PD70201EVB25Fx UG Rev 2.0

PD70201EVB25Fx Evaluation Board U se r G ui d e
PD70201EVB25FX
25W Isolated Flyback Converter PD
Evaluation Board User Guide
Revision 2.0
PRODUCTION DATA Information contained in this document is proprietary to

Microsemi and is current as of publication date. This document may not be
modified in any way without the express written consent of Microsemi. Product
processing does not necessarily include testing of all parameters. Microsemi
reserves the right to change the configuration and performance of the product and
to discontinue product at any time.
Table of Contents
1
ABOUT THIS GUIDE ........................................................................................................................................3

1.1 Audience ..................................................................................................................................................3
1.2 Organization .............................................................................................................................................3
1.3 Reference Documents .............................................................................................................................3
INTRODUCTION ...............................................................................................................................................4
2.1 Evaluation Boards Ordering Information ..................................................................................................5
2.2 Evaluation Board Features ......................................................................................................................5
2.3 Physical Characteristics ...........................................................................................................................6
PHYSICAL DESCRIPTION .................................................................................................................................7

3.1 Package Contents ....................................................................................................................................7
3.2 Connectors ...............................................................................................................................................7
3.3 Indications ................................................................................................................................................9
ELECTRICAL CHARACTERISTICS ...................................................................................................................10
INSTALLATION ..............................................................................................................................................11
5.1 Preliminary Considerations and Safety Precautions ..............................................................................11
5.2 Initial Configuration ................................................................................................................................11
BOARD TEST WAVEFORMS ...........................................................................................................................12
PD70201EVB25F12 EFFICIENCY ................................................................................................................19

7.1 Efficiency for 42.5V Input at the Input Connector ..................................................................................19
7.2 Efficiency for 48V Input at the Input Connector .....................................................................................20
7.4 Comparison of PD+DCDC Efficiency .....................................................................................................21
7.5 Efficiency for Maximum Power as a Function of the Input Connector Voltage ......................................21
PD70201EVB25F5 EFFICIENCY ..................................................................................................................22

8.1 Efficiency for 42.5V Input at the Input Connector ..................................................................................22
8.4 Comparison of PD+DCDC Efficiency .....................................................................................................24
8.5 Efficiency for Maximum Power as a Function of the Input Connector Voltage ......................................24
SCHEMATIC..................................................................................................................................................25
10 LIST OF M ATERIALS .....................................................................................................................................26

11 BOARD LAYOUT ...........................................................................................................................................31
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Analog Mixed Signal Group
1 Enterprise, Aliso Viejo, CA 92656, USA; Phone (USA): (800) 713-4113, (ROW): (949) 221-7100 Fax: (949) 756-0308
Page 2
1 About this Guide

0B
This user guide provides both description and operation procedures for Microsemi's PD70201EVB25FX board.
This board type is used for evaluating the performance of PD70201 device.
PD70201ILQ device supports both the standard 802.3at PD application interface, and a PWM controller that is
used for the PD operational voltages DC/DC.
The board supports a 25 Watt, 5V or 12V output which differs by assembly version.
1.1
Audience
1B
This user guide is intended for qualified personnel, that is, operators and technicians who have a background in
basic concepts of electronics.
1.2
Organization
12B
This guide is arranged according to the following:

Chapter 0
About this Guide: Provides general information about the guide including audience,
organization and reference documents.
Chapter 2
Introduction: Provides an overview about evaluation boards main functions, features, physical
characteristics and ordering information.
Chapter 3
Physical Description: Provides explanation related to the physical description (switches,

jumpers, connectors).
Chapter 4
Electrical Characteristics: Provides electrical characteristics of the evaluation board.
Chapter 5
Installation: Provides a description of the installation process.
Chapter 6
Board test : Provides board efficiency information.
Chapter 7
PD70201EVB25F12 Efficiency: Provides board efficiency information.
Chapter 9
Schematic: Provides a board schematic diagram.
Chapter 10
List of Materials: Provides the boards list of materials.
Chapter 11
Board Layout: Provides board Gerber files description for all layers.
1.3
Reference Documents
13B
PD70201 datasheet, catalogue number DS_PD70101A_70201
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 3
2 Introduction
1B
Microsemis PD70201ILQ device is part of a family of devices which are targeted for realizing the 802.3at standard
PD interface.
The PD interface family of devices includes the following:
Device type
Power Capability
Integrates PWM Controller
PD70100/A
IEEE 802.3at Type 1 (IEEE 802.3 af level)
No
PD70101/A
IEEE 802.3at Type 1 (IEEE 802.3 af level)
Yes
PD70200
IEEE 802.3at Type 2
No
PD70201
IEEE 802.3at Type 2
Yes
Microsemis PD70201EVB25FX Evaluation Board (see Figure 2) provides designers with the environment needed
for evaluating the performance and implementation of PD applications based on PD70201 device.
The board uses a single PD device, PD70201ILQ, to support the Detection, Class, and Power Supplying phases on
the 2/4 Pairs of the Cat5 cable. PD70201ILQ supports a standard IEEE802.3AT Type 2 interface.
All necessary steps and connection instructions required to install and operate this board are provided within this
document.
RJ
Data
out
Vin
RJ45
Data
+
Power
Pulse
XFMR
5V
Or
12V
Vin
Combined
Active
Mosfet
Bridge
PD70201 Based
Vin to 12V
Flyback DCDC
Vout
conn
Wall
adapter
In
Figure 1: PD70201EVB25FX Block Diagram
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 4
Figure 2: PD70201EVB25FX Evaluation Board General View
2.1
Evaluation Boards Ordering Information

