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User Manual

FAG Top-Laser EQUILIGN



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Imprint
Imprint
FAG Industrial Services GmbH
Kaiserstrae 100
52134 Herzogenrath
Germany
Telephone: +49 (0) 2407 9149 66
Fax: +49 (0) 2407 9149 59
Email: industrial-services@schaefer.com
Webside: www.schaefer.com/services
All rights reserved.
No part of the documentation or software may be reproduced in any form or processed, duplicated or
distributed using electronic systems without our written consent. We would like to point out that the des-
ignations and brand names of the various companies used in the documentation are generally protected
by trademark, brand and patent laws.
Translation of the original user guide.
04/01/2013 FAG Industrial Services GmbH
FAG Top-Laser Equilign handbook
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Contents
Contents
Imprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
FAG Top-Laser EQUILIGN package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FAG Top-Laser EQUILIGN scope of delivery .........................................................................................................5
Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operating information ................................................................................................................................................8
FAG Top-Laser EQUILIGN an overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power supply ............................................................................................................................................................... 12
Transducer ................................................................................................................................................................... 14
Refector......................................................................................................................................................................... 14
Mini compact chain-type bracket ........................................................................................................................ 16
Confguration and data management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Confguration ............................................................................................................................................................... 17
Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Set up FAG Top-Laser EQUILIGN ............................................................................................................................ 29
Enter dimensions ........................................................................................................................................................ 29
Measure ......................................................................................................................................................................... 30
Results ............................................................................................................................................................................ 32
Horizontal machine alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1. Preparing for the alignment procedure ........................................................................................................ 35
2. Check for soft foot ................................................................................................................................................. 36
3. Mount the brackets ............................................................................................................................................... 36
4. Mount the transducer and refector................................................................................................................ 38
5. Connect the transducer ....................................................................................................................................... 40
6. Switch FAG Top-Laser EQUILIGN on and start application ...................................................................... 40
7.1 Enter machine dimensions .............................................................................................................................. 41
7.2 Laser beam adjustment .................................................................................................................................... 44
8. Take measurements .............................................................................................................................................. 48
9. Results ........................................................................................................................................................................ 50
10. Align machine....................................................................................................................................................... 53
11. Saving data and printing .................................................................................................................................. 61
Soft foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Checking and correcting soft foot conditions ................................................................................................. 72
Alignment options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Measurement modes ................................................................................................................................................ 79
Updating the FAG Top-Laser EQUILIGN frmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
FAG Top-Laser EQUILIGN handbook
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Updating FAG Top-Laser EQUILIGN to a newer version................................................................................ 85
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Suggested shaft alignment tolerances............................................................................................................... 91
FAG Top-Laser EQUILIGN technical data ............................................................................................................ 93
EC-Declaration of Conformity ................................................................................................................................ 95
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
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FAG Top-Laser EQUILIGN package
FAG Top-Laser EQUILIGN scope of delivery
LASER-EQUILIGN.CASE FAG Top-Laser EQUILIGN case
LASER-EQUILIGN-DEVICE FAG Top-Laser EQUILIGN computer including
batteries and computer stand
LASER-EQUILIGN.TRANS FAG Top-Laser EQUILIGN transducer including
dust cap and transducer cable
LASER-EQUILIGN.REFLECT Refector including dust cap
FAG Top-Laser EQUILIGN packages
LASER-EQUILIGN.CASE LASER-EQUILIGN-DEVICE LASER-EQUILIGN.TRANS LASER-EQUILIGN.REFLECT
FAG Top-Laser EQUILIGN handbook
6
Chain-type bracket
Note that there are two pieces of em in the
packetthe packet
LASER-EQUILIGN.PC-CABLE PC cable for FAG Top-Laser EQUILIGN
LASER-EQUILIGN.USB-CABLE FAG Top-Laser EQUILIGN USB cable
FAG USB memory stick for Firmware Upgrade
Lens cleaning cloth
LASER.TAPE Tape measure mm/inch
FAG Top-Laser EQUILIGN pocket guide
LASER-EQUILIGN.PC-CABLE
LASER-EQUILIGN.USB-CABLE
LASER.TAPE
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Safety notes
FAG Top-Laser EQUILIGN is to be used in industrial environments only for shaft alignment.
Care must be taken to ensure that the instrument is not subjected to mechanical knocks.
FAG Top-Laser EQUILIGN must be operated only by properly trained personnel. No
liability will be assumed when components or operating procedures as described in this
manual are altered without permission of the manufacturer.
Safety symbols
The following symbols are used in this manual in order to draw the readers attention
to especially important text, such as that regarding possible sources of danger or useful
operating tips.
This symbol denotes general information and tips regarding operation of FAG Top-
Laser EQUILIGN.
This symbol denotes information which must be followed in order to avoid dam-
age to equipment.
This symbol denotes information which must be followed in order to avoid per-
sonal injury.
Numbers in red circles indicate the corresponding operating step described in
these instructions and must be performed exactly.
CE compliance and EMC
FAG Top-Laser EQUILIGN fulflls the EC Guidelines for electric devices (73/23/EEC) and
those relating to electromagnetic compatibility (2004/108/EC).
FAG Top-Laser EQUILIGN has been tested to the scope of EN 50011 (VDE 0875-11), EN
61000 (VDE 0838) and EN 61326 (VDE 0843-20).
IP classifcation
FAG Top-Laser EQUILIGN is dust-tight and protected against water jets (IP65). The
transducer and refector comply with code IP67 (dust-tight and protected against
immersion).
HNote
a
CAUTION
s
WARNING
Safety notes
1
FAG Top-Laser EQUILIGN handbook
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Laser safety
The FAG Top-Laser EQUILIGN system uses a class II laser beam. Class II lasers comply with
the requirements outlined in the USAs FDA specifcation 21 CFR Ch. 1, Parts 1040.10 and
1040.11 as well as the ANSI standard. It also fulflls British standard BS 4803 (Part 1 to Part
3) and European Industrial Standard IEC 825. The class II laser operates at a wavelength
of 675 nm, with a maximum pulse duration of 128 s, maximum radiant power of 0.8
mW and maximum radiant energy per pulse of 0.1 J. No maintenance is necessary to
keep this product in compliance with the specifcations referred to.
Do not look directly into the laser beam at any time. (Since FDA specifcations
allow maximum exposure of 0.25 seconds, the natural blink reaction of the
human eye is normally sufcient to avert any danger, provided that no optical
instruments other than ordinary eye glasses/contact lenses are used.)
Do not insert any optical devices into the beam path.
The red LED on the front of the transducer illuminates whenever the laser
beam is emitted.
Operating information
Temperature range
FAG Top-Laser EQUILIGN and its related system components must be used at tempera-
tures between 0 and 50 C (32 to 122 F). Outside of this range, the specifed accuracy
may not be maintained.
Store FAG Top-Laser EQUILIGN and its related components at temperatures between
-20 C and 60 C (-4 F to 140 F).
Temperature efects and fuctuations
Powerful heat sources or steam located near the laser beam could infuence the accuracy
of measurements as a result of beam defection. In practice, however, this efect occurs
seldom at distances up to 1 m. If in doubt, the efect can be eliminated by shielding the
system from the heat/steam source during measurement and adjustment.
As with all precision optical measurement devices, sudden fuctuations in temperatures
(e.g. resulting from sunlight), could result in erroneous measurements.
Allow adequate time for FAG Top-Laser EQUILIGN and its related components to
reach the ambient temperature.
s
WARNING
H
Note
9
Incident light
Avoid exposing FAG Top-Laser EQUILIGN to strong, hot light such as direct sunlight.
Dust and water seals
FAG Top-Laser EQUILIGN is water and contamination resistant to specifcation IP65; the
transducer and refector are resistant to specifcation IP67. This specifcation requires
that each component be able to withstand a water jet spray from any direction (the
components are NOT guaranteed to withstand a full submersion). Note, as with most
water-resistant products, the resistance must be periodically checked and re-sealed if
necessary. This can be carried out during service and recalibration of the system which
should be carried out every two years.
Interface connection
FAG Top-Laser EQUILIGN is ftted with two interfaces: data exchange with a PC/printer
and mains supply for the rechargeable battery option and the transducer.
Note regarding data storage
With any data processing software, data may be lost or altered under certain cir-
cumstances. FAG Industrial Services GmbH strongly recommends that you keep a
backup or printed records of all important data.
FAG Industrial Services GmbH assumes no responsibility for data lost or altered as
a result of improper use, repairs, defects, battery replacement/failures or any other
cause.
FAG Industrial Services GmbH assumes no responsibility, directly or indirectly, for
fnancial losses or claims from third parties resulting from the use of this product
and any of its functions, such as loss or alteration of stored data.
H
Note
Safety notes
FAG Top-Laser EQUILIGN handbook
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Introducing FAG Top-Laser EQUILIGN
11
FAG Top-Laser EQUILIGN an overview
FAG Top-Laser EQUILIGN keyboard at a glance
FAG Top-Laser EQUILIGN possesses 5 function keys.
d The Dimensions key opens the machine dimensions screen.
m The Measurement key is used to start the measurement process.
k The Result key is used to display alignment results.
The Soft foot key is used to activate measurement of soft foot.
The Move key is used to activate live Move.
The Up key has multipurpose functions. In Dimensions it is used to toggle
between the auto-fow and advanced modes. In Measurement and Results, it
is used to call up the measurement and results options respectively or return to
previously selected screen.
c The Clr [Clear] key is used to delete information entered inadvertently.
q The Menu key is used to access the main menu which possesses useful
alignment options.
h i f g The navigation keys are used to navigate through the
program steps.
e The On/Of/Enter key is used to perform the dual function of switching on
FAG Top-Laser EQUILIGN, confrming entered values and accessing any selected
item. In Results it is used to call up the results options. To switch FAG Top-Laser
EQUILIGN on, press the On/Of/Enter
1 The data entry keys are used to enter machine dimensions and fle name.
Auto-fow is a capability that
guides the user to determine
the machinery alignment
condition progressively. The
various steps being achieved
by pressing e.
The advanced mode requires
the prompting of certain
steps.
1. USB PC/printer port
(grey)
2. Transducer port (blue)
3. Clear key
4. LED (alignment
condition)
5. Up key
6. On/Of/Enter and
navigation keys
7. Menu key
8. Move key
9. Soft foot key
10. Results key
11. Measurement key
12. Dimensions key
13. Data entry keys
14. LED (rechargeable
battery status)
15. Ambient light sensor
15
1 2
4
5
6
7
8
9
13
12
10
11
3
14
FAG Top-Laser EQUILIGN handbook
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Power supply
The FAG Top-Laser EQUILIGN is powered using 5 standard AA size alkaline batteries. The
batteries also serve as the main supply to the transducer, and these allow operation of
up to 9 hours (33% active measurement, 33% computation, 33% sleep mode).
Replacing disposable batteries
The replacement of batteries is possible only in the standard FAG Top-Laser
EQUILIGN computer.
Batteries should be replaced as soon as they become depleted or if the system is not to
be used for an extended period. Any type of good-quality AA size batteries can be used
with the standard FAG Top-Laser EQUILIGN computer, including alkaline-manganese or
metal hydride cells (such as the Duracell PLUS MN 1500). It is recommended to replace all
5 batteries together. Note the battery polarity when inserting them in the compartment.
To remove the batteries, turn over the computer taking care not to damage the display
and the hard keys. The quarter turn fastener holding the battery compartment cover is
opened using a 7 mm ( 9/32 inch ) slot-head screwdriver. With the fastener loosened, lift
the battery compartment cover and remove batteries.
Used batteries should be disposed of in an environmentally responsible manner in
accordance with applicable regulations!
H
Note
CAUTION:
If the FAG Top-Laser
