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Recreational Vehicles &

Caravans Catalogue

Valid from 9/2012

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Table of contents

Welcome to Webasto 4
What’s new? 5
We are here to develop your business 6
Our mission 7

Heating products Heating products 8

Heating products
Overview of all available
Webasto heaters, accessories and
hybrid solution for perfect
comfort feeling in recreational
vehicles.

Heating accessories
Accessories for 40
heating systems

Hybrid solution 88

Hybrid solution
Comfort products Refrigeration 94
Refrigeration
Overview of comfort systems
for a maximum well-being
atmosphere in recreational
vehicles and caravans.

Cooking solution 104


Cooking solution

Note: Not all products are available in each country.

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Welcome to Webasto

Dear customers, dear partners!


Since the very start of its investments in the recreational vehicle We at Webasto stand for quality with tradition. Our company
industry, Webasto has always focused on innovation as its main was founded over 110 years ago and manufactured products
business development driver. Our vision is strong and stable: for the automotive industry since more than 75 years. This makes
Develop intelligent products and integrate them into complete, us a reliable partner in the industry. Our objective is to make
innovative comfort solutions for every recreational vehicle and our products better every day. Better in operation, in space and
the first time ever into comfort solutions for caravans. weight saving installations, in increased autonomy and better
for a clever usage of energy and fuel on board. Webasto offers
We are proud to present you our extended product portfolio much more than high performing diesel heaters. We offer
in this catalogue. Enhanced heating solutions and comfort solutions for more comfort and more independence. RV is our
products like cooking and water management systems are part passion. Just as it is yours.
of our new innovations.
In this catalogue, you will also find the path to all types of
Our high investments in R&D and the continuous development of services you can expect from Webasto as your business partner.
new technologies drive us, keeping all of our customers satisfied. Make the best use of it and do not hesitate to provide us with
Innovation should translate into beneficial features and great your feedback.
ease of use, not only of our products but also of all peripheral
sales and application tools which make your life easier in We are looking forward into a new RV and caravan season
installing and maintaining our products. together with you.

Your Webasto RV Team

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What’s new?

The new Recreational Vehicle and Caravans Catalogue provides We also want to introduce our new hybrid solution. With this
you with detailed information on our core products as well new possibility we offer an innovative and smart solution for
as our accessories and spare parts in order for you to build diesel-fueled space heating with a gas-operated boiler system.
safe applications and provide your own customers with quick,
professional assistance. Learn also more about our new comfort products in this
catalogue. Our customized compressor technology based
Due to our new product portfolio we changed the structure fridges are available from ready-to-be-mounted to completely
of our catalogue. With the new color codes you will get tailor-made solutions. With our travel box range we offer the
an easy, quick and clear access to our products and services. right cooling solution for every journey or trip a customer will
undertake.
Within the heating part you will find our enhanced diesel
heating products incl. the attendant heating accessories. Enjoy more comfort.
Find out more about our new Dual Top Evo version and the Enjoy more independence.
Air Top Evo 3900 and 5500. Enjoy more Webasto.

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We are here to develop your business

RV Toolkit: Your Webasto encyclopedia


Webasto RV Toolkit
■■ All available documentation on products,
technical information, sales and marketing support
■■ The essential business development tool

Dealer portal:
http://dealers.webasto.com
■■ Easy access to complete Webasto documentation
■■ Powerful search and download tools
■■ Login-protected access to complete technical data and
applications
■■ Periodical product information to keep you updated on
evolving product developments

Website:
www.webasto-outdoors.com
■■ Quick and appealing product guide
■■ International dealer locator
■■ Multi-lingual access

RV training program and technical guide


■■ Powerful product training – NEW web-based training
■■ Regular updates on new features
■■ Various modules adapted to audience
■■ Important guidelines for safe application engineering

Freedom the way you like it!


Webasto representations worldwide
Ident-No. MK601062 • 01/12 • Errors and omissions excepted • Printed in Germany • © Webasto AG, GCS 2012



Zu klären

Enjoy Comfort, Enjoy Independence!


Comfort Solutions for Recreational Vehicles and Caravans.
Marketing documentation and material
For over a century, Webasto has continued to set new technological standards – in both the original
Air Heaters:
Air Top 2000, 3900, 5500
■■ RV marketing materials: Product brochures, flyers, posters
Air Heaters for the RV Market
equipment sector and the aftermarket. As one of the 100 biggest suppliers in the automotive

Product datasheets
industry worldwide, we develop and produce roof systems, including convertible solutions, as well
as heating, cooling and ventilation systems. Our products help provide a better driving experience
on the road, more comfort and security, as well as increased efficiency for cars, commercial and
special vehicles, motor homes and boats. An outstanding network of production facilities and dealers
■■
guarantees high-quality products, installation standards and services worldwide.

Air Top – Air Heaters Thermo Top – Water Heaters

Webasto enables RV enthusiasts to enjoy a new way of motor home holidays.


Most of today’s RV engines are diesel powered. So why burden oneself with
the dependence on an additional fuel source? With a diesel powered heater
users can easily enjoy several days of autonomy. Refilling diesel is worldwide
assured, as t is a standard everywhere and available around the clock.
■■ Dealer packages
Diesel powered air heaters:  Air heaters with 2 - 5.5 kW
www.webasto-outdoors.com ■■ Point of Sale material
Webasto air heaters provide continuous heating power output via  Short heat-up times
Webasto Thermo & Comfort SE
P.O. Box 1410 www.webasto-outdoors.com stepless modulation, ensuring constant temperatures. The heater  Stepless power modulation to maintain constant
82199 Gilching operates quietly and consumes very little electrical power and fuel. cabin temperature
Germany www.webasto.com  Automatic altitude adjustment (AAA) as standard
The air heater can be used as a stand-alone heating solution or as feature (Evo)
a add-on system to existing heating solutions. Therefore Webasto  Perfect secondary heater retrofit option
offers heaters with different power, ranging from 2 kW up to 5.5 kW  Multimode operation including ECO and Boost
heating capacity. functions

All Webasto Air Top heaters can be either mounted outside, in the
double-floor or inside the vehicle. For outside mounting Webasto
offers an additional cover to protect the heater.

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Our mission

A mission aiming for optimal convenience:


Rely on the fuel you already have on board.
Webasto has always prioritised the fuel of the vehicle as the main fuel used. This strategy does not work against LPG gas –
it has been working properly for decades now – however Webasto believes in a more logical solution which also provides:

More space inside Increased fuel autonomy


■■ All Webasto heaters can be mounted outside the vehicle. ■■ Diesel fuel is uniform worldwide and available 24/7 all year
This significantly increases the total storage space inside the long with precise monitoring of fuel supplies via fuel-gauge.
motorhome. ■■ No extensive procurement of LPG gas bottles in foreign
countries necessary.
Less weight ■■ No adapter for foreign LPG gas bottle connectors necessary.
■■ In winter 88.33 % of the LPG gas carried with the RV is needed ■■ Heating whilst driving in any country without the need of
for heating. With Webasto products you can downsize your purchasing additional security valves.
LPG stock to one single 5 kg bottle and gain up to 35 kg for
additional load inside the vehicle.

Perfect climate on board


■■ Thanks to the stepless power regulation within 1 W (unique
feature on the market), Webasto heaters manage to maintain
a stable cabin temperature with a hysteresis lower than 0.4 °C.
This creates greater passenger comfort.

This catalogue has been designed to help you in defining


a complete solution for each motor home and caravan.

Air heaters
Heating products

Page header indicates which part and


Air Top Evo 3900

Air Top Evo 3900 – the smart multi mode heater 1

type of information you reached within


The advantages of
Scopes of delivery Order numbers
High-output, compact and quiet, the heateris ideally suited for the most rigorous 9022804A (1)
Webasto’s air heaters
requirements. It can be upgraded with the new multi mode control panel to offer Air Top Evo 3900 D 12V RV Standard
■ Constant cosiness thanks to an
additional operation modes depending on individual heating requirements. 9022805A (2)
electronic thermostat Air Top Evo 3900 D 12V RV Comfort
■ Short heating-up times thanks to
effective output

each product section:


2 Mounting parts
■ Low operating costs
For best mounting of each heater, please refer to our
■ Available as a complete installation
dedicated mounting accessories.
Heating products

kit for quick and simple retrofitting


SEE PAGE 70
■ New organization of kit for faster
and easier installation Air Top Evo 3900
Depicted here is an underfloor heater operating in recirculated air mode 3 Fuel extractor

Product overview, scopes of delivery, Colored cutouts


Heater with (Pressure) Altitude Sensor
with four outlets. The entrance area is heated indirectly by the intake line.
RV Cable Harness with Integrated DP42 Cable The connection of the heater to the fuel system depends on
Automatic Altitude Adjustment External Temperature Sensor 2.5 m the vehicle. Please select the right solution for each vehicle.
for best heating performance in Fuel Mecanyl Hose 5 m
SEE PAGE 58
Air-Intake Silencer Air Top Evo
heights.
Dosing Pump DP42
Exhaust Silencer 4 Air distribution

accessories, etc. give you direct


Mounting Parts
For the distribution of the hot air in a motorhome, you need
Documentation
hoses, distributors and outlets. Please compose the air system
Standard Scope of Delivery (1)

In top-bankvehicles the upper sleeping area should be heated with a Turning Knob Control Panel
individually.
separate outlet. The same is recommended for the garage. Flex. Air Intake Tube 30 cm SEE PAGE 40
Extension Cable Harness Dosing Pump 3 m
Flex. Exhaust Tube 80 cm
5 Accessories (optional)

access to the
For extension of your heating system you find comfort-control
elements as well as other installation- and system
components in the accessories section.
SEE PAGE 50

Comfort Scope of Delivery (2)


In vehicles consisting of several separate areas a sufficient number of

product range
outlets must be installed for a uniform distribution of heat. The air intake Multicomfort Control Panel MC04 with Automatic
is at a central location in the vehicle. Altitude Adjustment
Flex. Air Intake Tube 50 cm
Extension Cable Harness Dosing Pump 5 m
Flex. Exhaust Tube 1.1 m

Technical specifications

Air Top Evo 3900*


Heating power (kW) 1.5 – 3.5 (3.9)
Fuel Diesel
Fuel consumption (l/h) 0.17 – 0.42 (0.47)
Rated voltage (V) 12
Rated power consumption (W) 15 – 40 (55)
Air flow against 0.5 mbar (m3/h) 132 (139)
Dimensions L x W x H (mm) 423 x 148 x 162
Weight (kg) 5.9

* Air Top Evo 3900 deliver the boosting power of 3900 only in combination with the new
Air Top Evo multicomfort control panel.

22 23

Page indication for fast access to accessories, etc.

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Heating products

Heating products
Introduction to autonomous camping10

Which heater for what application?12

The advantages of a RV-specific heater scope of delivery13

Integrated heaters14
Installation example  16

Advantages17

Dual Top Evo  18

Air heaters20
Installation example  22

Advantages23

Air Top 2000 ST 24

Air Top Evo 3900 26

Air Top Evo 5500 28

Water heaters30
Installation example  32

Advantages33

Thermo Top C Motorcaravan 34

Additional kits for the Thermo Top C Motorcaravan 36

Thermo 90 ST  38

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Introduction to autonomous camping

Innovative technology for more freedom – By heating with diesel you can benefit from:
heating with diesel ■■ 24/7 availability at different fuel stations throughout the world
Live in total autonomy – heat and drive with diesel. Besides the ■■ Carrying less LPG gas bottles leads to an increase of payload
fact that you can gain more space inside the vehicle or increase ■■ Less hassle to find supplies in foreign countries
your payload when heating with diesel, it provides you with ■■ Reduced physical handling of heavy LPG gas bottles
more freedom and autonomy. Exactly what you need when you ■■ Heating whilst driving without any further expenses
are on holiday and want to relax rather than wonder where to
get new gas.

Diesel heating is not that new anymore to the motor home


market as Webasto has been providing sophisticated solutions
for years. Heating with the fuel provided by the vehicle fuel tank
is the smartest way to make use of the existing fuel on board.

This enables to reduce the overall gas consumption e.g. in winter


by more than 80%. You can get diesel fuel anywhere nearly
24/7 whereas finding proper LPG gas supplies might end up in
some annoying hassle also due to the different gas bottles and
adaptors used throughout Europe.

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Heating products
Webasto – market leader when it comes
to diesel heating
Every year, Webasto produces more than 1 million fuel
fired heaters for all kinds of markets. Quality, reliability and
performance have always been our top priorities. We test
our systems regularly in our own climate testing chamber,
exposing them to varied and extreme temperatures and
weather conditions. This enables us to adapt them perfectly
to your motor home needs.

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Which heater for what application?

Dual Top Evo Air Top Thermo Top


Integrated heaters Air heaters Water heaters

or or

■■ Supply of warm air and hot water ■■ Short heating-up times thanks to ■■ Heats the driver’s cab and
■■ Designed to be installed outside effective output pre-heats the engine
the vehicle ■■ Available as a complete installation ■■ Can also be connected to the
■■ Precise and stepless cabin kit for quick and simple retrofitting existing water heater system
temperature control ■■ Perfect heat output even at ■■ Supply of heat via the air outlets
■■ Very fast heat-up phase high altitudes (Automatic Altitude in the dash–board
Adjustment) ■■ Low noise operation
■■ Low noise operation ■■ Space-saving installation in the
engine room

Which heating product fits your demands?


Vehicle types Camper Semi-integrated Top bank Integrated Over 7.5 t

6.5 m 8m 6.5 m 8m 6.5 m 8m 6m 8m over 8 m

Dual Top Evo

Air Top
2000 ST

Air Top Evo


3900

Air Top Evo


5500

Thermo
Top C

Thermo
90 ST

Use as main heater Use as additional heater alongside existing unit (e.g. LPG gas) Use as additional heater or water heater

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The advantages of a RV-specific heater
scope of delivery

Why should I choose a RV-specific scope of delivery?


