D-3490-CAL-13

LITL-003-MEV-213-R 0013
REV_B
DESIGN CALCULATION INSULATION THCKNESS FOR HFO
FOR 150 NB HFO PIPE
For unloading header
A) DESIGN DATA :
A = Ambient Temperature = 30
0
C
S = Exterior Surface Temp. of Insulation = 50
0
C
V = Wind Velocity = 0.5 m/s
T = Temp. of oil pipe = 55
0
C
O = Temp. of Annulus area = T + S = 52.5
0
C
2
D
1 = Outside Diameter of Un-Insulated Pipe = 168.3 mm = 0.1683 m
D
2 = Increase in Diameter due to Tracer lines = 42.6 mm = 0.0426 m
D = Outside Diameter of Insulated Pipe = 310.9 mm = 0.3109 m
D

= D
1
+ D
2
+ (2 * Insulation Thickness)
B) Data of Insulation Material :
Material = Mineral fiber block insulation conforming to ASTM C612 # 3
Density = 150 Kg/m
3
Thermal Conductivity, k = 0.03 Kcal/hr. m
0
C As per Clause
Emissivity of Finished surface, e = 0.2 No. 7.1.1.2 ( C)
C) Calculation for film co-efficient, f :
f = Film coefficient due to radiation + Film co-efficient due to convection
= [5.755 x 10
-8
x e x {(S+273)
4
- (A+273)
4
}] / [(S-A)]+[1.957 x (S-A)
1/4
x (2.857xV+1)
1/2
]
= 7.862596554 W/m
2
k
= 6.761908169 Kcal/m
2
hr.
0
C
(I) For Cylindrical Surface of Pipe :
Insulation Thickness on Cylindrical Surface Considered = 50 mm
Check :
D

In D > = 2k(O-S) where,
D
1 f ( S-A)
LHS = 0.190806548
RHS = 0.001109154
Since, LHS > RHS
Therefore, Actual Insulation Thickness Provided on Cylindrical pipe = 50 mm
(II) Checking of insulated surface Temperature
Expected Insulation surface temperature, Se = A +
f
where
= Rate of heat loss per unit area of insulation surface
= O - A
D ln D + 1
2k D
1
f
= 6.760824662 Kcal/m
2
hr.
Therefore, Expected exterior surface temperature of insulation,
Se = 30.99983976
0
C < 55
0
C
Therefore, Actual Insulation Thickness Provided on Cylinder pipe = 50 mm
D-3490-CAL-13
LITL-003-MEV-213-R 0013
REV_B
FOR 150 NB HFO PIPE
A) DESIGN DATA :
A = Ambient Temperature = 30
0
C
S = Exterior Surface Temp. of Insulation = 50
0
C
V = Wind Velocity = 0.5 m/s
T = Temp. of oil pipe = 55
0
C
O = Temp. of Annulus area = T + S = 52.5
0
C
2
D
1 = Outside Diameter of Un-Insulated Pipe = 168.3 mm = 0.1683 m
D
2 = Increase in Diameter due to Tracer lines = 42.6 mm = 0.0426 m
D = Outside Diameter of Insulated Pipe = 310.9 mm = 0.3109 m
D

= D
1
+ D
2
+ (2 * Insulation Thickness)
B) Data of Insulation Material :
Material = Mineral fiber block insulation conforming to ASTM C612 # 3
Density = 150 Kg/m
3
Thermal Conductivity, k = 0.03 Kcal/hr. m
0
C at 76.25 deg.C,
Emissivity of Finished surface, e = 0.2 Group 3 As per IS ,
: 9842 clause 3.6
C) Calculation for film co-efficient, f :
f = Film coefficient due to radiation + Film co-efficient due to convection
= [5.755 x 10
-8
x e x {(S+273)
4
- (A+273)
4
}] / [(S-A)]+[1.957 x (S-A)
1/4
x (2.857xV+1)
1/2
]
= 7.862596554 W/m
2
k
= 6.761908169 Kcal/m
2
hr.
0
C
(I) For Cylindrical Surface of Pipe :
Insulation Thickness on Cylindrical Surface Considered = 50 mm
Check :
D