EQUILIGN computer is not in
use for extended periods of
time, a month or more, the
rechargeable battery or the
standard batteries should be
removed from the unit.
m
Introducing FAG Top-Laser EQUILIGN
13
The charge level of the battery is displayed under the menu item Device settings. With
system switched on, pressing q, then using the navigation keys to highlight Confg.
Confrm selection by pressing e and from the confguration menu use the navigation
keys to highlight Device setting. Confrm selection by pressing e. The device settings
are displayed.
5 AA-size (IEC LR6); alkaline-manganese
recommended for the standard computer.
Baby LR 14 C AM2
No 4014 1,5 V
Nicht ins Feuer werfen!
Nicht wiederaufadbar.
May explode in fre! Not rechargeable.
Ne pas jeter au feu! non rechargeable.
B a b y L R 1 4 C A M 2
N o 4 0 1 4 1 , 5 V
Baby LR 14 C AM2
No 4014 1,5 V
Nicht ins Feuer werfen!
Nicht wiederaufadbar.
May explode in fre! Not rechargeable.
Ne pas jeter au feu! non rechargeable.
B a b y L R 1 4 C A M 2
N o 4 0 1 4 1 , 5 V
Baby LR 14 C AM2
No 4014 1,5 V
Nicht ins Feuer werfen!
Nicht wiederaufadbar.
May explode in fre! Not rechargeable.
Ne pas jeter au feu! non rechargeable.
Note alternating
battery +/- polarity!
FAG Top-Laser EQUILIGN handbook
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Transducer
The transducer contains a laser diode which emits a beam of red light (wavelength 675
nm). The beam is visible at the point it strikes a surface. It is emitted with a diameter
of approx 5 mm (3/16). Also located in the same housing is a beam detector which
measures the exact position of the laser beam as the shafts are rotated. This component
is a biaxial, analog, photoelectric semiconductor position detector with a resolution of 1
m. The transducer also contains an electronic inclinometer with resolution better than
1 for measurement of the shaft rotation angle.
The transducer has two indicator LEDs on its front side, one green for indicating beam
adjustment, and the other red when the laser is on. The transducer is powered by the
FAG Top-Laser EQUILIGN computer via a cable through which measurement data also
passes.
The transducer is IP67 protected to resist water spray and dust. The internal optics and
electronics are sealed to prevent any possible contamination. The transducer lens,
however, must be kept clean. Use the lens cleaning cloth or a fne dusting brush such as
that normally used to clean other optical devices. Keep the dust cap on when not in use.
Avoid polishing the lens too vigorously to prevent irreparable damage to its anti-
refective coating.
Under no circumstances may the six smaller housing screws be removed, as that
would result in loss of calibration and would void all warranty coverage.
The calibration accuracy of the transducer should be checked every two years as
indicated by the coloured label located on the back of the receiver housing. Please
contact the support for calibration checking.
Do not stare into the beam!
Refector
The refector is always mounted on the shaft or solid coupling of the machine to be
moved. It refects the laser beam back into the position detector as the shafts are
rotated. The locking lever fips into the horizontal position, facing forward, to hold the
refector in place on the bracket posts. The refector is adjusted by changing its vertical
a
CAUTION
H
Note
s
WARNING
Introducing FAG Top-Laser EQUILIGN
15
position and its horizontal angle (using the thumbscrews) so that the beam is refected
directly back into the transducer.
The refector must be kept clean. Use the lens cleaning cloth or a fne dusting brush such
as that normally used to clean other optical devices.
Avoid vigorous polishing to preserve the anti-refective coating. Keep the dust cap
on the refector when it is not in use. a
CAUTION
IP 67 housing
Power/data cable
Scratch resistant lens
Housing mark = center of bracket
posts
Green LED: indicates beam adjustment
Locking knob
Red LED: indicates transducer is powered and laser is on
90 roof prism
Vertical position adjustment
thumbwheel
Measure mark = center of posts
Horizontal angle adjustment knob
Quick release lever
FAG Top-Laser EQUILIGN handbook
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Mini compact chain-type bracket
Compact and lightweight, this bracket is designed to provide extremely rigid support
for the measurement components with a minimum of mounting time and efort. The
chain-type bracket fts onto shafts and couplings ranging from 15 to 500 mm (1/2 to
20) in diameter. [Note that the brackets themselves cover the full range of diameters;
it is only the chain lengths that limit.] Chains of varying lengths are also available.
Mounting instructions are given in Horizontal machine alignment on page 37. Other
posts and chains are also available. Contact your local representative for details on
additional accessories.
Compact chain-type bracket Optional compact magnetic
bracket
Configuration
17
Confguration and data management
Confguration
The confguration menu is used to confgure the FAG Top-Laser EQUILIGN settings, the
regional settings, default settings, printer and display specifc system details.
The confguration menu may be accessed at any time and from any screen. With FAG
Top-Laser EQUILIGN switched on, access Confguration menu screen by pressing q.
The following screen appears. Use the navigation keys to highlight the Confguration
icon.
With Confg highlighted, press e to open the Confguration menu.
Any of the confgura-
tion menu items may be
highlighted using the
navigation keys.
FAG Top-Laser EQUILIGN handbook
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Device settings
To open the Device settings screen, use the navigation keys to highlight the Device
settings icon then confrm selection by pressing e. The available settings are
displayed. These include brightness, keyboard beep, power scheme, battery level and
resume policy. Use f/g to select item to be set.
Two modes are available to regulate display brightness in FAG Top-Laser EQUILIGN. The
auto mode uses a light sensor to automatically adjust the display brightness to match
the ambient lighting conditions. Use e/h/i to revert to the manual mode where
display brightness is manually controlled. Pressing i increases the brightness and h
decreases display brightness.
Press e to toggle between keyboard beep on/of. When the keyboard beep is enabled
(on), a beeping sound accompanies the pressing of any key.
FAG Top-Laser EQUILIGN
possesses two brightness
modes the auto mode
and the manual mode. Auto
mode enables adaptive
brightness.
Configuration
19
The power scheme option is used to select setting that manages the power usage in FAG
Top-Laser EQUILIGN. The three available options are: Standard (the display dims after
10 minutes and shuts down after 1 hour), Full power (no dimming and no shutdown),
and Long life (the display dims after 3 minutes and shutdown takes place after 8
minutes). The required setting is selected using f/g and confrmed by pressing
e.
The capacity of the battery appears next to the battery level bar. This value corresponds
to the charge level indicated on the battery icon that appears on the right top corner
of the display.
The battery level status on
the right top corner of the
display appears in every
screen.
FAG Top-Laser EQUILIGN handbook
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Resume policy allows the user to specify the measurement fle that opens when
FAG Top-Laser EQUILIGN is turned on. The system may be set to open the last used
measurement fle (Always resume) or open a new measurement fle (Resume
manually). Press e to toggle between the two resume options.
Regional settings
This option is used to set the units of measurement, the preferred country language,
current date and time. The screen is opened from the confguration menu. Use the
navigation keys to highlight the Regional settings icon then confrm selection by
pressing e.
Highlighting Units using f/g and confrming selection by pressing e reveals
the available units of measurement. These are imperial units (US system), imperial units
(British system) and the SI (metric) units.
Select the required system of units using f/g. Press e to confrm selection.
As an alternative, use can be
made of i/h to toggle
between the two resume
policies.
Configuration
21
Highlighting Language using f/g and confrming selection by pressing e
displays a list of the available country languages. Select the preferred country language
using f/g. Press e to confrm selection.
Before the country language is set, a hint appears requesting whether the units,
date and time format should also be changed to match the default language val-
ues. Use f/g to select action required and confrm by pressing e.
Highlighting Time zone using f/g and confrming selection by pressing e
displays the diferent time zones. The required zone is selected using f/g and
confrmed by pressing e.
Current date and time are set by highlighting the respective option using f/g
and confrming selection by pressing e.
Use h/i to navigate through the date (day, month or year dependent on format).
Use f/g to set the highlighted date component. Use f to advance date
and g to reverse date.
H
Note
When a time zone is initially
highlighted, a hint appears
displaying major world cities
within the selected time
zone. Note that changing
the time zone automatically
alters the time set.
Note that the date format
displayed here is set via the
option Date/Time format.
FAG Top-Laser EQUILIGN handbook
22
Alternatively, use the data entry keys to set the date. With the required date component
highlighted, enter the new date component using the data entry keys. On pressing the
frst key, the editing box appears.
Enter value then confrm entry using either or e.
Use h/i to toggle between hours and minutes. Use f/g to set the
highlighted time component. Use f to advance time and g to reverse time.
Alternatively, use the data entry keys to set the time. With the required time component
highlighted, enter the new time component using the data entry keys. On pressing the
frst key, the editing box appears. Enter value then confrm entry using either or e.
Note that the time format
displayed here is set via the
option Date/Time format.
Configuration
23
Pressing e with Date/time format highlighted reveals a menu box with the items
Date format and Time format. Use f/g to select either item, confrming
selection by pressing e.
The time format is used to set either the 12h or 24h notation. The selected notation is
confrmed by pressing e.
The date format is used to set dd-mm-yyyy or mm/dd/yyyy format.
FAG Top-Laser EQUILIGN handbook
24
Default settings
To open the Default settings screen, use the navigation keys to highlight the Default
settings icon while in the confguration menu, then confrm selection by pressing e.
The screen is used to set specifc default parameters. The default changes are efective
upon restart or if a new fle is created.
Default rpm used to set the required default rpm. Highlight Default RPM
then use the data entry keys to enter the required default rpm. Confrm entry by
pressing e/.
Reference diameter used to set the required reference diameter. Highlight Ref.
diameter then use the data entry keys to enter the required reference diameter.
Confrm entry by pressing e/. Every new alignment fle started will then
automatically be preconfgured with this RPM value already entered. Every new
alignment fle started will then automatically be preconfgured with this coupling
diameter value already entered.
Tolerance table the available options are 50 Hz and 60 Hz. The mains supply
frequency determines the standard rpm values that appear in the tolerance table.
Tolerance values based on these frequencies may be read of the suggested FAG
Industrial Services GmbH tolerance table.
Use f/g to cycle
through the parameters.
Configuration
25
Printer confguration
This option is used to set up printers and the printing confguration in FAG Top-Laser
EQUILIGN.
Four printing options can be set using Printer confguration.
Type Selecting Type and then pressing e displays a list with all supported
printers.
Paper Used to select the required paper size
Orientation Used to set the paper orientation. Select Portrait for a vertical
layout and Landscape for a horizontal layout.
Colour mode Used to set the color mode in which the measurement report is to
be printed. This can either be in full color or in grayscale.
About application
The information contained under this section is accessed by highlighting the About
icon while in the confguration menu screen. Confrm selection by pressing e. The
displayed information depicts the current status of the device and application.
FAG Top-Laser EQUILIGN handbook
26
Data management
FAG Top-Laser EQUILIGN possesses an efective fle and data management facility. To
access the fle and data management options, press q then use the navigation keys
to highlight the File icon
Press e to confrm selection. The fle menu appears.
Use i/h to highlight any one of the four fle and data management options. These
are Open fle, Save fle, Resume (or New fle) and Print report.
Note that the fle menu items Resume and New fle appear depending on the
selected fle resume policy which is set under the confguration item Device set-
tings. Resume appears only when Resume manually is the set policy.
Use h/i to cycle the
cursor through the four fle
menu items.
Note: By cursor, we are
referring to the orange
highlight rectangle.
H
Note
Configuration
27
Open fle This option is used to load any stored fle. Highlight Open fle using i/h
then press e to confrm selection. The Open fle screen appears displaying all the fles
saved.
Use f/g to highlight fle to be opened then press e to open the fle.
An existing fle may be deleted by highlighting it using f/g then press-
ing c. When a hint screen appears, use f/g to highlight Yes. The fle is
deleted by pressing e to confrm deletion.
To rename an existing fle, use f/g to highlight the fle, then use the data
entry keys to edit fle name and confrm changes by pressing e.
Save fle This option is used to save the current fle. If the fle is new and does not yet
have a name, use the data entry keys to enter the new fle name in the editing box that
appears.
Press e to confrm fle name.
By default, the fles are listed
in order of date and time of
creation. This listing order is
not user-editable.
H
Note
When saving an already
existing fle, the editing box
appears with the existing
name highlighted. Confrm
saving by pressing e.
FAG Top-Laser EQUILIGN handbook
28
You mcan to store up to 100 measurement fles.
New fle This option appears in the fle menu when the resume policy set under
device settings is Always resume, and is used to create a new measurement fle.
Resume This option toggles with New fle and appears in the fle menu when the
resume policy set under device settings is Resume manually. This option is used to call
up the last fle loaded before the instrument was switched of.
Print This option is used to print the measurement report or the soft foot measurement
report.
The following report options are available:
Complete report this option prints a complete report that includes machine
graphics and measurement results in both numerical and graphical format.
Text report this option generates reports in text format only.
Graphical report reports printed using this option display only graphical
representation.
H
Note
Getting started
29
Getting started
Set up FAG Top-Laser EQUILIGN
1. Prepare the machines by making certain that they are locked out, tagged out and
all necessary safety precautions have been taken.
2. Mount brackets, transducer and refector. The transducer should be mounted on
the stationary machine.
3. Connect the transducer cable to the transducer port (blue) and switch on FAG
Top-Laser EQUILIGN by pressing e and holding down briefy. The LEDs light
up followed by a beep. Shortly afterwards, the machine dimensions screen is
displayed.
Enter dimensions
Use the data entry keys to directly enter all required dimensions.

