/8 06DA660061 7/8 Optional
06DR013
06DA660064 1-1/8 06DA660060 5/8 Standard
06DR316
06DA660062 7/8 06DA660061 7/8 Optional
06DM 316
06DM 313
06DA660062 7/8 06DA660060 5/8 Standard
06DA660064 1-1/8 06DA660061 7/8 Optional
06DR718
06DA660065 1-3/8 06DA660061 7/8 Standard
06DR820
06EA660090 1-5/8 06DA660060 5/8 Optional
06DA660063 1-1/8 Optional
06DA818
06DA660064 1-1/8 06DA660061 7/8 Standard
06DA660062 7/8 06DA660060 5/8 Optional
06DA660065 1-3/8 06DA660062 7/8 Standard
06DR724 06EA660090 1-5/8 06DA660064 1-1/8 Optional
06DA824
06DA660065 1-3/8 06DA660064 1-1/8 Standard
06DA328
06EA660090 1-5/8 06DA660062 7/8 Optional
06EA660090 1-5/8 06DA660062 7/8 Standard
06DR228 06DA660065 1-3/8 06DA660064 1-1/8 Optional
06DR337 06EA660090 1-5/8 06DA660064 1-1/8 Standard
06DM 337 06DA660065 1-3/8 06DA660062 7/8 Optional
06DA537 06DA660063 1-1/8 Optional
(3 only)
(1 only)
06E - SERVICE SHUT-OFF VALVES
COMPRESSOR SUCTION VALVE ODF (INCHES) DISCHARGE VALVE ODF (INCHES) SELECTION
06ER150 06EA660091 2-1/8 06DA660064 1-1/8 Standard
06EM 150 06DA660062 7/8 Optional
06EA660090 1-5/8 06DA660064 1-1/8 Standard
06EA250 06DA660065 1-3/8 06DA660062 7/8 Optional
06ER165
06ER175 06EA660091 2-1/8 06DA660065 1-3/8 Standard
06ER099 06EA660090 1-5/8 Optional
06EM 175
06EA275
06EA660090 1-5/8 06DA660065 1-3/8 Standard
06EA265 06DA660065 1-3/8 06EA660090 1-5/8 Optional
06DA660063 1-1/8 06DA660063 1-1/8 Optional
06EM 199
06EA660091 2-1/8 06EA660090 1-5/8 Standard
06EA299
49
5.15 Service Valves
TM
Manufacturer reserves the right to discontinue, or
change at any time, specifications or designs and
prices without notice and without incurring obligations.
CARLYLE COMPRESSOR COMPANY CARRIER CORPORATION 7/95
P. O. Box 4803 Syracuse, New York 13221
In USA & Puerto Rico 1-800-GO-CARLYLE In Canada 1-800-258-1123 In Mexico: 95-800-GO-CARLYLE
Lit. No. 574-069
Rev A 8/98