Having absolutely satisfied customers in the long term, that is the objective of our RV scopes of delivery. Therefore we have
significant differences between the heaters and applications in the RV market compared to other markets. These differences are
illustrated below:

1 Easier to handle RV scopes of delivery 4 External temperature sensor is obligatory


■■ Plug & Play System: Ready to install for RV applications
■■ One order number for a complete kit It is standard in all RV scopes of delivery and provides
Reduction of purchasing and logistics efforts additional advantages:

Heating products
■■

■■ New organization of kits for faster and easier ■■ Target temperature inside is reached more accurately
installation ■■ External sensor delivers application relevant data
to the heater which acts according to the needs

2 Very low noise applications of RV customers by maintaining the temperature


■■ Specific RV dosing pumps: Operate at a very low without disturbing air flow (air re-circulation)
noise level ■■ In addition, the power consumption is reduced
■■ Exhaust and combustion air silencers reduce significantly
significantly outside noise emissions, ensuring
peaceful nights for customers and their neighbours 5 Automatic Altitude Adjustment
on Air Top Evo and Dual Top Evo heaters

3 Differences to Webasto heaters ■■ Integrated altitude sensor guarantees optimum heat


designed for other markets output at high altitudes
Air heaters designed for other markets start to idle ■■ Automatic measurement and adjustment of heater
when the target temperature is reached: operation at high altitudes with low air pressure and
■■ The side-effect: lower oxygen content
End users feel a cold air flow from the outlets,
which makes them feel uncomfortable inside
the vehicle
■■ The solution:
RV-specific heaters are programmed differently.
The idling effect is deactivated in all heaters inside
the RV scopes of delivery to provide the best
comfort for the end user

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Integrated heaters

Webasto Dual Top Evo:


The sophisticated integrated heater solution

Robust casing

Precise and stepless


cabin temperature Different winter or
control summer settings
possible

Two air outlets provide


the option to heat
the vehicle from two Supply of warm air
directions and hot water in
one solution

Developed for
outside mounting

The Dual Top Evo standard manual control


■■ Two knobs to choose program and well-being temperature
■■ Summer mode with either hot water 40 °C or 70 °C
■■ Winter mode with air heating only or combined
with hot water to 70 °C
■■ Autodrain function of boiler
■■ Additional manual or automatic antifreeze function

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Integrated heaters

Heating products
■■ Dual Top Evo 6
■■ Dual Top Evo 7/8
with additional
electrical heating SEE PAGE 18

Technical specifications:

Dual Top Evo 6 Dual Top Evo 7 Dual Top Evo 8


Heating power (kW) 1.5 – 6.0 1.5 – 6.0 1.5 – 6.0
Additional power with electrical coil (kW) 0.6 – 1.2 1.0 – 2.0
Fuel Diesel Diesel Diesel
Fuel consumption (l/h) 0.19 – 0.66 0.19 – 0.66 0.19 – 0.66
Rated voltage (V) 12 12 12
Operating voltage range (V) 9 – 15 9 – 15 9 – 15
Rated power consumption (W) 15 – 65 15 – 65 15 – 65
Boiler capacity (l) 11 11 11
Air flow (m3/h) 230 230 230
Dimensions L x W x H (mm) 530 x 352 x 256 530 x 352 x 256 530 x 352 x 256
Weight (kg) 20 21 21

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Integrated heaters
Installation example

The Webasto Dual Top Evo


was especially developed
for outside installation

A Warm air is heated up and


distributed in the vehicle via
two air outlets at the heater

B The domestic water boiler is


connected directly to the fresh B
water tank E

C Exhaust pipe with silencer


D
D Fuel lines lead to vehicle’s
tank or fuel return line C
E Air intake silencer

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Integrated heaters
Advantages
Heating products

The advantages of Webasto Dual Top Evo heaters How Webasto Dual Top Evo heaters work
■■ Supply of warm air and hot water Webasto Dual Top Evo is an integrated air- and water heating
■■ Heating Power from 1.5 kW to 8 kW (with electrical coil) system that operates efficiently and cost-effectively.
■■ Water temperature on demand: Eco water heating
up to 40 °C or ​Boost water heating up to 70 °C When the unit is switched on, the dosing pump feeds fuel from
■■ Smooth blower and burner operation for low noise and the vehicle fuel tank to the heater. Here the fuel is automatically
fuel ​consumption ignited by means of a glow plug. In the combustion chamber,
■■ Precise and stepless cabin temperature control the flame heats up the heat exchanger. The unit takes air in from
■■ Very fast heat-up phase the outside for combustion purposes and the combusted exhaust

Heating products
■■ Low noise operation is discharged to the outside.
■■ 11 liter hot water boiler for long showers
■■ Designed to be installed outside the vehicle for maximum During heating, the integrated fan takes in the cold air from
space ​inside inside of the vehicle and routes it through the unit.
■■ Heating while driving allowed in all countries making As the air flows through the heat exchanger, it heats up and is
hot water ​readily available at each stop then distributed through the outlets back into the vehicle.
■■ Less weight through reduced need for LPG gas bottles The connected hot air ducting now spread the air evenly
throughout the vehicle interior. A temperature sensor constantly
measures the interior temperature and adapts the heating
level by automatically adjusting the amount and temperature of
air passing through the unit. For heating the vehicle evenly,
Dual Top Evo has two outlets delivering the heated air.
The advantage here is that the vehicle can be heated from two
directions, guaranteeing perfect warm air distribution.

All Dual Top Evo heaters have an 11-litre-capacity boiler where


water is being heated up to 40 °or 70 °C. The Dual Top Evo
also features a separate antifreeze mode that can be selected
at the control panel and which ensures that the boiler and
cabin temperatures remain above freezing point. If the water
temperature falls below 6 °C, the automatic drain function
ensures that water is emptied from the boiler – even if the
heating system is switched off. In addition, the boiler can be
drained manually directly at the control panel.

On a campsite with access to electricity, Dual Top Evo versions


with electrical coils can run either additionally or exclusively on
electricity.

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Integrated heaters
Dual Top Evo

Dual Top Evo – Warm air and water


What‘s new on the
The Webasto Dual Top Evo is a multimode operation system to provide heating and hot ​
Webasto Dual Top Evo:
water in all seasons. It can be installed outside the vehicle to free storage space.
■■ Higher efficiency thanks to
improved motors
■■ Already certified according
to ECE norm
■■ Modern, digital product
documentation
■■ Extended, three-year warranty

The Dual Top Evo as well as the air intake can be positioned in the back.
The ​heated air can be distributed directly through several outlets inside the ​
compartment.

Extracting heating air from an enclosure like a seat box can reduce the ​
noise coming from the heating air ventilator. Especially in vehicles with ​
several areas a number of air outlets positioned in different spots ensure ​
an even distribution of heated air in the living spaces.

Mounting the air intake in a central area will provide an even air ​
circulation throughout the interior. In addition both heater outlets are ​
used in a similar way to distribute the heated air flow evenly in the cabin.

Technical specifications:

Dual Top Evo 6 Dual Top Evo 7 Dual Top Evo 8


Heating power (kW) 1.5 – 6.0 1.5 – 6.0 1.5 – 6.0
Additional power with electrical coil (kW) 0.6 – 1.2 1.0 – 2.0
Fuel Diesel Diesel Diesel
Fuel consumption (l/h) 0.19 – 0.66 0.19 – 0.66 0.19 – 0.66
Rated voltage (V) 12 12 12
Operating voltage range (V) 9 – 15 9 – 15 9 – 15
Rated power consumption (W) 15 – 65 15 – 65 15 – 65
Boiler capacity (l) 11 11 11
Air flow (m3/h) 230 230 230
Dimensions L x W x H (mm) 530 x 352 x 256 530 x 352 x 256 530 x 352 x 256
Weight (kg) 20 21 21

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Heating products

Scopes of delivery 1 Order numbers


9020868C (1)
Dual Top Evo 6 STD AM
9021619B (2)
Dual Top Evo 6 DP AM*
9021003B (3)
Dual Top Evo 7 STD AM
9022027B (4)
Dual Top Evo 7 DP AM*

Heating products
9021004B (5)
Dual Top Evo 8 STD AM
Dual Top Evo 9022028B (6)
External Temperature Sensor Dual Top Evo 8 DP AM*
Dosing Pump DP40
Extension Cable Harness Dosing Pump 7 m
Fuel Mecanyl Hose 5 m
2 Mounting parts
Exhaust Silencer The Dual Top Evo can be mounted inside and outside the
Air-Intake Silencer vehicle. ​Please refer to the mounting parts section for more ​
Kit Dual Top Rubber Bellow
information.
Air Intake Cover SEE PAGE 74
L-Mounting Brackets
Mounting Parts with Shock Absorbers
10 mm Pipe Connectors
3 Fuel extractor
Documentation (Manual / Installation Instructions) The connection of the heater to the fuel system depends on ​
Dual Top Evo 6 (1) (2) the vehicle. Please select the right solution for your vehicle.
Heater (Dual Top Evo 6)
SEE PAGE 62
Manual Control Panel
Extension Cable Control Panel 3 m
Cable Harness (Dual Top Evo 6) 4 Air distribution
For the distribution of the hot air in your vehicle you need ​
hoses, distributors and outlets. Please configure your air ​
distribution system individually.
Note: Always screw the hot air ducting to the outlets
at ​the heater for a safe application!
Dual Top Evo 7/Dual Top Evo 8 (3) (4) (5) (6) SEE PAGE 44
Heater (Dual Top Evo 7/Dual Top Evo 8)
Digital Control Panel 5 Water distribution
Extension Cable Control Panel 3 m
Cable Harness (Dual Top Evo 7/Dual Top Evo 8)
Choose the right components for each vehicle.
Note: Use quick adapters for all connections!

SEE PAGE 66

6 Accessories (optional)
For extension of your heating system you will find comfort-​
control elements as well as other installation and system ​
components in the accessories section.
SEE PAGE 54

* The Diving Pump (DP) version units are specific for diving pump water systems. Other ​
standard units are suitable for pressure pump water systems only.

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Air heaters

Air Top Evo:


Perfect heat even in high altitudes!

Precise electronic
temperature
control system
maintains a
constant cabin
temperature Quiet operation
through stepless
modulation

Continuous
heating power
Recirculated output provides
air intake exactly the heating
energy needed

Robust composite
casing

High air flow


output due to
powerful radial
Very low electrical blower
power and fuel
consumption

3 heaters in 1 with the Air Top Evo control!


■ Multi mode operation to match your individual heating power
demands:

ECO mode for reduced electrical power consumption by -30 %

Power mode PLUS for +10 % increased heating power output


(from 3,500 W to 3,900 W and from 5,000 W to 5,500 W)

Ventilation mode to provide fresh and cool air to your cabins


Automatic Altitude Adjustment on a hot day
■ Available as an upgrade on all Webasto Air Top Evo heaters

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Air heaters

■■ Air Top 2000 ST SEE PAGE 24

Heating products
■■ Air Top Evo 3900 SEE PAGE 26

■■ Air Top Evo 5500 SEE PAGE 28

Technical specifications:

Air Top 2000 ST Air Top Evo 3900 Air Top Evo 5500
Heat power (kW) 0.9 – 2.0 1.5 – 3.5 (3.9*) 1.5 – 5.0 (5.5*)
Fuel Diesel Diesel Diesel
Fuel consumption (l/h) 0.13 – 0.27 0.17 – 0.42 (0.47*) 0.17 – 0.60 (0.66*)
Rated voltage (V) 12 12 12
Rated power consumption (W) 14 – 29 15 – 40 (55*) 15 – 95 (130*)
Air flow against 0.5 mbar (m3/h) 93 132 (139*) 200 (220*)
Dimensions L x W x H (mm) 311 x 120 x 121 423 x 148 x 162 423 x 148 x 162
Weight (kg) 2.6 5.9 5.9

* Air Top Evo models deliver the boosting power only in combination with the Air Top Evo multicomfort control panel.

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Air heaters
Installation example

Air heater can be


installed inside or
underneath the
vehicle

A Hot air outlet: Hot air


is distributed through a C
ducting system

B Exhaust pipe
F
C Silencer

D Combustion air intake

E Fuel supply leads to the D


vehicle fuel tank or fuel E
return line

F Fresh air intake

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Air heaters
Advantages
Heating products

The advantages of Webasto air heaters How Webasto air heaters work
■■ Optimum heat output at high altitudes thanks to integrated When the unit is switched on, the dosing pump feeds fuel
altitude sensor (Evo range) or manual altitude switch from ​the vehicle fuel tank to the heater. Here the fuel is
(Air Top 2000 ST) automatically ​ignited by means of a glow plug. If combustion
■■ Heating power from 0.9 kW to 5.5 kW does not occur ​immediately, the unit automatically repeats the
■■ Very compact heater for easier and faster installation start-up ​procedure. In the combustion chamber, a flame is lit
■■ Smooth blower and burner operation for low noise and fuel which heats ​up the heat exchanger. The unit takes air in from
consumption the outside for ​combustion purposes and the combusted
■■ Hot air is channeled and distributed through the motor home, exhaust air is ​discharged to the outside.

Heating products
ensuring a constant temperature
■■ Precise and stepless cabin temperature control During heating, the integrated fan takes in the air to be
■■ Very fast heat-up phase heated ​through the inlet and feeds it through the unit. As the
■■ Low noise operation air flows ​through the heat exchanger, it heats up and is then
■■ Diesel-fueled, directly fed from the tank distributed ​through the outlet.
■■ More space inside due to the possibility of outside installation
■■ Heating while driving allowed in all countries The connected hot air pipes now spread the air evenly ​
throughout the vehicle interior. Due to the unit’s own separation ​
of the combustion cycle from the heat cycle, there is no ​
impairment of the quality of the hot air.

A temperature sensor constantly measures the interior ​


temperature and adapts the heating level by automatically ​
adjusting the amount of air passing through the unit.
In this way, ​the temperature selected by the user is rapidly
reached and ​maintained at a constant level.

After the unit has been switched off, the combustion process
is ​terminated in a controlled manner. For this purpose, the unit ​
briefly goes into re-run mode to cool itself down. It is then ​
immediately ready for restarting.

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Air heaters
Air Top 2000 ST

Air Top 2000 ST – quiet comfort


The advantages of the
The quiet heater – the smallest air heater on the market. It offers excellent heat output ​
Air Top 2000 ST
and optimal economy.
■■ Constant cosiness thanks to an ​
electronic thermostat
■■ Short heating-up times thanks to ​
effective output
■■ Low operating costs
■■ Available as a complete installation​
kit for quick and simple retrofitting

A simple air distribution system is recommended in small recreational ​


vehicles. Heated air outlets and intake positioned as far as possible from ​
each other ensure that the air is distributed uniformly.