Stationary machine
Movable machine
Transducer (Laser)
Refector (Prism)
FAG Top-Laser EQUILIGN
computer
FAG Top-Laser EQUILIGN handbook
30
The editing box and a hint text for the dimension to be entered or edited appears.
Use the data entry keys to enter this dimension then press e to confrm entry. The
rectangular highlight box moves to the next dimension and the corresponding hint
text appears. Repeat the procedure until all required dimensions have been entered.
Dimensions to be entered include:
1. Transducer (sensor/laser) to refector (prism)
2. Transducer (sensor/laser) to center of coupling
3. Coupling diameter (default is 100 mm / 10)
4. RPM
5. Center of coupling to front foot (right machine)
6. Front foot to back foot (right machine)
After the last required dimension has been entered, the measurement screen appears.
The dimension screen can always be accessed by pressing d.
Measure
The measurement mode that will be described here is active clock. In this mode,
measurement points are taken at any 3 or 4 of the 8 available sectors. Active clock
and static measurement modes are default. Other available measurement modes
are optional features.
Initially center the laser dot on the refector dust cap. With the dust cap on, laser of
appears on the screen with the FAG Top-Laser EQUILIGN computer alignment condition
LED lit red.
H
Note
Getting started
31
Avoid looking directly at the laser beam.
Adjust bracket if necessary to center beam horizontally onto the refector. Tighten
bracket. Slide the refector on the support posts to center beam vertically onto the
refector dust cap. When centered, remove the refector dust cap.
Use the yellow knob to make horizontal adjustments of the refected laser beam, and
the thumbwheel to make vertical adjustments to position the dot at the center of the
target square or as near the center as possible.
When making the above adjustments, observe the FAG Top-Laser EQUILIGN com-
puter alignment condition LED and the dot on the display screen. When the LED
turns green, this is an indication that the refected beam position is OK and meas-
urement can proceed. When the LED turns blue, the dot is centered in the target
square.
After centering the laser dot, rotate shaft to the frst measurement position. Measurement
can only be taken when the sector in which the shaft has been positioned is highlighted
bright. Press e to take the measurement point. The sector is then highlighted dark, an
indication that measurement has been taken in that particular sector.
s
WARNING
H
Note
FAG Top-Laser EQUILIGN handbook
32
Rotate shaft to next measurement position and take point. Readings from any 3 or 4
(depending on the default setting) of the 8 available positions (taken in any order) are
required for results, which are initiated automatically after the set measurement points
have been taken.
Results
Alignment results with both coupling and feet results are displayed automatically.
Coupling results are given in the form of gap and ofset. With stationary machine on the
viewers left, gap is positive when open at the top or side away from viewer. Ofset is
positive when the right coupling half is higher or further away from viewer.
Coupling (1) and feet (2)
results are displayed in
both horizontal and vertical
planes.
The foot results show the
foot positions relative to
the stationary machine
centerline.
1
2
2
1
Getting started
33
In foot results positive values indicate that right machine is upwards or away from
viewer. Negative values indicate that moveable machine is downwards or towards the
viewer. The alignment tolerance status can be displayed using the tolerances feature.
A Thumb Up smbol (alignment condition LED lights up blue) values
within tolerances
ILIGN
ILIGN ILIGN
A Thumb Down smbol (alignment condition LED lights up amber or
red) values out of tolerance
FAG Top-Laser EQUILIGN handbook
34
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Horizontal shaft alignment
35
Horizontal machine alignment
1. Preparing for the alignment procedure
Before using FAG Top-Laser EQUILIGN, prepare the machine for alignment as described
below.
Make sure machines are locked out and tagged out and cannot be started
accidentally or deliberately while you are working on them!
a. Solid, fat foundation
A solid, rigid foundation is required to obtain correct, lasting shaft alignment that allows
long-term uninterrupted machine service.
b. Machine mobility
If the machine to be moved stands directly on the foundations, it cannot be lowered
for alignment correction. It is therefore advisable to start with about 2 mm (50 mils) of
shims beneath the feet of both machines. Hydraulic or screw-type positioning aids are
recommended for horizontal movement.
c. Rigid couplings
Rigid couplings must be loosened before measurement so that they do not distort the
alignment condition.
d. Shaft play and coupling backlash
Axial shaft play of up to 3 mm (1/8) has no adverse efect on alignment results (but not
necessarily for machine operation!).
Because of the measuring principle, turning the shaft or coupling end where the
refector is mounted eliminates the efects of coupling backlash, as readings are taken
only when the transducer moves.
e. Soft foot
Soft foot causes the machine frame distortion every time the anchor bolts are tightened,
making proper alignment difcult or impossible.
f. Alignment targets, tolerances
These values can be obtained from the individual machine specifcations.
s
WARNING
FAG Top-Laser EQUILIGN handbook
36
g. Measurement separation
Since FAG Top-Laser EQUILIGN requires no mechanical connections (such as cantile-
vered dial indicator brackets) to span over the coupling during measurement, alignment
may easily be performed over large transducerrefector separations.
Note that over very large distances the shafts and coupling may sag, and the machines
may need to be deliberately misaligned to take this into account, if such sag does not
disappear when machines are put into operation. Refer to the machine manufacturers
specifcations.
2. Check for soft foot
Refer to section on soft foot on page 71.
3. Mount the brackets
Mount the brackets on either side of the machine coupling, and both at the same
rotational position.
Please note the following in order to obtain the highest possible measurement accuracy
and to avoid damage to equipment:
Ensure that the brackets ft solidly onto their mounting surfaces!
Do not use self-constructed mounting brackets, or modify the original bracket
confguration supplied by FAG Industrial Services GmbH (for example, do not use
support posts longer than those supplied with the bracket).
Bracket mounting procedure
To ft the compact bracket chains, refer to the diagrams shown on the next page and
follow the instructions carefully.
1. Choose the shortest support posts which will still allow the laser beam to pass over
the coupling fange. Insert the support posts into the bracket.
In some cases, if the coupling is large enough, a coupling bolt can be removed and
the laser beam shot through the bolt hole, in order to avoid protruding radially
beyond the couplings outer diameter (OD).
2. Fasten them in place by tightening the hex screws on the sides of the bracket
frame.
a
CAUTION
s
WARNING
H
Note
Horizontal shaft alignment
37
3. Place the bracket on the shaft or coupling. Wrap the chain around the shaft and
feed it through the other side of the bracket: If the shaft is smaller than the width of
the bracket frame, insert the chain from the inside of the bracket as shown below;
if the shaft is larger than the bracket width, insert the chain into the frame from the
outside.
4. Catch the chain loosely on the anchor peg.
5. Turn the bracket thumbnut to tighten the assembly onto the shaft.
6. Clip the loose end of the chain back onto itself.
The bracket should now be tight upon the shaft. Do not push or pull on the bracket to
check, since this could loosen its mounting.
To remove the brackets, loosen the thumbnut, then remove the chain from its anchor
peg.
The compact chain-type brackets cover most situations, but in cramped or special
cases, other types of brackets may be required. Please contact FAG Industrial Ser-
vices GmbH support for details.
H
Note
Anchor peg
1
2
3
4
5
6
FAG Top-Laser EQUILIGN handbook
38
4. Mount the transducer and refector
Mount transducer
1. Mount the transducer on the support posts of the bracket fxed on the shaft of
the left machine (usually stationary machine) as viewed from normal working
position. Ensure that its yellow knobs are loosened enough to let you slide the
housing onto the support posts with the cable side downward.
2. Clamp the transducer onto the support posts by tightening the yellow knobs.
Ensure that the laser can pass over or through the coupling and is not blocked.
Fasten the cable to one of the support posts using a cable clip.
Cable clip
1 2
Take care not to overtighten
the yellow locking knobs.
1. Loosen the yellow knobs and
push the transducer down onto
the posts.
2. Tighten the yellow knobs; attach
cable clip to post.
Horizontal shaft alignment
39
Mount refector
a. Mount the refector on the support posts of the bracket fxed on the shaft of the
right machine (usually moveable machine) as viewed from normal working
position.
The yellow knob on the front of the refector allows you to adjust the horizontal angle
of the refected laser beam. Before you mount the refector make sure that this knob
is centered to allow for maximum adjustment range later on. The bottom of the knob
should be fush with the arrow marking on the refector housing.
b. Flip up the quick-release lever on the side of the refector housing, then slide
the refector onto the right-hand bracket posts. Return the lever to its horizontal
position to secure the refector on the posts.
Both transducer and refector should be at the same height, as low as possible, yet just
high enough for the beam to clear the coupling fange. They should also visually appear
to be parallel to each other.
Make the fnal adjustments, loosening the brackets slightly if necessary, then rotating
them and retightening.
In some cases, if the coupling
is large enough, a coupling
bolt can be removed and the
laser beam shot through the
bolt hole, in order to avoid
protruding radially beyond
the couplings outer diameter
(OD).
Match the height of the yellow
knob approximately to the tip of
the arrow
Arrow marking
Lever
a
b
FAG Top-Laser EQUILIGN handbook
40
5. Connect the transducer
Insert the straight-ended plug of the transducer cable into the blue transducer port.
Match the direction arrows on the plug to the white arrow on the blue port to en-
sure proper plug orientation; otherwise the pins inside the plug may be damaged.
Disconnecting the transducer
To disconnect, grasp the ribbed collar of the transducer plug and carefully pull it out of
the computer transducer port.
6. Switch FAG Top-Laser EQUILIGN on and start application
Press e and hold down for a few seconds. The alignment condition LED lights up
followed by a beep. Shortly afterwards, the machine dimensions screen appears.
H
Note
White arrow on blue port
Horizontal shaft alignment
41
7.1 Enter machine dimensions
Machine dimensions are entered using the grey data entry keys.