RD.6G.A2.02 1 Danfoss A/S, 12 - 1999
Introduktion
NRV and NRVH can be used in liquid, suction
and hot gas lines in refrigeration and air
conditioning plant with fluorinated refrigerants.
Features The valve ensures only correct flow
direction
Both straightway and angleway versions
Prevents back-condensation from warm
to cold evaporator
Built-in damping piston
that makes the valves suitable for
installation in lines where pulsation can
occur, e.g. in the discharge line from the
compressor.
NRVH is supplied with spring to
p = 0.3 bar.
Used in refrigeration plant with
compressors connected in parallel.
Oversize connections provide flexibility
in use.
TechnicaI data Max. working pressure
PB = 28 bar
Max. test pressure
p = 36,4 bar
Dimensioning and
seIection
When dimensioning and selecting check
valves to be mounted into the compressor
discharge line, it is important to be aware of
the following:
The differential pressure across the check
valve must always be higher than the given
minimum pressure drop at which the valve is
completely open. This also applies to lowest
capacities for compressors with capacity
regulation.
n refrigeration plant with compressors
connected in parallel, it is advantageous to
use NRVH equipped with a stronger spring
than NRV.
With check valve, type NRVH, resonance
problems can be avoided at partial load in the
refrigeration plant. The differential pressure
across NRVH at partial load must not be
lower than minimum pressure drop for NRVH
with completely open valve.
Temperature of the medium
50 140 C
Data sheet Check vaIves
type NRV and NRVH
NRV and NRVH can also be supplied with
oversize connections providing flexibility in the
use of check valves.
2 RD.6G.A2.02 Danfoss A/S, 12 - 1999
Data sheet Check vaIves, type NRV and NRVH
NRV 6
1
/4 020-1040 6 020-1040 0.07 0.56
NRV 10
3
/8 020-1041 10 020-1041 1.43
NRV 12
1
/2 020-1042 12 020-1042 0.05 2.05
NRV 16
5
/8 020-1043 16 020-1043 3.6
NRV 19
3
/4 020-1044 19 020-1044 5.5
NRV 6s
1
/4 020-1010 6 020-1014 0.07 0.56
NRV 6s
1
)
3
/8 020-1057 10 020-1050
NRVH 6s
1
)
3
/8 020-1069 10 020-1062 0.3
NRV 10s
3
/8 020-1011 10 020-1015 0.07 1.43
NRVH 10s
3
/8 020-1046 10 020-1036 0.3
NRV 10s
1
)
1
/2 020-1058 12 020-1051 0.07
NRVH 10s
1
)
1
/2 020-1070 12 020-1063 0.3
NRV 12s
1
/2 020-1012 12 020-1016 0.05 2.05
NRVH 12s
1
/2 020-1039 12 020-1037 0.3
NRV 12s
1
)
5
/8 020-1052 16 020-1052 0.05
NRVH 12s
1
)
5
/8 020-1064 16 020-1064 0.3
NRV 16s
5
/8 020-1018 16 020-1018 0.05 3.6
NRVH 16s
5
/8 020-1038 16 020-1038 0.3
NRV 16s
1
) 18 020-1053 0.05
NRVH 16s
1
) 18 020-1065 0.3
NRV 16s
1
)
3
/4 020-1059 19 020-1059 0.05
NRVH 16s
1
)
3
/4 020-1071 19 020-1071 0.3
NRV 19s 18 020-1017 0.05 5.5
NRVH 19s 18 020-1008 0.3
NRV 19s
3
/4 020-1019 19 020-1019 0.05
NRVH 19s
3
/4 020-1023 19 020-1023 0.3
NRV 19s
1
)
7
/8 020-1054 22 020-1054 0.05
NRVH 19s
1
)
7
/8 020-1066 22 020-1066 0.3
NRV 22s
7
/8 020-1020 22 020-1020 0.04 8.5
NRVH 22s
7
/8 020-1032 22 020-1032 0.3
NRV 22s
1
) 1
1
/8 020-1060 28 020-1055 0.04
NRVH 22s
1
) 1
1
/8 020-1072 28 020-1067 0.3
NRV 28s 1
1
/8 020-1021 28 020-1025 0.04 19.0
NRVH 28s 1
1
/8 020-1029 28 020-1033 0.3
NRV 28s
1
) 1
3
/8 020-1056 35 020-1056 0.04
NRVH 28s
1
) 1
3
/8 020-1068 35 020-1068 0.3
NRV 35s 1
3
/8 020-1026 35 020-1026 0.04 29.0
NRVH 35s 1
3
/8 020-1034 35 020-1034 0.3
NRV 35s
1
) 1
5
/8 020-1061 42 020-1027 0.04
NRVH 35s
1
) 1
5
/8 020-1073 42 020-1035 0.3
Ordering
Type Version
Connection
in.
Connection
mm
Size Size Code no. Code no.
k
v
-value
3
)
m
3
/h
Flare
Solder
ODF
Straight-
way
Angleway
Pressure drop
across valve
p
2
)
bar
1
) Oversize connections
2
) p = the minimum pressure at which the valve is completely open.
The NRVH with a stronger spring is used in the discharge line from compressors connected in parallel.
3
) The k
v
value is the flow of water in m
3
/h at a pressure drop across valve of 1 bar, = 1000 kg/m
3
.
RD.6G.A2.02 3 Danfoss A/S, 12 - 1999
NRV NRV / H
0.05 0.07
1
) 0.14 0.3
2
)
Liquid capacity in kW
Type
R 22
NRV/H 6 7.7 10.9 15.9
NRV/H 10 19.7 27.8 40.7
NRV/H 12 23.8 28.2 39.9 58.4
NRV/H 16 41.8 49.5 70.0 103.0
NRV/H 19 58.1 68.7 97.3 142.7
NRV/H 22 98.8 117.0 165.0 242.0
NRV/H 28 221.0 261.0 370.0 541.0
NRV/H 35 334.0 399.0 564.0 826.0
R 134a
NRV/H 6 7.1 10.0 14.7
NRV/H 10 18.1 25.6 37.5
NRV/H 12 22.0 26.0 36.8 53.8
NRV/H 16 38.6 45.7 64.6 94.5
NRV/H 19 53.6 63.4 89.6 131.0
NRV/H 22 91.1 108.0 152.0 223.0
NRV/H 28 204.0 241.0 341.0 499.0
NRV/H 35 311.0 368.0 520.0 761.0
R 404A/R 507
NRV/H 6 5.4 7.6 11.3
NRV/H 10 13.7 19.4 28.4
NRV/H 12 16.7 19.7 27.8 40.8
NRV/H 16 29.2 34.6 48.9 71.6
NRV/H 19 40.6 48.0 67.9 99.1
NRV/H 22 69.0 81.6 115.0 169.0
NRV/H 28 154.0 182.0 258.0 378.0
NRV/H 35 236.0 278.0 394.0 577.0
Type
R 22
NRV 6 0.07 0.58 0.87 1.15
NRV 10 0.07 1.47 2.23 2.93
NRV 12 0.05 1.78 2.71 3.55
NRV 16 0.05 3.13 4.75 6.23
NRV 19 0.05 4.35 6.60 8.65
NRV 22 0.05 7.4 11.2 14.7
NRV 28 0.05 16.5 25.1 32.8
NRV 35 0.05 25.2 38.3 50.2
R 134a
NRV 6 0.07 0.38 0.65 0.9
NRV 10 0.07 0.96 1.66 2.29
NRV 12 0.05 1.19 2.01 2.77
NRV 16 0.05 2.09 3.53 4.86
NRV 19 0.05 2.90 4.90 6.80
NRV 22 0.05 4.93 8.30 11.5
NRV 28 0.05 11.0 18.6 25.7
NRV 35 0.05 16.8 28.4 39.2
R 404A/R 507
NRV 6 0.07 0.49 0.77 1.06
NRV 10 0.07 1.24 1.97 2.7
NRV 12 0.05 1.5 2.42 3.28
NRV 16 0.05 2.63 4.25 5.76
NRV 19 0.05 3.65 5.90 8.0
NRV 22 0.05 6.21 10.0 13.6
NRV 28 0.05 13.9 22.4 30.4
NRV 35 0.05 21.2 34.2 46.4
When selecting the evaporator capacity is to
be multiplied by a correction factor depending
on the liquid temperature t
l
ahead of the valve/
the evaporator.The corrected capacity can
then be found from the table.
Suction vapour capacity
kW
at evaporating temperature
t
o
C
30 10
1
) +5
1
) Rated capacities
2
) Capacity for NRVH
R 407C
NRV/H 6 7.2 10.3 14.9
NRV/H 10 18.5 26.1 38.3
NRV/H 12 22.4 26.6 37.5 54.9
NRV/H 16 39.3 46.5 65.8 96.8
NRV/H 19 54.6 64.6 91.5 134.0
NRV/H 22 92.9 110.0 155.0 228.0
NRV/H 28 208.0 245.0 348.0 509.0
NRV/H 35 314.0 375.0 530.0 776.0
R 407C
NRV 6 0.07 0.50 0.80 1.06
NRV 10 0.07 1.28 2.05 2.7
NRV 12 0.05 1.55 2.49 3.27
NRV 16 0.05 2.72 4.37 5.73
NRV 19 0.05 3.78 6.07 7.96
NRV 22 0.05 6.44 10.3 13.5
NRV 28 0.05 14.4 23.1 30.2
NRV 35 0.05 21.9 35.2 46.2
1
) Rated capacities
Correction factors
t
l
C 10 0 10 15 20 25 30 35 40 45 50
R 22 0.76 0.82 0.88 0.92 0.96 1.0 1.05 1.10 1.16 1.22 1.30
R 134a 0.73 0.79 0.86 0.90 0.95 1.0 1.06 1.12 1.19 1.27 1.37
R 404A/R 507 0.65 0.72 0.81 0.86 0.93 1.0 1.09 1.20 1.33 1.51 1.74
R 407C 0.71 0.78 0.85 0.89 0.94 1.0 1.06 1.14 1.23 1.33 1.46
Correction factors for liquid temperature t
l
Capacity
Liquid capacity in kW
at pressure drop across valve
p bar
Suction vapour capacity in kW
Pressure
drop
across
valve
p bar
The liquid capacities are based on:
liquid temperature t
l
= + 25C
evaporating temperature t
e
= 10C.
The suction vapour capacities are
based on liquid temperature t
l
=
25C ahead of the evaporator.
The table values refer to the
evaporator capacity.
The capacities are based on dry,
saturated vapour ahead of the
valve.
Under operating conditions with
superheated vapour ahead of the
valve, the capacities are reduced by
4% for every 10 K superheat.
4 RD.6G.A2.02 Danfoss A/S, 12 - 1999
Capacity Hot gas capacity in kW Hot gas capacity in kg/s
Hot gas capacity
kW
1
)
p bar
0.05 0.07
2
) 0.14 0.3
3
)
Type
R 22
NRV/H 6 1.36 1.93 2.84
NRV/H 10 3.46 4.92 7.25
NRV/H 12 4.18 4.96 7.05 10.4
NRV/H 16 7.34 8.71 12.4 18.3
NRV/H 19 10.2 12.1 17.2 25.4
NRV/H 22 17.3 20.6 29.2 43.1
NRV/H 28 38.8 46.0 65.4 96.3
NRV/H 35 59.2 70.2 99.8 147.0
R 134a
NRV/H 6 1.07 1.52 2.26
NRV/H 10 2.73 3.89 5.76
NRV/H 12 3.3 3.92 5.58 8.26
NRV/H 16 5.8 6.88 9.79 14.5
NRV/H 19 8.07 9.35 13.6 20.2
NRV/H 22 13.7 16.2 23.1 34.3
NRV/H 28 30.6 36.3 51.7 76.6
NRV/H 35 46.7 55.4 78.9 117.0
R 404A/R 507
NRV/H 6 1.19 1.68 2.48
NRV/H 10 3.05 4.29 6.33
NRV/H 12 3.69 4.37 6.15 9.08
NRV/H 16 6.48 7.67 10.8 16.0
NRV/H 19 9.0 10.6 15.0 22.2
NRV/H 22 15.3 18.1 25.5 37.7
NRV/H 28 34.2 40.5 57.0 84.2
NRV/H 35 52.2 61.8 87.0 129.0
Hot gas capacity
kg/s
p bar
0.05 0.07
2
) 0.14 0.3
3
)
Type
R 22
NRV/H 6 0.0081 0.0116 0.0170
NRV/H 10 0.0199 0.0287 0.0420
NRV/H 12 0.0241 0.0284 0.0409 0.0599
NRV/H 16 0.0443 0.0521 0.0748 0.1099
NRV/H 19 0.0616 0.0725 0.1040 0.1530
NRV/H 22 0.1047 0.1233 0.1762 0.2581
NRV/H 28 0.2332 0.2747 0.3939 0.5763
NRV/H 35 0.3555 0.4190 0.60112 0.8800
R 134a
NRV/H 6 0.0070 0.0100 0.0150
NRV/H 10 0.0170 0.0240 0.0360
NRV/H 12 0.0200 0.0240 0.0340 0.0510
NRV/H 16 0.0370 0.0440 0.0620 0.0940
NRV/H 19 0.0514 0.0611 0.0861 0.1305
NRV/H 22 0.0850 0.1030 0.1470 0.2210
NRV/H 28 0.1950 0.2280 0.3230 0.4940
NRV/H 35 0.2980 0.3480 0.4930 0.7540
R 404A/R 507
NRV/H 6 0.0100 0.0143 0.0210
NRV/H 10 0.0246 0.0350 0.0512
NRV/H 12 0.0296 0.0350 0.0500 0.0732
NRV/H 16 0.0542 0.0640 0.0914 0.1340
NRV/H 19 0.0754 0.0890 0.1273 0.1864
NRV/H 22 0.1280 0.1518 0.2158 0.3156
NRV/H 28 0.2858 0.3379 0.4823 0.7056
NRV/H 35 0.4361 0.5150 0.7368 1.0792
1
) The hot gas capacities are based on condensing temp.
t
c
= +25C, subcooling = 4 K,
evaporating temp. = 10C and
hot gas temp. t
h
= +60 C ahead of valve.
1
) Rated capacities
2
) Capacity for NRVH
An increase of the hot gas temperature of 10
K will reduce the valve capacity approx. 2%
and vice versa
R 407C
NRV/H 6 1.46 2.07 3.04
NRV/H 10 3.70 5.26 7.76
NRV/H 12 4.47 5.31 7.54 11.1
NRV/H 16 7.85 9.32 13.3 19.6
NRV/H 19 10.9 12.9 18.4 27.2
NRV/H 22 18.5 22.0 31.2 46.1
NRV/H 28 41.5 49.2 70.0 103.0
NRV/H 35 63.3 75.1 107.0 157.0
R 407C
NRV/H 6 0.0087 0.0124 0.0182
NRV/H 10 0.0213 0.0307 0.0449
NRV/H 12 0.0258 0.0304 0.0438 0.0641
NRV/H 16 0.0474 0.0557 0.0800 0.1176
NRV/H 19 0.0659 0.0776 0.1113 0.1637
NRV/H 22 0.1120 0.1319 0.1885 0.2762
NRV/H 28 0.2500 0.2939 0.4215 0.6166
NRV/H 35 0.3804 0.4483 0.6540 0.9416
RD.6G.A2.02 5 Danfoss A/S, 12 - 1999
Dimensions and weights
NRV / NRVH 6-19
NRV / NRVH 6s-19s
NRV / NRVH 22s-42s
Spanner flats
s
in. mm mm mm mm mm mm mm mm kg
Connection Type
Size H
1
H
2
L L
1
L
2
D Weight
NRV 6
1
/4 56 19 0.1
NRV 10
3
/8 60 20 0.2
NRV 12
1
/2 69 24 0.2
NRV 16
5
/8 80 28 0.3
NRV 19
3
/4 95 34 0.4
NRV/H 6s
1
/4 6 92 7 18 0.1
NRV/H 6s
1
)
3
/8 10 92 9 18 0.2
NRV/H 10s
3
/8 10 109 9 20 0.2
NRV/H 10s
1
)
1
/2 12 109 10 20 0.2
NRV/H 12s
1
/2 12 131 10 22 0.2
NRV/H 12s
1
)
5
/8 16 131 12 22 0.2
NRV/H 16s
5
/8 16 138 12 28 0.3
NRV/H 16s
1
) 18 138 14 28 0.3
NRV/H 19s 18 165 14 34 0.4
NRV/H 16s
1
)
3
/4 19 138 14 28 0.3
NRV/H 19s
3
/4 19 165 14 34 0.4
NRV/H 19s
1
)
7
/8 22 165 17 34 0.4
NRV/H 22s
7
/8 22 94 47 17 88 36 0.5
NRV/H 22s
1
) 1
1
/8 28 94 47 22 88 36 0.5
NRV/H 28s 1
1
/8 28 141 65 22 123 48 1.1
NRV/H 28s
1
) 1
3
/8 35 141 65 25 123 48 1.1
NRV/H 35s 1
3
/8 35 141 65 25 123 48 1.1
NRV/H 35s
1)
1
5
/8 42 141 65 29 123 48 1.1
Flare
straight-
way
Solder
straight-
way
Solder
angleway
1
) Oversize connections
RD.4A.B2.02 1
Danfoss A/S, 09 - 1999
Data sheet Evaporating pressure reguIator
type KVP
Introduction
The KVP is mounted in the suction line after the
evaporator. t is used to:
1. Maintain a constant evaporating pressure and
thereby a constant surface temperature on
the evaporator. The regulation is modulating.
By throttling in the suction line, the amount of
refrigerant gas is matched to the evaporator
load.
2. Protect against too low an evaporating
pressure (e.g. as protection against freezing
in a water chiller). The regulator closes when
the pressure in the evaporator falls below
the set value.
3. The KVP are also used to differentiate the
evaporating pressures in two or more
evaporators in systems with one
compressor.
Features
ApprovaIs DSRK, Deutsche Schiffs-Revision und
-Klassifikation, Germany
TechnicaI data
Accurate, adjustable pressure regulation
Wide capacity and operating range
Pulsation damping design
Stainless steel bellows
Compact angle design for easy installation
in any position
"Hermetic" brazed construction
1
/4 in. Schrader valve for pressure testing
Available with flare and ODF solder
connections
For use with CFC, HCFC and HFC
refrigerants
UL listed, file SA7200
CSA approved
Refrigerants
CFC, HCFC, HFC
Regulating range
0 5.5 bar
Factory setting = 2 bar
Maximum working pressure
BP = 14 bar
Maximum test pressure
KVP 12 22: p' = 28 bar
KVP 28 35: p' = 25.6 bar
Maximum temperatur of medium: 100C
1
)
Minimum temperatur of medium: 40C
1
)
1
) f the Schrader valve cone is removed and the connector