The air intake system also heats the garage it operates in. An aperture ​
returning air to the living space is then obligatory.

In large vehicles the Air Top 2000 ST is used as an additional heater for the ​
front section for generating pleasant temperatures in this inadequately ​
insulated area as well.

Technical specifications:

Air Top 2000 ST


Heating power (kW) 0.9 – 2.0
Fuel Diesel
Fuel consumption (l/h) 0.13 – 0.27
Rated voltage (V) 12
Rated power consumption (W) 14 – 29
Air flow against 0.5 mbar (m3/h) 93
Dimensions L x W x H (mm) 311 x 120 x 121
Weight (kg) 2.6

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Heating products

Scopes of delivery 1 Order numbers


9022802A (1)
Air Top 2000 ST D 12V RV Standard
9022803A (2)
Air Top 2000 ST D 12V RV Comfort

2 Mounting parts
For best mounting of each heater, please refer to our ​
dedicated mounting accessories.

Heating products
SEE PAGE 74

Air Top 2000 ST


External Temperature Sensor
3 Fuel extractor
Extension Dosing Pump Cable Harness 7 m The connection of the heater to the fuel system depends on ​
Fuel Mecanyl Hose 5 m the vehicle. Please select the right solution for each vehicle.
Dosing Pump DP2
SEE PAGE 62
Mounting Parts
Documentation
Standard Scope of Delivery (1) 4 Air distribution
Basic Heater
For the distribution of the hot air in a motorhome, you need ​
Basic Cable Harness
hoses, distributors and outlets. Please compose the air system ​
Small Air Intake Silencer with Hose 30 cm
Flex. Exhaust Tube 60 cm individually.
Turning Knob Control Panel SEE PAGE 44
Standard Exhaust Silencer

5 Accessories (optional)
For extension of your heating system you find comfort-​control
elements as well as other installation- and system ​
components in the accessories section.
SEE PAGE 54
Comfort Scope of Delivery (2)
Manual Altitude Mode Heater
Cable Harness with Altitude Mode
Switch
Big Air Intake Silencer with Hose 50 cm
Flex. Exhaust Tube 80 cm
Digital Control Panel 1531
Thermo Top Exhaust Silencer

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Air heaters
Air Top Evo 3900

Air Top Evo 3900 – the smart multi mode heater


The advantages of the
High-output, compact and quiet, the heateris ideally suited for the most rigorous ​
Air Top Evo 3900
requirements. It can be upgraded with the new multi mode control panel to offer ​
■■ Constant cosiness thanks to an ​
additional operation modes depending on individual heating requirements.
electronic thermostat
■■ Short heating-up times thanks to ​
effective output
■■ Low operating costs
■■ Available as a complete installation​
kit for quick and simple retrofitting
■■ New organization of kit for faster
and easier installation
Depicted here is an underfloor heater operating in recirculated air mode ​
with four outlets. The entrance area is heated indirectly by the intake line.

Automatic Altitude Adjustment ​


for best heating performance in ​
heights.

In top-bankvehicles the upper sleeping area should be heated with a ​


separate outlet. The same is recommended for the garage.

In vehicles consisting of several separate areas a sufficient number of


outlets must be installed for a uniform distribution of heat. The air intake
is at a central location in the vehicle.

Technical specifications:

Air Top Evo 3900


Heating power (kW) 1.5 – 3.5 (3.9*)
Fuel Diesel
Fuel consumption (l/h) 0.17 – 0.42 (0.47*)
Rated voltage (V) 12
Rated power consumption (W) 15 – 40 (55*)
Air flow against 0.5 mbar (m3/h) 132 (139*)
Dimensions L x W x H (mm) 423 x 148 x 162
Weight (kg) 5.9

* Air Top Evo 3900 deliver the boosting power of 3900 only in combination with the
Air Top Evo multicomfort control panel.

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Heating products

Scopes of delivery 1 Order numbers


9022804A (1)
Air Top Evo 3900 D 12V RV Standard
9022805A (2)
Air Top Evo 3900 D 12V RV Comfort

2 Mounting parts
For best mounting of each heater, please refer to our
dedicated mounting accessories.

Heating products
SEE PAGE 74

Air Top Evo 3900


Heater with (Pressure) Altitude Sensor
3 Fuel extractor
RV Cable Harness with Integrated DP42 Cable The connection of the heater to the fuel system depends on
External Temperature Sensor 2.5 m the vehicle. Please select the right solution for each vehicle.
Fuel Mecanyl Hose 5 m
SEE PAGE 62
Air-Intake Silencer Air Top Evo
Dosing Pump DP42
Exhaust Silencer 4 Air distribution
Mounting Parts
For the distribution of the hot air in a motorhome, you need
Documentation
hoses, distributors and outlets. Please compose the air system
Standard Scope of Delivery (1)
Turning Knob Control Panel
individually.
Flex. Air Intake Tube 30 cm SEE PAGE 44
Extension Cable Harness Dosing Pump 3 m
Flex. Exhaust Tube 80 cm
5 Accessories (optional)
For extension of your heating system you find comfort-control
elements as well as other installation- and system
components in the accessories section.
SEE PAGE 54

Comfort Scope of Delivery (2)


Multicomfort Control Panel MC04 with Automatic
Altitude Adjustment
Flex. Air Intake Tube 50 cm
Extension Cable Harness Dosing Pump 5 m
Flex. Exhaust Tube 1.1 m

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Air heaters
Air Top Evo 5500

Air Top Evo 5500 – for extreme conditions


The advantages of the
Extremely powerful, compact and quiet, this heater ensures a comfortable climate for ​
Air Top Evo 5500
larger motorhomes even under the harshest conditions and satisfies the most ​
■■ Constant cosiness thanks to an ​
demanding requirements. It can be upgraded with the new multi mode control panel
electronic thermostat
to ​offer additional operation modes depending on individual heating requirements.
■■ Short heating-up times thanks to ​
effective output
■■ Low operating costs
■■ Available as a complete installation​
kit for quick and simple retrofitting

Automatic Altitude Adjustment


Depicted here is an underfloor heater operating in recirculated air mode ​ for best heating performance in
with four outlets. The entrance area is heated indirectly by the intake line.
heights.

In top-bank vehicles the upper sleeping area should be heated with a ​


separate outlet. The same is recommended for the garage.

In vehicles consisting of several separate areas a sufficient number of


outlets must be installed for a uniform distribution of heat. The air intake
is at a central location in the vehicle.

Technical specifications:

Air Top Evo 5500


Heating power (kW) 1.5 – 5.0 (5.5*)
Fuel Diesel
Fuel consumption (l/h) 0.17 – 0.60 (0.66*)
Rated voltage (V) 12
Rated power consumption (W) 15 – 95 (130*)
Air flow against 0.5 mbar (m3/h) 200 (220*)
Dimensions L x W x H (mm) 423 x 148 x 162
Weight (kg) 5.9

* Air Top Evo 5500 deliver the boosting power of 5500 only in combination with the
Air Top Evo multicomfort control panel.

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Heating products

Scopes of delivery 1 Order numbers


9022806A (1)
Air Top Evo 5500 D 12V RV Standard
9022807A (2)
Air Top Evo 5500 D 12V RV Comfort

2 Mounting parts
For best mounting of each heater, please refer to our
dedicated mounting accessories.

Heating products
SEE PAGE 74

Air Top Evo 5500


Heater with (Pressure) Altitude Sensor
3 Fuel extractor
RV Cable Harness with Integrated DP42 Cable The connection of the heater to the fuel system depends on
External Temperature Sensor 2.5 m the vehicle. Please select the right solution for each vehicle.
Fuel Mecanyl Hose 5 m
SEE PAGE 62
Air-Intake Silencer Air Top Evo
Exhaust Silencer
Dosing Pump DP42 4 Air distribution
Mounting Parts
For the distribution of the hot air in a motorhome, you need
Documentation
hoses, distributors and outlets. Please compose the air system
Standard Scope of Delivery (1)
Turning Knob Control Panel
individually.
Flex. Air Intake Tube 30 cm SEE PAGE 44
Extension Cable Harness Dosing Pump 3 m
Flex. Exhaust Tube 80 cm
5 Accessories (optional)
For extension of your heating system you find comfort-control
elements as well as other installation- and system
components in the accessories section.
SEE PAGE 54

Comfort Scope of Delivery (2)


Multicomfort Control Panel MC04 with Automatic
Altitude Adjustment
Flex. Air Intake Tube 50 cm
Extension Cable Harness Dosing Pump 5 m
Flex. Exhaust Tube 1.1 m

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Water heaters

Thermo Top C Motorcaravan:


The popular parking heater adapted to RV needs

Automatic
overheat
protection
Space-saving
installation
in the engine room

Even distribution
of warmth by
radiators
or blowers

Compact design

Low fuel
consumption

NEW
Greater comfort with our innovative Webasto Thermo Call App.
Run your water or air heater easily with a smartphone or android.

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Water heaters

■■ Thermo Top C Motorcaravan SEE PAGE 34

Heating products
■■ Thermo 90 ST SEE PAGE 38

Technical specifications:

Thermo Top C Motorcaravan Thermo 90 ST


Heating power (kW) 2.5 – 5.2 1.8 – 7.6 (9.1*)
Fuel Diesel Diesel
Fuel consumption (l/h) 0.30 – 0.61 0.22 – 1.04 (1.27*)
Rated voltage (V) 12 12
Operating voltage range (V) 10.5 – 15 10 – 15
Rated power consumption (W) 18 – 42 37 – 83 (90*)
Dimensions L x W x H (mm) 214 x 106 x 168 355 x 133 x 232
Weight (kg) 2.9 4.8

* Boost Mode

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Water heaters
Installation example

The water heater can be


installed in the engine
compartment to save space

A Back-pressure valve
C
B Combustion air intake
B
The Thermo Top C Motorcaravan C Intake silencer
can also be integrated into the A
D Water pump and water input
existing water heating system. H
E Exhaust pipe
E
F Fuel pipe to vehicle fuel tank D F
or to fuel return pipe
G
G Exhaust silencer

H Hot water output

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Water heaters
Advantages
Heating products

The advantages of a Webasto water heater How Webasto water heaters work
■■ Supply of warmth via the air outlets in the dash board When the unit is switched on, the dosing pump feeds fuel
(Thermo ​Top C Motorcaravan) from ​the vehicle fuel tank to the heater. Here the fuel is
■■ Cabin heating and optional pre-heating of the engine automatically ​ignited by means of a glow plug. If combustion
■■ Heating power up to 5.2 kW or up to 9 kW does not occur ​immediately, the unit automatically repeats the
■■ Less emissions due to engine pre-heating start-up ​procedure. In the combustion chamber, a flame is lit
■■ Very fast heat-up phase which heats ​up the heat exchanger. The unit takes air in from
■■ Quiet-running, low noise operation the outside for ​combustion purposes and the combusted
■■ Diesel-fueled, directly fed from the tank exhaust air is ​discharged to the outside.

Heating products
During heating, an internal circulation pump feeds the ​water
glycol mixture through the unit. As the water glycol mixture ​
flows through the heat exchanger, it heats up. In the connected ​
water circulation system, heat exchangers then transfer the ​
energy to the interior and the engine.

Once the vehicle interior or engine has warmed up, the heat ​
requirement is reduced and the water temperature continues to ​
rise. At a pre-set temperature threshold, the unit reduces output ​
at this moment or goes into standby mode.

The heating procedure automatically restarts when the water ​


temperature drops below a certain level. The unit thus adapts the ​
heat output automatically to the heat requirement.

After the unit has been switched off, the combustion process
is ​terminated in a controlled manner. For this purpose, the unit ​
briefly goes into re-run mode to cool itself down. It is then ​
immediately ready for restarting.

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Water heaters
Thermo Top C Motorcaravan

Thermo Top C Motorcaravan


The advantages of the
The Thermo Top C Motorcaravan is the combination of the popular Webasto parking ​
Thermo ​Top C Motorcaravan
heater adapted to the specific needs of RV enthusiasts. It allows unlimited heating and ​
■■ Heating power up to 5.2 kW
offers the double function of heating the cabin and preheating the engine.
■■ More comfort in the front of
the ​vehicle thanks to warmth
The switch is turned to the symbol for preheating the engine supplied ​via the air outlets in
(and the cabin): The water ​circuit is heated up to a state which
opens the thermostat valve. The ​engine is heated up by the hot the dash ​board
water. The effect can even be increased by ​reducing the air outlets ■■ Cabin heating and optional
to a minimum.
pre-​heating of the engine
■■ Very fast heat-up phase
■■ Low noise operation

The switch is turned to the symbol cabin heating only: The hot water
circulates ​in the vehicle’s water circuit, thus heating up the cabin.
The circuit only ​heats up to a point that the valve is not opened.
All available heat is ​transferred via the dashboard to the driver’s cabin.

Technical specifications:

Thermo Top C Motorcaravan


Heating power (kW) 2.5 – 5.2
Fuel Diesel
Fuel consumption (l/h) 0.30 – 0.61
Rated voltage (V) 12
Operating voltage range (V) 10.5 – 15
Rated power consumption (W) 18 – 42
Dimensions L x W x H (mm) 214 x 106 x 168
Weight (kg) 2.9

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Heating products

Scopes of delivery 1 Order numbers


9015824A (1)
Thermo Top C Motorcaravan D 12V RV Basic
In order to receive a complete application, please choose
in addition to the Basic scope of delivery, one of the
vehicle specific kits explained on the following page.
9008069C (2)
Thermo Top C Motorcaravan D 12V RV Standard
The Standard scope of delivery already includes parts

Heating products
for a Fiat Ducato chassis application.
9010486C (3)
Thermo Top C Motorcaravan D 12V RV Mercedes
The Mercedes scope of delivery already includes parts
for fitting the heater to the Mercedes chassis.
Thermo Top C Motorcaravan
Heater (Thermo Top C Motorcaravan) 2 Additional kits for basic scope of delivery
Cable Harness
In order to receive a complete application, please choose in
Dosing Pump DP2
Flex. Exhaust Tube with Exhaust Silencer
addition to the Basic scope of delivery, one of the vehicle
Mounting Parts specific kits explained on the following page.
Documentation SEE PAGE 36
Circulating pump 4847
Digital Control Panel 1530
Toggle Switch
3 Mounting parts
Basic Scope of Delivery (1) For best mounting of each heater, please refer to our ​
Special vehicle kits have to be ordered in addition ​ dedicated mounting accessories.
to ​above scope of delivery.
Standard Scope of Delivery (2) SEE PAGE 74
Mounting parts coolant circle integration
Air-intake silencer 4 Accessories (optional)
Installation instructions Standard
For extension of your heater system you find comfort control ​
Fuel extractor T-piece
Mounting bracket Standard elements as well as other installation and system components ​
Back-pressure valve + thermostat in the accessories section.
Mercedes Scope of Delivery (3) SEE PAGE 54
Mounting parts coolant circle integration
Air-intake silencer
Installation instructions Mercedes Sprinter
Fuel extractor T-piece
Mounting bracket Mercedes Sprinter
Back-pressure valve + thermostat

35

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Water heaters
Additional kits for the Thermo Top C Motorcaravan

In addition to the Thermo Top C Motorcaravan basic scope of delivery, you need to
choose one of the following kits depending on the vehicle for a complete application.