14B
Microsemis supplies the following Evaluation Boards:

Ordering Number
Description
PD70201EVB25F5
IEEE802.3AT Type 2 PD, based on PD70201 device, controls an isolated

flyback converter, has a 5V 5Amp output.
PD70201EVB25F12
IEEE802.3AT Type 2 PD based on PD70201 device, controls an isolated

flyback converter, has a 12V 2.1Amp output.
2.2
Evaluation Board Features

15B
Designed to support Data and Spare current by a single PD70201 device

Two RJ45 connectors (Data and Power In, Data Out)
Wall adapter DC in connector
Output voltage connector.
On board Power Good LED indicator
On board AT detected LED indicator
Pulse transformer for routing the data to PD application to enable full PD evaluation.
Evaluation Board working temperature: 0 to +70C
RoHS compliant
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 5
2.3
Physical Characteristics
16B
Table 1 lists the evaluation boards physical characteristics.

Table 1: Physical Characteristics
Parameter
Mechanical dimensions in mm
Value
81 x 65 x 15mm (L x W x H)
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 6
3 Physical Description
2B
3.1
Package Contents
17B
Upon opening the Evaluation Board package, verify the following part is included; If it seems damaged, contact
local representative or Microsemi's headquarters.
Package content for standard shipments is:
PD70201EVB25FX Evaluation Board
3.2
Connectors
18B
The following sections provide both general and detailed information regarding units connectors.
3.2.1 Connectors Table

32B
Table 2 lists the Evaluation Board's connectors.

Table 2: Connectors List
#
Connector
CON1
RJ45 Connector
RJ45 port for Data and Power In for PSE connection
CON2
RJ45 Connectors
RJ45 port for Data Out for PD data connection
J2
Optional Wall Adapter
Optional DC in connection for powering the board

instead of CON1.
Insertion of wall adapter connector disconnects CON1.
J1
Converter Output
Terminal blocks for connecting a load to output

regulator
Name
Description
3.2.2 Connectors Detailed Explanation

3B
The numbering is in reference to the numbers listed in Table 2.

1. RJ45 Connectors
There are two dedicated RJ45 connectors, See Figure 3.
Table 3: RJ45 Connectors
CON2 Pin No
1, 2, 3, 4, 5, 6, 7, 8
CON1 Pin No
Signal Name
Data Out
Signal Name
Description
Data output to PD
Description
1, 2
Data and Power In
Data and power input to powered device (PoE Master

Negative data port)
3, 6
Data and Power In

Positive data port)
4, 5
Data and Power In

Positive data port)
7, 8
Data and Power In

Negative data port)
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 7
Figure 3: Front RJ45 and Wall Adapter Connectors

2. Vin Connectors (J1)
DC in connection can be used to power the Evaluation Board instead of the RJ45 PSE connection.
42V > Vin > 57VDC.
Table 4: Vin Connectors
Pin No.
Signal Name
Description
External ring
Vmain (Vin -)
Negative input voltage
Internal pin
Vmain (Vin +)
Positive input voltage
3. Vout Connectors
See Figure 4.
J1 DCDC output connection, used for connecting to external load.
Table 5: J1 Connector
Pin No.
Signal Name
Description
J1 (Left)- Pin 1
Vout
Positive DCDC output voltage
J1 (Right)-Pin 2
Vout_Rtn
Return of DCDC output voltage
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 8
Figure 4: Vout Connectors
3.3
Indications
19B
The following sections provide general information regarding unit indications.

3.3.1.1 LED Indication
See Figure 5.
D5 is the Power_GOOD indication LED, a PD70201 device output signal indicating if the device isolation switch is
operated. The PWM converter should be turned on only after this signal is active.
D9 is the AT flag indication LED, a PD70201 device output signal indicating that the device has detected two
fingers class, thus PSE side is AT level capable. This signal is an indication to the PD environment that AT power
level is supported.
Figure 5: LED Indications
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 9
4 Electrical Characteristics
3B
Evaluation boards electrical characteristics are described below:

Table 6: Electrical Characteristics
Parameter
Min
Max
Main DC Supply Con1, J2
42
57
Maximum Available Current
12V/2.1A
Maximum Available Current
5V/5A
Port Isolation to Chassis
1.5
kVrms
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 10
5 Installation
4B
5.1
Preliminary Considerations and Safety Precautions