is sealed with cap and nut, the maximum temperature is
150C and the minimum temperature is 200C.
Maximum P band
KVP 12 22 = 1.7 bar
KVP 28 35 = 2.8 bar
k
v
-value
2
) with offset 0.6 bar
KVP 12 22 = 1.7 m
3
/h
KVP 28 35 = 2.8 m
3
/h
k
v
-value
2
) with maximum P- bnd
KVP 12 22 = 2.5 m
3
/h
KVP 28 35 = 8.0 m
3
/h
2
) The k
v
3
/h at a pressure
drop across valve of 1 bar, = 1000 kg/m
3
.
2 RD.4A.B2.02
Data sheet Evaporating pressure reguIator, type KVP
Ordering
1
) Rated capacity is the capacity of the regulator at evaporating temperature t
e
= 10 C,
condensing temperature t
c
= +25 C, pressure drop in regulator p = 0.2 bar, offset = 0.6 bar.
2
) KVP supplied without flare nuts. Separate flare nuts can be supplied:
1/2 in./12 mm, code no. 011L1103, 5/8 in./16 mm, code no. 011L1167.
The connection dimensions chosen must not be too small, since gas velocities in excess of 40 m/s
at the inlet of the regulator can give flow noise.
Capacity
Code no. Code no.
Rated capacity
1
)
kW
Flare
connection
2
)
Solder
connection
in. mm in. mm R 22 R 134a R 404A/R 507 R 407C
Type
1
/2 12 034L0021
1
/2 034L0023
12 034L0028
KVP 15 4.0 2.8 3.6 3.7
5
/8 16 034L0022
5
/8 16 034L0029
KVP 22 4.0 2.8 3.6 3.7
7
/8 22 034L0025
1
1
/8 034L0026
28 034L0031
KVP 35 8.6 6.1 7.7 7.9 1
3
/8 35 034L0032
KVP 12 4.0 2.8 3.6 3.7
KVP 28 8.6 6.1 7.7 7.9
Correction factors for offset
Offset bar 0.2 0.4 0.6 0.8 1.0 1.2 1.4
KVP 12
KVP 15 2.5 1.4 1.0 0.77 0.67 0.59
KVP 22
KVP 28 1.4 1.0 0.77 0.67 0.59 0.53
KVP 35
Evaporating temperature t
e
C
30 25 20 15 10 5 0 5
Type
Pressure drop in regulator
p bar
Regulator capacity Q
e
1
)kW with offset = 0,6 bar
R 22
0.1 1.9 2.1 2.3 2.6 2.9 3.2 3.5 3.8
0.2 2.5 2.9 3.2 3.6 4.0 4.4 4.9 5.3
0.3 3.0 3.4 3.8 4.3 4.8 5.3 5.9 6.5
0.4 3.3 3.8 4.3 4.9 5.5 6.1 6.7 7.4
0.5 3.4 4.1 4.7 5.3 6.0 6.7 7.4 8.2
0.6 3.6 4.2 5.0 5.7 6.4 7.2 8.0 8.8
0.1 4.0 4.5 5.0 5.6 6.2 6.8 7.5 8.2
0.2 5.4 6.2 6.9 7.7 8.6 9.5 10.4 11.4
0.3 6.3 7.3 8.2 9.3 10.3 11.5 12.6 13.9
0.4 7.0 8.1 9.2 10.4 11.7 13.0 14.4 15.8
0.5 7.4 8.7 10.0 11.4 12.8 14.3 15.9 17.5
0.6 7.6 9.1 10.6 12.2 13.8 15.4 17.1 18.9
KVP 12
KVP 15
KVP 22
KVP 28
KVP 35
e
C
15 10 5 0 5 10 15 20
Type
p bar
e
1
)kW with offset = 0,6 bar
R 134a
0.1 1.8 2.1 2.3 2.6 2.9 3.2 3.6 3.9
0.2 2.5 2.8 3.2 3.6 4.0 4.5 5.0 5.5
0.3 2.9 3.4 3.8 4.3 4.9 5.4 6.0 6.6
0.4 3.2 3.7 4.3 4.9 5.5 6.1 6.8 7.6
0.5 3.4 4.0 4.6 5.3 6.0 6.8 7.5 8.3
0.6 3.5 4.2 4.9 5.7 6.4 7.3 8.1 9.0
0.1 3.9 4.5 5.0 5.6 6.2 6.9 7.6 8.4
0.2 5.3 6.1 6.9 7.8 8.7 9.6 10.6 11.7
0.3 6.3 7.2 8.2 9.3 10.4 11.6 12.9 14.2
0.4 6.9 8.0 9.2 10.5 11.8 13.2 14.6 16.2
0.5 7.3 8.6 10.0 11.4 12.9 14.5 16.1 17.9
0.6 7.5 9.0 10.5 12.1 13.8 15.6 17.4 19.3
KVP 12
KVP 15
KVP 22
KVP 28
KVP 35
1
)The capacities are based on
Liquid temperature ahead of
expansion valve t
l
= +25 C
Regulator offset = 0,6 bar.
Dry saturated gas ahead of
regulator.
l
t
l
C 15 20 25 30 35 40
R 22 0.93 0.96 1.0 1.04 1.08 1.13
R 134a 0.92 0.96 1.0 1.05 1.10 1.16
RD.4A.B2.02 3
Capacity (continued)
R 404A/R 507
e
C
35 30 25 20 15 10 5 0
Type
p bar
0.1 1.4 1.6 1.8 2.1 2.3 2.6 2.8 3.2
0.2 1.9 2.2 2.5 2.8 3.2 3.6 4.0 4.4
0.3 2.2 2.5 3.0 3.5 3.9 4.4 4.8 5.4
0.4 2.4 2.9 3.3 3.9 4.3 4.9 5.5 6.2
0.5 2.5 3.1 3.6 4.2 4.8 5.5 6.1 6.8
0.6 2.6 3.2 3.9 4.4 5.1 5.8 6.5 7.4
0.1 2.9 3.4 3.9 4.4 5.0 5.5 6.0 6.8
0.2 4.0 4.7 5.4 6.2 6.8 7.7 8.4 9.6
0.3 4.7 5.5 6.4 7.3 8.2 9.2 10.3 11.6
0.4 5.1 6.1 7.2 8.2 9.3 10.5 11.7 13.2
0.5 5.5 6.6 7.7 9.0 10.2 11.4 12.9 14.5
0.6 5.7 6.9 8.2 9.6 10.9 12.4 13.8 15.7
KVP 12
KVP 15
KVP 22
KVP 28
KVP 35
e
1
) kW with offset = 0,6 bar
R 407C
0.1 1.6 1.8 2.0 2.3 2.7 3.0 3.3 3.6
0.2 2.2 2.5 2.8 3.2 3.7 4.1 4.6 5.1
0.3 2.6 3.0 3.4 3.9 4.4 4.9 5.5 6.2
0.4 2.8 3.3 3.8 4.4 5.1 5.7 6.3 7.1
0.5 2.9 3.6 4.2 4.8 5.5 6.2 7.0 7.9
0.6 3.1 3.7 4.5 5.1 5.9 6.7 7.5 8.4
0.1 3.4 3.9 4.5 5.0 5.7 6.3 7.1 7.9
0.2 4.6 5.4 6.1 6.9 7.9 8.8 9.8 10.9
0.3 5.4 6.4 7.3 8.4 9.5 10.7 11.8 13.3
0.4 6.0 7.0 8.2 9.4 10.8 12.1 13.5 15.2
0.5 6.4 7.6 8.9 10.3 11.8 13.3 14.9 16.8
0.6 6.5 7.9 9.4 11.0 12.7 14.3 16.1 18.1
KVP 12
KVP 15
KVP 22
KVP 28
KVP 35
e
C
30 25 20 15 10 5 0 5
Type
p bar
e
1
) kW with offset = 0,6 bar
1
)The capacities are based on
Liquid temperature ahead of
expansion valve t
l
= +25 C
Regulator offset = 0,6 bar.
Dry saturated gas ahead of
regulator.
Offset bar 0.2 0.4 0.6 0.8 1.0 1.2 1.4
KVP 12
KVP 15 2.5 1.4 1.0 0.77 0.67 0.59
KVP 22
KVP 28 1.4 1.0 0.77 0.67 0.59 0.53
KVP 35
Correction factors for temperature t
l
t
l
C 15 20 25 30 35 40
R 404A/ 0.89 0.94 1.0 1.07 1.16 1.26
R 507
R 407C 0.91 0.95 1.0 1.05 1.11 1.18
4 RD.4A.B2.02
Step 4
Step 5
Step 2
Step 3
Step 1 Determine the correction factor for liquid
temperature t
l
ahead of expansion valve.
Offset
psi 3 6 9 12 15 18 21
KVP 12
KVP 15 2.5 1.4 1 0.77 0.67 0.59
KVP 22
KVP 28 1.4 1 0.77 0.67 0.59 0.53
KVP 35
From the correction factors table (see below)
a liquid temperature of 30C, R134a
corresponds to a factor of 1.05.
Determine the correction factor for the valve
offset.
The offset is defined as the difference
between the design evaporating pressure and
the minimum evaporating pressure.
From the offset correction factor table, an
offset of 0.4 bar (2.5 2.1) corresonds to a
factor of 1.4.
Corrected evaporator capacity is
Q
e
= 1.05 x 1.4 x 4.2 = 6.2 kW
Now select the appropriate capacity table
(R134a) and choose the column for an
evaporating temperature of t
e
= 5C.
Using the corrected evaporator capacity,
select a valve that provides an equivalent or
greater capacity at an acceptable pressure
drop.
KVP 12/15/22 delivers 6.4 kW at a 0.6 bar
pressure drop across the valve.
KVP 28/35 delivers 6.2 kW at a 0.1 bar
pressure drop across the valve.
Based on the required connection size of 5/8
in., the KVP 15 is the proper selection for this
example.
KVP 15,
5
/8 in. solder connection:
code no. 034L0029, see Ordering table.
t
l
C 10 15 20 25 30 35 40 45 50
R 134a 0.88 0.92 0.96 1.0 1.05 1.10 1.16 1.23 1.31
R 22 0.90 0.93 0.96 1.0 1.05 1.10 1.13 1.18 1.24
R 404A/ 0.84 0.89 0.94 1.0 1.07 1.16 1.26 1.40 1.57
R 507
R 407C 0.88 0.91 0.95 1.0 1.05 1.11 1.18 1.26 1.35
l
For optimum performance, it is important to
select a KVP valve according to system
conditions and application.
The following data must be used when sizing a
KVP valve:
Sizing
Refrigerant - CFC, HCFC or HFC
Evaporator capacity Q
e
in kW
Evaporating temperature (required
temperature) t
e
in C
Minimum evaporating temperature t
e
in C
Liquid temperature ahead of expansion
valvet
l
in C
Connection type flare or solder
Connection size in inches
VaIve seIection
Example
When selecting the appropiate valve it may be
necessary to convert the actual evaporator
capacity using a correction factor. This is
required when your system conditions are
different than the table conditions.
The selection is also dependant on the
acceptable pressure drop across the valve.
The following example illustrates how this is
done.
Refrigerant: R134a
Evaporator capacity: Q
e
= 4.2 kW
Evaporating temperature: t
e
= 5C ~ 2.5 bar
Minimum evaporating temperature: 1.4C ~ 2.1
bar
Liquid temperature ahead of expansion valve:
t
l
= 30C
Connection type: Solder
Connection size: 5/8 in.
RD.4A.B2.02 5
Design
Function
KVP
1. Protective cap
2. Gasket
3. Setting screw
4. Main spring
5. Valve body
6. Equalization bellows
7. Valve plate
8. Valve seat
9. Damping device
10. Pressure gauge connection
11. Cap
12. Gasket
13. nsert
Evaporator pressure regulator type KVP opens
on a rise in pressure on the inlet side, i.e. when
the pressure in the evaporator exceeds the set
value.
Type KVP regulates on inlet pressure only.
Pressure variations on the outlet side of the
regulator do not affect the degree of opening as
the valve is equipped with equalization bellows
(6).
The bellows have an effective area
corresponding to that of the valve seat
neutralizing any affect to the setting.
The regulator is also equipped with a damping
device (9) providing protection against
pulsations which can normally arise in a
refrigeration system.
The damping device helps to ensure long life
for the regulator without impairing regulation
accuracy.
P-band and Offset
Proportional band
The proportional band or P-band is defined as
the amount of pressure required to move the
valve plate from closed to full open position.
Example: f the valve is set to open at 4 bar
and the valve p-band is 1.7, the valve will give
maximum capacity when the inlet pressure
reaches 5.7 bar.
Offset
The offset is defined as the permissible
pressure variation in evaporator pressure
(temperature). t is calculated as the difference
between the required working pressure and the
minimum allowable pressure.
The offset is always a part of the P-band.
Example with R22:
A working temperature of 5C ~ 4.9 bar is
required, and the temperature must not drop
below 0.5C ~ 4.1 bar.
The offset will then be 0.8 bar.
When selecting a valve, be sure to correct the
evaporator capacity based on the required
offset.
6 RD.4A.B2.02
Type
Connection
Flare Solder ODF
in. mm in. mm mm mm mm mm mm mm mm mm mm kg
NV
1
NV
2
H
1
H
2
H
3
B
1
B
2
C D Weight
KVP 12
1
/2 12
1
/2 12 19 24 179 99 66 64 41 10 30 0.4
KVP 15
5
/8 16
5
/8 16 19 24 179 99 66 64 41 12 30 0.4
KVP 22
7
/8 22 24 24 179 99 66 64 41 17 30 0.4
KVP 28 1
1
/8 28 24 24 259 151 103 105 48 20 43 1.0
KVP 35 1
3
/8 35 259 151 103 105 48 25 43 1.0
Refrigeration Controls Catalogue
Catalogue Section 2
Product Bulletin MR10
Issue 09 2001
2001 Johnson Controls, Inc. www.johnsoncontrols.com
Order No. PD-MR10-E Rev. B
PRODUCT BULLETIN
MR10 Electronic Controls
for compressor and defrost management
The MR10 range of controllers has been
specifically designed for 'static' or 'ventilated'
refrigeration units working at positive or negative
temperatures. It incorporates all the features
needed by modern units such as compressor and
evaporator fan full management, 'off-cycle' or
'active' defrost control.
Particular emphasis has been given to the cost,
the MR10 offers the basic features for a complete
solution maintaining the cost at a very competitive
level.
Its style has been particularly studied in order to
better suit your machine design.
MR14 controller
with defrost and fan management
Features and Benefits
! Attractive Panel mount enclosure Easy and quick installation
! Up to 4 relays in a single package Reduced space
! Up to 16A thermostat output Allows direct control of compressor without the
need for an additional contactor.
! 230Volt power supply models available Reduced installation time
! Accurate and interchangeable IP 68 sensor Accurate control performance
No recalibration needed
! Wide range of sensors with various
enclosures available
Possibility to match a wide variety of temperature
sensing needs
! SMD technology Higher quality and reliable components
! Keyboard lock Avoids accidental tampering by personnel
2 MR10 Electronic Controls
General feature
Display
The display has three 7-segment LEDs to display
temperatures from -40C to +70C (-40 to 158F).
See Individual LEDs Status table here below.
Sensor input
This range of controllers uses Johnson Controls
A99 temperature sensor. Its accuracy is within 0.5C
between -15 and 75C. Its tolerance increases at
temperatures outside this range, as shown below.
Its gas tight packaging makes it the best sensor for
refrigeration applications. For details please refer
to A99 documentation. An offset of the measured
temperature can be configured for temperature
compensation or cable extension.
Adjustable setpoint limits
The setpoint range can be limited in order to avoid
too high or too low setpoint setting of the
equipment. The final user cannot set a setpoint
value exceeding these limits.
Anti short cycle protection
In order to protect the compressor against short
cycling all models have a built-in anti short cycle
protection. This feature determines the minimum
time that must elapse between two start-ups of a
compressor.
Keyboard lock
A sequence of keystrokes allows you to
disable/enable modification of the internal
parameters. This prevents unauthorised personnel
from making parameter modifications.
Self-testing procedure
This feature helps you to check the installation and
configuration of the controller once installed. After
the keystroke sequence
+
, it will cycle
all outputs and flash all LEDs.
Deep freezing
From the front panel, by pressing simultaneously
the
+

