TP TPD Pfs TPC QP 12

Transmission Power Division.
Transmission Protection Department

Protection Field Services
Transmission Protection Commissioning
Quality Procedure
TP/TPD/PFS/TPC/QP-12
QUALITYPROCEDURE
TITLE
: Distance Protection Device and Scheme Testing
REF. NO.
: TP/TPD/PFS/TPC/QP- 12
COPY NO
AMENDMENT
ISSUE /
SUBJECT OF THE AMENDMENT
REVISIO
N
NO.
1/0
2/0
Issue : 2
REVIEWED BY
AUTHORIZED BY
& SIGNATURE
DATE
& SIGNATURE
New Procedure Prepared

Entire procedure has been amended to
incorporate process change and restructuring
within the department.
This procedure supersedes the old procedure
No. TP/TPD/TPC/QP 12
Rev:0
07-12-11
Date: 07.12.2011
Page 1 of 15

Quality Procedure
CONTENTS
1.0
PURPOSE
2.0
SCOPE
3.0
DEFINITIONS
4.0
CROSS REFERENCES
5.0
RESPONSIBILITY
6.0
PROCEDURE
7.0
RECORDS
8.0
DISTRIBUTION
9.0
ATTACHMENTS
Issue : 2
Rev:0
Date: 07.12.2011
Page 2 of 15

Quality Procedure
1.0 PURPOSE
The purpose of this procedure is to explain in detail, the steps to be followed for
testing of distance protection relay to ensure the relay & Scheme healthiness.
2.0 SCOPE
This procedure covers the testing of distance protection relay with its scheme in
132kV,400kV new substations and remote end substations in DEWA network.
3.0 DEFINITION
3.1.
Approved drawing
: The general arrangement, scheme drawings which are

approved by TPE with status code A or B to execute the
work at site
3.2.
Approved Setting
: The approved values, parameters & configuration of the

protection relays issued by PCS to be implemented in the
protection relays before putting the relay in service
3.3.
BI
: Binary Input
3.4.
BO
: Binary Output
3.5.
CB
: Circuit Breaker
3.6.
CBF
: Circuit Breaker Failure
3.7.
CH
: Communication Channel
3.8.
CM-TPC
: Commissioning Manager-Transmission Protection

Commissioning
3.9.
CS/CR
: Carrier Send/ Carrier Receive
3.10.
CT
: Current Transformer
3.11.
DEF
: Directional Earth Fault
3.12.
DEWA
: Dubai Electricity and Water Authority
3.13.
DO
: Drop off value
3.14.
DR
: Disturbances Recorder
3.15.
EF
: Earth Fault
3.16.
ER
: Events Recorder
3.17.
FWD/REV
: Forward/Reverse (Fault)
3.18.
F21
: Distance Function (Relay)
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Quality Procedure
3.19.
ITU
: Intertrip Unit
3.20.
M-TPC
: Manager- Transmission Protection Commissioning
3.21.
PCS
: Protection Calculation Setting, a section of TPD
3.22.
POT
: Permissive Over reach Transfer Trip scheme
3.23.
PSB
: Power Swing Block
3.24.
PU
: Pick-Up Value
3.25.
PUR
: Permissive Under Reach transfer trip scheme
3.26.
RSI
: Relay Setting Identifier
3.27.
SCS
: Substation Control System
3.28.
SCADA
: Supervisory Control and Data Acquisition
3.29.
SOTF
: Switch on to fault
3.30.
Testing Engineer
: Engineer from contractor or manufacturer who performs

the testing at site
3.31.
TP
: Transmission Power Division
3.32.
TPD
: Transmission Protection Department
3.33.
TPE
: Transmission Protection Engineering, a section of TPD
3.34.
VT
: Voltage Transformer
3.35.
VP-TP
: Vice President Transmission Protection
3.36.
WD
: Relay Watch Dog contact
3.37.
Witness Engineer
: Engineer from DEWA / approved consultant who witness

the test
3.38.
Z (n)
: Protective Zone (n= 1, 2, ..)
3.39.
ZX
: Zone extension
4.0 CROSS REFERENCES

Nil
5.0 RESPONSIBILITY
5.1.
5.2.
5.3.
5.4.
Issue : 2
VP-TP: VP-TP is responsible for the approval and modification of this procedure
M-TPC: M-TPC is responsible for over all implementation of this procedure
CM TPC: CM-TPC is responsible to plan / schedule the testing activities and
confirm the availability of other resources required at site
Witness Engineer: Witness engineer is responsible to follow this procedure and
witness the testing.
Rev:0
Date: 07.12.2011
Page 4 of 15

Quality Procedure
6.0 PROCEDURE
6.1 General:
Note: Working in live stations procedure (TP/TPD/PFS/TPC/QP-06) to be
strictly followed in live substations.
Witness Engineer shall confirm the availability of following prior to starting the
testing
Approved settings
Approval of testing engineer
Required tools
Calibration of test equipments and its validity
Ensure the Relay type, rating, software, hardware version.

6.1.1.
Open the appropriate manufacturer application software, establish a

communication between the relay and the computer (lap-top) to Upload /Down
load the settings.
6.1.2.
Down load the default settings from the relay to computer and adopt approved
settings, date, time and configure the input / output contacts as per the
approved schematic drawings and send to relay.
6.1.3.
Generate RIO file from relay and use it in omicron to generate the zone reach
test module & time test module for both Phase and Earth faults for the active
Zones.
6.1.4.
All tests are to be carried out as mentioned in test report (Refer attached test
report TP/TPD/PFS/TPC/QP-12:A01) and to be ensured that observed
readings are with in limits as per test report.
6.2 Protection Device testing.

