306, Devavrata, Sector 17, Vashi, Navi Mumbai 400703, INDIA
info@satyajitchemicals.com T +912261331900 F +912261331999
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AQUASOFT WATER TREATMENT COMPOUNDS
AQUASOFT compounds are sodium salts of ORGANOPHOSPHONATES They are versatile Speciality - Performance chemicals useful for various industrial applications . These phosphonates are hydrolytically stable, environmentally safe and are not affected by chlorine. The versatility of phosphonates makes them cost effective & a superior replacement for other sequestrates and allied chemicals. Various grades of AQUASOFT are available as white, free flowing solid easily soluble in water or as aqueous solutions. Their chelation value ( mg of CaCO 3 chelated per gm of AQUASOFT ) varies from 100 to 700, thus making them several fold effective than conventional Chelating Agents such as Ethylene Diamine Tetra Acetic Acid ( E.D.T.A ), N.T.A and Polyphosphates . AQUASOFT can be used in place of conventional chelating agents without process modification for effectively removing calcium, magnesium, iron , copper , and other heavy metal ions .
GENERAL APPLICATIONS ARE :
Aqua Farming Metal Finishing Metal - ion Chelation
Boiler Water Treatment Neem Products Cooling Water Treatment Corrosion Inhibition Oil Field Water Treatment Cosmetics Oleochemicals
Dairy Cleaners Paints & Varnishes De-flocculation of slurries Paper De - Inking Dyeing of Fabrics Peroxide Stabilizer Detergents Pharmaceuticals Photography
Electroplating Pigments Printing Inks Foodstuffs & Beverages Formulations Textile Trace metal carrier in Fertilizers Hatcheries Leather Processing
306, Devavrata, Sector 17, Vashi, Navi Mumbai 400703, INDIA info@satyajitchemicals.com T +912261331900 F +912261331999
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THE SPECIFIC APPLICATIONS ARE AS FOLLOWS :
B O I L E R W A T E R T R E A T M E N T :
AQUASOFT is mainly used in Boilers to control any scale formation that may take place on account of metal - ions in water on heat transfer surfaces . An added advantage of using AQUASOFT is that it also helps to remove any previously formed scale. It is compatible with other Boiler treatment chemicals and its efficient oxygen scavenging action , before feed water enters the boiler protects the Boiler from exposure to water / steam and thus preventing corrosion .
AQUASOFT is resistant to degradation to orthophosphate under high pressure and temperatures unlike Polyphosphates which revert to ortho - phosphates. A striking feature of AQUASOFT is that it increases the fuel efficiency of the Boiler & the life span of the Boiler Tubes .
B O T T L E W A S H I N G :
Prevents scale formation, prevents spotting and filming, decreases costly downtime for descaling and allows no deposit build-up.
AQUASOFT is recommended as a trifunctional additive in conjunction with gluconic acid for caustic bottle washing formulation.
C O O L I N G W A T E R T R E A T M E N T :
AQUASOFT inhibits typical scale in heat transfer areas due to CaCO 3 and CaSO 4 . Fouling by accumulation of suspended solids and corrosion products is prevented . The main feature is the prevention & in turn inhibition of Corrosion of the entire Cooling Equipment. Its inherent property of Biocide - Activity to control growth of micro organisms saves on addition of other Biocides .
C O S M E T I C S :
AQUASOFT is used to clear turbidity in solutions, to control trace metals which tend to catalyze oxidation and color formation . To protect creams, lotions, deodorants and similar cosmetic products against development of rancidity discoloration, change of perfume, caking and breakdown of emulsions . An added benefit is that it serves as a preservative .
306, Devavrata, Sector 17, Vashi, Navi Mumbai 400703, INDIA info@satyajitchemicals.com T +912261331900 F +912261331999
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D A I R Y :
It is used for cleaning dairy equipment to remove milk stones, lime deposits etc. which cling to the equipment and form scale. A mixture of powerful detergent along with AQUASOFT has pragmatic & observable economic advantages .
D E T E R G E N T S & S O A P S :
In soap manufacture unless soft water is used there will be always some formulation of insoluble magnesium and calcium soaps which have to be removed. By incorporating a suitable amount of AQUASOFT in the soap kettle before saponification begins will help in removing this defect .
AQUASOFT is added to avoid contamination of metallic ions, when liquid soap and detergent are packed in tins or barrels.
L E A T H E R :
In leather industries a slight addition of AQUASOFT improves quality of leather and also prevents cracking and other side effects.
O I L F I E L D W A T E R T R E A T M E N T :
AQUASOFT inhibits typical scale, assists in corrosion inhibition, resists degradation in water, is compatible with other treatment chemicals, controls iron fouling, is stable to acid or base, disperse existing solid, is soluble in most brines, is insoluble in crude oil and is hydrolytically and thermally stable .
AQUASOFT is unique in the combination of properties it offers. No other class of compound gives such a wide range of secondary properties along with threshold scale inhibition .
AQUASOFT is an effective dispersing agent and is particularly suited to stabilize dissolved iron, another ancillary property.
It is compatible with most other common oil field treatment chemicals such as polymers, corrosion inhibitors, emulsifiers and non-oxidizing biocides .
306, Devavrata, Sector 17, Vashi, Navi Mumbai 400703, INDIA info@satyajitchemicals.com T +912261331900 F +912261331999
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P A I N T S :
In paints industries AQUASOFT increases the stability of the emulsion as metal ions are inactivated .
