SEMlN/F CN l8S /ND MECH/NlS/IlCN 2012 1

IH
SEFIEM8EF 2012
SEMINAk ON I8S AND MECHANISAIION 2012:
L|bero||sot|on ond Irons|ormot|on
1
Ih
SepIemLer 2012
Sime DcrLy CcnvenIicn CenIre
Irons|ormot|on - A kevo|ut|on I8S
Formwork
8y
lr. Lee Kee 8cu
Senicr Iechnicc| Mcncger
HucIrccc Sccffc|c Scn 8hc
SEMlN/F CN l8S /ND MECH/NlS/IlCN 2012 1
IH
SEFIEM8EF 2012
Iop|c: Irons|ormot|on - A kevo|ut|on I8S
Formwork
Speoker
lr. Lee Kee 8cu
Senicr Iechnicc| Mcncger
HucIrccc Sccffc|c Scn 8hc
lr. Lee Kee 8cu i: c regi:Ierec Frcfe::icnc| Engineer wiIh 8ccrc cf Engineer:, Mc|cy:ic. He
hc|c: c 8cche|cr cf Engineering {Civi| & SIrucIurc|) frcm NcIicnc| Univer:iIy cf Mc|cy:ic. lr.
Lee hc: mcre Ihcn 15 yecr: in Iempcrcry wcrk: , :uch c: :ccffc|cing, fc|:ewcrk, fcrmwcrk &
prcIecIicn :creen :y:Iem fcr ccn:IrucIicn :ecIcr {Lui|cing & infrc :IrucIurc| wcrk:), ci| & gc:,
circrcfI, :hipycrc cnc eIc. Hi: ccreer i: mcin|y in Iechnicc| ccvice cnc ce:ign cf
:ccffc|cing, fc|:ewcrk, fcrmwcrk & prcIecIicn :creen :y:Iem. He i: c Senicr Iechnicc|
Mcncger cf HucIrccc Sccffc|c Scn 8hc., c |eccing :ccffc|cing, fc|:ewcrk, fcrmwcrk &
prcIecIicn :creen :y:Iem mcnufccIurer & :upp|ier in Mc|cy:ic.
CurrenI|y, lr. K8 Lee i: ccIive|y invc|vec in Ihe ln:IiIuIicn cf Engineer: Mc|cy:ic {lEM) c: c
CcmmiIIee MemLer in Civi| & SIrucIurc| Engineering Iechnicc| Divi:icn. He i: c|:c c
CcmmiIIee MemLer cf Ihe:-
i) SlFM-lEM-SWC Iechnicc| CcmmiIIee fcr Ccce cf FrccIice fcr De:ign cf SIrucIurc|
SIee| {EC3)",
ii) SlFlM Iechnicc| CcmmiIIee fcr SIee| McIeric|: fcr SIrucIurc| Furpc:e:",
iii) SlFlM Wcrking Grcup fcr MeIc| EuipmenI fcr Fc|:ewcrk & Frcpping",
iv) SlFlM Wcrking Grcup fcr IuLu|cr & FrefcLriccIec Sccffc|cing:".
Synops|s
Ihi: pcper pre:enI: Ihe revc|uIicn cf l8S fcrmwcrk.
lI high|ighI: Ihe vcricu: :Icge: cf fcrmwcrk frcm Ihe ce:ign :Icge Ic in:Ic||cIicn :Icge cnc
finc||y ci:mcnI|ing cnc re-u:cge fcr new prcjecI. Vcricu: Iype: cf fcrmwcrk: cnc Iheir
u:cge: cre c|:c inIrccucec ncme|y IcL|e fcrm, hcrizcnIc| fcrmwcrk cnc verIicc| fcrmwcrk.
Ihe pcper c|:c ci:cu:: cn Ihe ccnvenIicnc| fcrmwcrk v:. Ihe l8S :y:Iem fcrmwcrk.
lI i: hcpec IhcI Ihi: pre:enIcIicn wi|| he|p Ic mccerni:e cnc imprcve Ihe uc|iIy cnc cverc||
perfcrmcnce cf Ihe ccn:IrucIicn wcrk:.
Talk on Transformation
A Revolution IBS Formwork
By : Ir. KB Lee
Huatraco Scaffold Sdn. Bhd.
1
i) Part 1
Defination
Introduction
Camparison
Material
Main Components
ii) Part 2
Design Requirement
Striking/dismantling of Formwork
Work on Site
iii) Part 3
Method of Handling
Contents for The Talk of IBS Formwork
2
i) Part 1
Defination
Introduction
Types
Material
Main Components
3
Definition of Formwork & Falsework
Formwork: A structure, usually temporary, but
in some cases wholly or partly permanent used
to contain poured concrete to mould it to the
required dimensions and support it until it is able
to support itself.
Falsework: Any temporary structure, which
enables the permanent structure to be
constructed while it is not self-supporting.
4
Typical Arrangement of Vertical Formwork 5
Typical Arrangement of Skeletal System of Soffit Formwork
6
Conventional Formwork System
Wall form
Column form
Beam-slab form
7
Introduction of Conventional Formwork System
used in the construction industry for cast in-situ
concrete structures.
materials are mainly timber & plywood.
need to be fully dismantled after being used for
concreting and to be fully re-installed/re-
fabricated for next usage.
requires many skillful and semi-skill workforces
compare to IBS formwork system.
produce a lot of unusable materials, which need
to be properly disposed.