Fiat Ducato
Scopes of delivery Order numbers
Installation Kit Fiat Ducato 2.3L 9015693F
Mounting parts coolant circle integration Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer Fiat Ducato 2.3L

Installation instructions Fiat Ducato


Fuel extractor T-piece
Mounting bracket Fiat Ducato
Back-pressure valve + thermostat
Installation Kit Fiat Ducato 3.0L 9016330C
Mounting parts coolant circle integration Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer Fiat Ducato 3.0L

Installation instructions Fiat Ducato


Fuel extractor T-piece
Mounting bracket Fiat Ducato
Back-pressure valve + thermostat

Ford Transit
Scopes of delivery Order numbers
Installation Kit Ford Transit Front Drive 9015705B
Mounting parts coolant circle integration Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer Ford Transit Front

Installation instructions Ford Transit


Fuel extractor T-piece
Mounting bracket Ford Transit
Back-pressure valve + thermostat
Installation Kit Ford Transit Rear Drive 9016212B
Mounting parts coolant circle integration Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer Ford Transit Back

Installation instructions Ford Transit


Fuel extractor T-piece
Mounting bracket Ford Transit
Back-pressure valve + thermostat

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Water heaters
Additional kits for the Thermo Top C Motorcaravan

Mercedes
Scopes of delivery Order numbers
Installation Kit Mercedes Sprinter 9016207A
Mounting parts coolant circle integration Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer Mercedes Sprinter

Installation instructions MB Sprinter

Heating products
Fuel extractor T-piece
Mounting bracket Mercedes Sprinter
Back-pressure valve + thermostat

Renault
Scopes of delivery Order numbers
Installation Kit Renault Master 9016321A
Mounting parts coolant circle integration Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer Renault Master

Installation instructions Renault Master


Fuel extractor T-piece
Mounting bracket Renault Master
Back-pressure valve + thermostat

Example of a vehicle-specific kit: Renault Master

Iveco
Scopes of delivery Order numbers
Installation Kit Iveco Daily 9016323B
Mounting parts coolant circle integration Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer Iveco Daily

Installation instructions Iveco Daily


Fuel extractor T-piece
Mounting bracket Iveco Daily
Back-pressure valve + thermostat

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Water heaters
Thermo 90 ST

Thermo 90 ST
The advantages of the
The powerful heater with heating performances of 9 kW and sophisticated control logic ​
Thermo 90 ST
surprises with compact dimensions and low weight.
■■ Engine pre-heating and passenger ​
compartment heating in medium-​
to-large vehicles
■■ High operational readiness of ​
vehicles even at low temperatures

When several convectors are applied, a parallel distribution should be ​


chosen. That way you ensure that even the last convector is still ​
performing perfectly.

Technical specifications:

Thermo 90 ST
Heating power (kW) 1.8 – 7.6 (9.1*)
Fuel Diesel
Fuel consumption (l/h) 0.22 – 1.04 (1.27*)
Rated voltage (V) 12
Operating voltage range (V) 10 – 15
Rated power consumption (W) 37 – 83 (90*)
Dimensions L x W x H (mm) 355 x 133 x 232
Weight (kg) 4.8

* Boost Mode

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Heating products

Scopes of delivery 1 Order numbers


9007622A (1)
Thermo 90 ST Diesel 12V Standard

2 Water system
For distribution and conversion of heat within the vehicle, you​
need additional pipes, valves etc.
SEE PAGE 66

Heating products
3 Accessories (optional)
For extension of your heater system you find comfort control ​
elements as well as other installation and system components ​
in the accessories section.
SEE PAGE 54
Thermo 90 ST
Basic Heater
Dosing pump DP30
Circulating pump 4846
Wiring harness with fuse holder
Tank extracting device with fuel line
Exhaust system with exhaust silencer
Air intake silencer
Water hoses
Heater bracket
Installation material

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40

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Accessories for heating systems

Heating accessories
Hot air ducting42

Control elements54

Air combustion and exhaust58

Fuel supply62

Water system and circulation pumps66

Mounting parts74

Electronics and diagnostics81

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Hot air ducting

Webasto offers the whole range for professional air ducting in recreational vehicles. High quality components combined
with high flexibility to fit any application, this is what the Hot Air Ducting System (HADS) stands for!

The advantages:
■■ Full range of mounting parts needed for any application
■■ Coloured air outlets, black, white, grey and brown fitting
to any interior
■■ Fast mounting without screws possible
■■ Direct mounting on the wall possible
(screws not visible in vehicle)
■■ Same design for the air outlets 60 mm and 90 mm
■■ Fast and easy installation, also in small spaces
■■ High flexibility with new reduction parts diameter 90/80
and 90/60

All parts of the HADS system are identified with


in the following pages.
SEE PAGE 46

More features:
■■ High temperature resistance from -40 °C up to +140 °C
■■ PA6.6 GF30 glass fibre reinforced synthetic material
■■ Multiple combination possibilities to suit any application

Webasto is not liable for applications made with


non-Webasto air ducting parts, especially for parts
not guaranteeing high temperature resistance.

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Hot air ducting

Air ducting combination possibilities:

Heaters Ducting Ducting parts Ducting Outlets

Ø Ø 60 90 Ø 60 Ø Ø

80 80 90 90 90 90 80 80 90

90 90 60 60 60 60 60
Ø
Ducting isolated T-Parts T-Parts for outlets Ducting Outlet 45°

90 80

Ø Ø 90 Ø Ø Ø
Dual Top Evo

80 80 90 90 80 90 90 90

90 90 60 60

Heating accessories
Ducting Elbows Reducers Ducting Outlet 90°

Ø Ø Ø 60 90 Ø Ø Ø

90 90 90 90 90 90 90 90 60 60 90

60 60 60 60 60

Air Top Evo Ducting Y-pieces Connectors Ducting Outlet closeable

Ø Ø Ø 60 Ø Ø

60 60

60 60 60 60 90 90 90 90

60 60

Air Top 2000 ST Ducting Junctions Muffles Endcaps

Ø 60 80 Ø

90 80 90

80 60 60

Y-pieces Wall pipe adapters

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01_manuelle_Seiten_KE3.indd 43 23.07.2012 13:49:11


Hot air ducting

Air Top 2000 ST

Dual Top Evo


Air Top Evo
Air intake Part no.
Louvre plate
W = 170, L = 190, air return entry n n n 128228
aluminium

Screen for heaters suction and exit


D = 60 n 67492A
D = 90 n 89141A
synthetic material

Protective screen
D = 60, for heater suction side n 84937A
rubber

Air inlet adapter


if combustion air suction pipe extension is used, n 31290B
to be mounted in ​the heater along with 29848F, only for Air Top 2000

Heating air inlet and discharge nozzle


only for Air Top 2000 n 29848F

44

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Hot air ducting
Heating accessories

Air Top 2000 ST

Dual Top Evo


Air Top Evo
Ducting Part no.
Flexible pipe
Di = 55, APK, black, logo (per m) n 1311862A
Di = 60, APK, black, logo (per m) n n n 1311884A
Di = 80, APK, black, logo (per m) n n 1311885A
Di = 90, APK, black, logo (per m) n n 1311886A
Di
Di = 55, APK, black, logo (25 m roll) n 1311891B
Di = 60, APK, black, logo (25 m roll) n n n 1311892B
Di = 80, APK, black, logo (25 m roll) n n 1311893B
Di = 90, APK, black, logo (25 m roll) n n 1311894B
Di = 55, PAPK, grey, logo (per m) n 1311895A
Di = 60, PAPK, grey, logo (per m) n n n 1311897A
Di = 80, PAPK, grey, logo (per m) n n 1311899A

Heating accessories
Di = 90, PAPK, grey, logo (per m) n n 1311901A
Di = 55, PAPK, grey, logo (25 m roll) n 1311896B
Di = 60, PAPK, grey, logo (25 m roll) n n n 1311898B
Di = 80, PAPK, grey, logo (25 m roll) n n 1311900B
Di = 90, PAPK, grey, logo (25 m roll) n n 1311902B

Insulated hoses
Di = 80 n n 9021059D
Di = 90 n n 9021082D
PAK, L = 12 m roll
fitted with a 10 mm EPDM insulation to minimize heat ​losses,
Di
saves up to 150 W heating energy per 1 m hose length

Hose specification
APK: Aluminium, Paper, Plastic – black, with white Webasto logo
PAK: Paper, Aluminium, Plastic – black, without logo
PAPK: Paper, Aluminium, Paper, Plastic – grey, with red and blue Webasto logo, extra strong 4 layer design
AA: Aluminium, Aluminium – silver

45

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Hot air ducting

Air Top 2000 ST

Dual Top Evo


Air Top Evo
Distributor Part no.
Y-piece
Da
Da = 55 n 429627
Da = 80 n n 100548
Da Da
synthetic material

Y-piece
D2a
D2a = 55, to be used in the secondary flow only! n 495689

D2a D2a = 60 n n 9009262B

D1a D1a = 80, synthetic material

Y-piece
D1a = 60, D2a = 60 n n n 1312124B
D1a = 90, D2a = 80 n n 91000A
D1a = 90, D2a = 90 n n 9009261D
synthetic material

T-Piece
Da
Da = 60 n n n 9009266C
Da
Da = 90 n n 9009265C

Da
L L = 110, synthetic material

T-Piece with thread


60, 60, 60 n n n 9009268B
90, 60, 90 n n 9009267B
synthetic material

End Cap
D = 60 n n n 9009319D
D = 90 n n 9009271D
synthetic material

Junction fitting
D2a
D1a
D1a = 60, L = 146 n n n 9009264B
D1a
D1a = 90, L = 185 n n 9009263B
D2a = 60, synthetic material
L

Hot air elbow, rotating


Da = 60, L = 133 n 29849A

Fitting (intake)
Da = 55, Di = 57, L = 32, for part no. 29849A n 101377

Di

46

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Hot air ducting
Heating accessories

Air Top 2000 ST

Dual Top Evo


Air Top Evo
Distributor Part no.
Elbow 90°
D1a = 79, D2i = 80.5, L1 = 115, L2 = 120 n 128503

Junction fitting
45 D2a
60 D2a = 60, D3a = 60, L = 350, to be used in the secondary flow ​only! n 252727

D3a D2a = 80, D3a = 60, L = 350 n 252778


L
D2a = 80, D3a = 80, L = 370 n 252786
172
60
D1a = 80, galvanized steel
D1a

Distributor with remote control flap valve

Heating accessories
Da = 55, L = 95 n 101374
Da = 80, L = 124 n n n 100567
synthetic material

Control cable
L = 850 n n n 107812
L = 1500 n n n 108932
L for part no. 101374, 100567
synthetic material
Bracket
for part no. 107812, 108932 n n n 109006
synthetic material

Console
for part no. 107821, 108932 n n n 1310915A

Distributor with control flap


Di
Da = 60 n n n 9009642A
Da = 90 n n 9009641A
Di
Di
synthetic material

Control device for distributor


bowden cable, 2 m long n n n 9008255A
for part no. 9009641A, 9009642A
synthetic material

47

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Hot air ducting

Air Top 2000 ST

Dual Top Evo


Air Top Evo
Adaptors Part no.
Adapter for heater connection

D1a D1a = 75, D2a = 60 n n 82378A


D1a = 90, D2a = 80 n n 89111B
D2a
L = 40, synthetic material
L

Reducer for air hose


D1a = 60, D2a = 55, L = 35 n 29852A
D1a
D1a = 90, D2a = 80, L = 45 n n 89075A
D1a = 80, D2a = 55, L = 82, to be used in the secondary flow only! n 495654
D2a
synthetic material
L

Hose connector
Da = 55, L = 55 n n 495638
Da = 60, L = 50 n n n 9009258C
Da Da = 80, L = 75 n n 495646

L Da = 90, L = 50 n n 9009259C
synthetic material
Reduction adapter for molds
Da Da = 80 n n 9009270B
Da = 60 n n 9011011C
Di
Di = 90, synthetic material

Elbow 90°
D = 90, synthetic material n n 9009260C

Wall feed-through

Da Da = 60 n n n 9009249C
Da = 90 n n 9009250C
synthetic material

Adaptor ring
Di
Di = 55, Da = 60 n n 92971A
Di = 70, Da = 80 n 366153
Da
B = 17, aluminium, for part no. 1311639A + 92966B
B

Reducer pipe
D1a = 80, D2a = 60 n n n 252565
to be used in secondary flow only!

