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S U R F A C E / I N T E R M E D I A T E C A S I N G D E S I G N rev 2.

3
11-1988
Well name: Nefertiti 3X
Casing depth: 2100 ft Casing type: Surface
Date: 26-Sep-11 Casing: 20", 94 ppf
Engineer: DT K55, BTC
Remarks:
I N P U T D A T A
Temp.-gradient 1.55 F/100'
Surface temperature 75.00 F
Top casing TVD 40 ft
Top casing MD 40 ft
Casing-shoe TVD 1,500 ft
Casing-shoe MD 1,500 ft
Last csg.-shoe depth TVD 150 ft
Next csg.-setting depth TVD 7,800 ft
Pore pressure @ current csg-shoe 8.50 ppg
Pore pressure @ last csg-shoe 8.50 ppg
Is next casing a liner, but does not go to T.D.? (yes = 1, no = 0) 0.00
Max pore pressure in next interval (or in interval below liner
if next casing is a liner and does not go to T.D.) 9.00 ppg
Next casing point below liner, TVD (0 if n/a) 0.00 ft
Fracture gradient @ shoe (or @ next shoe,
if next casing is a liner and does not go to T.D.) 14.00 ppg
Casing OD (in decimal no.) 20.000 in
Casing ID (in decimal no.) 18.730 in
Min yield-strength of material 55,000 psi
Lesser of int. yield pressure or leak resistance 2,110 psi
Collapse resistance 520 psi
Pipe body yield strength 1,480,000 lbs
Joint strength 1,480,000 lbs
Actual weight of casing 94.00 lbs/ft
Max. dogleg severity 0.50 /100'
@ depth 1,500 ft
Mud weight when TIH csg. 9.50 ppg
Weight of cement-displacing fluid 9.50 ppg
Top of lead-cement, TVD 0 ft
Weight of lead cement 13.20 ppg
Top of tail cement TVD (=csg. shoe TVD, if n/a) 1,100 ft
Weight of tail cement (= 0 if n/a) 15.80 ppg
Pore pressure at top of lead-cement (if in open hole,else 0) 8.50 ppg
E N D O F I N P U T D A T A
Well name: Nefertiti 3X
Casing depth: 2100 Casing type: Surface
Date: 26-Sep-11 Casing: 20", 94 ppf
Engineer: DT K55, BTC
BURST CALCULATIONS
1,500 : TVD csg.-shoe, ft Z-FACTOR CALCULATIONS
7,800 : TVD of next csg-shoe,ft A = 0.5926999
0 : TVD of casing point below next one, (0 if n/a) B = 0.0548682
8.50 : Pore pressure @ csg-shoe, ppg C = 0.0639894
8.50 : Pore pressure @ top of cement (if in open hole), ppg D = 0.0254379
9.00 : Pore pressure @ next csg-shoe or the one below,ppg E = 5.857E-09
14.00 : Fracture gradient @ shoe or next shoe, ppg F = 4.069E-06
1.55 : Temp gradient (F/100') AA = 1.1029465
75 : Surface temperature, F Z FACTOR= 1.0266867
2,110 : Internal yield or leak resistance, psi 3,650 = G79 BHP (psi)
196 = BHT ( F)
5.45 = Pred
1.91 = Tred
1.027 = Z-Factor
Fracture @ shoe or next shoe : Max anticipated pressure @ next shoe
or next shoe below:
.056 : Gas gradient (psi/ft) .056 : Gas gradient, psi/ft
84 : P hyd gas f/ shoe to surf., psi 3,650 : Max. pressure @ either shoe, psi
1,092 : P frac max @ either shoe, psi 3,214 : P max @ csg-top, psi
1,092 : P max @ this shoe psi 3,212 : P max @ top of cement, psi
1,010 : P max @ csg-top, psi 3,220 : P max @ last csg-shoe, psi
1,008 : P max @ top of cement, psi 439 : P hyd gas, psi
1,016 : P max @ last csg-shoe, psi 3,212 : MASP, psi
1,008 : MASP, psi
@ depth Burst-load Backup Eff. bu. load Actual D.F.
ft psi psi psi
@ surface 0 1,008 0 1,008 2.09
@ csg.top 40 1,010 20 990 2.13
@ top of cmt 0 1,008 0 1,008 2.09
@ last csg-shoe 150 1,016 70 946 2.23
1' bel.last csg-s 151 1,016 67 949 2.22
@ csg. shoe 1,500 1,092 663 429 4.92
The design factor has to be 1.0
0 ft of 8.6 ppg water in the hole required to give a min D.F. of 1.0 @ top of csg.
If ( effective burst load - internal yield pressure ) < 0,
then the required hydrostatic head of water is 0 ft,
else the required hydrostatic head of 8.6 ppg water is : see number
Well name: Nefertiti 3X
Casing depth: 2,100 Casing type: Surface
Date: 26-Sep-11 Casing: 20", 94 ppf
Engineer: DT K55, BTC
Tension Calculations
40 : Csg top, MD, ft 20.00 : OD, in
1,500 : Casing shoe, TVD, ft 18.73 : ID, in
1,500 : Casing shoe, MD, ft 0.50 : Dogleg sev., /100'
9.50 : Mud weight, ppg 1,500 : @ depth, ft
94.00 : Actual casing wt, lbs/ft 0 : Tension in dogl., lbs
1,480,000 : Pipe body yield str.,lbs 0.0000 : x for bend. force calculation
1,480,000 : Joint strength, lbs 0.0000 : tanh (x)
String weight in air, lbs 137,240 considers MD for liners and TVD for casings
Buoyancy factor .855
String weight in mud, lbs 117,320
Pipe body design factor 12.62
Connection design factor 12.62
The design factors have to be 1.6
Considering axial force due to bending
Considering couplings contact only. ( x / tanhx ) = #DIV/0!
Stress concentration factor:
Bending force in dogleg, lbs #DIV/0! ( Stress is #DIV/0! higher than
Total tension in dogleg, lbs #DIV/0! in continous wall contact calculation. )
Design factor pipe body #DIV/0!
Design factor pipe joint #DIV/0!
The design factors have to be 1.6
Well name: Nefertiti 3X
Casing depth: 2100 Casing type: Surface
Date: 26-Sep-11 Casing: 20", 94 ppf
Engineer: DT K55, BTC
COLLAPSE LOAD CALCULATIONS