P A P E R I N D U S T R Y :
Addition of AQUASOFT in the paper pulp helps removing discoloration of paper by removal of metal cations. In paper industries AQUASOFT helps to prevent the reddening of unbleached sulphite pulp. It is used for Stabilizing Peroxide used for de - inking waste paper as a step of recycling . It also reduces oxidation of cellulose .
U S E O F A Q U A S O F T I N T E X T I L E S
AQUASOFT is a powerful new generation sequestering agent, which has a very high stability at high temperature ( Stable unto 240 O C ) and pressure and effective over a wide range of pH. Due to its high performance and cost effectiveness many leading process houses have accepted AQUASOFT in place of conventional chelating agents such as E.D.T.A, N.T.A , and other branded items
Textile P E R O X I D E B L E A C H
Depending upon the hardness of water, AQUASOFT when used in peroxide bath gives superior whiteness to the cloth and also helps in avoiding scale formation. The heavy metal ions in the water are chelated which otherwise would lead to increase both the consumption of Peroxide and cause damage to the fibers . The stabilization is improved by pre - treatment with AQUASOFT . It reduces the catalytic decomposition of the bleaching agent and the tendering of the fabric.
It stabilizes peroxide against oxygen loss, stabilizes peroxide baths against silicate deposits . It improves bleaching performance thereby reducing bleaching cost and improving the fabric quality .
Textile S C O U R I N G
Scouring process ( Pre-cleansing of Fibers ) in textile is used to remove natural oils, spinning oils , dyes or stains through storage and transportation, wax, grease, soil , etc. Due to metallic ions in water they form metallic soaps, which deposit on fabric and give poor scouring and rough feel to the cloth. In normal water 0.1% of AQUASOFT will help to overcome this difficulty. In hard water quantity may have to be increased .
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Textile D Y E I N G
The presence of trace metal ions in the dye liquor like copper and iron which are dissolved in the dye liquor adversely affect shade and fastness of many dyes. These metals or their salts gain access to the liquor from the dyeing machine and feed lines , through the process water or steam , through the textile material itself or through other dyes . Thus, they can diminish the exhaustion of disperse dyes or cause changes in shades .
Use of 1 gm/lit to 2 gm/lit of AQUASOFT in dyeing of sulphur, vat dyes, naphthol dyes and direct dyes are very useful in developing brighter and cleaner shade with superior fastness. It is very useful in high temperature, high pressure beam dyeing and jet dyeing to get brighter and cleaner shade on the fabric. The feel of the fabric is also improved. The dye consumption is also reduced considerably .
Textile M E R C E R I Z I N G
Iron in caustic lye gives yellow tint to the cloth. Use of AQUASOFT will help in overcoming this problem. If the cloth after mercerizing is taken for peroxide boil, iron acts as catalyst and thus due to oxidation, loss of tensile strength or pin holes are formed in the fabric. AQUASOFT binds the iron from the solution making it inactive.
Conventional Chelating Agents vis - a - vis AQUASOFT
( At pH = 10 . 0 )
Chelating AQUASOFT AQUASOFT EDTA NTA STTP TSPP Agent 600 450
mgs. o f CaCO 3
Chelated per 600 450 330 375 365 295 gm. of Product
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Type of Dye Name of Dye Effects Recommended & Quantity of Counter Effects AQUASOFT ____________________________________________________________ __
Sulphur Colour Hydron Blue Heavy Metal ions 2 gms / lit Indocarbon CL give poor fastness uneven surface and bronziness.
Vat Dyes Indenthrene Mg and Ca soluble 1 to 2 gms / lit Red 3 B Gray salts in dye bath M Olive Green result in decreased B colour yield, poor fastness and dulling of bright shades.
Napthols Napthols AS Ca. Mg. Fe & Cu 1 to 2 gms/ lit ions in Coupling bath result in poor fastness Use of AQUASOFT improves fastness and gives brighter shades.
Chrome Dye Eriochrome Metallic ions give 1 gm / lit Verdone less colour yield
Direct Dyes All Dyes For better and 1 gm / lit clear shade
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COMPARISON OF AQUASOFT, E.D.T.A , & POLYPHOSPHATES
P R O P E R T I E S P R O D U C T S
AQUASOFT EDTA POLYPHOSPHATES
Biological Stability Excellent Good Poor
CaCO 3 Inhibition Excellent Good Poor
CaSO 4 Inhibition Excellent Good Poor
Chelation Value 600 330 < 330
Corrosion Inhibition Excellent Good Poor
Fe +3 Inhibition Excellent Good Poor
Hydrolytic Stability Excellent Good Poor
Thermal Stability Excellent Good Poor
Price Lowest High Low
C h l o r i n e S t a b i l i t y : AQUASOFT does not contain nitrogen unlike E.D.T.A , D.T.P.A and N.T.A which results in lower Chlorine Demand and hence no Chloramine formation. Hence it can be used at higher concentrations of Chlorine in Cooling Water Treatment to prevent algae growth .
H y d r o l y t i c S t a b i l i t y : AQUASOFT is hydrolytically stable due to the presence of C - P Bond unlike P - O - P Bonding in Polyphosphates . It therefore exhibits zero reversal ( does not hydrolyze ) to Ortho - Phosphates unlike Polyphosphates .