20B
Verify board's power supply is turned off before all peripheral devices are connected.
Note: In maximum power at the output, some of the devices may reach high temperatures (still less than 70
degrees). Pay attention while testing these devices.
5.2
Initial Configuration
21B
Note: Prior to starting any operation, it is important to verify that the Evaluation Board is setup as shown in Figure
6.
1. Connect load to main board (J1).
2. Connect a Cat5 cable from PSE to Evaluation Board (CON1). Alternatively connect a power cable from
Power supply to Evaluation Board (J2).
3. When there is a need to test the Ethernet data, connect Ethernet cable from Evaluation Board (CON2) to
PD Ethernet Host.
Electronic Load
Power
Cable
DC output
Powered
Device
PSE
Cat5
cable
Data
output
Data +
Power
input
Wall
Adapter
input
Cat5
cable
Figure 6: Test Setup
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 11
6 Board test Waveforms

5B
This paragraph presents snapshots of the signals on 5V and 12V boards. Waveforms were dumped in Microsemis
lab on a single board. Minor changes might be avoidances based on test setup and device variance.
Output voltage ripple at Full load: 32 mV peak to peak.
Figure 7: 12V/25W Flyback Output Voltage Ripple at Full Load

Output voltage ripple at Full load: 90 mV peak to peak.
Figure 8: 5V/25W Flyback Output Voltage Ripple at Full lLad
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 12

Output voltage at Load switching from 90% to 20%:
1.25 volt rise for 1.5 mSec.
Figure 9: 12V/25W Flyback Output Voltage at Load Switching from 90% to 20%
0.5 volt rise for 0.3 mSec.
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 13

Output voltage at Load switching from 20% to 90%:
1.47 volt drop for 1.5 mSec
0.6 volt drop for 0.3 mSec
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 14

Primary FET switching signal Plus Secondary FET switching signal:
Channel 1 is primary FET gate and channel 2 is secondary FET gate.
Figure 13: 12V/25W Flyback Primary and secondary Fets Gate
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 15

PD70201EVB25F12 Output voltage Line regulation:
12.010 V
Vout Line Regulation
12.009 V
12.008 V
12.007 V
Title
12.006 V
12.005 V
12.004 V
12.003 V
12.002 V
12.001 V
12.000 V
40.000 V 42.000 V 44.000 V 46.000 V 48.000 V 50.000 V 52.000 V 54.000 V 56.000 V 58.000 V
Title
Vout
Figure 14: Output Voltage as a Function of Vin Voltage
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 16

PD70201EVB25F12 Output voltage Load regulation:
Load Regulation at 48V input

12.040 V
12.035 V
12.030 V
12.025 V
12.020 V
12.015 V
12.010 V
12.005 V
12.000 V
0.000 A
0.500 A
1.000 A
1.500 A
Title
Vout
2.000 A
2.500 A
Figure 15: Output Voltage as a Function of the Load Current
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 17

PD70201EVB25F5 Output voltage Line regulation:
Vout Line Regulation
5.007 V
5.006 V
5.005 V
Title
5.004 V
5.003 V
5.002 V
5.001 V
5.000 V
40.000 V42.000 V44.000 V46.000 V48.000 V50.000 V52.000 V54.000 V56.000 V58.000 V
Title
Vout
Figure 16: Output Voltage as a Function of Vin Voltage
PD70201EVB25F5 Output voltage Load regulation:
Load Regulation at 48V input

5.080 V
5.070 V
5.060 V
Title
5.050 V
5.040 V
5.030 V
5.020 V
5.010 V
5.000 V
0.000 A
1.000 A
2.000 A
3.000 A
Vout
4.000 A
Title
5.000 A
6.000 A
Figure 17: Output Voltage as a Function of the Load Current
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 18
7 PD70201EVB25F12 Efficiency
6B
This chapter describes EVB efficiency under various loads and POE input voltage levels.
The information is presented by two modes:
Total Eff Efficiency measured between RJ45 input Connector and Output voltage connector
=
PD+DCDC Eff Efficiency measured between Diode bridge output and Output voltage connector. It does not
include the losses of the input connector, line transformer and diode bridges.
_ =
7.1
Efficiency for 42.5V Input at the Input Connector

2B
91.00%
42.5V data
90.00%
89.00%
Title
88.00%
87.00%
86.00%
85.00%
84.00%
0.000 A
0.500 A
1.000 A
42.5V PD+DCDC Eff
1.500 A
2.000 A
Title 42.5V Total Eff
2.500 A
Figure 18: PD70201EVB25F12 Efficiency at 42.5V
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 19
7.2
Efficiency for 48V Input at the Input Connector

23B
91.00%
48V data
90.00%
89.00%
Title
88.00%
87.00%
86.00%
85.00%
84.00%
0.000 A
0.500 A
1.000 A
48V PD+DCDC Eff
1.500 A
2.000 A
Title 48V Total Eff
2.500 A
Figure 19: PD70201EVB25F12 Efficiency at 48V
7.3

24B
91.00%
57V data
90.00%
89.00%
Title
88.00%
87.00%
86.00%
85.00%
84.00%
0.000 A
0.500 A
1.000 A
57V PD+DCDC Eff
1.500 A
2.000 A
Title 57V Total Eff
2.500 A
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 20
7.4
Comparison of PD+DCDC Efficiency