In D > = 2k(O-S) where,
D
1 f ( S-A)
LHS = 0.190806548
RHS = 0.001109154
Since, LHS > RHS
Therefore, Actual Insulation Thickness Provided on Cylindrical pipe = 50 mm
(II) Checking of insulated surface Temperature
Expected Insulation surface temperature, Se = A +
f
where
= Rate of heat loss per unit area of insulation surface
= O - A
D ln D + 1
2k D
1
f
= 6.760824662 Kcal/m
2
hr.
Therefore, Expected exterior surface temperature of insulation,
Se = 30.99983976
0
C < 55
0
C
Therefore, Actual Insulation Thickness Provided on Cylindrical pipe = 50 mm
D-3490-CAL-13
LITL-003-MEV-213-R 0013
REV_B
FOR 250 NB HFO PIPE
Common Header suction line ( after HFO tank )
A) DESIGN DATA :
A = Ambient Temperature = 30
0
C
S = Exterior Surface Temp. of Insulation = 50
0
C
V = Wind Velocity = 0.5 m/s
T = Temp. of oil pipe = 60
0
C
O = Temp. of Annulus area = T + S = 55
0
C
2
D
1 = Outside Diameter of Un-Insulated Pipe = 273 mm = 0.273 m
D
2 = Increase in Diameter due to Tracer lines = 63.9 mm = 0.0639 m
D = Outside Diameter of Insulated Pipe = 436.9 mm = 0.4369 m
D

= D
1
+ D
2
+ (2 * Insulation Thickness)
B) Data of Insulation Material :
Material = Mineral fiber block insulation conforming to ASTM C612 # 3
Density = 150 Kg/m
3
Thermal Conductivity, k = 0.03 Kcal/hr. m
0
C at 76.25 deg.C,
Emissivity of Finished surface, e = 0.2 Group 3 As per IS ,
: 9842 clause 3.6
C) Calculation for film co-efficient, f :
f = Film coefficient due to radiation + Film coefficient due to convection
= [5.755 x 10
-8
x e x {(S+273)
4
- (A+273)
4
}] / [(S-A)]+[1.957 x (S-A)
1/4
x (2.857xV+1)
1/2
]
= 7.862596554 W/m
2
k
= 6.761908169 Kcal/m
2
hr.
0
C
(I) For Cylindrical Surface of Pipe :
Insulation Thickness on Cylindrical Surface Considered = 50 mm
Check :
D

In D > = 2k(O-S) where,
D
1 f ( S-A)
LHS = 0.205444597
RHS = 0.002218309
Since, LHS > RHS
Therefore, Actual Insulation Thickness Provided on Cylindrical pipe = 50 mm (Rev-C)
(II) Checking of insulated surface Temperature
Expected Insulation surface temperature, Se = A +
f
where
= Rate of heat loss per unit area of insulation surface
= O - A
D ln D + 1
2k D
1
f
= 6.998950978 Kcal/m
2
hr.
0
C
Therefore, Expected exterior surface temperature of insulation,
Se = 31.03505561
0
C < 60
0
C
Therefore, Actual Insulation Thickness Provided on Cylinder pipe = 50 mm
0
D-3490-CAL-13
LITL-003-MEV-213-R 0013
REV_B
FOR 150 NB HFO PIPE
For Discharge line from HFO unloading pump to the common Header ( before HFO tank)
A) DESIGN DATA :
A = Ambient Temperature = 30
0
C
S = Exterior Surface Temp. of Insulation = 50
0
C
V = Wind Velocity = 0.5 m/s
T = Temp. of oil pipe = 50
0
C
O = Temp. of Annulus area = T + S = 50
0
C
2
D
1 = Outside Diameter of Un-Insulated Pipe = 168.3 mm = 0.1683 m
D
2 = Increase in Diameter due to Tracer lines = 42.6 mm = 0.0426 m
D = Outside Diameter of Insulated Pipe = 310.9 mm = 0.3109 m
D