Note: Manufacturers safety recommendations should be followed strictly.
6.2.1
Device - Siemens relay 7SA533 (Refer attachment TP/TPD/PFS/TPC/QP12:A01)
6.2.1.1.
Issue : 2
General Data:
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Date: 07.12.2011
Page 5 of 15

Quality Procedure
The testing engineer has to fill the General data (relay type, rating, serial
No, firmware version, rated current etc.) as mentioned in the test format.
A general visual inspection to be filled after the confirmation of relay

installation and wirings as per the approved drawings.
6.2.1.2.
Binary Input Tests:
Apply the rated DC voltage in BI terminals, check the BI pickup/operation in

display and record the same.
6.2.1.3.Binary Output tests:
Each BO is to be checked by operating the assigned function. The

operation of BO is checked in relay display as well as in respective output
terminals by using multi meter in continuity function.
6.2.1.4.
LED tests:
Each LED indications are to be checked by operating the respective

assigned function.
6.2.1.5.
Protection Zone reach and Timing test:
Run the Zone reach test module for both Phase and Earth faults (auto test)
which is created as per Clause 6.1.3., save the results.
Run the Timing test plan which is created as per Clause 6.1.3., save the
results.
Ensure the reach and timing results are within limits. Print the auto test
results and attach with the test report.
6.2.1.6.
Fault Locator:
Calculate the expected fault location in % according to the total line length,
impedance per kilometre, reactance value (to be applied) which covers all
zones for phase to phase and phase to earth fault.
Apply a fault loop in Phase to phase fault. After the relay trips, percentage
of line length shall be observed from relay display and record the same.
Repeat the same tests for Phase to Earth faults.
6.2.1.7.
Issue : 2
Distance Tele protection Scheme(POTT scheme-Aided trip) :
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Date: 07.12.2011
Page 6 of 15

Quality Procedure
Create a fault in Z1B reach more than the reach of Z1, without CR signal
input to the relay and ensure the relay trips in Zone 2 timing and CS output
operated.
Create a fault in Z1B reach and with CR signal input to the relay, ensure
the relay trips instantaneously (i.e., Zone 2 time bypassed) and CS signal
operated.
6.2.1.8.
Record the results.
Current Reversal :
Create a fault in reverse reach for more than the transient bock set time
(according to address 2109A-Transient block: Duration external fault 40mSec.) and record the operated time.
Then change the fault state to Z1B forward reach with CR signal input to
the relay for less than the transient bock set time (according to address
2110A-Transient block: Block time after the external fault - 150mSec.) and
ensure that CS output is not operated. Record the measured operating
time of the relay.
6.2.1.9.
Directional Earth Fault :
Directional Earth fault is act as a backup while Distance is not picked up for
high impedance faults.
To check the DEF element pickup and drop off current, gradually increase
the earth fault current in forward direction (with maximum torque angle,
with polarizing voltage) until the pickup of DEF and record the current value
, then reduce the current until the drop off of DEF element and record the
drop off current.
To test the operating time, apply the earth fault current two times of set
value (with polarizing voltage and in maximum torque angle) and record the
DEF operating time.
To check the relay operating angle, apply the earth fault current in reverse
direction with polarizing voltage, then increase the angle in test kit in steps
of two degrees and record the angle where DEF element picks up and
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Quality Procedure
decrease the angle and record the angle where DEF element drops off. By
using same method check and record the pickup and drop off angle of
reverse direction.
6.2.1.10. Earth Fault Tele protection scheme(Aided trip) :
Note: (Remote end scheme: Non Directional Earth fault for DEWA feeders and
Directional Earth Fault for ENG feeders).
When Directional Earth fault element pickup for the forward fault, it sends
CS signal to remote end and trips after the set time delay (as per IDMTL
characteristics for DEWA feeders and 5 Sec. as per CFC logic for ENG
feeders). If CR is received from remote end with local end relay picks up in
forward fault, relay will bypass the delay and trip the breaker. (Setting800mS. in CFC logic for ENG feeders and instantaneous for other feeders
as per setting).
Create a fault for DEF operation, without CR signal input to the relay and
ensure CS output operated and the relay trips after the delay as per
setting.
Create a fault for DEF operation with CR signal input to the relay, ensure
the relay bypasses the delay trips instantaneously (i.e., 800mS. for ENG
feeders and instantaneous for DEWA feeders as per setting) and CS signal
operated.
Record the results.
6.2.1.11. Switch On To Fault (SOTF) :

Instantaneous High Speed SOTF over current:
SOTF function is to be checked by injecting three-phase current more than 2.5