Wall pipe
D1a = 87, D2a = 55 n n 492884
D1a = 110, D2a = 80 n 495425

48

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Hot air ducting

Air Top 2000 ST

Dual Top Evo


Air Top Evo
Outlets Part no.
Air outlet, closeable
D = 60, black n n n 9012300A
D = 60, white n n n 9012301A
D = 60, grey n n n 9012302A
D = 60, brown n n n 9014998A
D = 90, black n n 9012291A
D = 90, white n n 9012292A
D = 90, grey n n 9012293A
L = 30, synthetic material, bag with wall feed through,
to be used in secondary flow only

Air outlet, 90°

Heating accessories
D = 60, black n n n 9012297A
D = 60, white n n n 9012298A
D = 60, grey n n n 9012299A
D = 60, brown n n n 9015003A
D = 90, black n n 9012288A
D = 90, white n n 9012289A
D = 90, grey n n 9012290A
L = 30, synthetic material, bag with wall feed through

Air outlet, 45°


D = 60, black n n n 9012294A
D = 60, white n n n 9012295A
D = 60, grey n n n 9012296A
D = 60, brown n n n 9015000A
D = 90, black n n 9012285A
D = 90, white n n 9012286A
D = 90, grey n n 9012287A
L = 30, synthetic material, bag with wall feed through

Hose connector for above threaded air outlets


D = 60 n n n 9009239B
D = 90 n n 9009240B
L = 30, synthetic material

49

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Hot air ducting
Heating accessories

Air Top 2000 ST

Dual Top Evo


Air Top Evo
Outlets Part no.
Air outlet, closeable

D1a
D1a = 55 n 1311639A
D1a = 70 n 92966B
D2a = 100, L = 65, synthetic material, to be used in the secondary ​flow only!
D2a
L

Air outlet
D1a = 60, D2a = 92 n n 398551
D1a = 80, D2a = 120 n 264091
synthetic material, rotating

Air outlet
D1a = 55, D2a = 87 n 101625
D1a = 80, D2a = 110 n 107976
L = 65, 90°, insert grid, straight, rotating

Air outlet
D1a = 55, D2a = 87 n 107836
D1a = 80, D2a = 110 n 107984
L = 65, 45°, insert grid, straight, rotating

Air outlet
D1a = 90, D2a = 120, L = 65, 45° n 91569C

Air outlet flat


D1a = 60, D2a = 92, L = 65 n n 87389A

Demist nozzle
D = 55 n n 492299

50

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Hot air ducting

Dual Top Evo


Air Top Evo
Silencer Part no.
Air ducting silencer
Da
Di = 90, Da = 122, L = 317, synthetic material n n 9026691A

300
Di

Air ducting silencer


Di = 90, L = 640, L = 100, bitumen – aluminium – synthetic material n n 67789A

Heating accessories
Dual Top Evo
specific air accessories Part no.
Rubber bellow
Kit incl. hose connector and cable binder n 9018647C

Air intake cover


D = 60 n 1314904A

51

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Hot air ducting
Air flow resistance calculation

In order to ensure a correct application with correct air ducting system, a continuous main line with openings that cannot
be closed must be ensured. When branches are used, the lines branching off the main line are not taken into account.
As a result, the branches can also be designed in a way to be closed. The following table lists several air ducting parts.
The sum of resistance points must not exceed the maximum number of resistance points for each air heating model.

Air Top 2000  ST (325 P) Air Top Evo 3900 (550 P) / Air Top Evo 5500 (375 P)
50 / 60 mm inlet 80 / 90 mm inlet
Dim. in mm Points Id. Dim. in mm Points Id.
Intake grill / grille 60 24 67492A 90 65 89141A

Flexible tubing 55 30 1311862A 80 27 1311885A


per meter
60 27 1311884A 90 25 1311886A

Elbow in flexible tube 55 10 1311862A 80 7 1311885A


60 8 1311884A 90 6 1311886A

Reducing adapter 60 > 55 27 29852A 90 > 60 211 9011011C


– – – 90 >80 45 9009270B

Warm air manifold 60 90 29849A – – –

Hose connector 55 12 495638 80 5 495646


60 10 9009258C 90 5 9009259C

Elbow in flexible tube – – – 80 50 128503


– – – 90 77 9009260C

D2a
D1a Branch 60 / 60 / 60 9 9009264B 90 / 60 / 90 8 9009263B
D1a

D2a
D1a Branch 60 / 60 / 60 21 9009264B 80 / 80 / 80 50 252786
D1a

Y-piece – – – 80 / 55 / 55 230 495689


– – – 80 / 60 / 60 201 9009262B
– – – 90 / 80 / 80 50 –
– – – 90 / 90 / 90 42 9009261C

52

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Hot air ducting
Air flow resistance calculation

Air Top 2000  ST (325 P) Air Top Evo 3900 (550 P) / Air Top Evo 5500 (375 P)
50 / 60 mm inlet 80 / 90 mm inlet
Dim. in mm Points Id. Dim. in mm Points Id.
T-piece 60 / 60 / 60 13 9009266C 90 / 90 / 90 13 9009265C

T-piece 60 / 60 / 60 63 9009266C 90 / 90 / 90 61 9009265C

Distributor with 60 / 60 / 60 20 101374 70 70 100567

Heating accessories
Di

control valve
55 / 55 / 55 19 9009642A 90 / 90 / 90 21 9009641A
Di
Di

Threaded T-piece 60 / 60 / 60 8 9009268B 90 / 60 / 90 11 9009267B

Threaded T-piece 60 / 60 / 60 36 9009268B 90 / 60 / 90 254 9009267B


– – – 90 / 60 / 90 254 9009267B

Spherical heat outlet  60 24 938551 80 150 264091

Closeable air outlet – – 9012300A – – 9012291A


– – 9012301A – – 9012292A
– – 9012302A – – 9012293A
60 59 +9009239B 90 50 +9009240B
Outlet – – 9012294A – – 9012285A
– – 9012295A – – 9012286A
Ø 60 – 9012296A Ø 90 – 9012287A
45° 139 +9009239B 45° 134 +9009240B
Outlet – – 9012297A Ø 80, 90° 40 107976
– – 9012298A Ø 90, 90° 33 9012288A
Ø 60 – 9012299A Ø 90, 90° 33 9012289A
90° 35 +9009239B Ø 90, 90° 33 9012290A
– – – Ø 90, 90° 33 +9009240B
Wall socket 60 10 9009249C 80 12 495425
– – +9009239B 90 12 9009250C
– – – – – +9009240B

53

EN_02_Heating_Accessories.indb 53 24.07.2012 13:43:29


Control elements

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Part no.
Dual Top standard control
possible selection of various heating modes for domestic water and air ​heating, n 1310749B
boiler drainage and anti-freeze functions

Dual Top digital control


Comes as standard with Dual Top Evo 7 and 8. n 1310746E
All functions of the ​manual control plus electric heater activation,
programmable timer and remote activation and control.
Control element incl. operating manual n 9021150B
for Dual Top Evo 6

Air Top Evo control


–– to be used only in combination with Webasto Air Top Evo heaters n 1313210B
–– multi mode operation to match your individual heating power demands

ECO mode for reduced electrical


power consumption

Power mode PLUS for +10% increased heating power output


(from ​3,500 W to 3,900 W and from 5,000 W to 5,500 W)

Ventilation mode to provide fresh and cool air to your cabins


on a hot ​day
Air Top standard control element
standard control element, (1) n n 82819B
standard control element, (1), for Evo heaters (AAA) n 9022779A
panel with ventilation switch, (2), for ST heaters, for part no. 82891B n n 92240A
additional adapter cable harness for Evo heaters n 1313908A

Combi timer 1531


12 V n n 88206A
–– three programmable pre-set times
–– continuous heating possible

Thermo Top digital timer 1530


12 V, red display n 35968B
–– three programmable pre-set times
–– installation dimensions (L x W): 53 x 46 mm
–– continuous heating possible
Extension wiring harness, L = 1.8 m n n n 70813B

Thermo Call TC3 and Thermo Call App


Thermo Call (incl. receiver) n n 7100350A
Innovative control device via App, downloadable for iPhone and Android.

54

EN_02_Heating_Accessories.indb 54 24.07.2012 13:44:06


Control elements
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Part no.
Telestart T91 Holiday RV
12 V n n 9018150A
–– range remote control 1,000 m
–– feedback signal
–– smallest remote control on the market
–– permanent heating possible
Adhesive window antenna, for T91 n 9013619B
Receiver T91, with response n 9015119C
Y-adapter wiring harness, for T91, clock and wiring harness of heater unit n 9007267A
Ventilation line, (bag) n 9001558A
Telestart Set T91
with 1 transmitter, return signal ​and Y-adapter,  n 1314635A
for upgrading units with digital timers
Single Items:

Heating accessories
Transmitter T91, with response (incl. battery) n 1314636A
Battery, 3V lithium, (bag) 1 piece n 9014840A
Battery compartment cover n 9016157A
Receiver T91, with response n 9013799A
Ventilation line, (bag) n 9001558A
Digital timer 1533
12 V n 1301122C
heating time 1 h, three programmable pre-set times

Switch summer/winter
change-over contact n 84587A
2.8 mm
bag with blade terminal plug and sleeves

Ventilation/heating switch
change-over contact n 84586A
2.8 mm

Switch
change-over contact, without label n n n n 84142A
2.8 mm
without accessories

Switch
change-over contact, for Thermo Top C Motorcaravan n 9011485B
bag with adapter wiring harness

55

EN_02_Heating_Accessories.indb 55 24.07.2012 13:44:36


Control elements

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Part no.
Push button switch (green)
12 V, 2.8 mm n n n 15733A

Mounting kit (frame)


60 for digital timer 1531 n n 474630

120

Mounting kit (digital timer)


for digital timer 1531 n n 476404

Mounting case
for digital timer 1531 n n 475866

Panel with ventilation switch


panel with ventilation switch, for part no. 82891B n n 92240A

Panel
panel, for part no. 82891B n n 82422B

56

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Control elements
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Part no.
Y-adapter wiring harness
Telestart digital timer 1533 connection n 9010325B

Room Thermostat
mechanic, change-over n 25011C
for vehicle fans

Heating accessories
Room Thermostat
control thermostat, change-over n 70947A
with on/off switch

Temperature sensor
external, L = 2.5 m n n 9014694A

Temperature sensor
external, L = 5 m n n 9005004B

Lid with hole


n 29718B

57

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Air combustion and exhaust
Heating accessories

Air Top 2000 ST

Thermo Top C

Thermo 90 ST

Dual Top Evo


Air Top Evo
Air combustion Part no.
Flexible pipe
Di = 22 n n 466115
Di = 25 n 91562A
Di = 55 n n n 441376
Di
Di = 80 n n n 39851
PAK, (per m)

Di
Air intake silencer
45
Di = 22 n 1313514A
200
bag with mounting parts

410

Air intake silencer


bag with mounting parts n n 98141A
complete with 300 mm flexible pipe, D1a = 22 mm n 9024965A
complete with 300 mm flexible pipe, D1a = 24 mm n 9025956A

Elbow
Di
Di = 22 n 65000A
Di = 25 n 91563A
synthetic material, for combustion air

Hose clamp
D = 16 ... 27 n n 1303080A
D = 28 ... 35 n n 9014771A
Di
stainless steel, worm thread steel

Pipe clip
Di = 25, W = 15, stainless steel n n n n 405256
Di = 29, steel n n 362891
Di
Di = 33, W = 15, stainless steel n n n n n 499021

Air intake silencer


Di = 22, L = 800, PAK n 83174A
Di = 25, L = 650, PAP/PAK n 90416D
Di = 30, L = 1160, PAP/PAK n 22931B

Protection hood
Di = 27 n 29516B
Di = 36 n 29517A
Di = 39 n 29519A

58

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Air combustion and exhaust

Air Top 2000 ST

Thermo Top C

Thermo 90 ST

Dual Top Evo


Air Top Evo
Exhaust Part no.
Flex. exhaust pipe (inox), 2 layers
Di = 22, Da = 26 n n n 9021447A
Di = 24, Da = 27.8 n 90394A
Da Di = 30, Da = 34 141488
Di = 38, Da = 42 n 353221
Di = 40, Da = 44 371394

Di Di = 70, Da = 75 479721
Di = 80, Da = 85 371416
Di = 100, Da = 105 371424
SS, (per m)
Insulation hose
L = 1250 n n n n 9016230A

Heating accessories
L = 1700 n n n n 9016231A
L = 1850 n n n n 1313978A
Di = 72, Da = 120

Flexible heat protection pipe


Di = 43, Da = 45, (per m) n 20463B
aluminium/glass fibre, heat protection

Flexible pipe
Da
Di = 28, Da = 38, L = 324 n n 64568A
glass fibre, heat protection

Di

Exhaust silencer
350
Di = 38, L = 1000 n 92642A
54 Da Di stainless steel, gas-tight, extra silent

350
L

Exhaust silencer
Da steel painted n n 20844E
170
stainless steel n n 86450C
Da = 22
45
85

Exhaust gas reducing bush


Di = 22, Da = 24, L = 40 n n n 92641A
Da stainless steel

Di
L

59

EN_02_Heating_Accessories.indb 59 24.07.2012 13:45:04


Air combustion and exhaust
Heating accessories

Air Top 2000 ST

Thermo Top C

Thermo 90 ST

Dual Top Evo


Air Top Evo
Exhaust Part no.
Exhaust silencer
Da = 38 n 9012440A
stainless steel, with bracket

Exhaust silencer
n n n 9001800D

Elbow
Di = 24 n 92643A
Di 97
stainless steel, without condensation water drain

Connection pipe

L Da = 24, L = 50 n 92264A
stainless steel

Da

Hose clamp
Di = 39 ... 42 n 9002255B
galvanized steel

Di

Hose clamp
Di = 24 ... 26 n n 70910C
Di = 26 ... 28 n 91383B
stainless steel
Di

Hose clamp / reduce wrap


Di = 70 ... 90 n 92659A
stainless steel, worm thread

Di

60

EN_02_Heating_Accessories.indb 60 24.07.2012 13:45:10


Air combustion and exhaust

Air Top 2000 ST

Thermo Top C

Thermo 90 ST

Dual Top Evo


Air Top Evo
Exhaust Part no.
Insulating lagging
L = 1 m n n n n 9015393A
L = 50 m n n n n 9015392A
B = 60, glass fibre

Pipe clip
Di = 25, stainless steel, 10 pc bag n n n 9023007A
Di = 28, galvanized steel n 91384A

Di Di = 42, W = 12, stainless steel n n n n n 126830

Heating accessories
Protection hood, stainless steel
Di = 26.3 n n n 24048A
Di = 28.3 n 90411A
Di = 42.3 n 24046A

Prodection hood, screwable


stainless steel n n n n 1316720A

Exhaust gas seal


Da = 20, silicon black n 19726B

Exhaust passage
Di = 26, Da = 56 n n n n 9006363A

Exhaust passage with insulation, stainless steel


Da = 22 n n n 9000383A
to fix and insulate exhaust pipe, bag with mounting screws