= D
1
+ D
2
+ (2 * Insulation Thickness)
B) Data of Insulation Material :
Material = Mineral fiber block insulation conforming to ASTM C612 # 3
Density = 150 Kg/m
3
Thermal Conductivity, k = 0.03 Kcal/hr. m
0
C at 76.25 deg.C,
Emissivity of Finished surface, e = 0.2 Group 3 As per IS ,
: 9842 clause 3.6
C) Calculation for film co-efficient, f :
f = Film coefficient due to radiation + Film co-efficient due to convection
= [5.755 x 10
-8
x e x {(S+273)
4
- (A+273)
4
}] / [(S-A)]+[1.957 x (S-A)
1/4
x (2.857xV+1)
1/2
]
= 7.862596554 W/m
2
k
= 6.761908169 Kcal/m
2
hr.
0
C
(I) For Cylindrical Surface of Pipe :
Insulation Thickness on Cylindrical Surface Considered = 50 mm
Check :
D

In D > = 2k(O-S) where,
D
1 f ( S-A)
LHS = 0.190806548
RHS = 0
Since, LHS > RHS
Therefore, Actual Insulation Thickness Provided on Cylindrical pipe = 50 mm
(II) Checking of insulated surface Temperature
Expected Insulation surface temperature, Se = A +
f
where
= Rate of heat loss per unit area of insulation surface
= O - A
D ln D + 1
2k D
1
f
= 6.009621922 Kcal/m
2
hr.
0
C
Therefore, Expected exterior surface temperature of insulation,
Se = 30.88874646
0
C < 50
0
C
Therefore, Actual Insulation Thickness Provided on Cylinder pipe = 50 mm
0
D-3490-CAL-13
LITL-003-MEV-213-R 0013
REV_B
FOR 200 NB HFO PIPE
Short recirculation line from forwarding pump to HFO tank
A) DESIGN DATA :
A = Ambient Temperature = 30
0
C
S = Exterior Surface Temp. of Insulation = 50
0
C
V = Wind Velocity = 0.5 m/s
T = Temp. of oil pipe = 60
0
C
O = Temp. of Annulus area = T + S = 55
0
C
2
D
1 = Outside Diameter of Un-Insulated Pipe = 219.1 mm = 0.2191 m
D
2 = Increase in Diameter due to Tracer lines = 42.6 mm = 0.0426 m
D = Outside Diameter of Insulated Pipe = 361.7 mm = 0.3617 m
D

= D
1
+ D
2
+ (2 * Insulation Thickness)
B) Data of Insulation Material :
Material = Mineral fiber block insulation conforming to ASTM C612 # 3
Density = 150 Kg/m
3
Thermal Conductivity, k = 0.03 Kcal/hr. m
0
C at 76.25 deg.C,
Emissivity of Finished surface, e = 0.2 Group 3 As per IS ,
: 9842 clause 3.6
C) Calculation for film co-efficient, f :
f = Film coefficient due to radiation + Film co-efficient due to convection
= [5.755 x 10
-8
x e x {(S+273)
4
- (A+273)
4
}] / [(S-A)]+[1.957 x (S-A)
1/4
x (2.857xV+1)
1/2
]
= 7.862596554 W/m
2
k
= 6.761908169 Kcal/m
2
hr.
0
C
(I) For Cylindrical Surface of Pipe :
Insulation Thickness on Cylindrical Surface Considered = 50 mm (Rev-B)
Check :
D

In D > = 2k(O-S) where,
D
1 f ( S-A)
LHS = 0.181315469
RHS = 0.002218309
Since, LHS > RHS
Therefore, Actual Insulation Thickness Provided on Cylindrical pipe = 50 mm
(II) Checking of insulated surface Temperature
Expected Insulation surface temperature, Se = A +
f
where
= Rate of heat loss per unit area of insulation surface
= O - A
D ln D + 1
2k D
1
f
= 7.886903738 Kcal/m
2
hr.
0
C
Therefore, Expected exterior surface temperature of insulation,
Se = 31.1663725
0
C < 60
0
C
Therefore, Actual Insulation Thickness Provided on Cylinder pipe = 50 mm
0
D-3490-CAL-13
LITL-003-MEV-213-R 0013
REV_B
FOR 150 NB HFO PIPE
For discharge line from forwarding pump to boiler
A) DESIGN DATA :
A = Ambient Temperature = 35
0
C
S = Exterior Surface Temp. of Insulation = 55
0
C
V = Wind Velocity = 0.5 m/s
T = Temp. of oil pipe = 140
0
C
O = Temp. of Annulus area = T + S = 97.5
0
C
2
D
1 = Outside Diameter of Un-Insulated Pipe = 168.3 mm = 0.1683 m
D
2 = Increase in Diameter due to Tracer lines = 42.6 mm = 0.0426 m
D = Outside Diameter of Insulated Pipe = 310.9 mm = 0.3109 m
D