keys it's possible to force the
compressor output ON for a pre-set time in order
to start a freezing cycle. This feature is very handy
when a loading operation of a cold room or a
display cabinet is performed and there is the need
to bring down the temperature very quickly.
Alarm management
All devices include a high and low temperature
limit alarm. This alarm is related to the main
setpoint of the thermostat and displays Hi or Lo
in case of exceeding temperature limits. A delay
can be configured in order to prevent non-
significant events from triggering the alarm
(i.e. door open). The differential of the alarm is
also adjustable. On models with defrost
management, this alarm is disabled during defrost
and for a period after defrost cycle.
Events such as a disconnected or short-circuited
sensor will be detected, signaled and will results in
a selectable status of the output relay(s).
The output cannot only be forced permanently ON
or permanently OFF, but it can also be switched
ON and OFF alternately. This new and innovative
function will control the output of the compressor
according to the average of the last 10 cycles,
allowing both energy savings and goods
preservation.
Units
Units can be selected from degree Celsius or
Fahrenheit.
Output relay rating
Some models feature a 16A thermostat output
which allows direct control of compressor without
the need for an additional contactor.
LEDs Status table
LED Status Signification
ON compressor ON
Blinking deep-freezing cycle active
ON defrost cycle active
ON Fan ON
MR10 Electronic Controls 3
Dimensions (in mm)
58
68
28
35
75
70
75
35
71
29
50
6
2000
Panel cut-out
A99BB-200C Temperature sensor
Configuration
2
3
> 3 sec
1
2
5 3
> 7 sec 1
4
> 5 sec
Set point Parameters System check
> 10 sec
> 5 sec
Keyboard Lock / Unlock Deep freezing
Wiring Instruction