61

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Fuel supply

Air Top 2000 ST

Thermo Top C

Thermo 90 ST

Dual Top Evo


Air Top Evo
Part no.
Fuel tank
12 l, B = 100 n n n n 1316134A
24 l, B = 200 n n n n 9001307C
with mounting parts
Fuel tank cover
end cover for 24 l model n n n n 9000881A

Tank extracting fuel RV


8 x 5 x 8 h-shape n n n n 9025128A
39 mm extractor n n n n 9025129A
6 x 5 x 6 h-shape n n n n 9025130A
Tube 90°, 4.5 to 7.5 n n n n 9025131A
Tube 50 mm, 4.5 x 10.5 n n n n 9025135A
bag with mounting parts

60 Tank extracting device


Da
Da = 5.5 n n n n n 35320A
25
bag, only for fitting in metal tank
650

Tank extracting device

6,5 Da = 5, thread M6 n n n n 1300823C


bag, for plastic tank, also for installing in metal tank
458

Da

Tank extracting device with return


Da = 6 n n n n 394157
bag, with sealing, only for fitting in metal tank

Tank extracting device


Da = 5, M8 n n n n 98605C
bag

Tank extracting device


Da = 5, thread M6 n n n n 1300494D
bag, for plastic tank, also for installing in metal tank

Tank extracting device (short)


Da = 5 n n n n 1301553A
specially for fuel extraction from plastic tank fittings, 
bag with ​mounting parts

Tank extracting device (long)


Da = 5 n n n n 9008021A
specially for fuel extraction from plastic tank fittings, 
bag with ​mounting parts

62

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Fuel supply
Heating accessories

Air Top 2000 ST

Thermo Top C

Thermo 90 ST

Dual Top Evo


Air Top Evo
Part no.
Tank extracting device (through tank ventilation)
55
Da = 3.2, Da1 = 15, without accessories bag n 1315205A
L
Da1 Da = 3.5, Da1 = 18, with accessories bag n 1315204A
50
da1 Da = 3.5, Da1 = 20, without accessories bag 1315203A
Fuel extractor
H = 36, 6 x 5 x 6 n n n n n 66944A
H = 38, 8 x 5 x 8, PME resistant n n n n n 31277B
H = 39, 10 x 5 x 10 n n n n n 66946A
H = 40, 12 x 5 x 12 n n n n n 98052A
L = 50, bag with mounting parts
Fuel extractor
6x5x6 n n n n n 1310349B

Heating accessories
8x8x8 n n n n n 1310350B
10 x 5 x 10 n n n n n 1310351B
12 x 5 x 12 n n n n n 1310352B
L = 50, H = 36.5
Fuel extractor
6x5x6 n n n n n 1310367B
8x5x8 n n n n n 1310368B
10 x 5 x 10 n n n n n 1310369B
12 x 5 x 12 n n n n n 1310370B
L = 50, H = 28
Hollow screw
L = 25, M10 x 1 n n n n 1310712A

Banjo
D1a = 5, D2i = 10, L = 10 n n n n 289574
D1a = 5, D2i = 12, L = 10 n n n n 289566
D1a = 6, D2i = 10, L = 10 n n n n 277312
D1a = 6, D2i = 14, L = 14 n n n n 85785A

T-piece

L H = 26, 6 x 5 x 6 n n n n 211532
H H = 28, 8 x 5 x 8 n n n n 211540
H = 28, 8 x 6 x 8 n n n n 137952
H = 35, 12 x 6 x 12 n n n n 293741
L = 50, copper
M14 x 1,5 80 Fuel filter
with strainer n 140708
135

M14 x 1,5

63

EN_02_Heating_Accessories.indb 63 24.07.2012 13:45:23


Fuel supply

Air Top 2000 ST

Thermo Top C

Thermo 90 ST

Dual Top Evo


Air Top Evo
Part no.
Strainer
for part no. 140708 n 97457A

Connecting parts
bag, for part no. 140708 n 219495

Fuel filter
60
Da = 5
Da = 5 n n n n 487171
synthetic material, transparent

26

Flexible pipe
Da
Di = 17.5, Da = 16.5 n n n n 15570A
Di = 28, Da = 32 n n n 21543A
aluminium/glass fibre, heat protection for fuel lines, (per m)
Di

Dosing pump mounting


bag of 1 n n n n 9001441B
bag of 3 n n n n 9023386A
bag of 10 n n n n 9007921A
very quiet mounting

Reducer pipe
D = 8 x 6 n 19593A
brass

Connection pipe
D = 8 x 8 n 9001334B
RME-resistent plastic

Mecanyl hose
(per m) n n n n 483931
L = 3000 n n n n 492353
L = 5000 n n n n 20688A
L = 7000 n n n n 483958
Di = 2, Da = 5, transparent

64

EN_02_Heating_Accessories.indb 64 24.07.2012 13:45:27


Fuel supply
Heating accessories

Air Top 2000 ST

Thermo Top C

Thermo 90 ST

Dual Top Evo


Air Top Evo
Part no.
Fuel hose, PME-resistant
Di = 4.5, Da = 10.5, (per m) n n n n 85770B
Di = 6, Da = 12, L = 2000 n n n n 66636A
Di = 7.5, Da = 13.5, L = 2000 n n n n 9001336B
Di = 7.5, Da = 13.5, L = 70, (20 x) n n n n 9023322A
Di = 4.5, Da = 10.5, L = 50, (20 x) n n n n 9023450A
Fuel hose, PME-resistant
Di = 4.5, Da = 10.5, (10 x) n n n n 9023384A

Fuel hose
Di1 = 7.5, Di2 = 4.5 n n n n 67365A

Heating accessories
Riser Pipe
Di = 3.0, Da = 6.0, L = 322 n n n n 67366A
for part no. 67365A

Fuel hose, RME-resistant


D1i = 4.5, D1a = 10.5, D2i = 3.5, D2a = 8.5, L = 50 n n n n 65190B

Fuel hose, RME-resistant


Di1 = 4.5, Di2 = 3.5 n n n n 65201B

Bent hose, RME-resistant


Di = 4.5, Da = 10.5 n n n n 104709

Fuel hose kit


Di = 4.5, Da = 10, L = 50 n n n n 72116A
5 x hoses, 10 x hose clips

Dosing pump mounting


for securing to original stud bolt and strip,  n n n n 92296A
bag with 2 mountings for dosing pump

65

EN_02_Heating_Accessories.indb 65 24.07.2012 13:45:31


Water system and circulation pumps
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Water system Part no.
Bent hose
23
Di = 18, Da = 25 n 431397

Di 18
r25
Da

Bent hose 180°


L1
Di = 18, Da = 25, L1 = 18, L2 = 18, r = 25 n 403474

r Di = 20, Da = 27, L1 = 35, L2 = 51, r = 23.5 n 29938A
Da

Di L2

Hose
L2
Di Di = 15, Da = 25, L1 = 580, L2 = 17, H = 75 n 249416
Di = 18, Da = 25, L1 = 576, L2 = 17, H = 75 n 436267
H Di = 18, Da = 25, L1 = 1100, L2 = 17, H = 75 n 29420A

L1 Di = 20, Da = 29, L1 = 89, L2 = 20, H = 98 n 84926A
Da

Hose
Di = 15, Da = 22, L1 = 1020, L2 = 50 n 248371
Di = 18, Da = 25, L1 = 125, L2 = 90 n 9001322A

Da Di = 18, Da = 25, L1 = 500, L2 = 47.5 n 98453A
Di = 18, Da = 27, L1 = 1020, L2 = 50 n 436259
90°
L2 Di = 20, Da = 27, L1 = 70, L2 = 56.5 n 9004570B
Di = 20, Da = 27, L1 = 130, L2 = 56.5 n 65696C
Di Di = 20, Da = 27, L1 = 187, L2 = 46.5 n 98450A
L1 Di = 20, Da = 27, L1 = 360, L2 = 46.5 n 98451B
Di = 20, Da = 27, L1 = 615, L2 = 56.5 n 9003479B
Di = 22, Da = 29, L1 = 225, L2 = 57 n 9001918A
Di = 22, Da = 29, L1 = 1020, L2 = 50 n 21488A
Hose

Da Di = 15, Da = 22, L = 2400 n 406074
Di = 18, Da = 25, L = 58 n 65187B
Di = 20, Da = 27, L = 380 n 98414B
Di L

20 Hose

Di Di = 18, Da = 25, L = 110 n 9003810B
Di = 20, Da = 27, L = 70 n 9003400B
Di = 20, Da = 27, L = 190 n 65697B

L
Da

66

EN_02_Heating_Accessories.indb 66 24.07.2012 13:45:48


Water system and circulation pumps

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Water system Part no.
Check valve
Da = 15, L = 104 n 12781A
Da = 18, L = 90 n 12706A
Da L plastic, with leak hole

Check valve
Da = 15, L = 104 n 12754A
Da = 18, L = 90 n 109557
Da L
without leak hole

Check valve
D1a = 18, D2a = 18, L = 146 n 12780A

Heating accessories
L D1a
D1a = 20, D2a = 20, L = 162 n 19873A

D1a steel – plastic, with leak hole

D2a
42 D2a

Bent hose
Di = 18, Da = 25 n 431400

Hose
Di = 18, Da = 25, L = 2200 n 472433
Di = 18, Da = 25, L = 3000 n 105698
Di = 20, Da = 27, L = 2200 n 126840

Hose
D1i = 15, D1a = 22, D2i = 18, D2a = 25 n 403482

Bent hose
L1 = 135 n 98452A
L1 = 190 n 65697B
Di = 20, Da = 27, L2 = 120, L3 = 70, 180°

Bent hose
L1 = 151, L2 = 55 n 9007982A
L1 = 70, L2 = 70 n 65578B
D1i = 20, D1a = 27, D2i = 18, D2a = 25, 90°

67

EN_02_Heating_Accessories.indb 67 24.07.2012 13:45:52


Water system and circulation pumps
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Water system Part no.
Bent hose
D1i = 20, D1a = 27, D2i = 15, D2a = 22, 180°, 90° n 9007981A

Bent hose
Di = 20, Da = 27, 180° n 9007778A

Bent hose
D1i = 20, D1a = 27, D2i = 15, D2a = 22,  n 89116A
L1 = 55, L2 = 20, L3 = 55, L4 = ​65, 180°

Bent hose
D1i = 20, D1a = 27, D2i = 18, D2a = 25 n 64788B
D1i = 25, D1a = 33, D2i = 20, D2a = 28 n 89168A
L = 60

Bent hose 90°


Di = 20, Da = 27,  n 64999A
L1 = 59, L2 = 54, 90°

Bent hose 180°


Di = 20, Da = 27, 180° n 9002292B

Bent hose
Di = 18, Da = 25, r = 30, L1 = 95,  n 84958A
L2 = 25, L3 = 20

Bent hose
Di = 18, Da = 25, r = 30,  n 88383A
L1 = 140, L2 = 20, L3 = 25, H = 70

Bent hose
D1i = 18, D1a = 25, D2i = 15, D2a = 22,  n 65581A
L1 = 62, L2 = 31.5

68

EN_02_Heating_Accessories.indb 68 24.07.2012 13:45:56


Water system and circulation pumps

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Water system Part no.
Bent hose
D1i = 20, D1a = 27, D2i = 18, D2a = 25,  n 63640A
L1 = 70, L2 = 30, L3 = 40

Bent hose
D1a = 28, D2i = 20, D2a = 28, r = 70, L1 = 110, L2 = 60, L3 = 65 n 67058A
D1a = 27, D2i = 15, D2a = 22, r = 50, L1 = 170, L2 = 20, L3 = 30 n 89962C
D1i = 20, 180°

Bent hose
D1i = 15, D1a = 22, D2i = 20, D2a = 27,  n 89117A

Heating accessories
L1 = 95, L2 = 30, L3 = 45, L4 = ​40, 180°

Bent hose
D1i = 18, D1a = 25, D2i = 20, D2a = 27,  n 92242A
L1 = 175, L2 = 54, L3 = 25, L4 ​= 58

Connection pipe
Da = 15, L = 75 n 131650

Pipe socket complete for blower thermostat


Da = 15 n 119064
Da = 18 n 1310365A
L = 65, M4, with threaded insert

Check valve
Da = 20, L = 120, without leak hole n 15685A

Check valve
Da = 18, L = 104, without leak hole n 121476

Check valve
Da = 18, L = 120, without leak hole n 12785B

Check valve
D1a = 18, D2a = 18, L = 146, H = 42, without leak hole n 12751A

69

EN_02_Heating_Accessories.indb 69 24.07.2012 13:46:01


Water system and circulation pumps
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Water system Part no.
Check valve
D1a = 22, D2a = 20, L = 162, H = 46, with bypass n 87072A

Check valve
D1a = 18, D2a = 18, L = 82, without leak hole n 115472

Thermostat
Da = 18 n 15394A
Da = 20 n 19872A
L = 108, H = 70, 100 ... 160 l / h / 0.003 Nm
opens at 59 + 2, -1 °C, with leak hole
Thermostat
Da = 20, L = 112, opens at 70 ± 2 n 98992A

Combined valve
D1i = 18, D2i = 22 n 37915A
Thermostat opening at >  40, without water hoses

Expansion tank

290 8 l n 351725


preset pressure 0,5 bar
total volume of system: max. 157 l

230

Instant water heater with insulated cover


260
with pipe connections n 434043
65
1/2’’
without pipe connections n 434035
3/4’’
390 copper, max. 10 bar, 2 kg, max. 23,3 kW

Woven protection hose


L = 1500 n 1301317B
L
L = 2000 n 9014361B
(MW) n 1313232B
Di
D = 26 – 30, chafing guard for polyester water hoses

70

EN_02_Heating_Accessories.indb 70 24.07.2012 13:46:06


Water system and circulation pumps

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Water system Part no.
Connection pipe
D2a
D2a = 18 n 67803B
D2a = 20 n 67822B

63
D1a = 14, aluminum
D1a

Connection pipe
D1a = 15, D2a = 18 n 1314325A
D1a = 15, D2a = 20 n 1314326A
D1a = 17, D2a = 20 n 64738B
D1a = 18, D2a = 18 n 1314327A
D1a = 18, D2a = 20 n 1314328A
D1a = 18, D2a = 22 n 66932A