9.50 : Mud weight when TIH csg., ppg
40 : Top of csg. TVD, ft 0 : Top of cement TVD, ft
40 : Top of csg. MD, ft 1,500 : Length of cement-column,ft
1,500 : Csg-shoe TVD, ft 9.50 : Weight of displacing fluid, ppg
1,500 : Csg-shoe MD, ft 13.2 : Weight of lead cement-slurry, ppg
55,000 : Min. yield strength, psi 15.80 : Weight of tail cement-slurry, ppg
520 : Collapse resistance, psi 150 : Last casing shoe TVD, ft
8.50 : Pore pres. @ csg-shoe, psi 8.50 : Pore pressure at top of cmt., ppg
38.632 : Pipe end area, sqin (if in open hole)
COLLAPSE RATING CALCULATION
Effective load @ top of casing 108614 lbs csg weight -
Effective load @ shoe of casing -28626 lbs (Phydr. * Pipe area)
(Negative load indicates compression)
Biaxial load effect downgrading @ top 100 % ratio of eff. coll. resistance
Biaxial load effect upgrading @ shoe 100 % to nominal coll. resistance
Eff. collapse-resistance @ top of csg. 520 psi Collapse Rating calculations acc. API Bul. 5C3 and Biaxial
Eff. collapse-resistance @ csg-shoe 520 psi
(calculated acc. API Bul 5C3, 31.50
no down/upgrading, if D/t ratio > 20) 55000
@ depth Coll.-load Backup Eff.coll.load Col. rating Desg. factor
ft psi psi psi psi
Top Casing TVD 40 20 0 20 520 26.32 Sa, psi
Last shoe TVD 150 74 0 74 520 7.02 0
top of cmt TVD 0 0 0 0 520 999.00 2812
50% depth TVD 750 371 0 371 520 1.40 -741
Csg-shoe TVD 1,500 741 371 371 520 1.40
mudweight * depth The design factors have to be 1.0
WHILE CEMENTING THE CASING:
@ depth Coll.-load Backup Eff. col. load Col. rating Desg. factor
ft psi psi psi psi
Top casing TVD 40 20 20 0 520 999.00
Top lead ct TVD 0 0 0 0 520 999.00
Top tail ct TVD 1,100 755 543 212 520 2.46
Csg-shoe TVD 1,500 1,084 741 343 520 1.52
slurry weight * depth The design factors have to be 1.0
PRINT PAGE 1 - 4 at 90% page size
Collapse Rating calculations acc. API Bul. 5C3 and Biaxial
: D/t 2812 : Stress, Sa (psi) @ csg top
psi : Yp (min. yield) -741 : Stress, Sa (psi) @ csg shoe
Ypa, psi A B C F G (D/t)yp (D/t)pt (D/t)te Pyp Pp
55000 2.991 0.0541 1206 1.989 0.0360 14.81 25.01 37.21 3382 1042
53540 2.986 0.0533 1162 1.993 0.0356 14.93 25.19 37.66 3292 1059
55367 2.992 0.0543 1217 1.989 0.0361 14.78 24.96 37.09 3404 1038
8.1322
Results acc.
or
API 5C3 BIAXIAL
Pt Pe Pc Pc %error AQ BQ CQ
1496 1603 1496 1496 0 4E-07 0 -1
1482 1603 1482 1456 -2 4E-07 2E-05 -0.9974
1499 1603 1499 1506 0 4E-07 -4E-06 -0.9998

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