A with CB manual close BI (also check for the Recognition of Line closer with
other criteria according to address 1134 -Current or Voltage), the relay should
trip from SOTF element with in the expected trip time 10mS.
SOTF by Distance Protection:
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Quality Procedure
Create a fault in Z1B forward reach with CB manual close BI (according to

address 1232), the relay should trip instantaneously from SOTF element.
Repeat the test for Z1B reverse reach and record the results.
6.2.1.12. VT Fuse fail Checks :
Apply 3 phase rated voltage, 3 phase current( equal magnitude )from the test
kit, then remove any one phase voltage (according to address 2911A
Minimum Voltage Threshold : 30 V) and check the instantaneous operation of
VT Fuse Failure(Function number 170). Also resume the removed phase
within 10Sec. and ensure the VT fuse fail resets instantly.
Apply 3 phase rated voltage, 3 phase current (should be more than Pole Open
Threshold current according to address 1130A: 0.10A) from the test kit, then
reduce all three phase voltages to less than 5V (according to address 2913AMaximum Voltage Threshold U<(3 Phase) : 5V) and check the operation of
VT Fuse Failure (Function number 168) after 3 Sec.(According to address
2916A-Delay Voltage Failure Supervision : 3 Sec.) and blocks the relay
operation. If relay pickup for a fault with in 3 Sec. it will allow for the tripping.
Also by initiating the Failure: Feeder VT(MCB Tripped) BI and ensure the
operation of VT fuse failure.
6.2.1.13. Power Swing Operation :
Relay measures the power swing vector in 5ms. intervals. If the swing
continues for 5mSec. power swing will block the distance protection operation.
If the fault recognized within 5ms, then power swing function will be blocked by
distance protection and the respective zone will clear the fault.
Open the power swing test plan in test kit.
Set and start the rate of change of impedance vector slowly from outermost
Zone to inner zones (Rate of change of impedance should be more than 5ms),
ensure the non operation of Power swing and non blocking of distance
protection and the operation of respective zone.
Set and start the rate of change of impedance vector slowly from outermost
Zone to inner zones (Rate of change of impedance should be less than 5ms),
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Quality Procedure
and ensure the operation of power swing and confirm that all zones are
blocked by power swing.(According to address 2002-Power swing operation
mode : All zones blocked )
6.2.1.14. ECHO feature:
With CB open condition, when there is no fault detection by the distance

protection, with receipt of CR signal, relay will send back the signal as an Echo
to remote end.
Keep the 3 phase voltage less than setting value according to address 2505Under voltage (ph-e), activate CR BI, and ensure the operation of Echo signal.
6.2.1.15. Metering Test:
From the secondary injection test kit, inject 1 A current in R phase, record the
primary and secondary current from the relay display. Repeat the injection for
the other phases and record the values in test report.
Inject 63V in all three phases, record the primary and secondary voltage from
the relay display.
Inject both voltage(63V in all three phases) and current (1A in all three
phases) according to the test report and measure the active power, reactive
power, power factor measurement and power flow direction measurement one
by one.
6.2.1.16. Memory Voltage Polarization :
Pre fault condition: From the test kit, inject healthy voltage (63V) and current
(1A) in all three phases for 1 sec.
Fault: Reduce 3 phase voltage to zero with increase of current to 2A in all
three phase in forward direction and ensure the operation of Forward Zone
operated. Record in test report.
Repeat the same injection as reverse direction and ensure the operation of
Reverse Zone operated. Record in test report.
6.2.1.17. Others:
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Quality Procedure
Download the Disturbance recorder, event log and trip log values from the
relay to the computer (laptop) and the printout to be attached with the test
report.
Setting and configuration file should be received from the relay and
saved/printed with the filename (as provided on the footer of the PCS setting).
The setting sheet to be duly signed by the contractor and the witness engineer.
The soft setting file and PDF format of setting is to be forwarded to PCS.
6.3 Protection Scheme Testing (DISTANCE Protection End to End Testing):

Note:
The end to end test shall be performed only after completion of final setting
test and the testing of inter trip unit. Approved drawing to be used for scheme
test.
Local end engineer and remote engineer shall be in coordination via telephone
(DEWA network telephone/cell phone) communication, till the completion of
the end to end test. Local end and remote end engineers shall fill the results
for their respective substation in test report.
GPS synchronized test equipments should be used for testing. All tests are to
be tested and recorded in the test report.
6.3.1
While testing, the respective ITU channels also to be checked.
Distance protection Permissive Over reach Transfer Trip(with Echo function)

end to end test:
6.3.1.1.
Test 1: At local end simulate Zone 1 fault continuously and ensure presence of CR
LED in relay at remote end. Remove CS link at local and reset the LED at remote
to ensure the link.
6.3.1.2.
Test 2.Repeat the clause 6.3.1.1 from remote, check the CR LED in relay at local
end.
Note: Switch off the second ITU which is allotted for distance.
6.3.1.3.
Test 3: Keep the Inter trip send selector switch in test position in both ends.
Press Test push button at local end and confirm the illumination of Inter trip
receive indication lamp is lit in remote. Then press the push button at remote and
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Quality Procedure
confirm the illumination of Inter trip receive indication lamp is lit at local end.
Normalize the switch at both ends.
6.3.1.4.
Test 4- ECHO function:

With breaker status closed at local end and with open status in remote end,
simulate the Z1B fault at local end and ensure that the relay is operated in Z1B
operating time and ensure the operation of General Trip,Z1B operated and CR
LEDs.
Close the breaker at remote end and continue the testing from clause 6.3.1.5
up to 6.3.1.12.
6.3.1.5.
Test 5: Simulate the Z1B fault at local end and ensure that the relay is operated in
Z1B operating time and ensure the operation of General Trip, Z1B operated and
CR LEDs.
6.3.1.6.
Test 6-Distance Aided Trip:

Simulate the Z1B fault at local end and Z1 fault at remote end and ensure the
instantaneous operation of the relay(Aided trip) and ensure the operation of
General Trip, Z1B and CR LEDs.
6.3.1.7.
Test 7- Current reversal:

At local end, simulate the reverse fault as pre fault and change to Z1B fault
(current reversal to forward fault) and simulate Z1B fault at remote end, ensure
that the relay is operated instantaneously and ensure the operation of General
Trip, Z1B and CR LEDs.
6.3.1.8.
Test 8: Simulate the Z1B fault at local end and reverse fault at remote end and
ensure that the relay is operated in Z2 operating time and ensure the operation of
General Trip and Z2 trip LEDs.
Note: Clause 6.3.1.9. to 6.3.1.13 shall be performed at remote end and respective
LED indications are to be recorded at local end test report.
6.3.1.9.
Test 9: Repeat the clause 6.3.1.8 with the simulation of both ends.
6.3.1.10. Test 10: Repeat the clause 6.3.1.7 with the simulation of both ends.
6.3.1.11. Test 11: Repeat the clause 6.3.1.6 with the simulation of both ends.
6.3.1.12. Test 12: Repeat the clause 6.3.1.5 with the simulation at remote end.
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Quality Procedure
6.3.1.13. Test 13: Repeat the clause 6.3.1.4 with the simulation at remote end.
Note:
Open the breaker at local end.
Normalize the second ITU and switch off DC of first ITU which is allotted for
distance.
6.3.1.14. Test 14 to test 24 shall be completed by repeating the clauses from 6.3.1.3 to
6.3.1.13.
6.3.2
Directional Earth fault protection Permissive Over reach Transfer Trip(with

Echo function) end to end test :
6.3.2.1.
Test 1: At local end simulate DEF fault continuously and ensure presence of DEF
CR LED in relay at remote end. Remove DEF CS link at local and reset the LED at
remote to ensure the link.
6.3.2.2.
Test 2.Same way when simulating DEF fault from remote and check the DEF CR
LED in relay at local end.
Note: Switch off the second ITU which is allotted for DEF.
6.3.2.3.
Test 3: Keep the DEF send selector switch in test position in both ends. Press Test
push button at local end and confirm the illumination of DEF Received
illumination lamp is lit in remote. Then press the push button at remote and confirm
the illumination of DEF Received illumination lamp is lit at local end. Normalize
the switch at both ends.
6.3.2.4.
Test 4:
For ENG Feeders:
Simulate the DEF forward fault at local end, DEF reverse fault at remote end and
ensure that the relay is operated as per set delay in CFC logic and ensure the
operation of General Trip and DEF operated LEDs.
For DEWA feeders :( Aided trip)
Simulate the DEF forward fault at local end, reverse fault at remote end and
ensure that the relay is operated instantaneously and ensure the operation of
General Trip, DEF operated and CR LEDs.
6.3.2.5.
Issue : 2
Test 5: DEF Aided trip :
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Date: 07.12.2011
Page 13 of 15

Quality Procedure
Simulate the DEF forward fault at local end and h ends and ensure the
instantaneous operation of the relay and ensure the operation of General Trip,
DEF Aided trip CS and CR LEDs.
6.3.2.6.
Test 6-Echo:
At local end simulate the DEF reverse fault and at remote end simulate DEF
forward fault and ensure that the relay is operated in DEF (echo) and ensure the
operation of General Trip, DEF operated LEDs.
6.3.2.7.
Test 7: Clause 6.3.2.4 shall be performed at remote end and local end LED
indications are to be recorded at local end test report.
Note:
Normalize the second ITU and switch off DC of first ITU.
6.3.2.8.
Test 8 to test 12 shall be completed by repeating the clauses from 6.3.2.3 to

6.3.2.7.
Reset relays, LEDs and normalize the links.
6.4
Risk Assessment & safety precautions.

Safety measures are identified through risk assessment process as follows,
6.4.1
Risk assessment to be carried before the testing activity to identify areas of risk for
both personal and equipment safety while doing the testing activity.
6.4.2
Adequate safety measures to be taken to avoid injury to persons or damages to

equipment based on risk assessment.
6.4.3
Follow safety guidelines and procedures while working in substations.
6.4.4
Regarding the activity mentioned in the QP, The risk assessment & safety
Precautions are identified in,
6.5
TP/TPD/TPC-A01 Conducting relay testing during commissioning
KPI / measurements.
KPI are identified, measured & results analysed to monitor the process/activity
and implement actions to achieve planned results and work for continual
improvement.
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Quality Procedure
6.5.1
The measurement of the procedure output will be recorded in KPI sheet by

measuring the number of problems and abnormalities noticed after Energization of
substation due to lapses in commissioning activities.
7.0 RECORDS
The test report shall be signed and kept in concerned file.
8.0 DISTRIBUTION
TPD Quality file
TPC Section Quality file
9.0 ATTACHMENTS
9.1
Final Settings and End to end test report of Distance Protection Relay Type7SA522. (TP/TPD/PFS/TPC/QP-12:A01) -14 pages.
9.2 Risk assessment TP/TPD/TPC-A01