Heating accessories
D1a = 20, D2a = 20 n 66934C
D1a = 20, D2a = 22 n 19867B
plastic
T-piece
D1a = 15, D2a = 15 n 138207
D2a
D1a = 18, D2a = 15 n 138215

D1a D1a = 20, D2a = 8 n 64769B


D1a = 20, D2a = 10 n 9006023A
D1a
D1a = 20, D2a = 15 n 138223
75
D1a = 20, D2a = 20 n 21081A

T-piece with restrictor


Da
5,8 Da = 20 n 9000545A
Da Da

75

T-piece with restrictor


Da
4,0
Da = 18 n 88593A
Da

Da
75

Da Connection pipe
Da = 18 n 123858
Da
Da
75

71

EN_02_Heating_Accessories.indb 71 24.07.2012 13:46:13


Water system and circulation pumps
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Water system Part no.
Solenoid valve
12 V, Da = 18, L = 84, H = 101 n 9014606A
Da 3/2-way, open without power, plastic casing
bag with electrical mounting parts
H
Da
Da

85 1

2
86 3

Solenoid valve
12 V, Da = 18, L = 111, H = 149 n 19819A
3/2-way, open without power, plastic casing

85 1

2
86 3

Solenoid valve
12 V, Da = 20, L = 106, H = 90 n 492701
open without power, plastic casing

Bleed valve
Da = 15 n 112392
Da = 18 n 105848
Da = 20 n 98464A

Da 75

T-piece with bleed valve


D1a = 15 n 488526
75 D1a
D1a D1a = 18 n 488534
D2a = 15

30 D2a

37,5

72

EN_02_Heating_Accessories.indb 72 24.07.2012 13:46:19


Water system and circulation pumps

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Water system Part no.
Rubber section
Da
Di = 20.5, Da = 40 n n n n 387045
Di
Di = 22, Da = 46 n n n n 9000920A
Di = 25.5, Da = 45 n n n n 9000919A
L
L = 20, black, chafing guard, not for exhaust system

Connectors
10 mm brass-barb-connector, bag of 2 pc n 9022380A

Heating accessories
Connectors
10 mm to 15 mm pipe connector, bag of 2 pc n 9022381A

Circulation pumps Part no.


Circulating pump U 4847
138°, 12 V, 15 W n 93008B

Pump housing
193°, with joints and screws n 93011C

Circulating pump U 4847


Pump with housing for connecting cable. n 93009B
12 V, cable l = 155, water socket Da = 20
incl. complete mounting set,

Pump housing
axial n 93012C

Extension cable circulating pump U 4847


L = 240 n 9023389A
L = 475 n 9023388A

73

EN_02_Heating_Accessories.indb 73 24.07.2012 13:46:22


Mounting parts
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Part no.
Heater bracket
stainless steel n n 92223C

Angle bracket
stainless steel n n n 9000802B
steel n n n 242780

Mounting strip
stainless steel n n n 9000801B
steel n n n 242888

Cable strip
L = 100, B = 3 n n n n 9010995A
L = 178, B = 5.3 n n n n 1301888A
bag of 30 pieces

Cable strip
L = 400, 1 piece n n n n 92647A
L = 400, 10 pieces n n n n 9007917A
L = 760, 10 pieces n n n n 9024970A
B = 7.6

Anti-vibration mount
Da = M6, 5 pieces n n n n 9023020A
Da = M8, 1 piece n 15500B
for dosing pump

Anti-vibration mount
bag of 1 piece n n n n 475831
bag of 8 pieces n n n n 9024084A
self-tapping screw

74

EN_02_Heating_Accessories.indb 74 24.07.2012 13:46:37


Mounting parts

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Part no.
Spacer washer
L = 5 n n n n 1314706A
L = 8 n n n n 1314711A
L = 10 n n n n 1314705A
L = 15 n n n n 1314710A
L = 20 n n n n 1314707A
L = 30 n n n n 1314708A
L = 40 n n n n 1314709A
Di = 8, Da = 20

Mounting / fastening bracket
Di = 86, L = 111 n n n n 253685

Heating accessories
Di = 106, L = 135 n n n n 253715
B = 25

Dual Lock fastening (tape)


L = 50 n n n n 9009555A
L = 100 n n n n 9009556A
B = 25, black

Hose and cable holder


D1 = 27, D2 = 27 n 9010997A
locking, bag of 5

Hose and cable holder


D1 = 7.2 – 7.5, D2 = 22 – 24 n n n n 9010998A
D1 = 10 – 12, D2 = 19 – 24.5 n n n n 9010999A
D1 = 22 – 24, D2 = 22 – 24 n n n n 9011000A
bag of 5

Blind rivet nut


M8 n n n n 9009017A
hexagonal hole, bag of 5

Rivet nut
D1 = 13, D2 = 9, L = 14.5, M6 x 15.5 n n n n 9011635A
aluminium, bag of 10

EJOT stud bolt


L = 15.5 n 9006446A
L = 30.5 n 9009025A
M6, bag of 10

75

EN_02_Heating_Accessories.indb 75 24.07.2012 13:46:42


Mounting parts
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Part no.
EJOT PT screw
Da = 6, L = 22, SW = 10 n 9011669A
bag of 10

Plastic nut
Da = 16, L = 10, SW = 10, bag of 20 n n n n 9011649A

Bolt fastener
Da = 12.5, L = 0.25, M6, spring steel, bag of 10 n n n n 9011659A

Rubber grommet
Di = 20, Da = 40, L = 24 n n n n 9008254A

Spacer nut
M6, L = 20 n n n n 1310148A
M6, L = 30 n n n n 1310149A
M6, L = 40 n n n n 1310150A
M8, L = 15 n n n n 28897B
not for exhaust system
Rubber ring
Di = 13.5, Da = 31, L = 15 n n n n 410896
Di = 20.5, Da = 40, L = 20 n n n n 387045
Di = 22, Da = 46.5, L = 20 n n n n 9000920A
Di = 25.5, Da = 45, L = 20 n n n n 9000919A
chafing guard, not for exhaust system
Woven protection hose
D = 26 – 30, L = 1500, chafing guard for polyester water hoses n n n n 1301317B
L

Di

Shrink hose
L = 100 n 65899A
L = 250 n 70891A
(per m) n 92101A
D = 38, fixing woven protection hose

76

EN_02_Heating_Accessories.indb 76 24.07.2012 13:46:45


Mounting parts

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Part no.
Edge protector
L = 500, with wire spiral, for panel thickness of 1 – 4 mm n n n n 87184B

Bracket plate
stainless steel,  n 1311119A
for installation on thin-walled body panels, reinforcing ​plate
26,5
44 28,5

Universal bracket plate Thermo Top C


enables additional installation options n 9023158A

Heating accessories
Dosing pump mounting
bag of 1 n n n n 9001441B
bag of 3 n n n n 9023386A
bag of 10 n n n n 9007921A
very quiet mounting

Dosing pump mounting


for securing to original stud bolt and strip,  n n n n 92296A
bag with 2 mountings for dosing pump

Air Top Bracket


Air Top 2000 ST Bracket, (1) n n 92223C
Air Top Evo 3900 / 5500 Bracket, (2) n 1311688C

Air Top Installation box


Standard Air Top 2000 ST Box n 1311609B
enables additional installation options, including heating air adapte n 86032A

Air Top Evo installation box


kit with mounting parts and brackets n 9016392B

77

EN_02_Heating_Accessories.indb 77 24.07.2012 13:46:51


Mounting parts
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Outside mounting
Dual Top brackets Part no.
Mounting kit for Fiat Ducato 3800 Standard
Kit with brackets and mounting parts n 1312822A

Mounting kit for Fiat Ducato 3800 Special


Kit with brackets and mounting parts n 1312825A

Mounting kit for Fiat Ducato 4035 Standard


Kit with brackets and mounting parts (middle positioning) n 1312819A
Kit with brackets and mounting parts (rear positioning) n 1312820A

Mounting kit for Fiat Ducato 4035 Special


Kit with brackets and mounting parts n 1312807A

Mounting kit for Fiat Van


Kit with brackets and mounting parts n 9021523B

Mounting kit for Ford Transit MY 2007


Kit with brackets and mounting part n 1314915A

Basic application
Bag with L-brackets and mounting parts n 9021708A

78

EN_02_Heating_Accessories.indb 78 24.07.2012 13:46:58


Mounting parts

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Inside application Dual Top kit Part no.
Kit Dual Top inside application
n 9021728A

Sealing for inside application


n 9021729A

Clamps Part no.


Hose clamp

Heating accessories
Di = 27 ... 35, chromium steel n n n n 67859A
Di = 32 ... 39, stainless steel n n n n 67369A
Di = 40 ... 47, chromium steel n n n n 67370A
Di = 48 ... 55, stainless steel n n n n 67371A
Di
Di = 72 ... 79, chromium steel n n n n 67372A
Di = 80 ... 87, chromium steel n n n n 67475A
Di = 98 ... 120, chromium steel n n n n 67373A
Hose clamp
Di = 16 ... 25 n n n n 18574B
Di = 40 ... 60 n n n n 285560
Di = 80 ... 100 n n n n 91565B
Di
steel

Hose clamp
Di = 39 ... 42, galvanized steel n n n n 9002255B

Di

Pipe clip
Di = 24 ... 26 n n 70910C
Di = 26 ... 28 n n 91383B

Di
stainless steel

Hose clamp for dosing pump


D = 5.2 ... 6.2, 5 pc n n n n 9011638A
D = 6.2 ... 7.5, 5 pc n n n n 9011639A
D = 8 ... 9, 10 pc n n n n 9011660A
D = 9.5 ... 11, 10 pc n n n n 9011661A
D = 10 ... 12.5, 10 pc n n n n 9011656A
chromium steel

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Mounting parts
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Clamps Part no.
Pipe clip without rubber coat
Di = 18, W = 20 n n n n 29143A
Di = 24, W = 15 n n n n 67546A
Di = 25, W = 15, stainless steel n n n n 405256
Di = 33, W = 15, stainless steel n n n n 499021
Di = 35, W = 20 n n n n 9000884A
Di = 38, W = 20 n n n n 29917A
Di
Di = 42, W = 12, stainless steel n n n n 126830
Di = 42, W = 20 n n n n 35455A
Di = 42, W = 15 n n n n 90433A
Di = 52, W = 15 n n n n 9002762B

Pipe clip with rubber coat


Di = 5, W = 12 n n n n 9002439A
Di = 10, W = 15 n n n n 63299A
Di = 15, W = 15 n n n n 63538A
Di = 29, W = 15 n n n n 63539A
Di
Di = 34, W = 20 n n n n 63840B
Di = 38, W = 15 n n n n 63188A

Spring clip type B


Di = 25, light grey n n n n 9009019A
Di = 27, dark grey n n n n 9009018A
Di = 30, black n n n n 9009026A
bag of 10

Spring clip type E (space saving)


Di = 22, E2 n n n n 9011662A
Di = 25, E2 n n n n 9009022A
Di = 27, E2 n n n n 9009023A
Di = 28, E1, with stopping component n n n n 9014607A
black, bag of 10
Hose clamp
Di = 8 n n n n 1310761A
Di = 9 n n n n 1310771A
Di = 10 n n n n 330027A
Di
Di = 14 n n n n 1310762A
steel
Mounting / fastening bracket
Di = 86, L = 111, B = 25 n n n n 253685

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Electronics and diagnostics
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Electronics Part no.
Temperature sensor external
L = 2.5 m n n 9014694A
L = 5 m n n 9005004B
L = 3 m n 9019417B

Thermostat
40 °C, closer n 109867

Heating accessories
Blade type connector
0.8 ... 2.5 n n n 9011640A
4.0 ... 6.0 n n n n 9014955A
6.3 mm, bag of 10

Butt connector, insulated


0.5 ... 1.0 n n n 9011667A
1.5 ... 2.5 n n n 9011668A
3.0 ... 6.0 n n n 9006456A
bag of 10

Micro timer contact


2.8 mm, bag of 10 n 9011644A

Support Thermo switch


n 9023145A

Pipe socket complete, for blower thermostat


Da = 15 n 119064
Da = 18 n 1310365A
L = 65, M4, with threaded insert

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Electronics and diagnostics
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Electronics Part no.
MTA Fuses
6.3 mm, SAE J1284, fuse holder repair,  n n n n 9008710C
bag, with seals and plugs

Fuses holder
1 A, black n n n n 66439A
5 A n n n n 67290A
7.5 A, brown n n n n 66440A
10 A, red n n n n 66441A
15 A, blue n n n n 66442A
20 A, yellow n n n n 66443A
25 A, white n n n n 66444A
30 A, green n n n n 66445A
watertight
Mounting for fuse holder
bag with screws n n n n 66446A

Double blade terminal spring contact


0.5 ... 1.5 n n n n 9011645A
2.0 ... 3.0 n n n n 9011647A
4.0 ... 6.0 n n n n 9009029B
for MTA fuse holder, bag of 10

Blade type fuse SAE J1284, 6.3 mm


1 A, black, bag of 20 pieces n n n n 9023140A
15 A, blue, bl bag of 20 pieces n n n n 9023139A
20 A, yellow, ge bag of 20 pieces n n n n 9023141A
25 A, white, ws bag of 20 pieces n n n n 9023142A
6.3 mm
Single core seal, watertight
0.35 ... 1.0, blue, bag of 20 pieces n n n n 9011626A
0.5 ... 0.75, green, bag of 20 pieces n n n n 9011955A
2.5, bag of 20 pieces, for MTA fuse holde n n n n 9011631A
0.5 ... 1.5, white, bag of 5 pieces n n n n 9009028A
2.0 ... 4.0, yellow, bag of 5 pieces, also for blade-type plug 2.8 mm n n n n 9009027A
1.5 ... 2.5, white, bag of 10 pieces n n n n 9011627A

Blade type plug 2.8 mm


0.5 ... 1.0, bag of 2 n n n n 9011969A
6.3 mm, SAE J1284, fuse holder repair,  n n n n 9008710C
with seals and plugs for watertight ​plugs

