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FOR SALE BY NEGOTIATION

4HorizontalContinuousCastingPlants(NFmetals)
3machinesfortwostripoperation,
2stripsof450x1516mmeach
1machinefortwostriporsinglestripoperation,
2stripsof450x1516mmeach
or1stripof1,000x1820mm
MadebyWertli,YearofManufacture19982000
ES

ESteel Corporation. New & Used Machinery
#101, 576-8, E-Dong , Sangrok-Gu, Ansan-City, Gyeonggi Provence, South Korea
Tel : +82 31 407 1144 FAX : +82 31 407 1157
http://www.esteelcorp.com e-mail : machinery@esteelcorp.com
ES-050006
PerformancedataofaplantusedinTWOstripoperationwithvariouscopperalloys
Productionprogram
Numberofstrips Dimensionswhencast Alloy
2strips 420x1516mm CuA15Zn5Sn1
2strips 420x1516mm CuZn20Ni5
2strips 420x1516mm CuA16Ni2
Annualproduction 312daysx24h= 7,488h/year
hours maintenance,furnaceramming 377h/year
netcastinghours 7,111h/year
Castingoutput(+/10%)
NumberofstripsDimensionsAlloyAmount/stripTotaloutput
2strips 420x16mmCuA15Zn5Sn1 500kg/h 1,000kg/h
2strips 420x16mmCuZn20Ni5 500kg/h 1,000kg/h
2strips 420x16mmCuA16Ni2 500kg/h 1,000kg/h
Productivityofplant(+/10%)
NumberofstripsOutputCastinghrsEfficiencyAnnualoutput
2,CuA15Zn5Sn1 1,000kg/h 7,111h/year 0.90 6,400t/year
2,CuZn20Ni5 1,160kg/h 7,111h/year 0.90 7,424t/year
2,CuA16Ni2 1,100kg/h 7,111h/year 0.90 7,064t/year
Averageannualoutput,cast 6,962t
Averageannualoutput,milled 6,1266,400t
Eachofthe4individualplantsconsistsofthefollowingmain
components:
Materialelevator,madebyCyrus
Batchingmachine,madebyCyrus
TandemMFcrucible(corelessinduction)furnace,madebyABB
Transportationdevice(metallaunder),madebyKreiMa
NFholdingcruciblefurnace,madebyWertli
Secondarystripcoolingdevice,madebyWertli
Strippullingmachine,madebyWertli
Stripsurfacemillingmachine,madebyWertli
Plateshears,madebyWertli
2coilers,madebyWertli
1materialelevator
madeby:Cyrus,Type2000
max.liftingheight7,500mm
max.loadbearingcapacity
2.500kg
hydraulictipping
mechanism
electrohydraulicdrive
mainspowerconnection
400V/50Hz
1batchingmachine
madeby:Cyrus,TypeCK
600x3750
travelspeed,approx.0.2m/s
swivelradiusapprox.125
max.additionalload2,300kg
bunkervolumeapprox.2m3
2stageelectricalgeared
motor
mainspowerconnection
400V/50Hz
1tandemMFcrucible(corelessinduction)furnace
madeby:ABB,equippedwith2MFcorelessinduction
furnacesofTypeITMK4000
formelting,heatingandholdingcopperalloys,
meltingperformanceintandemoperationmax.2,600kg/h
(withoutoperationalstandbyhours),
nominalcruciblecapacity2,300kg,
fastchangeoverdeviceforfurnacebody
Argonrinser
immersiontemperaturesensor
electromechanicalscales/meltingprocessorPRODAPT
M
hydraulicallypoweredfurnacetiltingandopening/closingof
fumeextractorhood
decentraltipframe
MFthyristorconverterinTwinPowerdesign1,200kW/250
Hz(reducedpowermode1,000kW/250Hz)
1transportation
device/metallaunder
madeby:KreiMa
fortransferringthemolten
metalbetweenthetandem
MFmeltingfurnaceandthe
stripcastingplant