An editing box and a hint text for the dimension to be entered or edited appear on the
dimensions screen. The required missing dimensions are entered directly using the data
entry keys.
Confrm the entered value by pressing e. The highlight advances automatically to the
next missing dimension.
If FAG Top-Laser EQUILIGN is used in the advanced mode, any dimension may be
accessed using the navigation keys and values entered are confrmed using either
e or .
Alternatively, the auto-fow
mode may be overriden by
pressing . This action
allows access to the systems
advanced navigation mode
where the navigation keys
may be used to cycle through
the machine elements and
dimensions.
H
Note
FAG Top-Laser EQUILIGN handbook
42
The dimensions to be entered vary according to machine and type of coupling. In a
standard horizontal alignment application enter dimensions as follows:
7.1.1 Transducer to refector
This is the distance between the markings on top of the transducer and the refector
(refer to the diagrams at the bottom of the page).
7.1.2 Transducer to coupling center
This is the distance between the marking on top of the transducer and the coupling
center.
This dimension is calculated automatically from the entered transducer to refector
distance. The value may be edited directly in the editing box that appears and value
confrmed by pressing e.
If operating in the advanced mode, the dimension is calculated automatically and
is highlighted. Should there be need to edit this value, enter new values directly
using the data entry keys. The editing box will be activated as soon as the frst key
is pressed. Confrm entered value by pressing either e or .
1
Note that this dimension is
determined by measuring
the distance between the
centre of the refector and
transducer support posts.
2
H
Note
Distance marking
Horizontal shaft alignment
43
In the advanced mode, the navigation keys are used to move the highlighting cur-
sor through the dimensions and machines.
7.1.3 Coupling diameter
The coupling diameter can be obtained by measuring the circumference of the coupling
and dividing the value by 3.142 (pi).
The default value is 100 mm (10 if set to US units). Should there be need to edit the
value, use the data entry keys to enter value in the editing box that appears, then
confrm entry by pressing e. The editing box advances to the next required missing
distance automatically.
7.1.4 RPM (revolutions per minute)
The default value is 1500 (1800 if set to US units). Should there be need to edit the value,
use the data entry keys to enter value in the editing box that appears, then confrm
entry by pressing e. The editing box advances to the next required missing distance
automatically.
If operating in the advanced mode, use the navigation keys to highlight the di-
mension then edit directly using the data entry keys. The editing box is activated
as soon as the frst key is pressed. Confrm entered value by pressing either e or
.
7.1.5 Coupling center to front foot, right machine
This is the distance from the centre of the coupling to the pair of feet on the right
machine nearest to the coupling.
7.1.6 Front foot to back foot, right machine
This is the distance between the front and back feet
of the right machine.
H
Note
3
If operating in the advanced
mode, use the navigation
keys to highlight the
dimension then edit directly
using the data entry keys.
The editing box is activated
as soon as the frst key is
pressed. Confrm entered
value by pressing either e
or .
H
Note
4
5
1
2
3
4
5
FAG Top-Laser EQUILIGN handbook
44
7.2 Laser beam adjustment
After entering all required dimensions, the measurement screen appears automatically.
The transducer and refector need to be adjusted so that the laser beam strikes the
refector and is refected back into the transducer.
Do not look into the laser transducer aperture!
s
WARNING
Horizontal shaft alignment
45
7.2.1 Remove transducer cap
The laser beam is now on! Leave the refector cap on. When the beam strikes the cap it
should be readily visible. Should the beam be so far of target that it misses the refector
completely, hold a sheet of paper in front of the refector to try and locate the beam.
7.2.2 Adjust beam onto refector cap
With the refector dust cap still in place, adjust the beam onto the center of the target:
To adjust vertically slide the reflector and/or transducer up and down along
the support posts. Use the thumbwheel on the side of the reflector housing. To
move the transducer, loosen the yellow knobs.
To adjust horizontally you will have to loosen one of the brackets on the shaft
and rotate it slightly. Retighten.
7.2.3 Adjust refector until both transducer LEDs blink together slowly and FAG
Top-Laser EQUILIGN computer alignment condition LED turns blue
The transducer has a red and a green LED to indicate the beam adjustment condition.
This condition is simultaneously monitored on the FAG Top-Laser EQUILIGN alignment
condition LED.
Make sure that the refector and transducer lens are clean. Use a soft lint-free cloth.
A lens cleaning cloth is supplied.
When the refected beam fails to strike the detector surface, the FAG Top-Laser EQUILIGN
alignment condition LED turns red while the red transducer LED blinks quickly (0.3 s). The
message Laser OFF appears on the display screen. Adjust the refected beam using the
refector metal thumbwheel and the yellow adjustment knob on the refector as shown
on the next page. As the refected beam strikes the edge of the detector, the computer
alignment condition LED turns amber with the red transducer LED still blinking quickly.
The message Laser End appears on the display screen.
7.2.4 Center beam such that the FAG Top-Laser EQUILIGN alignment condition LED
turns blue
Adjust the laser beam such that the laser dot on the display screen is positioned in the
green square in the center of the detector display.
x = horizontal adjustment with yellow reflector knob
y = vertical adjustment with the side metal thumbwheel.
The FAG Top-Laser EQUILIGN computer alignment condition LED turns blue.
FAG Top-Laser EQUILIGN handbook
46
RED transducer LED blinks
quickly while GREEN is OFF
and FAG Top-Laser EQUILIGN
alignment condition LED
turns RED
Both transducer LEDs blink
quickly and alternately, and
FAG Top-Laser EQUILIGN
alignment condition LED
turns AMBER