25B
Comparison of PD+DCDC Efficiency for the three above input connector voltages.
PD+DCDC Efficiency for three input levels
91.00%
90.00%
89.00%
Title
88.00%
87.00%
86.00%
85.00%
84.00%
0.000 A
0.500 A
42.5V PD+DCDC Eff
1.000 A
1.500 A
Title
48V PD+DCDC Eff
2.000 A
2.500 A
57V PD+DCDC Eff
Figure 21: PD70201EVB25F12 PD+DCDC Efficiency for 3 Vin Values
7.5
Efficiency for Maximum Power as a Function of the Input Connector Voltage

26B
91.00%
Vin/ Efficiency data at max power
90.00%
89.00%
Title
88.00%
87.00%
86.00%
85.00%
84.00%
40.000 V 42.000 V 44.000 V 46.000 V 48.000 V 50.000 V 52.000 V 54.000 V 56.000 V 58.000 V
TitleMax Pout Total Eff
Max Pout PD+DCDC Eff
Figure 22: PD70201EVB25F12 Efficiency for Vin
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 21
8 PD70201EVB25F5 Efficiency
7B
This chapter describes EVB efficiency under various loads and POE input voltage levels.
The information is presented by two modes:
Total Eff Efficiency measured between RJ45 input Connector and Output voltage connector
=
PD+DCDC Eff Efficiency measured between Diode bridge output and Output voltage connector. It does not
include the losses of the input connector, line transformer and diode bridges.
8.1
_ =
Efficiency for 42.5V Input at the Input Connector

27B
92.00%
42.5V data
90.00%
88.00%
86.00%
Title
84.00%
82.00%
80.00%
78.00%
76.00%
0.000 A
1.000 A
2.000 A
42.5V PD+DCDC Eff
3.000 A
4.000 A
5.000 A
Title 42.5V Total Eff
6.000 A
Figure 23: PD70201EVB25F5 Efficiency at 42.5V
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 22
8.2

28B
92.00%
48V data
90.00%
88.00%
86.00%
Title
84.00%
82.00%
80.00%
78.00%
76.00%
0.000 A
1.000 A
2.000 A
48V PD+DCDC Eff
3.000 A
4.000 A
5.000 A
Title 48V Total Eff
6.000 A
8.3

29B
92.00%
57V data
90.00%
88.00%
86.00%
Title
84.00%
82.00%
80.00%
78.00%
76.00%
0.000 A
1.000 A
2.000 A
57V PD+DCDC Eff
3.000 A
4.000 A
5.000 A
Title 57V Total Eff
6.000 A
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 23
8.4
Comparison of PD+DCDC Efficiency

30B
Comparison of PD+DCDC Efficiency for the three above input connector voltages.
PD+DCDC Efficiency for three input levels
92.00%
90.00%
88.00%
86.00%
Title
84.00%
82.00%
80.00%
78.00%
76.00%
0.000 A
1.000 A
2.000 A
42.5V PD+DCDC Eff
3.000 A
4.000 A
Title
48V PD+DCDC Eff
5.000 A
6.000 A
57V PD+DCDC Eff
Figure 26: PD70201EVB25F5 PD+DCDC Efficiency for 3 Vin Values
8.5
Efficiency for Maximum Power as a Function of the Input Connector Voltage