9.3 Process form TP/TPD/PFS/TPC/PM-07
Issue : 2
Rev:0
Date: 07.12.2011
Page 15 of 15
TRANSMISSION PROTECTION DEPARTEMENT

SITE TEST REPORT
CONTRACT NO:
NAME OF SUB STATION:
Main Contractor
Name of Bay:
Consultant:
Equipment:
Manufacturer
SIEMENS
Date:
SCADA No:
Final Settings and End to end test report of Distance Protection Relay Type- 7SA522.
(RSI:.)
A- Final Settings Tests of Distance Protection Relay Type- 7SA522
ELECTROSTATIC DISCHARGE (ESD): The relay incorporate CMOS static sensitive devices, which
may be damaged by static electricity discharged from the body. When handling, care should be taken to
avoid contact with components and electrical connections. If the relay is removed from its case for any
period of time, it should be placed in an electrically conducting anti-static bag. If making measurements
on the internal electronic circuitry, its preferable you are earthed to the case with a conductive strap
having a resistance to ground between 0.5 M10 M.
1 REFERENCE DOCUMENT
SIPROTEC DISTANCE PROTECTION 7SA 522 V 4.6 Manual No. C 53000-G1176-C155-4.
2 GENERAL DATA AND INFORMATION
Type
7SA5221-4NB22-4QN4
Relay Position
Make
SIEMENS
Relay SI No
Rated Voltage
Auxiliary Voltage
F21 (MAIN ..)
Panel No
Aux. Transformer
N/A
115 VAC (Ph-Ph)
Rated Current
1A
110 V DC
Digsi Version
3 GENERAL INSPECTION
Visual checks
Installation & wiring correctness to relevant drawings: ..
Serial number on case, module and checked:......................................... ..
Relay case earthing connection checked ................................................ ..
Auxiliary voltage at relay terminals .......................................................... .. V dc
TP/TPD/PFS/TPC/QP-12: A01
Page 1 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Equipment:
SIEMENS
Manufacturer
Date:
SCADA No:
(RSI:.)
4 COMMISSIONING TESTS
4.1 Binary Inputs Tests
Input Number
Function
Terminal no.
Input BI 1
E/F Block During AR
K17 K18
Input BI 2
Manual Close
J1 J2
Input BI 3
Spare
J3 J5
Input BI 4
1P Trip Permissive
J4 J5
Input BI 5
Spare
J6 J5
Input BI 6
CB 3 pole Closed
J7 J8
Input BI 7
Dist Tele Protn. Block
J9 J10
Input BI 8
Relay out
J11 J12
Input BI 9
Dist Carrier Received
P17 P18
Input BI 10
EF Carrier Received
N1 N2
Input BI 11
Spare
N3 N5
Input BI 12
Spare
N4 N5
Input BI 13
Spare
N6 N5
Input BI 14
CB 3Pole Open
N7 N8
Input BI 15
Spare
N9 N10
Input BI 16
Spare
N11 N12
4.2 BO's tests:
Test result
BO No.
BO 1:
Function
NO Relay General Trip
BO 2:
NO Dist Send/ECHO
K7 K5
BO 3:
NO E/F 3Iop Trip
K8 K5
BO 4:
NO Relay Trip L1
K9 K10
BO 5:
NO Relay Trip L2
K11 K12
BO 6:
NO Relay Trip L3
K13 K14
BO 7:
K15 K16
Terminal No.
K6 K5
Test result
Page 2 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Equipment:
SIEMENS
Manufacturer
SCADA No:
Date:
(RSI:.)
BO 8:
NO Relay Pick Up
R1 R5
BO 9:
NO Dist Trip Only Phase L1
R2 R5
BO 10:
R3 R5
BO 11:
R4 R5
BO 12:
NO
R6 R5
BO 13:
R7 R8
BO 14:
R9 R10
BO 15:
R11 R12
BO 16:
NO Dist Tele Protn Block
P3 P4
BO 17:
NO Relay Trip L1/Relay Gen. Trip
P6 P5
BO 18:
P7 P5
BO 19:
P8 P5
BO 20:
NO Dist Carr Send/ECHO
P9 P10
BO 21:
NO E/F 3Iop Trip
P11 P12
BO 22:
NO
P13 P14
BO 23:
NO
Spare
Relay General Trip

Spare
P15 P16
WATCH DOG (NOT PROGRAMMABLE) Relay Healthy K3 K4

Note: check status of WD contacts while the relay is energized and de-energized.
4.3 LED Tests

LED No.
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Function
Test result
DIST. FAULT L1
DIST. FAULT L2
DIST. FAULT L3
DIST. Z1 TRIP
DIST. Z1B TRIP
DIST. Z2 TRIP
DIST. Z4 TRIP
DIST PICK UP Z5
EF TRIP
DIST CARRIER RECD
DIST SEND / ECHO
POWER SWING
SOTF
RELAY BLOCK
Page 3 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Manufacturer
Equipment:
SIEMENS
SCADA No:
Date:
(RSI:.)
5.1
Distance Protection
TESTING OF EARTH FAULT ON ZONE 1, 1B, 2, 4 & 5:

Require Reach
Zone
Z1
Z1B
Z2
Z4 (Fwd)
Z5 (Fwd)
Z5 (Rev)
Type of Fault
Fault Impedance
Set (Ohms)
R
X
Measured Impedance
(Ohms)
R
X
%
Error
LED Indication
RN
YN
BN
RN
YN
BN
RN
YN
BN
RN
YN
BN
RN
YN
BN
RN
YN
BN
Page 4 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Equipment:
SIEMENS
Manufacturer
Date:
SCADA No:
(RSI:.)
TESTING OF PHASE FAULT ON ZONE 1, 1B, 2, 4 & 5:
Require Reach
Zone
Fault Impedance
Set (Ohms)
R
X
Type of Fault
Z1
Z1B
Z2
Z4 (Fwd)
Z5 (Fwd)
Z5 (Rev)
Measured Impedance
(Ohms)
R
X
%
Error
LED Indication
RY
YB
BR
RY
YB
BR
RY
YB
BR
RY
YB
BR
RY
YB
BR
RY
YB
BR
NOTE: As per final setting, Z5 time is set . However, to test the reach of Z5, temporarily, 1.2 sec time is set which is later normalized to .
TIMING TEST
Zone of Reach
Z1
Z1B
Z2
Z4 (Fwd)
Measurement
RY
Actual
Expected
Actual
Expected
Actual
Expected
Actual
Expected
Operating Time in mSec for Fault Type