WARNING
When wiring and servicing make sure that:
the electric supply to the actuator is
switched off to avoid possible damage to
the equipment, personal injury or shock.
you do not touch or attempt to connect or
disconnect wires when electric power is
on.
Note
These controls are intended to control
equipment under normal operating conditions.
Where failure or malfunction of the control could
lead to an abnormal operating condition that
could cause personal injury or damage to the
equipment or other property, other devices (limit
or safety controls) or systems (alarm or
supervisory systems) intended to warn of or
protect against failure or malfunction of the
control must be incorporated into and
maintained as part of the control system.
Compressor control - MR11
This control is specifically designed for the control of refrigeration units operating at positive temperatures.
Description
These controllers are equipped with an SPDT 8(3)A
relay for the compressor control.
Two models are available, either with 12VAC/dc or
230Vac power supply.
Note: A detailed list of available parameters and
their description can be found at the end of
this documentation.
Wiring a)
Wiring b)
Selection table:
Item code Enclosure Power supply Shipping weight Wiring diagram
MR11PM12R-1C
Panel 75x35 12 Vac/dc 50/60 Hz 230 g a)
MR11PM230-1C
Panel 75x35 230 Vac 50/60 Hz 300 g b)
Note: Temperature sensor included in the package
Thermostat with off cycle defrost control - MR12
This control is specifically designed for the controls of static defrost refrigeration applications operating at
positive temperatures.
Defrost functions
The defrost is initiated and terminated by a timer.
The user sets the interval between successive
cycles and its duration.
During the defrost cycle, the display can show
\either the last measure before defrost or the
setpoint. You can also delay the normal display
function after a defrost cycle ends.
Manual defrost is possible by pressing the defrost
key on the keypad.
Digital input functions
All defrost controllers are equipped with a digital
input performing the following functions:
1. General Alarm
2. Delayed Alarm
3. Door Switch
their description can be found at the end
of this documentation.
Wiring a)
Wiring c)
Wiring b)
Wiring d)
Selection table:
MR12PM12R-1C
Panel 75x35 12 Vac/dc 50/60 Hz 240 g a)
MR12PM12R-A1C
Panel 75x35 12 Vac/dc 50/60 Hz 240 g b)
MR12PM230-Z1C
Panel 75 x 35 230 Vac 50/60 Hz 240 g c)
MR12PM12H-1C
Panel 75 x 35 12 Vac/dc 50/60 Hz 260 g d)
Note: Temperature sensor included in the package
Thermostat with active defrost management - MR13
This control is specifically designed for the control of static units working at medium, low temperatures,
requiring active defrost.
This control is equipped with two sensors, one
for the control of the refrigeration unit, the other
sensor manages the evaporator temperature.
Defrost functions
The defrost cycle is initiated by a timer and
terminated either by temperature or time,
whichever is first fulfilled.
The defrost function includes the following
parameters:

Types of defrost (Hot gas or electrical
heating).

Interval time to adjust defrost frequency.

Defrost termination: time or temperature.

Defrost end temperature.

Defrost maximum duration time.
You can stop the compressor for an additional
configurable period called dripping time. This will
allow the evaporator to dry prior to resuming
normal operation.
In case of evaporator sensor failure, the defrost
cycle will be terminated by the maximum defrost
duration.
During defrost the display can be configured to
show the last measurement before defrost or the
setpoint.
Multifunctional digital input
The digital input (normally closed) can be
configured according to the unit requirements.
The functions available are:
1. General Alarm
2. Delayed Alarm
3. Door Switch
Note: A detailed list of available parameters
and their description can be found at the
end of this documentation
Wiring a)
Selection table:
MR13PM12R-2C
Panel 75x35 12 V ac/dc 50/60 Hz 330 g a)
Note: Two Temperature sensors are included in the package
Thermostat with defrost and fan management - MR14
This control is specifically designed for the control of ventilated refrigeration applications requiring active
defrost such as hot gas or electrical. This is also suitable for a small plant.
This control is equipped with two sensors, one for
the control of the refrigeration unit, the other
sensor manages the evaporator temperature.
Defrost functions
The defrost cycle is initiated by a timer and
terminated either by temperature or time,
whichever is first fulfilled.
The defrost function includes the following
parameters:

Types of defrost (Hot gas or electrical
heating).

Interval time to adjust defrost frequency.

Defrost termination: time or temperature.

Defrost end temperature.