Vertical adjustment Horizontal adjustment
Horizontal shaft alignment
47
The beam does not have to be exactly at the center of the crosshair, as this will not
afect measurement accuracy. However, maximum range for measurement is avail-
able when the beam is well centered.
Once centered, the transducer and refector must not be touched, as any move-
ment during measurement will be interpreted as misalignment. These compo-
nents may however be moved when extending the measurement range.
Both transducer LEDs
blink together slowly and
FAG Top-Laser EQUILIGN
alignment condition LED
turns GREEN
Note the red arrow which
assists you by indicating
which way the knob should
be turned. The closer the
beam comes to being
centered, the smaller this
arrow becomes.
The alignment condition LED
turns BLUE
ILIGN
HNote
FAG Top-Laser EQUILIGN handbook
48
8. Take measurements
It is important to note which measurement mode is best suited for a particular
application. The table below gives a guide as to which measurement mode is ideal for
which measurement.
Measurement mode Application
Active clock standard machines
Static measurement uncoupled shafts, nonrotatable shafts,
When the laser beam is centered such that the dot on the display screen is at the center
of the crosshair, the alignment condition LED turns blue.
Active clock measure mode is the default. In this mode, measurement points are
taken at any 3 or 4 of the eight available sectors. Three measurement points are
sufcient to determine the alignment condition.
Static measurement mode which is also a default is described in Alignment op-
tions starting on page 79.
ILIGN
HNote
Horizontal shaft alignment
49
If coupling torsion play (backlash) is suspected, turn the shaft or coupling end
where the refector is mounted. Ensure shaft is turned in the normal rotation direc-
tion of the machine.
8.1 Turning shafts
To measure, rotate shaft to the frst measurement position. Measurement can only be
taken when the sector in which the shaft has been positioned is highlighted bright.
Press e to take the frst measurement point. The sector is then highlighted dark, an
indication that measurement has been taken in that particular sector.
After taking point, rotate shaft to next measurement sector and repeat the step above.
In active clock, the electronic inclinometer in the transducer is active and auto-
matically determines the rotational angle of the shaft, eliminating human error.
H
Note
This example shows the
transducer positioned in
a sector highlighted dark.
In this angle measurement
cannot be taken.
H
Note
FAG Top-Laser EQUILIGN handbook
50
Remember not to touch mounted components! This includes the brackets and the
support posts, which are NOT to be used to rotate the shafts .
It is advisable to turn shafts in the same direction as the machine normally rotates,
in case the shafts shift from their normal seating in the bearings.
You may begin measurement by turning the shafts even if the beam is not cen-
tered exactly at the center of the crosshair.
8.2 END or OFF? Extend
If Laser END or Laser OFF appears on the screen during the turning of the shafts, the
laser has drifted out of the detector due to great misalignment or long beam travel. If
this happens, then use the optional Extend function to extend the measurement range.
This function is described on page 81.
The function extend is possible in only active clock and static measurement
modes.
9. Results
Results are prompted automatically after the set number of measurements points have
been taken.
If however, the default active clock measurement points has been set at four, results may
be initiated after three measurement points have beeen taken by pressing k.
H
Note
H
Note
Horizontal shaft alignment
51
9.1 Alignment condition in both vertical and horizontal directions
Coupling results are given in the form of gap and ofset values in both vertical and
horizontal directions. The true gap being the diference in gap between the coupling
faces top to bottom (vertical) or side to side (horizontal) at the diameter that was
entered. Ofset on the other hand is the distance between two centerlines at the trans-
mission plane of the coupling.
Sign convention
Gap is positive when open at top or side away from viewer. Ofset is positive when
moveable machine is higher or further from viewer.
Positive values are upwards or away from the viewer.
Negative values are downwards or towards the viewer.
If all four coupling values are within tolerance, you do not need to align the machines.
If no in-house standards or specifcations from the coupling or machine manufacturer
are available, the FAG Top-Laser EQUILIGN computer alignment condition LED and the
Thumb Symbol provides a tolerance check based on the built in tolerance tables. If
the measured alignment falls within good tolerance, the LED turns blue. The LED turns
amber when alignment is out of tolerance and red when the machines are grossly
misaligned. In both these cases, the machines must be aligned.
If the coupling results show that misalignment execeds the tolerance, then the machine
must be realigned by shimming vertically and repositioning the machine horizontally.
The vertical results show that
the machine front feet are
to be raised by 0.43 mm and
the rear feet raised by 0.15
mm. The horizontal results
show that the machine front
feet are to be moved 0.34
mm toward viewer and the
rear feet moved 0.79 mm
also toward viewer.
H
Note
FAG Top-Laser EQUILIGN handbook
52
9.3 Tolerances
The thumb symbol on the results display indicates the degree to which the measured
alignment condition meets tolerances. These are calculated from the coupling
tolerances. The thumb depicts either alignment within tolerance or out of tolerance.