YB
BR
RN
YN
BN
350
350
350
350
350
350
800
800
800
800
800
800
5.2 Fault Locator:
TOTAL LINE LENGTH

IMPEDANCE PER Km
:
:
km
Page 5 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Equipment:
Manufacturer
SIEMENS
Date:
SCADA No:
(RSI:.)
Fault type
Applied Reactance
Calculated distance
(Km) / %
Actual Fault by the Relay

(Km) / %
RN
YN
BN
RY
YB
BR
5.3 Distance Teleprotection Scheme:
Scheme Logic: POTT

Scheme Applied: POTT
In POTT logic, carrier will be sent when fault is detected within Z1B.
On Z1B fault detection, relay will trip instantaneously on receipt of carrier.
In absence of any carrier receipt, the fault, beyond Z1 within Z1B, will be cleared by Z2 time.
Carrier signal sent by the relay checked
Z1B Trip Instantaneously on account of carrier receipt
{POTT Scheme Checking Relay sends carrier for faults within Z1B only. Relay trips in Z1B time with carrier receive for faults in Z1B else in Z2
time without carrier receive}.
5.4 Current Reversal:

Reverse fault is created for more than set Transient Block: Duration external fault (address: 2109A). That followed by Z1B fault
for less than set Transient Block: Block T. after external fault (address: 2110 A) No carrier will be sent.
Set Transient Block Duration External Fault (2109A): 40mSecs
Measured :
mSecs
Set Transient Block Time after Ext Fault (2110A)
: 150mSecs
Measured :
mSecs
5.5 Earth Fault:
Directional Earth Fault acts as a back-up protection while distance is failed to pick-up to detect high impedance
faults.
3Io> (NON DIRECTIONAL)
Page 6 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Manufacturer
Equipment:
SIEMENS
Date:
SCADA No:
(RSI:.)
Relay
setting
Io >
(A)
Drop Off
Pick Up
0.2
3Io (CHARACTERISTICS - LOGARITHMIC INVERSE)
Trip time t = T3I0Pmax T3I0P.ln (I/3I0P)
Relay
setting
Io >
(A)
Angle of Operation For Forward

Direction
Pick Up
Drop Off
Set Angle
Obtained Angle
338 130
0.2
Operating time with

2 X Iset
(Sec)
Set
Actual
4.864
5.6 EF Tele protection Scheme:
Scheme Logic: Directional Comparison for non directional EF only

If a permissive signal is also received from the opposite end, a trip signal is routed to the trip logic.
When earth fault protection recognizes a fault in the forward direction, it initially sends a permissive signal to the
opposite line end. If a permissive signal is also received from the opposite end, a trip signal is routed to the trip
logic. Direction comparison function only functions for fault in the forward direction.
Carrier signal sent by the relay for forward direction only checked
Associated delay with earth fault protection is bypassed on carrier receipt
Checked - ..
5.7
SOTF:
Relay
setting
(A)
Operating time at current setting

(mSec)
Expected
Actual
2.5
10
Distance SOTF checked: Z1B Unidirectional
Page 7 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Equipment:
Manufacturer
SIEMENS
Date:
SCADA No:
(RSI:.)
SOTF Schemes:
Verification of various Line Closer criteria as per setting address 1134 as below:
CB Aux
Current Flow
Manual Close
Voltage
Confirm the operation of SOTF with 70% of Nominal voltage.
Instantaneous trip by distance protection after switch on to fault:

Verification of various options as per the setting 1232 as below:
With Pick-Up (non directional)
With Z1B
Zone Z1B un directional
5.8
VT Fuse Fail:
Voltage Failure
1 failure
3
5.9
Checked
Power Swing:
Checked by Ramp file for detection of Power Swing:

Power Swing turns into fault by slowing down the impedance vector :
Power Swing Boundary Checking:
Relay measures swing vector in 5 ms interval. So resistance value of the impedance vector is to be measured 5 ms
before Power Swing is detected and the value of R should be approximately 5 over highest zone, Z5
Power Swing Blocking Checking:
Power Swing operating mode (Address 2002) is selected as all zones blocked and observe that relay does not trip.
Power Swing operating mode (Address 2002) is selected as Z2 to Z5 blocked and observe that relay trip in Z1.
Checked
5.10
ECHO FEATURE:
Relay should not detect any fault. ECHO will be sent on receipt of carrier (If there is a fault, ECHO will not be sent, If there is a
Forward fault, no ECHO will be sent but carrier will be sent for Teleprotection).
Relay sends ECHO signal with the receipt of CR only when there is no fault detection by the distance
protection function:
Trip / ECHO delay after carrier receipt checked :
Trip Extension / ECHO Inpulse Time checked :
mSecs
mSecs
6- Metering Test
Page 8 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Equipment:
SIEMENS
Manufacturer
Date:
SCADA No:
(RSI:.)
Primary Current Measurements
Phase
Injected
R
Injected Current (Amps)
Expected Reading (kA)
Actual Reading (kA)
1.0
1.0
1.0
Secondary Current Measurements

