CGAH-SVX01A-EN

Installation
Operation
Maintenanc e
CGAH Air Cooled Liquid Chillers
SMM Configuration SMM Module for
Scroll Units, H Generation
American Standard Inc. 2001 CGAH-SVX01A-EN 2
CGAH Air Cooled Liquid Chillers
Contents
Foreword
Warranty
Acceptance of delivery
General
Refrigerant
Product nomenclature
Installation
Unit nameplate
Installation instructions
Handling
Water to evaporator connection
Unit dimensions
General unit characteristics
Electrical connections
Wiring diagram-Customer electric power supply
General start-up
Preparation
Starting up the unit
Final checks
Pressure drops
Operation
Control and unit operation
Weekly start up and week-end shutdown
Start up and seasonal shutdown
Maintenance
Maintenance instructions
Troubleshooting guide
Installation checklit
Safety recommendations
Maintenance contract
Training
SMM Configuration
Hardware
Operation of the module
Function of the keys 0 and 1
Function of the keys ,,and
How to reset the SMM ?
Content of the meun
A General information
B Customer configuration
C Events log and reset
D Customer configuration (rest)
E Information on pressures and refrigerant temperatures
and optional temperatures
Explanation of the fault codes
3
4
5
13
16
17
22
23
26
3 CGAH-SVX01A-EN
Foreword
The aim of this document is to set out the
rules for the installation, set-up. operation
and maintenance of this type of Trane air
cooled liquid chillers.
The maintenance operations required to
insure that this machine operates reliabily
throughout its full service life are not
exhaustively described. Only the services of
a qualified technician employed by a
reputable service company can ensure that
the machine operates durably and reliably.
Warranty
Warranty is based on the general terms and
conditions of Societe Trane. The warranty is
void if the equipment is modified without the
written approval of Trane, if the operating
limits are exceeded or if the control system
or the electrical wiring is modified.
Damage due to misuse, lack of maintenance
or failure to comply with the manufacturers
instructions or recommendations is not
covered by the warranty obligation.
Acceptance on delivery
All air-conditioning units are shipped to their
installation site on a wooden skid.
All machines reach final destination
completely connected and assembled ready
for immediate start-up.
Please check that the unit has not in any
way been damaged during transport, as
soon as it arrives on site. If damage is
observed, or even on suspicion of damage:
Carry out instructions for notification of
damage in transport, and warn your Trane
Agency.
Caution:
Failure to conform to the above rules will
result in loss of insurance coverage.
General
About this manual:
"Caution" and "Warning" messages appear
at the appropriate place throughout this
manual. Your personal safety and the proper
operation of this machine require that you
follow them carefully.
Trane Taiwan assumes no liability for
installation or servicing performed by
unqualified personnel.
Refrigerant
The refrigerant provided by the constructor
meets all the requirements of our units.
When using recycled or reprocessed
refrigerant, it is advisable to ensure its
quality is equivalent to that of a new
refrigerant.
For this, it is necessary to have a precise
analysis made by a specialized laboratory. If
this condition is not respected, the
constructor warranty could be cancelled.
Contents
DIGIT 1,2,3,4 Chiller Type
DIGIT 5,6,7 Model
DIGIT 8 Electrical Power
DIGIT 9 Design Sequence
DIGIT 10 Controls
020
5,6,7
2
8
B
9
U
10
N
11
M
12
R
13
N
14
A
15
CG
1,2
A
3
H
4
Product nomenclature
American Standard Inc. 2001 CGAH-SVX01A-EN 4
DIGIT 11 Built In Water Pump
DIGIT 12 Main Disconnect Switch
DIGIT 13 Operating Ambient Temperature
DIGIT 14 Options
DIGIT 15 Service Sequence
N=Without (standard)
R=With (Option for model 020 & 025
Cooling-Only 60Hz unit)
M=Without (Standard)
G=With (Optional)
R=Normal (standard 3-43C)
L=Low (below 3C)
N=No options
B=Blue fin condenser
J=Compressor sound attenuator
K=Blue fin condenser & Compressor
sound attenuator
A=First
CGAH=Air-cooled Chillers
020
025
030
040
050
060
2=220V/60Hz/3
3=380V/60Hz/3
4=460V/60Hz/3
5=380V/50Hz/3
6=400V/50Hz/3
7=415V/50Hz/3
B=Second
U=Microprocessor
M=Pneumatic control (For domestic only)
5 CGAH-SVX01A-EN
Installation
CGAH(50Hz)
A(mm)
B(mm)
MAX. WEIGHT(kg)
020
1300
2200
750
025
1300
2200
850
030
1300
2200
975
040
1300
2200
1450
050
2200
2200
1550
060
2200
2200
1750
Figure 2: Dimensions of recommended slings and swing-ber
Unit nameplate
The unit nameplate gives the complete
model reference numbers.
The unit power rating is shown, and power
supplies should not deviate by more than
10% from the rated power.
The customers electrical installation must
be able to withstand this current.(Figure 1)
Installation instructions
Foundations
No special foundations are required,
provided the supporting surface is flat and
level, and can withstand the weight of the
unit.