Defrost maximum duration time.
You can stop the compressor for an additional
configurable period called dripping time. This will
allow the evaporator to dry prior to resuming
normal operation.
In case of evaporator sensor failure, the defrost
cycle will be terminated by the maximum defrost
duration.
During defrost the display can be configured to
show the last measurement before defrost or the
setpoint.
Fan management functions
With the MR4 models you can choose whether the
fan is to be run in parallel with the compressor or
whether it should remain constantly ON. In any
case the fan is switched OFF during defrost.
After defrost, the fan can resume its work after a
preset time or after the evaporator temperature
has dropped below an adjustable temperature.
Digital input functions
All defrost controllers are equipped with an
additional digital input which can be configured to
perform the following functions:
1. General Alarm
2. Delayed Alarm
3. Door Switch
their description can be found at the end
of this documentation.
Wiring a) Wiring b)
Selection table :
MR14PM12R-A2C
Panel 75x35 12 V ac/dc 50/60 Hz 330 g a)
MR14PM12R-2C
Panel 75x35 12 V ac/dc 50/60 Hz 330 g b)
Note: Two temperature sensors are included in the package
Description of each parameter
Setpoint:
is defined as the relay cut OFF.
Hy Hysteresis
This is the difference between the
temperature at which the compressor
output is switched OFF and the
temperature at which the output is
switched ON. This is an absolute value,
related to the setpoint.
Example:
Cooling Setpoint = 4C.
Differential = 2 K.
The compressor is switched
ON when the temperature
goes over 6C, and is turned
OFF when the temperature
decreases to 4C.
LL/HL Lower & Higher setpoint limit
The setpoint value cannot be adjusted
outside the limits defined by these
parameters, to avoid improper setpoint
setting by the user.
CC Anti short cycle protection
This parameter prevents the compressor
from being turned ON / OFF too often.
The value that you set is the minimum
time between two subsequent switches
ON of the output.
Cooling demand
Comp. output
Anti cycle timer
Co Deep freezing time
This is the time for which the compressor
is forced ON when pressing the deep
freezing cycle key from the faceplate.
AH High temperature alarm
High temperature alarm value relative to
setpoint.
E.g. If your set point is at 4C and AH = 5K
the alarm will be triggered at 9C.
AL Low temperature alarm
Low temperature alarm value relative to
setpoint.
E.g. If your set point is at 4C and AL = 3K
below setpoint, it will be triggered at 1C.
Ad Alarm differential
Useful to avoid alarm oscillation.
For example:
Setpoint = 4C
Max. temperature alarm = 6 K
Alarm differential = 2 K
In this case, when the cold room
temperature exceeds 4+6 = 10C for a
time greater than parameter 9 the alarm is
activated; when temperature drops below
4+6-2 = 8C the alarm is reset.
At Alarm time delay
Delay between the detection of the
temperature alarm and the activation of
the alarm sequences. This is useful to
prevent temporary conditions from causing
an alarm. Furthermore, the controller
automatically ignores the temperature
alarm condition in the following cases:
- for 20 minutes after the power-ON
- during defrost and for 20 minutes after
the defrost-end.
dF Defrost function
Select the type of your installation and the
way defrost is performed:
0 = Electrical defrost (Compressor OFF)
1 = Hot gas defrost (Compressor ON).
dE Defrost end function
Select the defrost termination type:
0 = timer based set with parameter dd
1 = temperature based set with param. dt.
Note: in any case the defrost ends after
the time set through parameter dd.
dt Defrost termination temperature
Used only when parameter dE = 1.
When the evaporator temperature reaches
this value, the defrost automatically ends.
di Defrost interval time
This is the time between two subsequent
defrost cycles. This timer will initiate every
defrost cycle.
dd Maximum defrost duration
The defrost cycle will stop after this time,
even if the defrost end temperature has
not been reached.
dC Dripping time
After defrost is terminated, the compressor
is stopped to allow the evaporator to drip.
Hysteresis
T C
Cooling Setpoint
dU First defrost cycle after power-on
This parameter allows to delay a defrost
cycle, after power-up. This will prevent a
cycle from occurring before the cold room
has reached its operation temperature.
This function is disabled when set to "OF".
dP Display during defrost
You can select what to display during the
defrost cycle. This is meant to avoid
misleading users during the defrost cycle.
0 = last measured value before defrost
cycle
1 = setpoint
dr Delay displayed temperature after defrost
During defrost cycles the ambient tempe-
rature is not displayed (see parameter dp).
The actual temperature returns to display
when its value reaches the setpoint value
or, in any case, after the time defined by
this parameter.
iF Digital input function
The digital input (normally closed) can be
configured according to the plant
requirements:
0 = the DI is not connected
1 = General Alarm: If the contact stays
open (On) for longer than parameter id
then:
all outputs are de-energised;
an alarm message (A1) is displayed;
the alarm output is energised
(if present).
The alarm condition automatically resets
as soon as the contact closes back.
2 = Delayed Alarm: If the contact stays
open (On) for longer than parameter id
then:
(if present).
All other functions continue as usual, the
alarm condition resets as soon as the
contact closes back.
3 = Door Switch: As soon as the contact
opens (On) the fan is switched off
(if applicable) and if it stays open for
longer than parameter id then:
(if present).
High and low alarms are disabled. The
condition automatically resets as soon as
the contact closes back.
id Digital input time delay
Time between the detection of the digital
input opening and the enabling of the
function selected through parameter (iF).
FF Fan operating function
0 = fan runs in parallel to the compressor
1 = fan is always ON
Note: in both cases, the fan is switched
OFF during the defrost cycle.
Fd Fan start-up delay after defrost end and
power up
This parameter is a safety function, the fan
is activated after this time even if the
temperature set through parameter (Fr)
has not been reached.
Fr Fan start temperature after defrost end
and power up
Evaporator sensor temperature at which
the fan is switched ON, after defrost cycle,
Note: in any case the fan is switched ON
after the time set through parameter (Fd).
SF Thermostat operating function when
sensor failure
This defines the cycle of the thermostat
output in case of failure
0 = Compressor ON
1 = Compressor OFF
2 = Automatic
In the automatic mode, the controller will
calculate the average time the compressor
was ON for the last 10 cycles, and the
compressor will run accordingly. If a deep
freezing cycle or a defrost cycle occurred,
they will not be taken into account nor will
the first cycle afterwards.
So Offset thermostat sensor
This value is added to or subtracted from
the measured value to compensate for
possible field measurement offset errors.
To compensate for extra long copper
cabling use the following formula:
5 l engt h
1 ar ea
=