Phase Injected
Injected Current (Amps)
R
Y
1.00
1.00
1.00
Expected Reading (A)
Actual Reading (A)
Actual Reading (kV)
Primary Voltage Measurements Ph N)

Phase Injected
Injected Voltage (V)
Expected Reading (kV)
63.509
231
63.509
231
63.509
231
Secondary Voltage Measurements (Ph N)

Phase Injected
Expected Reading (V)
63.509
63.509
63.509
63.509
63.509
63.509
Actual Reading (V)
Active Power Measurement (MW)

Injected Current (A)
Phase Angle (Degrees)
110.0
1.0
0
-30
-90
Expected Reading (GW)
Actual Reading
(GW)
Expected Reading
(GVAR)
Actual Reading
(GVAR)
Reactive Power Measurement (MVAR)

110.0
1.0
Phase Angle
(Degrees)
0
-30
Page 9 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Manufacturer
Equipment:
SIEMENS
Date:
SCADA No:
(RSI:.)
-90
Power Factor Measurement

Phase Angle (Degrees)
Expected Reading
110.0
1.0
0
-30
-90
1.00
0.86
0.0
Actual Reading
Power Flow Direction Measurement

110.0
1.0
Phase Angle
(Degrees)
0
FOR
FOR
FOR
180
REV
REV
REV
Remarks
Measurement Supervision:
a) VT fuse fail:
Verification of fuse fail criteria as per address 2911A:
Set Value (V)
Minimum Voltage Threshold
Actual Value (V)
30.0
Verification of fuse fail criteria as per address 2912A:
Set Value (A)
Maximum Current Threshold
Actual Value (A)
0.1
Fuse Fail Feature Checking for :

Voltage Failure
Checked
1 failure
3
Page 10 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Equipment:
SIEMENS
Manufacturer
Date:
SCADA No:
(RSI:.)
Also, fuse fail feature is checked by energizing binary input Fail Feeder VT b) Fail Current Balance:
7. Memory Voltage Polarization:

a)
b)
Prefault period of 1 second (healthy Voltage 63.51 V per phase and healthy Current 1A per phase) is followed by fault
with three phase voltage collapse for forward fault (all three phase voltages are zero and current is 2 A for all the
phases and current flow is forward)
Prefault period of 1 second (healthy Voltage 63.51 V per phase and healthy Current 1A per phase) is followed by fault
with three phase voltage collapse for reverse fault (all three phase voltages are zero and current is 2 A for all the
phases and current flow is reverse)
Testing Instruments Details

Particulars
Make
Tested By (Manufacturer)
Type
Sr.No.
Cal. Due Date
Witnessed By (DEWA)
Signature
Name
B. End to End TESTS BY SEC. INJ. for DISTANCE PROTECTION RELAY 7SA522
1. DISTANCE PROTECTION PERMISSIVE OVERREACH TRANSFER TRIP (POTT) WITH ECHO FUNCTION
ITU.. (Ch. .) and ITU.. (Ch. ., .)
1
Apply Z1 at END-1 for extended time. Confirm that LED Distance Carrier Receive is lit on F21 relay in END2. Remove the proper link at END-1 and confirm the LED at END-2 can be reset. Normalize the link and
confirm that LED is lit.
Apply Z1 at END-2 for extended time. Confirm that LED Distance Carrier Receive is lit on F21 relay in END1. Remove the proper links at END-2 and confirm the LED at END-1 can be reset. Normalize the link and
confirm that LED is lit.
Switch-off (second)ITU.. Confirm ITU..(first) is active
Test
4
Put the proper Selector Switch (Inter trip send) as per the drawings in TEST position at both ends. Press the
proper push button (send) at END-1 and confirm (Inter trip received) Illumination Lamp in END-2 is lit. Press
the push button as per the scheme (send) at END-2 and confirm (Inter trip received) Illumination Lamp is lit
in END-1. Normalize the switches.
END-1
END-2
END-1
END-2
LED
LED
Fault at
Fault at
Actual/Expec Actual/Expe
END-1
END-2
CB status
CB status
At END-1
At END-2
t
ct
Z1B
Closed
Open
35
Result
Page 11 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Equipment:
SIEMENS
Manufacturer
SCADA No:
Date:
(RSI:.)
5
6
8
9
Z1B
Z1B
Rev
Z1B
Z1B
Reverse
10
Z1B
11
12
Z1
-
13
14
Test
Z1
Z1B
Closed
Closed
Closed
Reverse
Z1B
Rev
Z1B
Z1B
Z1B
Closed
Closed
Closed
Closed
Closed
Closed
80
35
180
350
550
180
Closed
Closed
Open the breaker at END-1 Station
Z1B
Open
Closed
Normalize(second) ITU. and switch-off ITU.(first). Confirm ITU. is active
Closed
Closed
35
80
35
Put the proper Selector Switch (Inter trip send) as per the drawings in TEST position at both ends. Press the
proper push button (send) at END-1 and confirm (Inter trip received) Illumination Lamp in END-2 is lit. Press
the push button as per the scheme (send) at END-2 and confirm (Inter trip received) Illumination Lamp is lit
in END-1. Normalize the switches.
Operating
Operating
END-1
END-2
LED
LED
Fault at
Fault at
time at ENDtime at
END-1
END-2
CB status
CB status
At END-1
At END-2
1
END-2
15
Z1B
16
17
Z1
Z1B
19
20
Z1B
Z1B
Rev
Z1B
Z1B
Reverse
21
Z1B
22
23
24
18
Close the breaker at END-2 STATION