31B
88.00%
Vin/ Efficiency data at max power
87.00%
86.00%
85.00%
Title
84.00%
83.00%
82.00%
81.00%
80.00%
40.000 V 42.000 V 44.000 V 46.000 V 48.000 V 50.000 V 52.000 V 54.000 V 56.000 V 58.000 V
Max Pout PD+DCDC Eff
TitleMax Pout Total Eff
Figure 27: PD70201EVB25F5 Efficiency for Vin
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 24
9 Schematic
8B
VPPout
23
24
22
20
21
19
17
18
16
14
15
13
R82
PD-0603 0
R49
100
PD-1206
VPNin_BR
N.C
C95
68pF
100v
NPO
XXX
N.C
D12
BAS216
PD-SOD110
R46
100
PD-1206
N.C
D55
MMSD701T1G
PD-SOD123
PD-SOD123-w
2
1
3
5
4
6
8
7
9
11
10
12
9
8 7 6 5 4 3 2 1
8
7
6
5
4
3
2
1
10
GND_C
9
8
7
6
5
4
3
2
1
R2
240K
PD-0603
SC1
OUT8
OUT7
OUT6
OUT5
OUT4
OUT3
OUT2
OUT1
R63
30.9
R31
383K
GND_C
R44
0.18
R87
0
PD-0603
C73
100nF
10
R34
43.2K
PD-0603
VINS
D10
2
C52
4.7u
25V
C51
4.7u
25V
R51
0.18
PD-1210
R84
4.75
PD-1210
D4
MBR0540T1G
1
2
C67
220nF
N.C
C12
10n
50V
X7R
GND_C
VPPout
2
3
V_OUT
R77
3.32K
PGOOD
2
3
100pF
R52
56K
PD-0603
U18
C19
MOC217 R2
PD-SO8
ATFLAG 1
R131
1M
PD-0603
ATFLAG
R36
C17
PD-0603
10K
10n
5
8
D9
Super Y ellow Green
PGOOD
C65
R53
332
PD-0603
R76
2.21K
PD-0603
D5
Super Y ellow Green
5.1K
1n
2000V
X7R
PD-1206hv
C20
47n
50V
pd-0603
X7R
PD-1206
20K
R72
PD-1206
20K
R71
R55
10n
50V
X7R
GND_C
VPP
VPP
VPNin_BR
C11
1
VL
VPNinBC
T2
296u
PD-SMA
1
3
2
GND_C
1
4
2
5
V_OUT
R129
10K
PD-0603
D58
BAV99W
PD-SOT323
3
C72
100nF
50V
X7R
PD-0603
R54
14.7K
PD-0603
D14
TL431CDBVRE4
PD-SOT23-5
J2
C46
1uF
N.C
SWITCHCRAFT-RAPC722
RAPC722X-TB13
C88
25V
X5R
pd-0402
D8
MBR0540T1G
VCC
4
R81
17.4k
PD-0603
C75
25V
X5R
pd-0402
C105
10uF
25V
N/A
PD-1206
R86
4.75
C48
220pF
200V
NPO
PD-1206
N.C
C64
10n
N.C
VPNin
VPP
R64
604K
R73
10K
R78
10K
N.C
pd-0805
pd-0805-w
C69
25V
X5R
pd-0402
C58
10uF
25V
N/A
PD-1206
SHORT
C70
25V
X5R
pd-0402
C57
10uF
25V
N/A
PD-1206
Q2
2 FMMT549
3
9
10
11
12
13
14
15
16
DATA OUTPUT
CON2
RJ45-I
SS71800-007F
C71
25V
X5R
pd-0402
C56
10uF
25V
N/A
PD-1206
PD-POWER_56
Q16
N.C
GND_C
Q24
FDD86326
PD-DPAK
C55
10uF
25V
N/A
PD-1206
Q3
FDS86242
C54
10uF
25V
N/A
PD-1206
3
2
1
N.C
VL
N.C
D13
BAV70W
PD-SOT323
U6
SHORT
C18
PD-70201
PD-QFN32-5X5
8
7
6
5
24
23
22
21
20
19
18
17
R130
R9 0
1uF
SG
VL
GND
FB
DAO
COMP
VSP
VSN
PD-1206
5.11
C96
L5
LL-0151-S0N
2.2uH
COIL-LPS4012
N.C
TPC8006-H
Q4
ATFLAG
RDET
PGOOD
RREF
RCLASS
VPN_IN
NC_6
AT_FLAG
VPN_OUT
38uH
COIL-13_5X13F17F2_5
R47
100
PD-1206
V_OUT
PD-0805
X7R
50V
1.5n
U13
1
2
3
4
5
6
7
8
9
10
C47
4.7nF
100V
NPO
PD-0402
VOUT_XFRMR
5
6
7
8
R3
24.9K
PGOOD
R128 0
PD-1206
VPNinBC
J4
VP6014 LF
1000BASE-T
6
7
R45
100
PD-1206
R48
100
PD-1206
PD-0402
C13
39pF
33
32
31
30
29
28
27
26
25
C42
1n
2000V
N.C
+
~
C35
2000V
1n
X7R
Power_sapre-
D10H16F5
1
2
3
10
10
C37
2000V
X7R
L1
1u
1
2
IND-X7_8Y 7-SMD
T5
3
2
C77
100n
100V
5
6
7
8
1n
C15
1uF
C53
220nF
C41
1n
2000V
X7R
N.C
N.C
C6 +
68uF
100V
ALU
1
2
3
IN2
IN4
T1N.C
D10H16F5
C93
2.2uF
100V
X7R
PD-1210
PD-1210-w
C50
220nF
VAUX
C92
100n
100V
N.C
VCC
EX_PAD
VPP
VAUX
VCC
VH
PG
CSP
CSN
PGND
IN1
Power_sapre+
C4
68nF
100V
IN3
IN6
D3
NC
N.C
IN5
D7
DF01S-E3/45
DFS-BRIDGE
IN8
8 7 6 5 4 3 2 1
IN7
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
R1
0
PD-0402
C94 +
47uF
100V
ALU
D8H11_5F3_5
C39
1n
2000V
N.C
C40
1n
2000V
X7R
N.C
N.C
C5 +
68uF
100V
ALU
C3
100n
100V
PD-SOD323
PMEG3020EJ
D15
2
~
1
PD-1206
R126
NC_9
ENABLE
VINS
HYST
SYNC
RFREQ
SS
RCLP
SS71800-007F
Power_Data-
CON1
RJ45-I
C36
1n
2000V
X7R
PD-1206hv
POWER + DATA INPUT
C38
1n
2000V
X7R
PD-1206hv
VPP
0
Power_Data+
N.C R50
PD-0603
LL-0117-S0N
L4
COIL-LPS3015 2.2uH
D6
DF01S-E3/45
DFS-BRIDGE
Figure 28: Board Schematics

Copyright 2012
Rev. 2.0 04-Dec-12
Microsemi
Page 25
C102
10uF
25V
N/A
PD-1206
C79
25V
X5R
pd-0402
C103
10uF
25V
N/A
PD-1206
C68
25V
X5R
pd-0402
C104
10uF
25V
N/A
PD-1206
C59
25V
X5R
pd-0402
CON-F137-2P
J1
1
2
1
2
10 List of Materials
9B
The list of materials is includes three tables.
First table specifies the common devices.