= D
1
+ D
2
+ (2 * Insulation Thickness)
B) Data of Insulation Material :
Material = Mineral fiber block insulation conforming to ASTM C612 # 3
Density = 150 Kg/m
3
Thermal Conductivity, k = 0.035 Kcal/hr. m
0
C at 76.25 deg.C,
Emissivity of Finished surface, e = 0.2 Group 3 As per IS ,
: 9842 clause 3.6
C) Calculation for film co-efficient, f :
f = Film coefficient due to radiation + Film co-efficient due to convection
= [5.755 x 10
-8
x e x {(S+273)
4
- (A+273)
4
}] / [(S-A)]+[1.957 x (S-A)
1/4
x (2.857xV+1)
1/2
]
= 7.931363509 W/m
2
k
= 6.821048407 Kcal/m
2
hr.
0
C
(I) For Cylindrical Surface of Pipe :
Insulation Thickness on Cylindrical Surface Considered = 50 mm
Check :
D

In D > = 2k(O-S) where,
D
1 f ( S-A)
LHS = 0.190806548
RHS = 0.021807498
Since, LHS > RHS
Therefore, Actual Insulation Thickness Provided on Cylindrical pipe = 50 mm
(II) Checking of insulated surface Temperature
Expected Insulation surface temperature, Se = A +
f
where
= Rate of heat loss per unit area of insulation surface
= O - A
D ln D + 1
2k D
1
f
= 21.75871059 Kcal/m
2
hr.
0
C
Therefore, Expected exterior surface temperature of insulation,
Se = 38.1899364
0
C <140
0
C
Therefore, Actual Insulation Thickness Provided on Cylinder pipe = 50 mm
D-3490-CAL-13
LITL-003-MEV-213-R 0013
REV_B
FOR 150 NB HFO PIPE ( Indoor)
For return line from boiler upto HFO storage tank
A) DESIGN DATA :
A = Ambient Temperature = 35
0
C
S = Exterior Surface Temp. of Insulation = 55
0
C
V = Wind Velocity = 0.5 m/s
T = Temp. of oil pipe = 140
0
C
O = Temp. of Annulus area = T + S = 97.5
0
C
2
D
1 = Outside Diameter of Un-Insulated Pipe = 168.3 mm = 0.1683 m
D
2 = Increase in Diameter due to Tracer lines = 42.6 mm = 0.0426 m
D = Outside Diameter of Insulated Pipe = 310.9 mm = 0.3109 m
D

= D
1
+ D
2
+ (2 * Insulation Thickness)
B) Data of Insulation Material :
Material = Mineral fiber block insulation conforming to ASTM C612 # 3
Density = 150 Kg/m
3
Thermal Conductivity, k = 0.035 Kcal/hr. m
0
C at 76.25 deg.C,
Emissivity of Finished surface, e = 0.2 Group 3 As per IS ,
: 9842 clause 3.6
C) Calculation for film co-efficient, f :
f = Film coefficient due to radiation + Film co-efficient due to convection
= [5.755 x 10
-8
x e x {(S+273)
4
- (A+273)
4
}] / [(S-A)]+[1.957 x (S-A)
1/4
x (2.857xV+1)
1/2
]
= 7.931363509 W/m
2
k
= 6.821048407 Kcal/m
2
hr.
0
C
(I) For Cylindrical Surface of Pipe :
Insulation Thickness on Cylindrical Surface Considered = 50 mm
Check :
D