K
000
Compensation
, where
length = length of the cable in meters
area = section of the cable in square
millimetres and compensate for the
calculated value
Un Temperature units
0 = Celsius degrees,
1 = Fahrenheit degrees.
PU Display updating time delay
The temperature value display of the MR
will be refreshed with this defined period.
It will not affect the control performance.
Parameters
Parameter Setting Range Default MR11 MR12 MR13 MR14
Temperature control parameters
Hy
Hysteresis (HY) 1 to 9 K 2
LL
Lower setpoint limit (LL) -40C to higher limit -40
HL
Higher setpoint limit (HL) lower limit to 70C 70
CC
Anti short cycling (CC) 0 to 9 min 2
Co
Deep freezing time (Co) 0 to 99 min 60
Alarm parameters
AH
High. temperature alarm 0 to 50C related to setpoint 10
AL
Low temperature alarm -50 to 0C related to setpoint -10
Ad
Alarm differential 1 to 9 K 1
At
Alarm time delay 0 to 99 min 30
Defrost parameters
dF
Defrost function 0 = Electric heater
1 = Hot gas
0
dE
Defrost end function 0= by time
1= by temperature
1
dt
Defrost termination temp 0 to 20C 7
di
Defrost interval time 0 to 99 hours 6
dd
Max. defrost duration 0 to 99 min 40
dC
Dripping time 0 to 99 min 5
dU
First defrost after power on OFF, 0 to 99 min OF
dP
Display during defrost 0 = Last value before defrost
1 = Set point
0
dr
Delay displayed temp after
defrost
1 to 99 min 20
Digital input parameters
iF
Digital input function 0= not connected
1= High Level Al.
2= Delayed Alarm
3= door switch
0
id
Digital input time delay 0 to 99 min 5
Fan control parameters
FF
Fan operating function 0 = Parallel with compressor
1 = Continuous
Always OFF during defrost
0
Fd
Fan start-up delay after defrost
end and power up
0 to 99 min. 5
Fr
Fan start-up temperature after
defrost end and power up
-30 to +5 C -5
Parameter Setting Range Default MR11 MR12 MR13 MR14
Other parameters
SF
Thermostat operating function
if sensor failure
0 = Always ON
1 = Always OFF
2 = Automatic
2
So
Sensor offset -20 to +20 k 0
Un
Temperature units 0 = C
1 = F
0
PU
Display updating time 1 to 99 sec 1
Accessories
Item Code Description
TR230/12-1
Transformer 230 / 12,3 VA
A99BB-200C
Sensor, cable length: 2m
Alarm and Fault Codes
Error Codes and Status
Error Code (Codes will flash on the display) System Status
F1 Open or shorted room temperature sensor Alarm output energised (if present)
Compressor output in function of param. SF
Cycle power to reset
F2 Open or shorted evaporator temperature sensor Alarm output energised (if present)
Defrost end only by time
Fan managed in parallel to compressor
Automatic reset
A1 Digital input open for longer than param. id and iF = 1 Alarm output energised (if present)
All other outputs go OFF
Automatic reset
Automatic reset
Automatic reset
HI Calculated case temperature has reached or exceeded
(Setpoint + AH)
Alarm output energised (if present)
Automatic reset
LO Calculated case temperature has reached or fallen below
(Setpoint + AL)
Alarm output energised (if present)
Compressor output OFF
Automatic reset
EE Program failure Replace controller
Repair and replacement
Field repair is not possible. In case of defective or improperly functioning control, please check with your
nearest supplier. When contacting the supplier for replacement, you should state the type-model number
of the control. This number can be found on the data plate.
MR1/4 13
Specifications
Product MR10 Electronic Controls
Power Requirements 12 VAC/dc 10%, 50/60 Hz
230 VAC 10%, 50/60 Hz
Not all power supplies are available in every version.
Please refer to selection tables.
Power Consumption 2 VA
Protection Class Panel
mount
Front plate
Rear
IP 54
IP 20
Ambient Operating
Conditions
-10to +55C (14to 131F)
10 to 95 % RH (non condensing)
Ambient Storage
Conditions
-30to +80C (-22to +176F)
0 to 95 % RH (non condensing)
Range -40 to +70C
Accuracy & Precision 1C
Sensor cable 2 meters
Output ratings (250 VAC) Compressor Alarm Defrost Fan
MR11PM12R-1C SPDT 8(3)A
MR11PM230-1C SPDT 8(3)A
MR12PM12R-A1C SPDT 8(3)A SPST 8(3)A
MR12PM12R-1C SPDT 8(3)A
MR12PM230-Z1C SPDT 8(3)A
MR12PM12H-1C SPDT 16(12)A
MR13PM12R-2C SPST 8(3)A SPST 8(3)A
MR14PM12R-2C (*) SPST 8(3)A SPST 8(3)A SPST 8(3)A
MR14PM12R-A2C (*) SPST 8(3)A SPST 8(3)A SPST 8(3)A SPST 8(3)A
(*) Max. current on common = 20 Amps
Dimensions (H x W x D) Panel mount 35 x 75 x 68 (1.38 x 2.95 x 2.68)
Compliance 73/23 EEC directive: EN 60730
89/336 EEC directive: EN 50081-1, EN 50082-2
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond
these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from
misapplication or misuse of its products. This document is subject to change without prior notice.
Johnson Controls International, Inc.
Headquarters: Milwaukee, WI, USA
European Headquarters: Westendhof 8, 45143 Essen, Germany
European Factories: Lomagna (Italy), Leeuwarden (The Netherlands) and Essen (Germany)
Branch Offices: Principal European Cities.
This document is subject to change
RD.6E.A2.02 1 Danfoss A/S, 09 - 1999
Data sheet Shut-off vaIves
type BM
Introduction
The BM is a manual shut-off valve designed for
installation in the liquid, suction and hot gas li-
nes of refrigeration plant.
Features Can be used for all fluorinated refrigerants
Fitted with three stainless steel diaphragms
that prevent leakage throughout the operating
life of the valve.
Valve plate of polyamide nylon
to give complete shut-off with minimum torque.
Valve cover with counter-seat
to prevent the ingress of moisture.
TechnicaI data Temperature range
55 +100 C
Working range
p = 1 21 bar
Max. working pressure
PB = 28 bar
Max. test pressure
p = 30.8 bar
BM can be supplied in two designs:
with hand wheel
without hand wheel and with seal cap
2 RD.6E.A2.02 Danfoss A/S, 09 - 1999
Data sheet Shut-off vaIves, type BM
Ordering
BM with hand wheel
BM with seal cap
Straightway BML 6
1
/4 in. 009G0115 0.3
6 mm 009G0209
BML 10
3
/8 in. 009G0134 0.84
10 mm 009G0230
BML 12
1
/2 in. 009G0156 1.5
12 mm 009G0249
BML 15
5
/8 in. 009G0179 2.2
16 mm 009G0264
BML 22
7
/8 in. 2.9
22 mm 009G0294
1
) The k
v
3
/h at a pressure drop across valve of 1 bar, = 1000 kg/m
3
.
Version
Type
Code.no.
Flare ODF extended ends
Connection
k
v
-value
1
)
m
3
/h
Straightway BML 6
1
/4 in. 009G0101 009G0102 009G0202 0.3
6 mm 009G0108 009G0208
BML 10
3
/8 in. 009G0127 009G0122 009G0222 0.84
10 mm 009G0128 009G0228
BML 12
1
/2 in. 009G0141 009G0142 009G0242 1.5
12 mm 009G0148 009G0248
BML 15
5
/8 in. 009G0168 009G0162 009G0262 2.2
16 mm 009G0170
BML 18
3
/4 in. 009G0181 2.9
18 mm 009G0184
BML 22
7
/8 in. 009G0191 009G0291 2.9
22 mm 009G0194
Three-way BMT 6
1
/4 in. 009G0105 0.3
6 mm
Version Type Connection
Code.no.
Flare ODF solder ODF extended ends
k
v
-value
1
)
m
3
/h
RD.6E.A2.02 3 Danfoss A/S, 09 - 1999
Design
Function
The shut-off valves are fitted with three
diaphragms all of stainless steel which ensure
long operating life.
BM valves are available in straightway, and
three-way versions.
The three-way version side connection can be
shut off, but the end connections will always
remain open. The BM can be fitted with a
mounting bracket. Valve body, cover and spindle
are made of brass, the handwheel (3) of
coloured plastic. BM valves have a triple
diaphragm seal (8) which is designed in such a
way that the tension in the diaphragms lift the
valve plate from the seat when the valve is
opened.
1. Screw
2. Washer
3. Handwheel
4. Driver
5. Spindle
6. Cover
7. Thrust pad
8. Diaphragm with valve plate
9. Spring
10. Valve body
11. Bracket
12. Screw
13. Seal cap
The valve plate itself is made of nylon and gives
complete shut-off when the handwheel is lightly
tightened.
The thrust pad (7) prevents direct contact
between spindle (5) and diaphragms (8). This
also contributes to increased valve life.
The spring (9) is able to hold the valve open at
operating pressures down to 1 bar (p
e
).
The counter-seat in the cover (6) prevents the
ingress of moisture in fully open position.
When the valve is opened, the pressure on the
outlet side must not exceed the pressure on the
inlet side by more than 1 bar.
4 RD.6E.A2.02 Danfoss A/S, 09 - 1999
H
3
H
4
H
5
L L
2
B B
1
B
2
d Weight
mm mm mm mm mm mm mm mm mm kg
Version Type
Flare BM 6 46 51 19 77 62 50 50 5 0.3
BM 10 49 54 16 85 62 50 50 5 0.4
BM 12 56 61 18 102 70 60 56 6 0.5
BM 15 66 71 20 118 83 71 69 6 0.7
BMT 6 46 19 77 62 50 50 5 0.3
ODF BM 6 46 17 65 7 62 50 50 5 0.3
BM 10 49 16 72 9 62 50 50 5 0.4
BM 12 56 18 87 10 70 60 56 6 0.5
BM 15 66 20 106 12 83 71 69 6 0.7
BM 18-22 67 22 103 17 83 71 69 6 0.8
ODF BM 6 46 51 19 117 7 62 50 50 5 0.3
BM 10 49 54 16 117 9 62 50 50 5 0.4
BM 12 56 61 18 127 10 70 60 56 6 0.5
BM 15 66 71 20 165 12 83 71 69 6 0.7
BM 18-22 67 72 22 181 17 83 71 69 6 0.8
solder
solder
extended
ends
Danfoss A/S, 09 - 1999 RD.3A.D2.02 1
Data sheet SoIenoid vaIves
type EVR 2 40 NC / NO
Introduction
EVR is a direct or servo operated solenoid valve
for liquid, suction, and hot gas lines with
fluorinated refrigerants.
EVR valves are supplied complete or as sepa-
rate components, i.e. valve body, coil and
flanges, if required, can be ordered separately.
Features Complete range of solenoid valves for
refrigeration, freezing and air conditioning
plant
Supplied both normally closed (NC) and
normally open (NO) with de-energized coil
Wide choice of coils for a.c. and d.c.
Suitable for all fluorinated refrigerants
Designed for media temperatures up to
105 C
MOPD up to 25 bar with 12 W coil
Flare connections up to 5/8 in.
Solder connections up to 2 1/8 in.
Extended ends for soldering
make installation easy
t is not necessary to dismantle the valve
when soldering in.
EVR are also available with flange
connections
ApprovaIs DnV, Det norske Veritas, Norge
DSRK, Deutsche Schiffs-Revision
und -Klassifikation, Tyskland
Polski Rejestr Statkw, Polen
MRS, Maritime Register of Shipping, Russia
Versions with UL and CSA approval can be
supplied to order.
TechnicaI data Refrigerants
CFC, HCFC, HFC
Temperature of medium
40 +105 C with 10 W or 12 W coil.
Max. 130 C during defrosting.
Ambient temperature and
enclosure for coil
See "Coils for solenoid valves", RD.3J.B2.02
Danfoss A/S, 09 - 1999 RD.3A.D2.02 3
Data sheet SoIenoid vaIves, type EVR 2 40 - NC / NO
Normally closed (NC) with a.c. coil
1
)
Type
Connection
Code no.
Valve body + 10 W a.c. coil with 1 m cable
Flare
2
) Solder ODF
in. mm in./mm in. mm
EVR 3
1
/4 6 032F2032 032F2042 032F2052
EVR 6
3
/8 10 032F2072 032F2082 032F2092
EVR 10
1
/2 12 032F2102 032F2122 032F2132
EVR 15
5
/8 16 032F2152 032F2192 032F2192
Type
Connection
Code no.
Valve body + 10 W a.c. coil with terminal box
Flare
2
) Solder ODF
EVR 3
1
/4 6 032F2033 032F2043 032F2053
EVR 6
3
/8 10 032F2073 032F2083 032F2093
EVR 10
1
/2 12 032F2103 032F2123 032F2133
EVR 15
5
/8 16 032F2153 032F2193 032F2193
EVR 20
7
/8 22 032F2243 032F2243
Type Connection
Code no.
Valve body + 10 W a.c. coil
with DN plugs and protective cap
Flare
2
) Solder ODF
EVR 2
1
/4 6 032F2004 032F2014 032F2024
EVR 3
1
/4 6 032F2034 032F2044 032F2054
EVR 6
3
/8 10 032F2074 032F2084 032F2094
EVR 10
1
/2 12 032F2104 032F2124 032F2134
Ordering
Complete valves
1
) Please specify code no., voltage and frequency. Voltage and frequency can also be given in the form of an
appendix number, see table "Appendix numbers".
2
) Supplied without flare nuts.
Separate flare nuts:
1
/4 in. or 6 mm, code no. 011L1101
3
/8 in. or 10 mm, code no. 011L1135
1
/2 in. or 12 mm, code no. 011L1103
5
/8 in. or 16 mm, code no. 011L1167
Voltage Frequency Energy consumpt.
Appendix no.
V Hz W
12 50 10 15
24 50 10 16
42 50 10 17
48 50 10 18
115 50 10 22
220-230 50 10 31
240 50 10 33
380-400 50 10 37
420 50 10 38
24 60 10 14
115 60 10 20
220 60 10 29
240 60 10 30
110 50/60 10 21
220-230 50/60 10 32
Appendix numbers
4 RD.3A.D2.02 Danfoss A/S, 09 - 1999
Ordering (fortsat)
Components
Flare and solder connections
1
) Valve bodies are supplied without flare nuts.
Separate flare nuts:
1
/4 in. or 6 mm, code no. 011L1101
3
/8 in. or 10 mm, code no. 011L1135
1
/
2
in. or 12 mm, code no. 011L1103
5
/8 in. or 16 mm, code no. 011L1167
2
) With manual operation.
3
) The normal range of coils can be used for the NO valves, with the exception of the double
frequency versions of 110 V, 50/60 Hz and 220 V, 50/60 Hz.
Coils
See "Coils for solenoid valves", RD.3J.B2.02.
Separate valve bodies, normally closed (NC)
Type
Required
Connection
Code no.
coil type
Valve body without coil
Flare
1
) Solder ODF
With manual Without manual
in. mm in./mm in. mm operation operation
EVR 2 a.c.
1
/4 6 032F1200 032F1201 032F1202
EVR 3
1
/4 6 032F1205 032F1206 032F1207
3
/8 10 032F1203 032F1204 032F1208
EVR 6
3
/8 10 032F1211 032F1212 032F1213
1
/2 12 032F1235 032F1209 032F1236
a.c./d.c.
1
/2 12 032F1215 032F1217 032F1218
EVR 10
5
/8 16 032F1238 032F1214 032F1214
5
/8 16 032F1221 032F1228 032F1228
EVR 15
5
/8 16 032F1231
2
) 032F1227
7
/8 22 032F1225 032F1225
7
/8 22 032F1240 032F1240
a.c.
7
/8 22 032F1254
EVR 20 1
1
/8 28 032F1244 032F1245
d.c.
7
/8 22 032F1264 032F1264
7
/8 22 032F1274
EVR 22 a.c. 1
3
/8 35 032F3267 032F3267
1
1
/8 032F2200 032F2201
EVR 25 28 032F2205 032F2206
1
3
/8 35 032F2207 032F2208
1
3
/8 35 042H1105 042H1106
EVR 32 a.c./d.c. 1
5
/8 042H1103 042H1104
42 042H1107 042H1108
1
5
/8 042H1109 042H1110
EVR 40 42 042H1113 042H1114
2
1
/8 54 042H1111 042H1112
Separate valve bodies, normally open (NO)
3
)
Type
Required
Connection
Code no.
coil type
Valve body without coil
3
)
Flare
1
) Solder ODF
in. mm in. mm in. mm
EVR 6
3
/8 10 032F1289 032F1289 032F1290 032F1295
EVR 10
1
/2 12 032F1293 032F1293 032F1291 032F1296
EVR 15
5
/8 16 032F1297 032F1297 032F1299 032F1299
a.c./d.c.
7
/8 22 032F3270 032F3270
7
/8 22 032F1260 032F1260
EVR 20
1
1
/8 28 032F1269 032F1279
EVR 22 a.c. 1
3
/8 35 032F3268 032F3268
6 RD.3A.D2.02 Danfoss A/S, 09 - 1999
R 22
Liquid capacity Q
e
kW
R 134a
Type
Liquid capacity Q
e
kW at pressure drop across valve p bar
0.1 0.2 0.3 0.4 0.5
EVR 22.4 3.4 4.2 4.9 5.4
EVR 34.1 5.8 7.1 8.2 9.1
EVR 612.1 17.2 21.0 24.3 27.1
EVR 10 28.8 40.7 49.9 57.6 64.4
EVR 15 39.4 55.7 68.3 78.8 88.1
EVR 20 75.8 107.0 131.0 152.0 170.0
EVR 22 90.9 129.0 158.0 182.0 203.0
EVR 25 152.0 214.0 263.0 303.0 339.0
EVR 32 243.0 343.0 420.0 485.0 542.0
EVR 40 379.0 536.0 656.0 758.0 847.0
R 404A/R 507
Capacities are based on
liquid temperature t
l
= +25 C ahead of valve,
evaporating temperature t
e
= 10 C,
superheat 0 K.
Capacity
When sizing valves, the plant capacity must be
multiplied by a correction
factor depending on liquid temperature
t
l
ahead of valve/evaporator.
When the corrected capacity is known, the
selection can be made from the table.
Type
Liquid capacity Q
e
0.1 0.2 0.3 0.4 0.5
EVR 2 2.6 3.7 4.6 5.3 5.9
EVR 3 4.5 6.3 7.7 8.9 9.9
EVR 6 13.1 18.6 22.8 26.3 29.4
EVR 10 31.4 44.1 54.2 62.5 69.9
EVR 15 42.7 60.3 74.1 85.5 95.7
EVR 20 82.2 116.0 143.0 165.0 184.0
EVR 22 99.0 139.0 171.0 197.0 220.0
EVR 25 165.0 232.0 285.0 329.0 368.0
EVR 32 263.0 372.0 455.0 526.0 588.0
EVR 40 411.0 581.0 712.0 822.0 919.0
Type
Liquid capacity Q
e
0.1 0.2 0.3 0.4 0.5
EVR 2 1.8 2.6 3.2 3.7 4.1
EVR 3 3.1 4.4 5.4 6.2 6.9
EVR 6 9.2 13.0 15.9 18.4 20.5
EVR 10 21.8 30.8 37.8 43.6 48.8
EVR 15 29.8 42.2 51.7 59.6 66.8
EVR 20 57.4 81.1 99.4 115.0 128.0
EVR 22 68.9 97.4 119.0 138.0 169.0
EVR 25 115.0 162.0 199.0 230.0 257.0
EVR 32 184.0 260.0 318.0 367.0 411.0
EVR 40 287.0 406.0 497.0 574.0 642.0
Correction factors
t
l
C 10 0 10 15 20 25 30 35 40 45 50
R 22 0.76 0.82 0.88 0.92 0.96 1.0 1.05 1.10 1.16 1.22 1.30
R 134a 0.73 0.79 0.86 0.90 0.95 1.0 1.06 1.12 1.19 1.27 1.37
R 404A/R 507 0.65 0.72 0.81 0.86 0.93 1.0 1.09 1.20 1.33 1.51 1.74
l
Liquid capacity Q
e
kW
Liquid capacity Q
e
kW
16 RD.3A.D2.02 Danfoss A/S, 09 - 1999
Design / Function
EVR 2 (NF)
EVR 10 (NF)
EVR 10 (NO)
EVR 32 and 40 (NF) EVR 25 (NF)
4. Coil
16. Armature
18. Valve plate / Pilot valve plate
20. Earth terminal
24. Connection for flexible steel
hose
28. Gasket
29. Pilot orifice
30. O-ring
31. Piston ring
36. DN plug
37. DN socket
(to DN 43650)
40. Protective cap/Terminal box
43. Valve cover
44. O-ring
45. Valve cover gasket
49. Valve body
50. Gasket
51. Threaded plug
52. Lock button and top nut