Second table specifies PD70201EVB25F12 related devices.
Third table specifies PD70201EVB25F5 related devices.
Table 7: PD70201EVB25F5 and PD70201EVB25F12 Common Components
Item Description
Qty
Ref Des
Manufactu
rer
Manufacture P\N
CAP CRM 1.5nF 50V 10%

X7R 0805 SMT
C96
AVX
08055C152KAT2A
CAP CRM 1nF/2000V 10%++X7R 1

206 SMT
C35-C38,C65
AVX
1206GC102KAT1A
CAP CRM 100nF 100V 10%

X7R 1206 SMT
C3,C77,C92
AVX
12061C104KAT2A
CAP CER 39PF 50V 5% C0G 0402
C13
AVX
04025A390JAT2A
CAP CER 0.1UF 25V X5R 0402
C59,C68C71,C75,C79,C
88
Murata
GRM155R61E104KA
87D
Capacitor, X7R, 4.7uF, 25V, 10% 1

210
C51,C52
Murata
GRM32DR71E475KA
61L
CAP CER 2.2uF 100V 10% X7R

1210 SMT
C93
CAPAX
1210X225K101SNT
CAP COG 100pF 50V 5% 0603
C19
AVX
06035A101JAT2A
CAP CRM 100nF 50v 10% X7R 060

3
C72
Murata
GRM188R71H104KA
01
10
CAP 220NF 25V X7R 10% 0603
C50,C53
Murata
GRM188R71E224KA
88D
11
Capacitor, X7R, 47nF, 50V, 10% 06

03
C20
AVX
06035C473KAT2A
12
Capacitor,X7R, 1uF, 25V, 10% 060

3
C15,C18
Murata
GRM188R71E105KA
12D
13
Capacitor, X7R, 100nF,100v, 10% 0

603
C73
Murata
GRM188R72A104KA
35D
14
CAP CRM 10nF 50v 10%

X7R 0603 SMT
C11,C12,C17
Murata
GRM188R71H103KA
01
15
CAP ALU 47uF 100V 20%

8X11.5 105C P3.5
C94
Nichicon
UVY2A470MPD1CA
16
CON RJ45 SINGLE 8 POS. SHILDE

D
CON1,CON2
Bel Stewar
t
SS71800-007F
17
CON DC POWER JACK RA

2.0X6.3 T/H
J2
Shogyo Int
ernational
MJ-179P
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 26

#
Item Description
Qty
Ref Des
Manufactu
rer
Manufacture P\N
Corp.
18
Terminal block 2 Pole interlocking 3.5

mm
J1
DECA
MB332-350M02
19
Diode, Dual Switching BAV99W SOT

323
D58
Diodes Inc.
BAV99W-7-F
20
DIO BRIDGE 100V 1A SMT
D6,D7
Vishay
DF01S-E3/45
21
DIO SCHOTTKY 90V 1A SMA

REC SMT
D10
Vishay
SS1H10-E3
22
DIO SCHOTTKY 30V 2A SOD323F

SMT
D15
NXP
PMEG3020EJ
23
DIODE SCHOTTKY 70V 0.2A,225 W

, SOD123
D55
ON Semico
nductor
MMSD701T1G
24
DIO SCHOTTKY 40V 500mA

SOD123 REC. SMT
D4,D8
ON Semico
nductor
MBR0540T1G
25
IC Prog Shunt Ref 2.5V 2%

SOT23-5 SMT
D14
Philips
TL431CD5
26
IC, NCH POWER MOSFET 150v 4.1A SO

8
Q3
Fairchild
FDS86242
27
1000 BASET SINGLE PORT

MAGNETICS SMT
J4
BOTHHAN
D
VP6014 HF
28
AT POE PD controller for IEEE 802.3

PD70201
U13
Microsemi
PD70201ILQ
29
Power Inductors 2.2uHy 1.5A 110mO

hm SMT Shilded
L4
Coilcraft
LPS3015-222ML
30
Transformer, Gate driver SMT 269uH

0.795 DCR
T2
Coilcraft
DA2319-AL
31
LED SuperYelGrn SMD
D5,D9
Everlight
19-21SYGCS530E3TR8
32
IC OPTOISOLATOR MOC217
U18
Fairchild
MOC217R2-M
33
RES TCK FLM 30.9R 1/8W 1% 0805