rotatableandpivotable
lengthoflaunderapprox.
4,500mm,widthoflaunder
approx.520mm
3launderbodies(2x
emergencyrunoffs)
inlinepicklingdevice
heatingcapacity:240kW
heatingmedium:naturalgas
Holdingandcastingfurnace
madeby:Wertli,TypeKEO4
holdingcruciblefurnace
totalfurnacecapacity4,400kg
liquid
usefulcapacity1,800kg
connectedpower375kVA
nominalpower230250kW
mainspowerconnection
400V/50Hz
1secondarystripcoolingmadebyWertli
max.stripthickness20mm
max.stripwidth450mm
2parallelstrips,distancebetweenstripcenters550mm
a)tandemstrippullingmachine(plantsI
III)
madebyWertli,TypeR11005
max.stripdimensions:2stripsof450x20mm
each
transportspeed080mm/s
max.pullingforceforwards/backwards49kN
(4.9t)
individualpullingofeachstrip
min.stroke0.2mm
max.stroke100mm
accuracy+/0.1mm
mainspowerconnection400V/50Hz
b)strippullingmachine(plantIV)
madebyWertli,TypeR11008
max.stripdimensions:1,000x20mmor,indual
stripoperation2stripsof450x20mmeach
pullingspeed080mm/s
max.pullingforceforwards/backwards78.5kN
(7.8t)
indualstripoperationonlypullsbothstrips
together
min.stroke0.2mm
max.stroke100mm
accuracy+/0.1mm
mainspowerconnection400V/50Hz
Stripsurfacemillingmachine
madebyWertli,TypeWFM1050
max.caststripwidth1,000mm,indualstripoperation2
stripsof450mmeach
max.caststripthickness20mm
simultaneousmachiningoftopandbottomsurfacesof
strip
2cylindricalcutters,lengtheach1,072mm,diameter
each203mm
millingdepthperside0.5to1.0mm
drivepower37kWpermillingdevice
machiningspeed145mm/min.
feeddrive1.54kW
feedspeed80300mm/min.
vacuumextractionofshavings,madebyScheuch,
capacity18,000m/h
soundinsulationcabin
mainspowerconnection400V/50Hz
a)Travellinghydraulicplateshears(plantsIIII)
madebyWertli,TypeDBSM500
2plateshears
max.cutwidth2stripsof450mmeach
max.cutthickness20mm
cuttingforce500kN
max.materialstrength340N/mm
adjustablecutangle0...10tolateralaxisofcaststrip
max.travel300mm
cuttingspeed15spercut/strip
mainspowerconnection400V/50Hz
b)Travellinghydraulicplateshears(plantIV)
madebyWertli,TypeBSM1000
1plateshears
max.cutwidth1,000mm
max.cutthickness18mm
cuttingforce500kN
max.materialstrength340N/mm
adjustablecutangle0...10tolateralaxisofcaststrip
max.travel300mm
cuttingspeed15spercut/strip
mainspowerconnection400V/50Hz
a)2synchronizedcoilers(plantsIIII)
madebyWertli,TypeBEM500
max.coilweight4,500kg
max.stripwidth500mm
max.outercoildiameter1,600mm
max.innercoildiameter700mm
continuouslyadjustablecoilingradius
electrohydraulicdrive
mainspowerconnection400V/50Hz
b)1synchronizedcoiler(plantIV)
madebyWertli,TypeBEM1000
max.coilweight2x4,500kg/1x12,000kg
max.stripwidth1,000mm
max.outercoildiameter800mm
max.innercoildiameter600mm
electrohydraulicdrive
mainsconnection400V/50Hz
Additionalfeaturesofallplantsare:
Furnacecontrolcabinet
Remotecontrolcabinet
Temperature,measuringandcontrolsystem
formoltenmetal
Acousticandopticalmonitoringsystem
Striptemperaturesensor

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