53. Manual operation spindle
73. Equalization hole
74. Main channel
75. Pilot channel
76. Compression spring
80. Diaphragm/Servo piston
83. Valve seat
84. Main valve plate
90. Mounting hole
EVR solenoid valves are designed on two
different principles:
1. Direct operation
2. Servo operation
1. Direct operation
EVR 2 and 3 are direct operated. The valves
open direct for full flow when the armature (16)
moves up into the magnetic field of the coil.
This means that the valves operate with a min.
differential pressure of 0 bar.
The teflon valve plate (18) is fitted direct on the
armature (16).
nlet pressure acts from above on the armature
and the valve plate. Thus, inlet pressure, spring
force and the weight of the armature act to close
the valve when the coil is currentless.
2. Servo operation
EVR 6 22 are servo operated with a "floating"
diaphragm (80). The pilot orifice (29) of
stainless steel is placed in the centre of the
diaphragm. The teflon pilot valve plate (18) is
fitted direct to the armature (16).
When the coil is currentless, the main orifice
and pilot orifice are closed. The pilot orifice and
main orifice are held closed by the weight of the
armature, the armature spring force and the
differential pressure between inlet and outlet
sides.
When current is applied to the coil the armature
is drawn up into the magnetic field and opens
the pilot orifice. This relieves the pressure above
the diaphragm, i.e. the space above the
diaphragm becomes connected to the outlet side
of the valve.
The differential pressure between inlet and out-
let sides then presses the diaphragm away from
the main orifice and opens it for full flow.
Therefore a certain minimum differential pres-
sure is necessary to open the valve and keep it
open.
For EVR 6 22 valves this differential pressure
is 0.05 bar.
When current is switched off, the pilot orifice
closes. Via the equalization holes (73) in the
diaphragm, the pressure above the diaphragm
then rises to the same value as the inlet
pressure and the diaphragm closes the main
orifice.
EVR 25, 32 and 40 are servo operated piston
valves. The valves are closed with currentless
coil. The servo piston (80) with main valve plate
(84) closes against the valve seat (83) by
means of the differential pressure between inlet
and outlet side of the valve, the force of the
compression spring (76) and possibly the piston
weight. When current to the coil is switched on,
the pilot orifice (29) opens. This relieves the
pressure on the piston spring side of the valve.
The differential pressure will then open the
valve. The minimum differential pressure
needed for full opening of the valves is 0.07 bar.
EVR (NO) has the opposite function to EVR
(NC), i.e. it is open with de-energised coil.
EVR (NO) is available with servo operation only.
Danfoss A/S, 09 - 1999 RD.3A.D2.02 17
Dimensions and weights EVR (NC) 2 15, flare connection
With DIN plugs coil
With cable connection coil
Weight of coil
10 W: approx. 0.3 kg
12 and 20 W: approx. 0.5 kg
With terminal box coil
H
1
H
2
H
3
H
4
L L
2
L
3
L
4
Connection
Flare
L
5
max.
B
1
max. B
Weight
with coil
10 W 12/20 W Type
in. mm mm mm mm mm mm mm mm mm mm mm mm mm kg
EVR 2
1
/
4
6 14 71 9 59 45 54 75 85 33 68 0.5
EVR 3
1
/
4
6 14 71 9 59 45 54 75 85 33 68 0.5
3
/
8
10 14 73 9 62 45 54 75 85 33 68 0.5
EVR 6
3
/
8
10 14 78 10 69 45 54 75 85 36 68 0.6
1
/
2
12 14 78 10 75 45 54 75 85 36 68 0.6
EVR 10
1
/
2
12 16 79 11 84 45 54 75 85 46 68 0.8
5
/
8
16 16 79 11 92 45 54 75 85 46 68 0.8
EVR 15
5
/
8
16 19 86 49 104 45 54 75 85 56 68 1.0
RD.1A.H2.02 1 Danfoss A/S, 02 -2000
Data sheet
Therefore the valves are especially suitable for
liquid injection in dry evaporators where the
superheat at the evaporator outlet is proportional
to the evaporator load.
Large temperature range:
60 to +50C
Equally applicable to freezing, refrigeration
and air conditioning plant.
Interchangeable orifice assembly
easier stocking
easy capacity matching
better service.
Rated capacities from 0.5 to 1890 kW
(0.15 to 540 TR) for R 22
Can be supplied with MOP
(Max. Operating Pressure)
Protects the compressor motor against
excessive evaporating pressure.
Patented double contact bulb
Fast and easy to install.
Good temperature transfer from pipe to bulb.
Features
Thermostatic expansion valves regulate the
injection of refrigerant liquid into evaporators.
njection is controlled by the refrigerant
superheat.
Introduction
Data sheet Thermostatic expansion vaIves
type T, TE and PHT
2 RD.1A.H2.02 Danfoss A/S, 02 -2000
Data sheet Thermostatic expansion vaIves, type T, TE and PHT
MOP is the evaporating pressure at which the
expansion valve will shut off liquid injection in
the evaporator and thus prevent the evaporating
pressure from rising.
Rising bulb temperature will not open the
expansion valve when MOP is reached.
f the superheat factory setting of the expansion
valve is changed, the MOP point changes.
f the superheat setting increases, the MOP
point is reduced and vice versa, if the MOP
point increases, the superheat setting is
reduced.
Operating range for
thermostatic expansion valves
TechnicaI data Max. temperature
Bulb, when valve is installed: 100C
Complete valve not installed: 60C
Min. temperature
T 2 TE 55: 60C
PHT: 50C
Max. test pressure
T 2, TE 2: p = 36 bar
TE 5, TE 12, TE 20, TE 55, PHT: p = 28 bar
Permissible working pressure
T 2, TE 2: PB = 28 bar
TE 5 TE 55 and PHT: PB = 22 bar
MOP = Max. Operating Pressure
SS = static superheat
OS = opening superheat
SH = SS + OS = total superheat
Q
nom
= rated capacity
Q
max
= maximum capacity
Static superheat SS can be adjusted with setting
spindle.
The standard superheat setting SS is 5 K for
valves without MOP and 4 K for valves with MOP.
The opening superheat OS is 6 K from when
opening begins to where the valve gives its rated
capacity Q
nom.
Example
Static superheat SS = 5 K
Opening superheat OS = 6 K
Total superheat SH = 5 + 6 = 11 K
Superheat
MOP-points
Refrigerant Range N Range NM Range NL Range B
40 10 C 40 5 C 40 15 C 60 25 C
MOP-point in evaporating temperature t
e
and evaporating pressure p
e
15 C/ 60 F 0 C/ 32 F 10 C/ 15 F 20 C/ 4 F
R 22 100 psig/6.9 bar 60 psig/4.0 bar 35 psig/3.5 bar 20 psig/1.5 bar
R 134a 55 psig/5 bar 30 psig/3.1 bar 15 psig/2.1 bar
R 404A/R 507 120 psig/9.3 bar 75 psig/6.2 bar 50 psig/4.4 bar 30 psig/3.1 bar
R 407C 95 psig/6.6 bar 50 psig/3.6 15 psig/1.1 bar
4 RD.1A.H2.02 Danfoss A/S, 02 -2000
Data sheet Thermostatic expansion vaIves, type T 2 and TE 2
Ordering, components with fIare fIare connection
Thermostatic element, without orifice, filter cone, nuts, with sensor band
Pressure
Connection Code no.
Refri- Valve
equaliz-
Capillary nlet
Range N Range NM Range NL Range B
gerant type
ation
1
)
tube
40 to 10C 40 to 5C 40 to 15C 60 to 25C
Outlet
m in. in. mm mm Without MOP With MOP With MOP With MOP Without MOP With MOP
R 22
TX 2 nt. 1.5
3
8
1
2 10 12 068Z3206 068Z3208 068Z3224 068Z3226 068Z3207 068Z3228
TEX 2 Ext. 1.5
3
8
1
2 10 12 068Z3209 068Z3211 068Z3225 068Z3227 068Z3210 068Z3229
R 134a
TN 2 nt. 1.5
3
8
1
2 10 12 068Z3346 068Z3347 068Z3393 068Z3369
TEN 2 Ext. 1.5
3
8
1
2 10 12 068Z3348 068Z3349 068Z3392 068Z3370
R 404A/
TS 2 nt. 1.5
3
8
1
2 10 12 068Z3400 068Z3402 068Z3406 068Z3408 068Z3401 068Z3410
R 507 TES 2 Ext. 1.5
3
8
1
2 10 12 068Z3403 068Z3405 068Z3407 068Z3409 068Z3404 068Z3411
1
) Valves with inch connections have
1
4 inch pressure equalization.
0X 0.15 0.11 0.5 0.38 068-2002
00 0.2 0.21 0.7 0.7 068-2003
01 0.3 0.45 1.0 1.6 068-2010
02 0.6 0.6 2.1 2.1 068-2015
03 0.8 1.0 2.8 3.5 068-2006
04 1.2 1.4 4.2 4.9 068-2007
05 1.5 1.7 5.2 6.0 068-2008
06 2.0 1.9 7.0 6.6 068-2009
Orifice assembly with filter
Flare connections
The rated capacity is based on:
e
= +5C
for range N and t
e
= 30C
for range B
Condensing temperature t
c
= +32C
Refrigerant temperature ahead
of valve t
l
= +28C
Range N: 40 to +10C
Orifice no. Rated capacity in tons (TR) Rated capacity in kW Code no.
R 22 R 134a R 404A R 22 R 134a R 404A
R 507 R 507
0X 0.15 0.11 0.11 0.5 0.4 0.38 068-2002
00 0.3 0.25 0.21 1.0 0.9 0.7 068-2003
01 0.7 0.5 0.45 2.5 1.8 1.6 068-2010
02 1.0 0.8 0.6 3.5 2.6 2.1 068-2015
03 1.5 1.3 1.2 5.2 4.6 4.2 068-2006
04 2.3 1.9 1.7 8.0 6.7 6.0 068-2007
05 3.0 2.5 2.2 10.5 8.6 7.7 068-2008
06 4.5 3.0 2.6 15.5 10.5 9.1 068-2009
Connection for copper tubing Reducer for copper tubing
Code no.
with outside diameter with outside diameter
in. mm in. mm
1
4 6 011L1101
3
8 10 011L1135
1
2 12 011L1103
1
4 6 011L1107
Example
A TE 2 thermostatic expansion valve consists of
two elements + flare nuts if required:
1 thermostatic element
1 orifice assembly and flare nuts
When ordering one thermostatic expansion
valve, TEX 2 with orifice 01, five code numbers are
required:
1-off thermostatic element, 068Z3209
1-off orifice assembly 01, 068-2010
1-off
3
8 in. flare nut, 011L1135
1-off
1
1-off
1
Range B: 60 to 25C
RD.1A.H2.02 19 Danfoss A/S, 02 -2000
Data sheet
Design
Function
Thermostatic expansion vaIves, type T, TE and PHT
General
T, TE and PHT valves have an interchangeable
orifice assembly.
T, TE and PHT valves are built up of three
interchangeable main components:
. Thermostatic element, 1
. Orifice assembly, 2
nsert in PHT main valve, 7
. Valve body with connections, 3
T/TE 2, TE 5, TE 12, PHT 85
For the same valve type and refrigerant, the
associated orifice assembly is suitable for all
versions of valve body and in all evaporating
temperature ranges.
The charge in the thermostatic element depends
on the evaporating temperature range.
The valves can be equipped with internal or
external pressure equalization.
External pressure equalization should always be
used on systems with liquid distributors.
The double contact bulb gives fast and precise
reaction to temperature changes in the
evaporator. t also makes fitting the bulb quick
and easy.
The valves are able to withstand the effects that
normally occur with hot gas defrosting.
To ensure long operating life, the valve cone
and seat are made of a special alloy with
particularly good wear qualities.
T 2
TE 5
1. Thermostatic element
(diaphragm)
2. nterchangeable orifice
assembly
3. Valve body
4. Superheat setting spindle
(see instructions)
5. Ext. pressure equalizing
connection with
1
4 in./6 mm flare
22 RD.1A.H2.02 Danfoss A/S, 02 -2000
Data sheet Thermostatic expansion vaIves, type T 2/TE 2 and TE 5
Dimensions and weights T 2 and TE 2
Flare flare Weight: 0.3 kg
Flare solder Weight: 0.3 kg
Weight: 0.05 kg
d
i
in. mm
1
/
4
6
3
/
8
10
Solder adaptor
TE 5
Flare, angleway
Weight
1.1 kg
TE 5
Solder, straightway
Weight
1 kg
TE 5
Solder, angleway
Weight
1 kg
TE 5
Bracket for TE 5
nlet side L
1
D
1
mm
1
2 in./12 mm ODF 10
5
8 in./16 mm ODF 10
Outlet side L
1
D
2
mm
5
8 in./16 mm ODF 12
7
8 in./22 mm ODF 17
Danfoss A/S, 09 - 1999 RD.5E.A2.02 1
Data sheet Thermostats, differential thermostats
type RT
An RT thermostat is fitted with a single-pole
changeover switch.
The position of the contacts depends on the
bulb temperature and the set scale value.
The RT series includes thermostats for general
applications within industrial and marine
refrigeration.
The RT series also includes differential
thermostats, thermostats for neutral zone
regulation, and special thermostats with
gold-plated contact surface for PLC applica-
tions.
Introduction
Waterproof versions, enclosure IP 66
Wide regulating range
Wide range of units for industrial and marine
applications
Features
Cable connection
Pg 13.5. Cable diameter 6 14 mm.
Enclosure
IP 66 to IEC 529, except for versions with ext.
reset which are to IP 54.
Technical data Permissible ambient temperature
50 +70 C for thermostat housing.
Switches
See "Ordering switches".
Suitable for alternating and direct current
Interchangeable contact system
Special versions for PLC applications
2 RD.5E.A2.02 Danfoss A/S, 09 - 1999
Datasheet Thermostats, differential thermostats, type RT
Approvals
DEMKO, Denmark
Lloyds Reg. of Shipping, UK
Germanischer Lloyd, Germany
Canadian Standards Association, Canada
1
)
Det norske Veritas, Norway
Bureau Veritas, France
Polski Rejestr Statk!w, Poland
RINA, Registro Italiano Navale, Italy
RMRS Russian Maritime Register of Shipping
NKK, Japan
Korean Register of Shipping, Korea
EN 60730-2-1 to 9
CE mark according to RN 60947-4, -5
1
) Special versions supplied from Danfoss, Canada.
Overview
50 0 +50 +100 +150 +200 +250 +300 C
50 0 +50 +100 +150 +200 +250 +300 C
Range
Type
C
60 -25 RT 10
45 15 RT 9
30 0 RT 13
25 +15 RT 3
25 +15 RT 2, 7
20 +12 RT 8
5 +10 RT 12
5 +30 RT 14
+5 +22 RT 23
+8 +32 RT 15
+15 +34 RT 24
+15 +45 RT 140
+25 +90 RT 101, 102
+70 +150 RT 107
50 15 RT 17
30 0 RT 11
5 +30 RT 4
25 +15 RT 34
20 +12 RT 8L
5 +30 RT 14L
+15 +45 RT 140L
0 +38 RT 16L
30 +40 RT 270
Vapour-charged with coiled capillary tube sensor
(room thermostats)
Adsorption-charged with coiled capillary tube sensor (room thermostats)
Adsorption-charged dead zone thermostats with remote bulb
(bulb warmest or coldest)
Vapour-charged dead zone thermostat (room thermostat)
Adsorption-charged differential thermostats with remote bulb (bulb warmest or coldest)
Vapour-charged with remote bulb
(bulb coldest)
Adsorption-charged with remote bulb
(bulb warmest or coldest)
Partial charge with remote bulb (bulb warmest)
Danfoss A/S, 09 - 1999 RD.5E.A2.02 3
Vapour
1
) RT 10 A 60 25 1.7 7.0 1.0 3.0 Aut. 150 2 017-5077
RT 9 A 45 15 2.2 10.0 1.0 4.5 Aut. 150 2 017-5066
RT 3 A 25 +15 2.8 10.0 1.0 4.0 Aut. 150 2 017-5014
RT 17 B 50 15 2.2 7.0 1.5 5.0 Aut. 100 017-51017
RT 11 B 30 0 1.5 6.0 1.0 3.0 Aut. 66 017-5083
RT 4 B 5 +30 1.5 7.0 1.2 4.0 Aut. 75 017-5036
017-5037
4
)
RT 13 A 30 0 1.5 6.0 1.0 3.0 Aut. 150 2 017-5097
Adsorp- RT 2 A 25 +15 5.0 18.0 6.0 20.0 Aut. 150 2 017-5008
tion
2
) RT 8 A 20 +12 1.5 7.0 1.5 7.0 Aut. 145 2 017-5063
RT 12 A 5 +10 1.0 3.5 1.0 3.0 Aut. 65 2 017-5089
RT 23 A +5 +22 1.1 3.5 1.0 3.0 Aut. 85 2 017-5278
RT 15 A +8 +32 1.6 8.0 1.6 8.0 Aut. 150 2 017-5115
RT 24 A +15 +34 1.4 4.0 1.4 3.5 Aut. 105 2 017-5285
RT 140 C +15 +45 1.8 8.0 2.5 11.0 Aut. 240 2 017-5236
RT 102 D +25 +90 2.4 10.0 3.5 20.0 Aut. 300 2 017-5147
RT 34 B 25 +15 2.0 10.0 2.0 12.0 Aut. 100 017-5118
RT 7 A 25 +15 2.0 10.0 2.5 14.0 Aut. 150 2 017-5053
RT 14 A 5 +30 2.0 8.0 2.0 10.0 Aut. 150 2 017-5099
RT 101 A +25 +90 2.4 10.0 3.5 20.0 Aut. 300 2 017-5003
Partial
3
) RT 107 A +70 +150 6.0 25.0 1.8 8.0 Aut. 215 2 017-5135
1
) The sensor must be located colder than thermostat housing and capillary tube.
2
) The sensor can be located warmer
or colder than thermostat housing.
3
) The sensor must be located warmer than thermostat housing and capillary tube.
4
) With built-in heating coil reduces the thermal differential.
Datasheet Thermostats, differential thermostats, type RT
Ordering Thermostats
Differential t
Regulation
range
C
Reset
Capillary
tube
length
m
Charge Type Code no.
Highest
temp.
setting
K
Lowest
temp.
setting
K
Max.
bulb
temp.
C
Thermostats with adjustable dead zone
Dead zone NZ
Lowest
temp.
setting
K
Regulation
range
C
Max.
bulb
temp.
C
Capillary
tube
length
m
Vapour RT 16L B 0 +38 1.5 / 0.7 1.5 5.0 0.7 1.9 100 017L0024
Adsorp- RT 8L A 20 +12 1.5 1.5 4.4 1.5 4.9 145 2 017L0030
RT 14L A 5 +30 1.5 1.5 5.0 1.5 5.0 150 2 017L0034
RT 140L C +15 +45 1.8 / 2.0 1.8 4.5 2.0 5.0 240 2 017L0031
RT 101L A +25 +90 2.5 / 3.5 2.5 7.0 3.5 12.5 300 2 017L0062
Charge Type
Highest
temp.
setting
K
Code no.
tion
Differential thermostat
Adsorption RT 270 2 A 0 15 30 40 2 65 2 5 017D0031
Code no. Charge Type
Dead zone NZ
K
Type of bulb / sensor
A B C D 2 A
Cylindrical Room sensor Duct sensor Capillary Differential
remote sensor tube sensor thermostat
Differen-
tial
K
Capillary
tube
length
m
Max.
bulb
temp.
C
Regulating
range
C
Operating
range for
LT bulb
C
Special versions
RT can be supplied with special switches.
See next page.
When ordering, please state
1. Type
2. Code no. of standard unit
3. Code no. of special switch
Bulb
type
Bulb
type
Bulb
type

Manual For Ref. System

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HVAC System for jack-up drilling unit 2000E-07/08

OPERATION AND MAINTENANCE MANUAL

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