SMT
R63
Panasonic
ERJ6ENF30R9V
34
Resistor, 0 Ohm, 5%, 1/16W 0402
R1,R9
ASJ
CR10-000ZK
35
RES 0R 250mW 5% 1206 SMT
R126,R128
Samsung
RC3216J000CS
36
RES 5.11R 250mW 1% 1206 SMT
R130
Samsung
RC3216F5R11CS
37
RES TK FLM 20K 250mW 1% 1206
R71,R72
Bourns
CR1206-FX-2002-ELF
38
RES TCK FLM 0R 62.5mW 5%

0603 SMT
R82,R87
ASJ
CR16-000ZL
39
RES TCK FLM 24.9K 62.5mW 1%
R3
ASJ
CR16-2492FL
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 27

#
Item Description
Qty
Ref Des
Manufactu
rer
Manufacture P\N
0603 SMT
40
RES 43.2K 100mW 0603 SMT 1%
R34
ASJ
CR16-4322FL
41
RES 383K 100mW 1%

0603SMT MTL FLM
R31
ASJ
CR16-3833FL
42
Resistor, 17.4K, 1%, 1/16W 0603
R81
ASJ
CR16-1742FL
43
Resistor, 2.21K, 1%, 1/16W 0603
R76
ASJ
CR16-2211FL
44
RES 604K, 1%, 1/16W, 0603
R64
ASJ
CR16-6043FL
45
Resistor, 240K, 1%, 1/10W 0603
R2
KOA
RK73H1JTTD2403F
46
RES 332R 62.5mW 1%

0603 SMT MTL FLM
R53
ASJ
CR16-3320FL
47
RES 10K 62.5mW 1%

0603 SMT MTL FLM
R36,R73,R129
ASJ
CR16-1002FL
48
RES 1M 62.5mW 1%
0603 SMT MTL FLM
R131
ASJ
CR16-1004-FL
49
TRN PNP -30V -1A SOT23
Q2
Fairchild
FMMT549
50
RES TCK FLM 0.18R 0.1W 1% 0603

SMT
R44,R51
Bourns
CRL0603-FWR180ELF
51

0603 SMT
R55
ASJ
CR16-5101FL
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 28

Table 8: PD70201EVB25F5 Related Assembly
#
Item Description
Qty
Ref Des
Manufacturer
Manufacture P\N
52
N-CHPOWERMOSFETDPAK60V43A 18mOhm
Q24
I.R.
IRFR3806PBF
53
RES 4.75R 0.1W 1% 0603 SMT MTL FLM
R84
Samsung
RC1608F4R75CS
54
Resistor, 30.9R 1%, 1/10W 0603
R86
KOA
RK73H1JTTD30R
9F
55
Resistor, SMT 56K, 1%, 1/10W 0603
R52,R54
KOA
RK73H1JTTD560
2F
56
RES 511R 100mW 1% 0603

SMT MTL FLM 100 ppm
R77
Panasonic
ERJ3EKF5110V
57
TRANS FLYBACK POE+ 38UH SMD PRI RES0

.082 ohm
T5
WURT ELEKT
750310744
58
RES 10K 250mW 1% 1206 SMT MTL FLM
R45,R47-R49
Samsung
RC3216F1002CS
59
Power Inductor 0.33uH 20A Shilded SMT
L1
Bourns
SRP7030-R33M
60
CAP CRM 4.7n 100V 10% 0805 SMT X7R
C47
AVX
08051C472KAT2
A
61
CAP CRM 22uF 10V 20% X5R 1206 SMT
C54C58,C102C105
AVX
1206ZD226MAT2
A
62
Diode,Dual Switching SOT323 BAV70W
D13
Diodes Inc.
BAV70W-7-F
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 29

Table 9: PD70201EVB25F12 Assembly
#
Item Description
Qty
Ref Des
Manufacturer
Manufacture
P\N
52
N-CH MOSFET 80V 37A 23 m TO252 SMT
Q24
Fairchild
FDD86326
53
RES 4.75R 0.1W 1%

0603 SMT MTL FLM
R84, R86
Samsung
RC1608F4R75
CS
54
Resistor, SMT 56K, 1%, 1/10W 0603
R52
KOA
RK73H1JTTD5
602F
55
Resistor, 3.32K, 1%, 1/16W 0603
R77
ASJ
CR16-3321FL
56

0603 SMT
R54
ASJ
CR16-1472FL
57
TRANS FLYBACK POE+ 38UH SMD

PRI RES 0.085 ohm
T5
WURT ELEKT
750310742
58
RES TCK FLM 100R 250mW 1%

1206 SMT
R45,R47-R49
Bourns
CR1206-FX1000-ELF
59
INDUCTOR SHIELDED 1UH IRMS=1

1A SMT
L1
Bourns
SRP70301R0M
60
CAP CRM 68pF 100V 10% NPO 080

5 SMT
C95
AVX
08051A680KAT
4A
61
Capacitor, X5R, 10uF, 25V, 10% 1206
C54-C58,C102C105
Murata
GRM31CR61E
106KA12L
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 30
11 Board Layout
10B
This paragraph presents the layout of the evaluation board.