8
1. Vertical Formwork - Column form
2. Vertical Formwork - Wall form
3. Vertical Formwork Liftcore form
4. Horizontal/Soffit Formwork Beam-slab form
Type of Conventional Formwork System
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IBS System Formwork
Wall form
Column form
Beam-slab form
(Tableform)
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Introduction for IBS System Formwork
is an alternative formwork system for cast in-
situ concrete structures.
formwork panels can be re-used without
dismantled/re-installed/re-fabricated after
being used for concreting.
requires less workforces compare to
conventional formwork system.
produce less unusable materials.
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1. Vertical Formwork - Column form
2. Vertical Formwork - Wall form
3. Vertical Formwork Liftcore form
4. Horizontal/Soffit Formwork - Tableform
5. Vertical & Horizontal Formwork - Tunnel form
Type of IBS System Formwork
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Conventional column form
IBS column form
1. Revolution of Vertical Formwork Column form
- is used for the forming/casting of RC column.
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2. Revolution of Vertical Formwork Wall form
- is used for the forming/casting of RC wall.
Conventional wall form IBS wall form
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3. Revolution of Vertical Formwork Liftcore form
- is used for the forming/casting of RC liftcore.
Conventional liftcore form
IBS liftcore form
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Conventional beam-slab form
IBS beam-slab tableform
4. Revolution of Horizontal Formwork - Tableform
- is used for the forming/casting of RC beam-slab.
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5. Vertical & Horizontal Formwork - Tunnel Form
- is used for the forming/casting of RC wall-slab.
IBS tunnel form
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Materials for IBS System Formwork
Common material used to form the IBS system
formwork are:
Steel
Proprietary Aluminum Section
Proprietary Timber Girder
Proprietary Plastic Panel
Proprietary Engineered Plywood
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Main Components of IBS System Formwork
Two type of main components are:
Primary & Secondary - formed by steel,
proprietary aluminum section and proprietary
timber girder.
Formwork surface - formed by steel plate,
proprietary aluminum plate, proprietary plastic
panel and proprietary Engineered Plywood.
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ii) Part 2
Design Requirement
Striking/dismantling of Formwork
Work on Site
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Design Requirement of IBS System Formwork
i) Standards & Acts
The design of IBS system formwork shall comply with
the following standards & acts :-
BS 5975 - Code of practice for temporary works &
falsework
BSEN 12812 - Performance requirement and design for
falsework
BSEN 1065 - Specification for props
BS 5950 - Code of practice for design of steelwork
CIRIA Report 108 - Concrete pressure on formwork
Factories and Machinery Act 1967, Malaysia.
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ii) Loading
The IBS system formwork shall be designed to cater for
the following loadings :-
Dead loads - self-weight of falsework and formwork
(0.5kN/m2).
Imposed loads - permanent works e.g. wet reinforced
concrete (concrete density of 25kN/m2)and
construction operation (1.5kN/m2) and concrete
pressure.
Lateral Forces - 2.5% of the imposed loads.
Environment loads - wind loads, water pressure and
earth pressure.
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iii) Design Procedures
The design should be analysed and checked according
to the three main criteria as follows:-
1. Structural strength of members and connections
2. Lateral stability of the structure
3. Overturning of the structure
The drawings, design calculations and specifications
should be prepared in a manner similar to that used for
permanent works.
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iv) Back Propping
when the imposed load exceeds the capacity of
floor, the load have to be distributed through the
floor and other floors by back propping.
materials used for back propping are steel frame
scaffolding, proprietary shoring system, steel prop
and etc.
the back propping should be properly design.
24
Striking/dismantling of IBS System Formwork
Striking of Vertical Formwork
- walls, columns and beams side form
- a minimum value of in-situ concrete cube
strength of 2N/mm2 is generally recommended.
Striking of Horizontal Formwork
- beams and slabs soffit form
- a minimum concrete cube strength must be
justified by the calculation.
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Work on Site for IBS System Formwork
erection, alteration and striking/dismantling of
shall be performed by competent/skill workers
and supervised by qualified site personnel.
must be properly inspected prior to the
concreting of each structure.
the result of inspection shall be recorded in
writing and action taken to correct any faults.
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iii) Part 3
Method of Handling
27
Method of Handling
for Vertical Formwork
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Working Procedues of Wall or Column Form:
1. Pre-assemble of formwork.
2. Fixing of formwork
3. Install rebar & services
4. Check the verticality of
formwork
5. Casting of wall or column
6. Dismantling of formwork
7. For next casting, repeat
procedures 2-5.
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Working Procedues of Wall/Column Formwork
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Method of Handling
for Horizontal Formwork
31
Working Procedues of Tableform:
1. Pre-assemble of tableform.
2. Place the tableform on the correct position
3. Install rebar & services
4. Check the levels of tableform
5. Casting of beam & slab
6. Striking of Tableform
7. For next casting, repeat procedures 2-5.
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Working Procedues of Tableform
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Method of Lifting
for Tableform
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- Flying Method
Method of Lifting
35
- Flying Method
Method of Lifting
36
- Flying Method
Method of Lifting
37
- Flying Method
Method of Lifting
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THE END
THANK YOU
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