In D > = 2k(O-S) where,
D
1 f ( S-A)
LHS = 0.190806548
RHS = 0.021807498
Since, LHS > RHS
Therefore, Actual Insulation Thickness Provided on Cylindrical pipe = 50 mm
(II) Checking of insulated surface Temperature
Expected Insulation surface temperature, Se = A +
f
where
= Rate of heat loss per unit area of insulation surface
= O - A
D ln D + 1
2k D
1
f
= 21.75871059 Kcal/m
2
hr.
0
C
Therefore, Expected exterior surface temperature of insulation,
Se = 38.1899364
0
C < 140
0
C
Therefore, Actual Insulation Thickness Provided on Cylinder pipe = 50 mm
D-3490-CAL-13
LITL-003-MEV-213-R 0013
REV_B
FOR 50 NB HFO PIPE
From HFO tank to Drain oil Tank
A) DESIGN DATA :
A = Ambient Temperature = 35
0
C
S = Exterior Surface Temp. of Insulation = 55
0
C
V = Wind Velocity = 0.5 m/s
T = Temp. of oil pipe = 60
0
C
O = Temp. of Annulus area = T + S = 57.5
0
C
2
D
1 = Outside Diameter of Un-Insulated Pipe = 60.3 mm = 0.0603 m
D
2 = Increase in Diameter due to Tracer lines = 21.3 mm = 0.0213 m
D = Outside Diameter of Insulated Pipe = 181.6 mm = 0.1816 m
D

= D
1
+ D
2
+ (2 * Insulation Thickness)
B) Data of Insulation Material :
Material = Mineral fiber block insulation conforming to ASTM C612 # 3
Density = 150 Kg/m
3
Thermal Conductivity, k = 0.03 Kcal/hr. m
0
C at 76.25 deg.C,
Emissivity of Finished surface, e = 0.2 Group 3 As per IS ,
: 9842 clause 3.6
C) Calculation for film co-efficient, f :
f = Film coefficient due to radiation + Film co-efficient due to convection
= [5.755 x 10
-8
x e x {(S+273)
4
- (A+273)
4
}] / [(S-A)]+[1.957 x (S-A)
1/4
x (2.857xV+1)
1/2
]
= 7.931363509 W/m
2
k
= 6.821048407 Kcal/m
2
hr.
0
C
(I) For Cylindrical Surface of Pipe :
Insulation Thickness on Cylindrical Surface Considered = 50 mm
Check :
D

In D > = 2k(O-S) where,
D
1 f ( S-A)
LHS = 0.200209344
RHS = 0.001099538
Since, LHS > RHS
= 50 mm
(II) Checking of insulated surface Temperature
Expected Insulation surface temperature, Se = A +
f
where
= Rate of heat loss per unit area of insulation surface
= O - A
D ln D + 1
2k D
1
f
= 6.459155655 Kcal/m
2
hr.
0
C
Therefore, Expected exterior surface temperature of insulation,
Se = 35.9469447
0
C < 60
0
C
Therefore, Actual Insulation Thickness Provided on Cylinder pipe = 50 mm
Therefore, Actual Insulation Thickness Provided on Cylindrical pipe
0
D-3490-CAL-13
LITL-003-MEV-213-R 0013
REV_B
FOR 150 NB HFO PIPE
For Inter Tank Transfer line
A) DESIGN DATA :
A = Ambient Temperature = 35
0
C
S = Exterior Surface Temp. of Insulation = 55
0
C
V = Wind Velocity = 0.5 m/s
T = Temp. of oil pipe = 60
0
C
O = Temp. of Annulus area = T + S = 57.5
0
C
2
D
1 = Outside Diameter of Un-Insulated Pipe = 168.3 mm = 0.1683 m
D
2 = Increase in Diameter due to Tracer lines = 42.6 mm = 0.0426 m
D = Outside Diameter of Insulated Pipe = 310.9 mm = 0.3109 m
D