The FAG Top-Laser EQUILIGN computer alignment condition LED provides additional
information on the tolerance status.
Tolerance Thumb LED colour
Within tolerance thumb up Blue
Out of tolerance thumb down Red
9.4 Tolerance table
It is possible to display the suggested active FAG Industrial Services GmbH tolerance
table.
Suggested alignment tolerances are based upon experience and should not be ex-
ceeded. They are to be used only if existing in-house standards or the manufac-
turer of the machine or coupling prescribe no other values.
The tolerance table is accessed as described on pages 91, and is valid for standard
equipment running between 600 7200 RPM.
Within tolerance
Out of tolerance
ILIGN
ILIGN
H
Note
Horizontal shaft alignment
53
10. Align machine
Machines can be aligned using the given foot results by proceeding as described
below. Remember, if alignment is in tolerance (indicated by a thumb up symbol
and the FAG Top-Laser EQUILIGN computer alignment condition LED turns blue or
green), there is NO need to align the machines.
To align your machine you need to move it vertically by shimming the feet, and horizon-
tally by shifting it sideways.
10.1 Shim frst
It is recommended to perform vertical corrections frst, since the horizontal condi-
tion is easily afected by the process of loosening anchor bolts and inserting/re-
moving shims, whereas the vertical condition is less prone to being afected when
performing horizontal moves. You may need to recheck soft foot before proceed-
ing.
10.1.1 Preparation
To shim the machine successfully, ensure the following:
i. The foot bolts are clean, intact and removable.
ii. Soft foot has been eliminated.
iii. The feet have enough shims under them should lowering the machine be
necessary.
iv. Good quality shims such as FAG Laser SHIM are available.
10.1.2 Loosen bolts
Avoid moving the machine horizontally. If any foot comes of the ground when loosened,
suspect soft foot.
10.1.3 Shim feet accordingly
Shimming usually involves the jacking up of the machine and inserting or removing
shims of known thicknesses. (FAG Laser SHIMS have the thicknesses indelibly etched
on them.)
Use the vertical results to shim BOTH front and back feet as required. Negative feet
values indicate that the machine feet are low and therefore shims should be added,
while positive feet values suggest removal of shims.
Note that vertical shimming can also be carried out with the live vertical Move.
H
Note
HNote
FAG Top-Laser EQUILIGN handbook
54
10.1.4 Retighten bolts
The machine should now have good vertical alignment.
10.1.5 Remeasure
Remeasure to verify vertical alignment results and determine the exact alignment
condition.
10.2 Horizontal live Move
The horizontal Move is used for the lateral positioning of the machine. This used to be
done with a dial gauge at the machine feet, but with the Move function, you can view
the horizontal movement live on the display screen.
10.2.1 Start live horizontal Move
While in results screen, press e. The results option screen shown below appears.
Use the navigation keys to highlight the Move icon then press e to confrm selection.
The screen used to position the transducer in the appropriate 45 position appears.
The Results options screen
may be used to access a
variety of functions available
as options in results.
Horizontal shaft alignment
55
10.2.2 Turn shafts to any 45 position
Rotate the shaft to any 45 position (this could be either the 10:30, 1:30, 4:30 or 7:30
oclock position as viewed towards transducer).
If the laser beam has been centered, rotating the shaft to an angular position corre-
sponding to any of the four green sectors prompts the Move direction dialog window.
Use either i or h to highlight Horizontal for horizontal machine movement. Confrm
selection by pressing e. Live Move starts as soon as the direction of movement has
been confrmed.
FAG Top-Laser EQUILIGN handbook
56
10.2.3 Loosen bolts and move machine as required
After loosening the anchor bolts, move the machine feet in the direction of the bright
arrows, keeping an eye on the thumb symbol on the display screen. The size of the
arrows changes with the movements automatically. Watch the display screen carefully
to ensure that machine end and direction moved are correct. The thumb on the display
screen and the FAG Top-Laser EQUILIGN computer alignment condition LED also gives
an indication of the alignment status as the machine is moved. (Refer to the tolerances
table.)
Do NOT attempt to move the machine using heavy sledgehammer blows. This can
cause bearing damage, and also produce inaccurate Move results. Jack bolts on
the feet or other mechanical or hydraulic devices are recommended for moving
machines.
a
CAUTION
Horizontal shaft alignment
57
If the thumb returns thumb up symbol, the alignment condition is within tolerance.
Press e to proceed to verify alignment condition after Move.
10.2.4 Tighten the anchor bolts
Tighten anchor bolts and recheck alignment. If machine moves while tightening correct
soft foot frst and also check for a cocked anchor bolt and dished washer, then realign.
10.2.5 Remeasure after Move - machine in tolerance?
Since the machine has been moved, earlier results are no longer valid. With Ok
highlighted after Move is completed, press e to confrm selection. On confrmation,
the measurement mode is initialized. If necessary, center laser beam and take another
set of measurements and view results. If the results are within required tolerance, then
the machines are aligned.
10.2.6 Saving data and printing
(See section 11 on page 61.)
10.2.7 Finally
Switch of the computer, remove the components from the shafts and store them in
the case.
Replace guards before you switch the machine back on.
10.3 Vertical live Move
For vertical live Move repeat steps 10.2.1 through to 10.2.3 (beginning page 54) with
reference to the vertical foot corrections. In this case, shimming as required.
a
CAUTION
FAG Top-Laser EQUILIGN handbook
58
10.4 Points to observe during the Move
Closely observe points 10.4.1 10.4.5 during live Move.
10.4.1 Have shafts accidentally moved (rotated)?
The shafts, transducer and refector MUST remain steady during the entire Move
procedure!
Should the shaft move from the set 45 green sector while in Move, the angle selection
screen comes up indicating the angle to which the shaft has rotated. The shafts must be
rotated back into the narrow green sector.
Live Move resumes automatically when the shafts are rotated back into this sector.
HNote
Horizontal shaft alignment
59
10.4.2 END or OFF? The Extend function
If END or OFF appears on the screen during machine Move, then the laser beam has
drifted out of detection range due to great misalignment or long beam travel. In this
case, the measurement range can be extended with the function infnity range as
described on page 81.
10.4.3 Nearing zero : watch the smiley and the computer alignment condition LED
Proceed towards zero at both machine ends until the thumb up smbol appears. As the
machine position moves towards zero, the computer alignment condition LED changes
from red (bad) to blue (OK).
10.4.4 Soft foot
If the machine sufers from excessive soft foot, the Move function may be hampered
by the fact that the machine changes its position on its own every time the bolts are
loosened and tightened. Correct this problem before aligning.
10.4.5 If poor repeatability is experienced
Possible causes include:
Incorrect or loose bracket mounting
Significant shaft play or coupling backlash
Soft foot can cause positioning errors that make repeat measurement necessary
Loose anchor bolts
Yellow knobs on transducer loose, or reflector not locked
Transducer is mounted incorrectly or upside down
Mounted components moved during shaft rotation
Temperature changing: machines may have recently shut down
Uneven shaft rotation
Vibration
FAG Top-Laser EQUILIGN handbook
60
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Saving and printing
61
11. Saving data and printing
Before switching of the instrument, dimensions, measurements, results and all settings
can be saved for analysis, future use or record purposes in the instruments non-volatile
memory. Full fle names with up to 32 alphanumeric characters are possible.
The length of the fle name is limited depending on whether upper or lower case
letters have been used.
11.1 To save a fle
The current measurement fle can be saved at any time. To save the fle, press q then
use the navigation keys to highlight the File icon.
Press e to confrm selection. The File menu screen appears.
Use i/h to highlight the Save fle icon then confrm selection by pressing e. An
H
Note
FAG Top-Laser EQUILIGN handbook
62
empty editing box appears within the Save fle screen.
Use the data entry keys to enter the fle name and confrm entry by pressing e.
Measurement fles may also be saved from the results screen after measurement has
been carried out. With results displayed, press e then use the navigation keys to
highlight the Save icon.
Press e to confrm selection. The editing box appears within the Save fle screen.
If saving the measurement fle for the frst time, an empty editing box appears. The
fle name is entered using the data entry keys then confrmed by pressing e. If
however, the fle had been previously saved, the editing box appears with the fle name
highlighted within the box.
When entering names that contain
both upper and lower case
characters as well as numerals, use
o to cycle through the three
options.
Press and hold down o while
observing the status indicator at
the top left corner of the editing
box. This displays the type of
character to be entered.
Empty spaces are entered by
pressing 0.
Saving and printing
63
Press e to save the measurement results under the displayed fle name. A hint
requiring confrmation whether to overwrite the existing fle appears.
It is good practice to always have the current measurement fle.
Use f/g to select Yes then press e to overwrite the existing fle.
Reports can also be printed directly from FAG Top-Laser EQUILIGN to a printer. This is
done using the USB cable.
Measurement reports may be printed in a variety of ways.
To print the current measurement report, press q then use the navigation keys to
highlight the File icon.
In this particular example,
the fle Waste Pump 2A had
previously been saved and
therefore the name appears
highlighted in the editing
box .
Overwriting the existing
fle ensures that the
measurement fle is saved
together with the latest
alignment results.
H
Note
FAG Top-Laser EQUILIGN handbook
64
Press e to confrm selection. The File menu screen appears. Use i/h to highlight
the Print report icon.
Press e to confrm selection. The Print report screen appears.
Saving and printing
65
FAG Top-Laser EQUILIGN provides the option of printing reports in three diferent
formats. Use f/g to highlight the desired format.
Ensure FAG Top-Laser EQUILIGN is connected to the printer via the short USB cable
and the printer USB cable and the printer confguration completed (if not refer to
section 11.3 that follows).
Press e to print a report of the selected measurement fle.
An alternative way to print a measurement report is from the results screen. With results
displayed, press e. The Results options display appears. Use the navigation keys to
highlight the Print report icon.
Note that in FAG Top-Laser
EQUILIGN, the default printer
is PDF fle. With this option
selected, the measurement
report is saved directly as a
PDF and can be printed from
any Windows compatible
printer. Refer to section 11.4
for information on how to use
the PDF fle option.
The report format selected
in this example is a complete
report. This includes both
graphics and text. Note that
the report is to be printed
to a HP DeskJet printer as
can be seen from the screen
header bar.
H
Note
FAG Top-Laser EQUILIGN handbook
66
With the Print report icon highlighted, press e to open the Print report screen and
proceed to select report format, connect printer and print as described previously.
The FAG Top-Laser EQUILIGN
computer is connected to
the printer via the short FAG
Top-Laser EQUILIGN USB
cable and the printer USB
cable (supplied with the
printer or readily available in
most electronics stores).
Short USB cable Printer USB cable
Saving and printing
67
11.3 Confguring printer
If unable to print the measurement report, the printer settings must be verifed. This can
be carried out from the menu. Press q and use the navigation key to highlight the
Confguration icon.
Press e to confrm selection. The Confguration menu screen appears. Use the
navigation keys to highlight the Printer confguration icon.
With the Printer confguration icon highlighted, press e to reveal the printing options
that may be confgured.
FAG Top-Laser EQUILIGN handbook
68
11.4 Available printing options
The Printer confguration screen shows the options that can be selected.
Use either f/g to highlight the printer setting to be changed. The options that
are available are displayed by pressing e.
Grey USB port
Short USB cable
FAG USB Stick
Use f/g to scroll
through the available
printers. Highlight a printer
and press e to confrm
selection.
Saving and printing
69
This option Type can also be used to save measurement fles directly as PDF. This has the
added advantage that measurement reports can be shared in this electronic format and
also printed from any Windows compatible printer.
Use f/g/0 to select the topmost printer type PDF fle.
With Type set to PDF fle, measurement fles can now be saved directly from FAG
Top-Laser EQUILIGN as PDF. Use either of the two printing alternatives described in
section 11.2 previously.
From the Print report screen use f/g to highlight required report format.
Before confrming the saving action, ensure the short FAG Top-Laser EQUILIGN
USB cable is connected to the grey FAG Top-Laser EQUILIGN USB port, and the FAG
USB Stick is connected to the cable.
Also make sure the FAG Top-Laser EQUILIGN folder in the memory stick is empty
in order to avoid inadvertently launching an upgrade.
After highlighting PDF
fle press e to confrm
selection. Printing
measurement fles using
this printer confguration
enables the saving of the
measurement reports as
PDF fle.
H
Note
FAG Top-Laser EQUILIGN handbook
70
Press e to save the selected measurement fle as PDF to the memory stick.