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Electronics and diagnostics

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Electronics Part no.
Socket contact
0.75 mm, bag of 10 pieces n n n n 9011666A
for 6-pin watertight plug sleeve casing

Repair bag wiring harness, complete fo 2 and 6 pin plug heater


watertight, with seals and plugs n 9011968A

Blade-type plug casing (2-pin)


watertight, for 6-pin watertight plug sleeve casing n 82168A

Heating accessories
Plug sleeve casing (2-pin)
2.8 mm, bag of 5 pieces n 9011633A
watertight, e.g. for dosing pump or extensions

Junior power timer


0.5 ... 1.0, bag of 10 pieces n n n n 9011634B
watertight, also for blade-type plug

Relais (changer) with fixating clip


12 V, 30 / 50 A n n n n 9023375A
plastic housing, with connector housing and flat fuses

Plug sleeve casing


2.8 mm, bag of 5 pieces n n n n 9011632B
2-pin, watertight

3-way cable connector


6.3 mm, bag of 5 pieces n n n n 9011959A

Relay (change over)


30 / 50 A n n n n 9016500A
20 / 40 A n n n n 9005553A
12 V, plastic housing

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Electronics and diagnostics
Heating accessories

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Electronics Part no.
Connector housing (to relay)
5 pins n n n n 216542
for part no. 9016500A and 9005553A

Relay (change over, built-in diode)


12 V, 20 / 30 A, 6.3 mm n n n n 98525A
plastic housing
with separate fastinging lug, for part no. 216542

Connector housing (to relay)


5 pins n n n n 255572

Diode capsule (connection plug)


max. 1 A n n n n 210536
max. 3 A n n n n 424560
6.3 mm, connection plug

Locking diode
3 A n n n n 1313644A
including connector

Connector housing (female)


6.3 mm n n n n 178713

Connector housing (female)


6.3 mm, 6 pins n n n n 328529

Connector housing (male)


6.3 mm, 6 pins n n n n 178837

Connector housing (female)


6.3 mm, 8 pins n n n n 178764

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Electronics and diagnostics

Air Top 2000 ST

Thermo Top C

Dual Top Evo


Air Top Evo
Electronics Part no.
Connector housing (male)
6.3 mm, 8 pins n n n n 342777

Insert (female)
6.3 mm, D = 1.5 – 2.5 n n n n 176613

Heating accessories
Connector housing (female)
1 pin n n n n 178705

Connector housing (female)


6.3 mm, 2 pins n n n n 178721

Connector housing (male)


6.3 mm, 2 pins n n n n 178802

Connector housing (male)


6.3 mm, 6 pins n n n n 178810

Insert (female)
0.5 ... 2.5 n n n n 9011641A
1.0 ... 2.5 n n n n 9011652A
4.0 ... 6.0 n n n n 9014955A
6.3 mm, bag of 10

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Electronics and diagnostics
Heating accessories

Air Top 2000 ST

Thermo Top C

Thermo 90 ST

Dual Top Evo


Air Top Evo
Cable harness extension Part no.
Extension cable control panel Air Top Standard/MC
L = 1.8 m n n 70813B

Extension cable control panel Dual Top Evo 6


L = 3 m n 9021976B
L = 7 m n 9023271B

Extension cable control panel Dual Top Evo 7 / 8


L = 3 m n 9021975B

Extension cable dosing pump DP40/42


L = 1 m n n 1312808C
L = 3 m n n 1312813C
L = 5 m n n 9017412C
L = 7 m n n 1312814C

Kit Dual Top wiring harness old to new


L = 3 m n 1315728A

Diagnostics Part no.


PC diagnostic, Upgrade kit
for Windows operating system n n n n 9009064E
USB and serial port
incl. adapter cable for Air Top 2000 and Thermo Top C

PC diagnostic adapter cable


for digital timer 1533 n n n 1301783B

PC diagnostic adapter cable


n n n 92566B


PC diagnostic, PC adapter cable


n n n 92555B

PC diagnostic upgrade kit


n n 9023032A

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Electronics and diagnostics

Heater diagnostic module


Webasto provides a complete set of diagnosis tools to service and
repair its heaters. The diagnosis module includes a hardware
unit, to the PC solution and various connecting adaptors for each
heater model. For more details and the latest diagnosis visit
our dealer portal at http://dealers.webasto.com

Heating accessories

Screenshots from Webasto diagnosis software

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Hybrid solution

Hybrid solution
The hybrid solution: The best of diesel & gas90

Hybrid solution
Advantages and installation example  92

Hybrid 5 and Hybrid 7 93

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The hybrid solution: The best of diesel & gas

A partnership for innovative solutions Hybrid solutions: Some attractive benefits


Webasto and Whale – two companies with complementary for both RV users and RV manufacturers
fields of expertise – are now working together to provide the Webasto and Whale come up with the innovative hybrid solution.
best solutions for the RV and caravanning market. Both This solution combines a Webasto air heater with a Whale gas
companies are recognized for the high quality of their products. boiler for warm water. That system offers unique advantages:
Webasto and Whale want to use these perfect synergies and A smart solution for diesel-fueled heating with a gas-operated
work together on a common innovation strategy. boiler system.
The collaboration focuses in product developments and product
integration to be in position to offer complete system solutions
for our customers. For that, Webasto will be in charge of
presenting these solutions and new products into Continental
Europe and to support Whale’s European RV product service
network.

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The best combination of diesel & gas:
A powerful diesel-fueled heater for quick warmth
inside the cabin in interaction with a high-performing
gas boiler for hot water.

Webasto Air Top Evo Whale Rapid Heat Gas Boiler

Hybrid solution

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Hybrid solution
Advantages and installation example

Advantages for RV manufactures Advantages for RV users


■■ Space saving installation: The Air Top Evo can be mounted ■■ Quick heat-up times thanks to the power-boost function
inside or outside the vehicle ■■ Best indoor climate thanks to stepless temperature
■■ Reduction of weight: Because of the combination of modulation
diesel-fueled heating and gas-operated sanitary ■■ Global Webasto dealer network
water heating system only one gas bottle is needed ■■ Better overall performance
■■ Easy installation in existing layouts without furniture ■■ The whole warmth energy is available for air and
adaptations water at a time
■■ Better flexibility in the handling ■■ More efficient use of gas bottle

Whale 8L Rapid Heat Gas Boiler

Air Top Evo 3900 or


Air Top Evo 5500

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Hybrid solution
Hybrid 5 and Hybrid 7

Two smart solutions


Choose between our Hybrid 5 and Hybrid 7 Solution:
With the Hybrid 5 version you get a total heat output of 3.9 kW with your Webasto Air Top and 1.25 kW with your Whale Water Heater.
With the Hybrid 7 version you get a total heat output of 5.5 kW with your Webasto Air Top and 1.25 kW with your Whale Water Heater.

Hybrid 5 Hybrid 7

Order numbers Order number Order numbers


9022804A WH0802 9022806A
Air Top Evo 3900 D 12V RV Standard Whale 8L Rapid Heat Gas Boiler Air Top Evo 5500 D 12V RV Standard
9022805A 9022807A
Air Top Evo 3900 D 12V RV Comfort Air Top Evo 5500 D 12V RV Comfort

Hybrid solution

Technical specifications:

Air Top Evo 3900 Air Top Evo 5500 WH0802


Heat output (kW) 1.5 – 3.5 (3.9*) 1.5 – 5.0 (5.5*) Capacity (litres) 8
Fuel Diesel Diesel Heat Input, net (kW) 1.25
Fuel consumption (l/h) 0.17 – 0.42 (0.47*) 0.17 – 0.60 (0.66*) Gas Consumption (g/hr) 93
Rated voltage (V) 12 12 Supply 12 V DC
Rated power consumption (W) 15 – 40 (55*) 15 – 95 (130*) 230 V AC/50 Hz
Electric Setting (W) 750 – 1500
Air Flow against 0.5 mbar (m3/h) 132 (139*) 200 (220*)
Current Consumption 12 V (A) max. 0.36
Dimensions L x W x H (mm) 423 x 148 x 162 423 x 148 x 162
(0.01 on standby)
Weight (kg) 5.9 5.9
Current Consumption 230 V (A) max. 6.5
* Air Top Evo models deliver the boosting power only in combination with the (1.5 kW settings)
Air Top Evo multicomfort control panel.
Approximate heat up times (15 to 70 °C):
– Gas Operation (min.) 26
– Electrical Operation (min.) 20
– Gas & Electrical Operation (min.) 12

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Diesel cooker
Installation example

The Diesel cooker fits


perfectly in compact RVs
and allows cooking
without any open flames
in the vehicle

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Diesel cooker
Advantages
Cooking solution

The advantages of Webasto diesel cookers How the diesel cooker works
■■ One-flame cooker with a diesel burner as heat source The heat generated by the fuel combustion process is transferred ​
■■ Key enabler of autonomous gas free camping to the ceramic panel, and the exhaust gases directed out of
■■ Robust, high quality CERAN cooking surface
®
the ​vehicle through an exhaust gas line inside the cooling air line.
■■ Easy to use and to clean The ​vapour content of the exhaust gases therefore do not give
■■ Low current and fuel consumption rise to ​greater humidity in the vehicle. The diesel cooker’s heat
■■ Altitude function for optimal use in mountains output is ​continuously adjustable. In addition a cooling fan in the ​
■■ Hot plate indication light ventilation box ensures that the temperature does not reach a ​
■■ Diesel-fueled, directly fed from the tank critical limit in the installation area. Hot air is drawn off through ​
■■ Easy installation thanks to compact size the cooling air line.

Cooking
Protection worktop
housing with
cooling fan

Exhaust gas pipe

Fuel line

Outside pipe,
60 mm,
for cooling purposes

Vehicle
floor

Exhaust is Pipe passes through


channelled vehicle floor,
outside sealed with silicon

Cooking solution

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Diesel cooker
Diesel Cooker X 100

Diesel Cooker X 100 – freedom and autonomy


The Webasto Diesel Cooker X 100 is the perfect solution for independent travellers and Product highlights
individuals who intend to have only one fuel on board. ■■ Robust, high quality CERAN® ​
cooking surface
The cooker is operated via a diesel burner which is sourced with fuel out of the vehicle’s ■■ Easy to use and to clean
tank. Warm air, combustion and smells are fed directly outside. The robust, high quality ■■ Low current and fuel consumption
CERAN® cooking field provides two cooking plates: One for cooking andone for heating ■■ Hot plate indication light
up food as well as maintaining warmth. Thanks to its compact dimensions and flat ■■ Full functionality at high altitudes
design, the Webasto Diesel Cooker fits even in the smallest kitchen. Another advantage ■■ Very silent operation
of the CERAN cooking plate: It can be cleaned easily.
®

Technical specifications:

Diesel Cooker X 100


Cooking power (kW) 0.9 – 1.9
Power consumption (A) 0.3 (max. at start-up approx. 8 A for 4 min.)
Fuel Diesel
Fuel consumption (l/h) 0.09 – 0.18
Start-up time (min) ~3
Rated voltage (V) 12
Dimension of CERAN® hot plate L x W x H (mm) 466 x 316 x 50
Dimension of protective casing L x W x H (mm) 565 x 366 x 172 (2 cm waste air nozzle)
Weight (kg) 8 (hot plate) 1.5 (casing)

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Cooking solution

Scopes of delivery 1 Order numbers


WA90000B
Diesel Cooker X 100

2 Mounting parts (optional)


Basic mounting parts are already included in the scope of ​
delivery. If you need any special parts please refer to the ​
mounting parts section.
SEE PAGE 74

3 Fuel extractor
The connection of the cooker to the fuel system depends on ​
the vehicle. A basic fuel extractor is part of the delivery scope. ​
If you need any additional parts, please refer to the fuel ​
Diesel Cooker X 100
1 Cooker 12 V
section for more information.
2 Control 12 V SEE PAGE 62
3 Control cable harness 2.0 m
4 Battery cable harness 4.0 m
4 Accessories (optional)
5 Fuse mount incl. fuse
6 Fuel filter For the extensions of your diesel cooking system you can find ​
7 Fuel pipe 4.0 m other installation and system components in the accessories ​
8 Fuel extractor 8 x 5 x 8 section.
9 Fuel connector 4.5 x 10
SEE PAGE 54
10 Fuel line clip Ø 10
11 Fuel line clip Ø 12
12 Cooling tube APK 62 mm
13 Exhaust gas tube (Inox) 28 mm
14 Fastening clip Ø 60
15 Ventilation box

Cooking solution

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Abbreviations

This catalogue is intended to present Webasto products from our recreational vehicle segment and simplify the ordering procedure.
Deliveries are subject exclusively to our terms and conditions of sale and supply.

Specifications subject to modification without prior notice.


Errors excepted.

Units of measurement Materials


L length (mm) Al aluminium
W width (mm) Cu copper
H height (mm) CS chromium steel
D depth (mm) SS stainless steel
C capacity (litres) GF glass fibre
D diameter (mm) RBR rubber
Di internal diameter (mm) GRP glass fibre-reinforced plastic
Da external diameter (mm) Sm plastic / synthetic material
BRS brass
Electrical units St steel
A ampere GS galvanized steel
V volt AA aluminium-aluminium
APK aluminium-paper-plastic
BAS bitumen-aluminium-plastic
PAB paper-aluminium-bitumen
PHSAS paper-high strength aluminium-plastic
PAPK paper-aluminium-paper-plastic
PAK paper-aluminium-plastic
SPS plastic-paper-plastic
KAK plastic-aluminium-plastic

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Webasto representations worldwide

Ident.-Nr. MK601289 • 08/12 • Errors and omissions excepted • Printed in Germany • © Webasto Thermo & Comfort SE 2012


For over a century, Webasto has continued to set new technological standards – in both the origi-
nal equipment sector and the aftermarket. As one of the 100 biggest suppliers in the automo-
tive i­ndustry worldwide, we develop and produce roof, convertible as well as heating, cooling and
­ventilation systems. Our products help provide a better atmosphere on the road, more comfort
and security, as well as increased efficiency for cars, commercial and special vehicles, motor homes
and boats. An outstanding network of production facilities and dealers guarantees high-quality
­products, installation standards and services worldwide.

Webasto Thermo & Comfort SE


P.O. Box 1410 www.webasto-outdoors.com
82199 Gilching
Germany www.webasto.com

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