= D
1
+ D
2
+ (2 * Insulation Thickness)
B) Data of Insulation Material :
Material = Mineral fiber block insulation conforming to ASTM C612 # 3
Density = 144 Kg/m
3
Thermal Conductivity, k = 0.03 Kcal/hr. m
0
C at 76.25 deg.C, Group 3
Emissivity of Finished surface, e = 0.2 As per IS : 9842 ,
clause 3.6
C) Calculation for film co-efficient, f :
f = Film coefficient due to radiation + Film co-efficient due to convection
= [5.755 x 10
-8
x e x {(S+273)
4
- (A+273)
4
}] / [(S-A)]+[1.957 x (S-A)
1/4
x (2.857xV+1)
1/2
]
= 7.931363509 W/m
2
k
= 6.821048407 Kcal/m
2
hr.
0
C
(I) For Cylindrical Surface of Pipe :
Insulation Thickness on Cylindrical Surface Considered = 50 mm
Check :
D

In D > = 2k(O-S) where,
D
1 f ( S-A)
LHS = 0.190806548
RHS = 0.001099538
Since, LHS > RHS
Therefore, Actual Insulation Thickness Provided on Cylindrical pipe = 50 mm
(II) Checking of insulated surface Temperature
Expected Insulation surface temperature, Se = A +
f
where
= Rate of heat loss per unit area of insulation surface
= O - A
D ln D + 1
2k D
1
f
= 6.763430497 Kcal/m
2
hr.
Therefore, Expected exterior surface temperature of insulation,
Se = 35.99155292
0
C < 60
0
C
Therefore, Actual Insulation Thickness Provided on Cylinder pipe = 50 mm
0 0
D-3490-CAL-13
LITL-003-MEV-213-R 0013
REV_B
FOR 100 NB HFO PIPE
discharge line from Drain oil Pump to HFO tank (40 NB)
A) DESIGN DATA :
A = Ambient Temperature = 35
0
C
S = Exterior Surface Temp. of Insulation = 55
0
C
V = Wind Velocity = 0.5 m/s
T = Temp. of oil pipe = 140
0
C
O = Temp. of Annulus area = T + S = 97.5
0
C
2
D
1 = Outside Diameter of Un-Insulated Pipe = 114.3 mm = 0.1143 m
D
2 = Increase in Diameter due to Tracer lines = 42.6 mm = 0.0426 m
D = Outside Diameter of Insulated Pipe = 256.9 mm = 0.2569 m
D

= D
1
+ D
2
+ (2 * Insulation Thickness)
In = Natural Algorithm
Mean temperature = 87.5
0
C
B) Data of Insulation Material :
Material = Mineral fiber block insulation conforming to ASTM C612 # 3
Density = 150 Kg/m
3
Thermal Conductivity, k = 0.035 Kcal/hr. m
0
C at 76.25 deg.C, Group 3
Emissivity of Finished surface, e = 0.2 As per IS : 9842 ,
clause 3.6
C) Calculation for film co-efficient, f :
f = Film coefficient due to radiation + Film co-efficient due to convection
= [5.755 x 10
-8
x e x {(S+273)
4
- (A+273)
4
}] / [(S-A)]+[1.957 x (S-A)
1/4
x (2.857xV+1)
1/2
]
= 7.931363509 W/m
2
k
= 6.821048407 Kcal/m
2
hr.
0
C
(I) For Cylindrical Surface of Pipe :
Insulation Thickness on Cylindrical Surface Considered = 50 mm
Check :
D

In D > = 2k(O-S) where,
D
1 f ( S-A)
LHS = 0.20805312
RHS = 0.021807498
Since, LHS > RHS
Therefore, Actual Insulation Thickness Provided on Cylindrical pipe = 50 mm
(II) Checking of insulated surface Temperature
Expected Insulation surface temperature, Se = A +
f
where
= Rate of heat loss per unit area of insulation surface
= O - A
D ln D + 1
2k D
1
f
= 20.03980738 Kcal/m
2
hr.
Therefore, Expected exterior surface temperature of insulation,
Se = 37.93793654
0
C <140
0
C
Therefore, Actual Insulation Thickness Provided on Cylinder pipe = 50 mm
0
0 0