Note that with the three printer settings Paper, Orientation and Colour mode, it
is possible to toggle between the two available options using i/h. For example
if the setting Paper is highlighted pressing i/h toggles between the options
A4 and Letter.
Use f/g to scroll
through the available paper
sizes. Highlight the required
paper size and press e to
confrm selection.
Use f/g to
change the page orientation
between Portrait for
a vertical layout and
Landscape for a horizontal
layout. Confrm selection by
pressing e.
H
Note
71
Soft foot
Soft foot is the condition of machine frame distortion. Any cause that results in machine
frame distortion when the machine is anchored to its foundation is a soft foot. Some of
the principal causes are:
Non-coplanar machine mounting surfaces
Deformed machine frame or feet
External forces e.g. from connecting pipe or bracketry
Improper shimming or soiled machine feet
Too many shims under a machine foot (a maximum of 5 shims should not be
exceeded)
The consequences of forcibly tightening down the feet are deformed machine
frames, bent shafts and distorted bearings. This leads to high vibration and premature
machinery failure.
Soft foot should be checked before aligning the shafts. This can be done quickly and
conveniently with the aid of the instruments soft foot function. With the transducer and
refector mounted on the shaft in the usual way, the system is able to sense any machine
movement when the machine bolts are loosened individually. By entering the machine
dimensions, FAG Top-Laser EQUILIGN is able to calculate, from shaft movement, by how
much each foot has moved as it is loosened.
Angular soft foot
The base of the foot is at
an angle to its foundation
and they are only partly in
contact. In this case, suspect
foot is checked with a feeler
gauge and corrected by
building a custom shim
wedge or machining the
underside of the foot.
Parallel soft foot
One or more feet are
too short or too long.
This usually results in the
machine rocking on the
longer feet. This is corrected
by shimming the shorter
feet.
Soft foot
FAG Top-Laser EQUILIGN handbook
72
Once foot movements have been established, the results are interpreted and translated
into shim thicknesses to be placed under the feet. How straightforward this is, depends
on the type of soft foot present.
Checking and correcting soft foot conditions
The three main types are parallel soft foot, angular soft foot, and induced soft foot. There
are instances where the soft foot is a combination of two or more types. Checking for
soft foot is part of machine and job preparation.
The machine(s) to be checked is/are assumed to have four feet in an approximately
square formation. If the machine has six feet, it is advisable to leave the middle feet
loose and treat the machine as a four-footed machine. Soft foot is measured only
on machine designated as movable.
Set up FAG Top-Laser EQUILIGN in the normal way as described in Getting started
(page 29).
Rotate shafts to position the transducer and refector at either the 3:00 or 9:00 oclock
position.
Enter machine dimensions then press .
If initially the laser beam has not been centered, the following screen appears.
Use the on-screen instructions to adjust the laser beam. You may refer to Laser beam
adjustment on page 47.
H
Note
The Soft footscreen may
also be accessed via the
menu. Press q then
use the navigation keys
to highlight the Soft foot
icon. Press e to confrm
selection.
73
Follow the on-screen instructions to center the laser beam.
By pressing e as stated on the on-screen instruction, the laser beam adjustment hint
screen appears.
If the soft foot procedure is followed correctly, there should be no need to prompt
the laser beam adjustment hint screen as this should appear automatically.
After centering the laser beam, press either or e and proceed with soft foot
measurement.
In this example, the
on-screen instructions
indicate that the key e
should be pressed to activate
the laser beam adjustment
hint screen.
H
Note
Soft foot
FAG Top-Laser EQUILIGN handbook
74
If however, the laser beam had already been centered during set-up, the screen
below appears.

If however, either of the two signifcant machine dimensions, front foot-to-back
foot and transducer-to-refector, are missing, the following hint appears.
H
Note
H
Note
Use f/g to
highlight Yes, confrming
selection by pressing e.
The dimensions screen
opens, and missing values
may be entered.
75
If the shafts rotate away from the 3:00 or 9:00 oclock position, an angle correction hint
appears as shown below.
Rotate the shafts back into the green sector and resume measurement.
When the message angle
in range appears, you may
press e/ to continue
with soft foot measurement
or wait for the process to
resume automatically.
Soft foot
FAG Top-Laser EQUILIGN handbook
76
Use the navigation keys to select the foot to be measured. Press e to confrm foot
selection.
After foot to be measured has been identifed, the wrench icon appears indicating that
the foot anchor bolt may be loosened.
Loosen the corresponding anchor bolt then press e.
Note the hint on the screen
carefully. After selection of
the foot to be measured,
pressing e activates the
process of identifying foot to
be measured.
77
The calculated amount that the foot has moved is shown on the screen. Retighten the
bolt. The next foot is highlighted automatically, or any desired foot can be selected
using the navigation keys.
Repeat this procedure for each foot. Cycle through using the navigation keys.

With the four foot values, the soft foot condition can be analyzed and diagnosed, then
the shimming corrections can be determined. Note that these values are saved in the fle
along with the dimensions, measurement and results, and appear in the printed report.
Note that if any one
single foot exceeds the
set tolerance of 0.06 mm
(0.002), the sad Smiley
appears immediately.
The set soft foot tolerance
is 0.06 mm (0.002). The
thumb down symbol
indicates that the measured
soft foot is out of tolerance
and shimming corrections
are necessary.
Soft foot
FAG Top-Laser EQUILIGN handbook
78
Parallel soft foot correction
If two diagonal values are roughly equal and signifcantly higher than the other two,
parallel soft foot can be assumed as a frst solution.
Angular soft foot correction
If one value is signifcantly higher than the others, then angular soft foot can be
suspected.
The problem foot or machine frame is probably bent or distorted in some way. In
this case loosen the bolt and examine the foot more closely. Use a feeler gauge to
establish the variation of the gap and use these measurements to sketch the shape and
dimensions for a stair stepped shim wedge.
If the soft foot is purely angular then the stepped shim will vary in thickness from about
zero to twice the value displayed by FAG Top-Laser EQUILIGN.
Parallel soft foot
The machine is rocking on
two diagonal feet which are
longer than the other two. In
this example, the correction
would be to place a 0.89mm
shim under foot b (the foot
with the largest gap)
Angular soft foot
The base of one or more
feet is at an angle to the
foundation and is only partly
in contact.
0.10 0.74
b 0.18 0.13 0.18
0.76 0.10
a 0.89
c d
a b
d c
Alignment options
79
Alignment options
Measurement modes
FAG Top-Laser EQUILIGN ofers the default measurement modes Active Clock and Static
(0369).
All measurement modes are accessed via the menu. Press q to access the menu screen.
While in the menu screen, use the navigation keys to highlight the Measure mode icon.
Press e to confrm selection and enter the Measurement options screen.
Use the navigation keys to highlight required measurement mode then press e to
confrm selection.
This screen is accessible
only when all necessary
dimensions, in the currently
opened measurement fle,
have been entered.
FAG Top-Laser EQUILIGN handbook
80
Static measurement
This measurement mode is used for uncoupled shafts, and nonrotatable shafts.
After centering the laser beam as described in Laser beam adjustment on page 47,
turn the shafts to any of the eight 45 positions (i.e. 12.00, 1.30, 3.00, 4.30, 6.00, 7.30,
9.00 or 10.30 oclock position viewed from coupling towards transducer). Position shaft
as accurately as possible using either an external inclinometer, spirit level or protractor.
Use the navigation keys to position the clock hour hand to the corresponding shaft
position.

Press e to take the frst measurement point. After point is taken, rotate shafts to the
next measurement position. Ensure shafts are accurately placed at the 45 position. Use
the navigation keys to move the clock hour hand on the display screen to the corre-
sponding shaft position. Take next measurement point by pressing e.
If shaft rotation restrictions hinder the taking of measurement at particular shaft
positions, bypass these using the navigation keys.
Measurements must be taken in at least three positions over 90, but it is recommended
to take more measurements over a wider rotational angle.
Pressing i/g
positions the clock hour
hand at the next 45 position
in a clockwise direction.
Pressing h/f
positions the clock hour
hand at the next 45 position
in an anticlockwise direction.
H
Note
Alignment options
81
After fnishing measurement, press k to display results.
Extending the measurement range
Gross misalignment of shafts or angular misalignment over large distances can cause
the laser beam to miss the detector surface during measurement. When this happens,
Laser End appears on the display screen and the instruments extend function can be
used.
1. When measuring and Laser End message appears, rotate the shafts backwards
until the laser beam re-enters the measurement range. The message Laser READY
reappears on the display.
FAG Top-Laser EQUILIGN handbook
82
2. Press q to access the menu. While in the menu screen use the navigation keys
to highlight the Measure mode icon and confrm selection by pressing e. The
Measurement options screen opens.
3. Use the navigation keys to highlight the Extend icon, then press e to confrm
selection. The program interrupts measurement and switches to the beam
adjustment screen. The current beam position is automatically recorded and taken
as the starting point for range extension.
4. Readjust the beam into the target square using the yellow refector knob and the
metal thumbwheel.
Alignment options
83