The board is a 2 layer board. The layers are 2 Oz layers. Below figures present the two copper layers and the silk
of the board for tracking devices placements.
Figure 29: Top Silk
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 31
Figure 30: Top Layer
Figure 31: Bottom Layer
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 32
Figure 32: Bottom Silk
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 33

The information contained in the document is PROPRIETARY AND CONFIDENTIAL information of
Microsemi and cannot be copied, published, uploaded, posted, transmitted, distributed or disclosed or
used without the express duly signed written consent of Microsemi If the recipient of this document has
entered into a disclosure agreement with Microsemi, then the terms of such Agreement will also apply .
This document and the information contained herein may not be modified, by any person other than
authorized personnel of Microsemi. No license under any patent, copyright, trade secret or other
intellectual property right is granted to or conferred upon you by disclosure or delivery of the
information, either expressly, by implication, inducement, estoppels or otherwise. Any license under
such intellectual property rights must be approved by Microsemi in writing signed by an officer of
Microsemi.
Microsemi reserves the right to change the configuration, functionality and performance of its products
at anytime without any notice. This product has been subject to limited testing and should not be used
in conjunction with life-support or other mission-critical equipment or applications. Microsemi assumes
no liability whatsoever, and Microsemi disclaims any express or implied warranty, relating to sale and/or
use of Microsemi products including liability or warranties relating to fitness for a particular purpose,
merchantability, or infringement of any patent, copyright or other intellectual property right. The product
is subject to other terms and conditions which can be located on the web at
http://www.microsemi.com/legal/tnc.asp
Revision History
Revision Level /
Date
Para.
Affected/Page
Description
0.1 / 02-Apr-12
Initial revision
2.0 / 04-Dec-12
Update signal waveforms, efficiency info and board

gerbers
2012 Microsemi Corp.

All rights reserved.
For support contact: sales_AMSG@microsemi.com
Visit our web site at: www.microsemi.com
Catalog Number: PD70201EVB25Fx_UG
Copyright 2012
Microsemi
Rev. 2.0 04-Dec-12
Page 34

PD70201EVB25Fx UG Rev 2.0

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PD70201EVB25Fx Evaluation Board U se r G ui d e

PRODUCTION DATA Information contained in this document is proprietary to

PD70201EVB25Fx Evaluation Board U se r G ui d e

ABOUT THIS GUIDE ........................................................................................................................................3

PHYSICAL DESCRIPTION .................................................................................................................................7

ELECTRICAL CHARACTERISTICS ...................................................................................................................10

BOARD TEST WAVEFORMS ...........................................................................................................................12

PD70201EVB25F12 EFFICIENCY ................................................................................................................19

PD70201EVB25F5 EFFICIENCY ..................................................................................................................22

10 LIST OF M ATERIALS .....................................................................................................................................26

PD70201EVB25Fx Evaluation Board U se r G ui d e

1 About this Guide

This guide is arranged according to the following:

Physical Description: Provides explanation related to the physical description (switches,

Electrical Characteristics: Provides electrical characteristics of the evaluation board.

Installation: Provides a description of the installation process.

Board test : Provides board efficiency information.

PD70201EVB25F12 Efficiency: Provides board efficiency information.

Schematic: Provides a board schematic diagram.

List of Materials: Provides the boards list of materials.

PD70201 datasheet, catalogue number DS_PD70101A_70201

PD70201EVB25Fx Evaluation Board U se r G ui d e

Integrates PWM Controller

IEEE 802.3at Type 1 (IEEE 802.3 af level)

IEEE 802.3at Type 1 (IEEE 802.3 af level)

IEEE 802.3at Type 2

IEEE 802.3at Type 2

Figure 1: PD70201EVB25FX Block Diagram

PD70201EVB25Fx Evaluation Board U se r G ui d e

Figure 2: PD70201EVB25FX Evaluation Board General View

Evaluation Boards Ordering Information

Microsemis supplies the following Evaluation Boards:

IEEE802.3AT Type 2 PD, based on PD70201 device, controls an isolated

IEEE802.3AT Type 2 PD based on PD70201 device, controls an isolated

Evaluation Board Features

Designed to support Data and Spare current by a single PD70201 device

PD70201EVB25Fx Evaluation Board U se r G ui d e

Table 1 lists the evaluation boards physical characteristics.

PD70201EVB25Fx Evaluation Board U se r G ui d e

3.2.1 Connectors Table

Table 2 lists the Evaluation Board's connectors.

RJ45 port for Data and Power In for PSE connection

RJ45 port for Data Out for PD data connection

Optional Wall Adapter

Optional DC in connection for powering the board

Terminal blocks for connecting a load to output

3.2.2 Connectors Detailed Explanation

The numbering is in reference to the numbers listed in Table 2.

Data and Power In

Data and power input to powered device (PoE Master

Data and Power In

Data and power input to powered device (PoE Master

Data and Power In

Data and power input to powered device (PoE Master

Data and Power In

Data and power input to powered device (PoE Master

PD70201EVB25Fx Evaluation Board U se r G ui d e

Figure 3: Front RJ45 and Wall Adapter Connectors

Negative input voltage

Positive input voltage

Positive DCDC output voltage

Return of DCDC output voltage