Closed
Closed
Closed
Closed
Open
Close the breaker at END-2 STATION
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Z1
-
Reverse
Z1B
Rev
Z1B
Z1B
Z1B
Z1B
Open
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Open the breaker at END-1 Station
Closed
35
80
35
180
350
550
180
35
80
35
Result
2. DIRECTIONAL EARTHFAULT PROTECTION PERMISSIVE OVERREACH TRANSFER TRIP (POTT) ITU.. (Ch. .) and ITU.. (Ch. ., .)
Page 12 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Equipment:
Manufacturer
SIEMENS
Date:
SCADA No:
(RSI:.)
1
Apply forward fault at END-1 for extended time. Confirm that LED for D.E.F. Carrier Receive is present in
spontaneous annunciation of F21 relay in END-2. Remove the proper link at END-1 and confirm the
annunciation at END-2 got reset.
Apply forward fault at END-2 for extended time. Confirm that LED for D.E.F. Carrier Receive is present in
spontaneous annunciations of F21 relay in END-1. Remove the proper links at END-2 and confirm the
annunciation at END-1 got reset.
Switch-off (second)ITU.. Confirm ITU..(first) is active
Test
Put the proper Selector Switch (DEF trip send) as per the drawings in TEST position at both ends. Press the
proper push button (send) at END-1 and confirm (DEF received) Illumination Lamp in END-2 is lit. Press the
push button as per the scheme (send) at END-2 and confirm (Inter trip received) Illumination Lamp is lit in
END-1. Normalize the switches.
LED
LED
Operating
Operating
Fault at END-1 Fault at END-2
at END-1
at END-2
time at END-1
time at END-2
Forward
Reverse
Forward
Forward
Reverse
Reverse
Reverse
Forward
NO TRIP
Result
NO TRIP
Normalize(second) ITU. and switch-off ITU.(first). Confirm ITU. is active

8
Test
Put the proper Selector Switch (DEF trip send) as per the drawings in TEST position at both ends. Press
the proper push button (send) at END-1 and confirm (DEF received) Illumination Lamp in END-2 is lit.
Press the push button as per the scheme (send) at END-2 and confirm (Inter trip received) Illumination
Lamp is lit in END-1. Normalize the switches.
LED
LED
Operating
Operating
Fault at END-1 Fault at END-2
at END-1
at END-2
time at END-1
time at END-2
Forward
Reverse
10
Forward
Forward
11
Reverse
Reverse
No trip
12
Reverse
Forward
-----
Result
----
No trip-
Page 13 of 14

SITE TEST REPORT
CONTRACT NO:
Main Contractor
Name of Bay:
Consultant:
Equipment:
SIEMENS
Manufacturer
Date:
SCADA No:
(RSI:.)
Testing Instruments Details

Particulars
Make
Type
Tested By (Manufacturer)
Sr.No.
Cal. Due Date
Witnessed By (DEWA)
Signature
Name
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Transmission Power Division.

Transmission Protection Department

: Distance Protection Device and Scheme Testing

SUBJECT OF THE AMENDMENT

New Procedure Prepared

Transmission Power Division.

Transmission Power Division.

: The general arrangement, scheme drawings which are

: The approved values, parameters & configuration of the

: Circuit Breaker Failure

: Commissioning Manager-Transmission Protection

: Carrier Send/ Carrier Receive

: Directional Earth Fault

: Dubai Electricity and Water Authority

: Drop off value

: Distance Function (Relay)

Transmission Power Division.

: Manager- Transmission Protection Commissioning

: Protection Calculation Setting, a section of TPD

: Permissive Over reach Transfer Trip scheme

: Power Swing Block

: Permissive Under Reach transfer trip scheme

: Relay Setting Identifier

: Substation Control System

: Supervisory Control and Data Acquisition

: Engineer from contractor or manufacturer who performs

: Transmission Power Division

: Transmission Protection Department

: Transmission Protection Engineering, a section of TPD

: Vice President Transmission Protection

: Relay Watch Dog contact

: Engineer from DEWA / approved consultant who witness

: Protective Zone (n= 1, 2, ..)

4.0 CROSS REFERENCES

Transmission Power Division.

Approval of testing engineer

Calibration of test equipments and its validity

Ensure the Relay type, rating, software, hardware version.

Open the appropriate manufacturer application software, establish a

6.2 Protection Device testing.

Device - Siemens relay 7SA533 (Refer attachment TP/TPD/PFS/TPC/QP12:A01)

Transmission Power Division.

A general visual inspection to be filled after the confirmation of relay

Binary Input Tests:

Apply the rated DC voltage in BI terminals, check the BI pickup/operation in

6.2.1.3.Binary Output tests:

Each BO is to be checked by operating the assigned function. The

Each LED indications are to be checked by operating the respective

Protection Zone reach and Timing test:

Distance Tele protection Scheme(POTT scheme-Aided trip) :

Transmission Power Division.

Record the results.

Directional Earth Fault :

Transmission Power Division.

Record the results.

6.2.1.11. Switch On To Fault (SOTF) :

SOTF function is to be checked by injecting three-phase current more than 2.5

Transmission Power Division.

Create a fault in Z1B forward reach with CB manual close BI (according to

6.2.1.12. VT Fuse fail Checks :

6.2.1.13. Power Swing Operation :

Open the power swing test plan in test kit.