5. On centering the laser dot, the alignment condition LED turns blue. The adjusted
beam position is automatically recorded and taken as the end point of the read-
justment.
6. Continue measurement as before, rotating the shafts and pressing e to take
measurements at the available positions.
The program includes the displacement of beam readjustment in its alignment calcula-
tions.
Laser End is displayed when the refected beam misses the detector. This situation
occurs when machines are severely misaligned, or when the beam travel is long.
Measurement is not taken when this message appears.
Averaging
In certain industrial conditions, it may be necessary to increase the number of measure-
ments to be averaged when taking readings to attain the desired accuracy. Particular
cases include applications with increased machinery vibration. An increased averaging
also improves the accuracy when measuring sleeve bearings, white metal bearings and
journal bearings.
The number of individual readings which are averaged together to form one
measurement are set via the Measurement options screen. Press q to access the
menu. While in the menu screen use the navigation keys to highlight the Measure mode
icon and confrm selection by pressing e. The Measurement options screen opens.
ILIGN
H
Note
FAG Top-Laser EQUILIGN handbook
84
Use the navigation keys to highlight the Averaging icon, then press e to confrm
selection.
The average setting can be changed from a minimum averaging of 0.4 seconds to a
maximum averaging of 1.6 seconds.
Averaging is possible only in Active Clock and Static measurement modes. The av-
eraging setting that is selected will also be active in soft foot and Move. Should
high averaging be selected, patience must be exercised during Move to allow FAG
Top-Laser EQUILIGN enough time to catch-upas the machine is moved. In this
case, each reading that must be calculated to update the graphic display will take a
longer time. Averaging cannot be changed once a measurement has been started.
H
Note
85
FAG Top-Laser EQUILIGN firmware update
Updating the FAG Top-Laser EQUILIGN frmware
Updating FAG Top-Laser EQUILIGN to a newer version
FAG Top-Laser EQUILIGN frmware updates are carried out with the use of the
especially approved FAG USB memory stick (aka jumpdrive or pen drive).
Check our website [www.schaefer.com/services] to ensure you have the
latest version. If in doubt, please contact your support.
If you are acquiring the update via the website, you will require to transfer it to
the approved memory stick before commencing the upgrading.
Old memory sticks must be disposed of in accordance to the directive on Waste
Electrical and Electronic Equipment (WEEE).
1. Downloading the frmware from the Schaefer website
The fle available for download is an .zip fle. Download the fle to a desired directory.
Please extract the fle to copy it to the approved memory stick
HNote
Firmware update
FAG Top-Laser EQUILIGN handbook
86
2. Carrying out the frmware update
The frmware update is carried out using the memory stick and the short FAG Top-Laser
EQUILIGN USB cable. The actual update does not require a PC.
Before starting the update verify that your memory stick has the following fles on it.
a) Press e to switch FAG Top-Laser EQUILIGN on. Wait for the dimensions screen to
appear.
Before proceeding with the update ensure that the indicated nominal capacity of
the battery is greater than 50%. If this is not the case, recharge the battery to full
capacity frst (if using the rechargeable battery pacakage), or replace all fve AA
batteries at the same time.
To check battery capacity proceed as follows:
Press q.
When in the Menu screen use the navigation keys to highlight the Configura-
tion icon. Confirm selection by pressing e.
After accessing the Configuration menu screen use the navigation keys to
highlight the Device settings icon then press e to confirm selection. The
actual battery capacity is indicated in the screen that appears.
The displayed fles and folder
are viewed by expanding
the folder FAG Top-Laser
EQUILIGN. The downloaded
version is indicated by the
prefx v1_xx_yyyy, where
1_xx represents the frmware
version and yyyy the build
number.
HNote
87
FAG Top-Laser EQUILIGN firmware update
b) Attach the short FAG Top-Laser EQUILIGN USB cable to the grey USB port on FAG
Top-Laser EQUILIGN.
c) Insert the approved FAG memory stick into the short USB cable.
d) A hint indicating the availability of a new frmware and the need to reboot the FAG
Top-Laser EQUILIGN computer appears.
e) When the hint above appears, press and hold down e until the device reboots.
The display goes dark.
f ) The update process will start automatically after a little while (as long as 10
seconds). The system beeps and the alignment condition LED fashes as the
process begins.
Firmware update
FAG Top-Laser EQUILIGN handbook
88
Do NOT turn of the device or remove the memory stick during the entire update
process, which takes up to 4 minutes.
g) Just before the frmware update process comes to an end, the screen below
appears followed shortly by the dimensions screen.
H
Note
89
FAG Top-Laser EQUILIGN firmware update
h) After the opening dimensions screen appears, press q. Use the navigation keys
to highlight the Confguration icon. With the icon highlighted, press e to access
the Confguration menu.
i) Use the navigation keys to highlight the About. With the icon highlighted, confrm
selection by pressing e. The Application details screen appears.
The USB cable may now be detached from the FAG Top-Laser EQUILIGN computer.
The FAG Top-Laser
EQUILIGN computer is
now ready for use with the
uploaded version which
may be identifed from
the Application details
screen. Also displayed are
the current application
build, and currently loaded
features among others.
H
Note
FAG Top-Laser EQUILIGN handbook
90
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Appendix
91
Appendix
Suggested shaft alignment tolerances
[RPM] m e t r i c
[mm]
inch [mils]
Soft foot any 0.06 mm 2.0 mils
Short fexible couplings
Ofset
Good Good
600 9.0
750 0.19
900 6.0
1200 4.0
1500 0.09
1800 3.0
3000 0.06
3600 1.5
6000 0.03
7200 1.0
Angularity
(coupling gap diference
per 100 mm or 10
diameter
600 15.0
750 0.13
900 10.0
1200 8.0
1500 0.07
1800 5.0
3000 0.04
3600 3.0
6000 0.03
7200 2.0
[continued]
FAG Top-Laser EQUILIGN handbook
92
[RPM] m e t r i c
[mm]
inch [mils]
Good Good
Spacer shafts and
membrane (disk)
couplings
Ofset
(per 100 mm spacer
length or per inch of
spacer length)
600 3.0
750 0.25
900 2.0
1200 1.5
1500 0.12
1800 1.0
3000 0.07
3600 0.5
6000 0.03
7200 0.3
Appendix
93
FAG Top-Laser EQUILIGN technical data
Computer

CPU Intel XScale PXA270 running at 312 MHz

Memory 64 MB RAM, 32 MB Flash

Display Type: TFT, transmissive (sunlight-readable), 65 535 grey shades, backlit LED
Integrated light sensor for automated adjustment of the brightness to the
display according to the lighting conditions hence extending battery life
Resolution: 320 x 240 Pixel
Dimensions: 3.5 inch [8.9 cm] diagonal
Keyboard elements: Navigation cursor cross with up, clear and menu keys;
alphanumeric keyboard with dimensions, measure, results, soft foot and
move hard keys

LED indicators Multicolour LED for laser status and alignment condition
Multicolour LED for battery status

Power supply Disposable batteries: 5 x 1.5 V IEC LR6 (AA) with typical operating time
of 9 hours (based upon an operating cycle of 33% measurement, 33%
computation and 33% sleep mode)

External interface USB host
USB device (slave)
RS232 (serial) for transducer

Environmental protection IP 65 (dustproof and water spray resistant), shockproof
Relative humidity 10% to 90%

Temperature range Operation: -10C to 50C [14F to 122F]
Storage: -20C to 60C [-4F to 140F]

Dimensions Approx. 220 x 165 x 45 mm [8.7 x 6.5 x 1.8]

Weight 742 g [1.64 lb]

CE conformity EC guidelines for electric devices (73/23/EEC) and those relating to electro-
magnetic compatibility (2004/108/EC) are fulflled
Transducer

Particulars Measurement Distance: maximum 5m
Measurement principle: Coaxial, refected laser beam
Environmental protection: IP 67 (submersible, dustproof )
Ambient light protection: yes
Storage temperature: -20C to 80C [-4F to 176F]
Operating temperature: 0C to 55C [32F to 131F]
Dimensions: approx. 107 x 70 x 49 mm [4 1/4 x 2 3/4 x 2]
Weight: approx. 177 g [6 1/2 oz.]

Laser Type: Ga-Al-As semiconductor laser
Wavelength (typical) 675 nm (red, visible)
Safety class: Class 2, FDA 21 CFR 1000 and 1040
Beam power: < 1 mW
Safety precautions: Do not look into laser beam

Detector Measurement area: unlimited, dynamically extendible (U.S. Patent 6,040,903)
Resolution: 1 m
Accuracy (avg): > 98%

Inclinometer Measurement range: 0 to 360
Resolution: <1
[continued]
FAG Top-Laser EQUILIGN handbook
94
Refector

Particulars Type: 90 roof prism
Accuracy (avg): > 99%
Environmental protection: IP 67 (submersible, dustproof )
Storage temperature: -20C to 80C [-4F to 176F]
Operating temperature: -20C to 60C [-4F to 140F]
Dimensions: approx. 100 x 41 x 35 mm [4 x 1 5/8 x 1 3/8]
Weight: approx. 65 g [2 1/2 oz.]
Carrying case

Particulars Standard: ABS
Case dimensions: approx. 500 x 410 x 140 mm [200x 164x 56]
Weight, including all standard parts: approx. 4.1 kg [6,4 lb]
Appendix
95
EC-Declaration of Conformity
FAG Top-Laser EQUILIGN handbook
96
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Index
97
Index
A
Active clock 30, 48
Advanced mode 41
Alignment condition LED 11, 47
Alignment targets 35
Alignment tolerances 91
Alignment tolerance status 33
Ambient 18
Application details 25
Auto-fow 11, 41
Averaging 83
B
Battery
recommended 13
Battery level status 19
Battery removal 12
Brightness mode 18
C
CE compliance 7
CE Declaration of Conformity 95
Compact bracket
Compact chain-type bracket 16
Compact magnetic bracket 16
Coupling
outer diameter 36, 39
Coupling backlash 35, 49
Coupling results 51
D
Data storage 9
Default measurement mode 30
Default printer
PDF fle 65
Default settings 24
Device settings 18
Disposable batteries
replacing 12
Distance marking 42
E
Editing box 30, 42
Electromagnetic compatibility
EMC 7
Extend 50, 59
F
FAG Top-Laser EQUILIGN package 5
Firmware update 85
I
Interface connection
single 9
IP65 7, 9
IP67 7, 9, 14
L
Language 21
Laser beam
adjustment 44
ANSI standard 8
class II 8
FDA 8
Laser End 81
LED
alignment condition 51, 52
battery status 11
Lens cleaning cloth 14
Light sensor 11
ambient 18
Live Move
horizontal 54
vertical 57
M
Measurement modes 79
Measurement range
extend 81
Mounting brackets 36
O
Operating temperature range 8
FAG Top-Laser EQUILIGN handbook
98
P
PDF fle 69
Power scheme 19
Printer confguration 67
Printing options 68
R
Refector 14
mounting 39
Regional settings 20
Resume fle 26, 28
Resume policy 20
S
Safety symbols 7
Save fle , 27
Shimming 53
Sign convention 51
Soft foot 35, 71
angular 71
checking 72
parallel 71
Soft foot correction
angular 78
parallel 78
Static measurement 80
Support posts 42, 50
T
Technical data 93
Time zone 21
Tolerances , 52
Tolerance table , 52
Transducer 14
calibration accuracy 14
mounting 38
resolution 14
Transducer cable 40
U
USB cable 63, 65, 66, 86
W
WEEE
electronic waste 85
Index
99
FAG Industrial Services GmbH
Kaiserstrasse 100
D - 52134 Herzogenrath
Deutschland
Tel +49 2407 9149-66
Fax +49 2407 9149-59
industrial-services@schaefer.com
www.schaefer.com/services
Support:
Tel +49 2407 9149-99
support.is@schaefer.com
FAG Top-Laser EQUILIGN handbook
100

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