Anti-vibration rubber pads
They are supplied as standard with the
machine, and should be placed between the
supporting floor and the unit to attenuate
vibrations.
4 pads for the sizes 020-030
6 pads for the sizes 040-060
Clearance
Insure there is sufficient clearance around
the unit to allow maintenance operations to
take place without obstruction.
For minimum clearance, please refer to
figure 5.
Handling(Figure 2)
Figure 1: Unit nameplate
Dimensions of recommended slings and swing-bar:
American Standard Inc. 2001 CGAH-SVX01A-EN 6
Water to evaporator connection
Install water circulation pump upstream of
the evaporator, insuring that the evaporator
is under positive pressure.
Tables for power supply connections and
water return are shown on the certified
submittals.
These drawings are available on request
from your Trane agency.
The 1/4 coupling located on the outlet
connections may be used as the draining
outlet from the plate heat exchanger.
Note: Complete draining of all the
installation is difficult. The use of anti-
freeze liquid is recommended to protect
the heat exchanger.
The following recommendations refer to
Figure 3.
1. Pressure gauges: shows entering and
leaving water pressure. Stop valves
should be provided on water inlets and
outlets.
2. Thermometers: indicate chilled water
entering and leaving temperatures.
3. Balancing valve: controls water flow.
4. Stop valves: isolate chillers and water
circuting pump during maintenance
operations.
5. Water strainer: avoid to get heat
exchangers dirty. (Factory provided, field
installed)
Caution:
All installation must be equipped with
strainer provided by factory in order that
only clean water enters into exchangers.
Insure that all chilled water pipes are fully
insulated, in order to prevent frost damage.
Mount heating resistors on all water pipes
exposed to negative temperatures.
Minimum water capacity
Minimum volume of water is depending on
the type of application. Consult your Trane
Agency. If necessary a buffer tank should be
fitted. Safety and control devices will only
operate correctly if there is sufficient water in
the system.
Water treatment
Untreated or insufficiently treated water, if
used in this unit, may cause scale, slime or
algae to accumulate or cause erosion and
corrosion. The services of a qualified water
treatment specialist are recommended to
determine what treatment, if any, is
advisable. Trane disclaims any liability with
regard to damage arising from the use of
untreated or improperly treated water, or
from the use of saline or brackish water.
Figure 3: Water to evaporator connection
7 CGAH-SVX01A-EN
Unit dimensions
CGAH-020/025/030
CGAH-040/050/060
American Standard Inc. 2001 CGAH-SVX01A-EN 8
General Unit Characteristics
50Hz
60Hz
Notes:
(1)Maximun load amps to be used for sizing of cables, fuses and disconnect swith.
(2)Staring amps with one compressor staring, the remaining compressor(s) running at full load.
HCFC-22
Model
Compressors
Circuit
Capacity Steps
Max Load Amps(1)
C0mpressors Power input
C0mpressors Running Current
C0mpressors Starting Current(2)
Rated Water Flow
Evaporator Head Loss(H2O)
Number Of Fan(s)
Air Flow Rate
Nominal Fan Speed
Fan Motor Full Load Power input Each
Fan Motor Staring Amps Each
Fan Motor Full Load Amps Each
Operating Weight
Lenght
Width
Height
Refrigerant
220V
380V
440V
220V
380V
440V
220V
380V
440V
220V
380V
440V
220V
380V
440V
A
A
A
kW
A
A
A
A
A
A
L.P.M.
m
Type
kg
EA
m
3
/s
RPM
kW
A
A
A
A
A
A
kg
mm
mm
mm
CGAH020
10T+10T
1
2
84
48
42
21.9
64
37
32
297
173
136
175
3.5
9.6
2
7.7
660
0.9
7.5
5.5
3.7
4.5
2.6
2.2
750
2060
1020
1560
CGAH025
10T+15T
1
2
106
61
53
26.3
80
46
40
452
253
191
221
4.0
12.2
2
7.2
660
0.9
7.5
5.5
3.7
4.5
2.6
2.2
900
2060
1020
1560
CGAH030
15T+15T
1
2
128
74
64
30.7
96
55
48
468
263
199
263
4.4
14.5
2
7.5
660
0.9
7.5
5.5
3.7
4.5
2.6
2.2
1050
2060
1020
1860
CGAH040
2x(10T+10T)
2
4
170
98
85
43.8
128
74
64
361
211
168
365
3.5
20.1
4
15.4
660
0.9
7.5
5.5
3.7
4.5
2.6
2.2
1450
2250
1890
1560
CGAH050
2x(10T+15T)
2
4
212
122
106
52.5
160
92
80
532
300
231
443
4.0
24.3
4
14.4
660
0.9
7.5
5.5
3.7
4.5
2.6
2.2
1650
2250
1890
1560
CGAH060
2x(15T+15T)
2
4
256
148
128
61.4
192
111
96
564
318
247
526
4.4
28.9
4
15.0
660
0.9
7.5
5.5
3.7
4.5
2.6
2.2
1900
2250
1890
1860
HCFC-22
Model
Compressors
Circuit
Capacity Steps
Max Load Amps(1)
C0mpressors Power input
C0mpressors Running Current
C0mpressors Starting Current(2)
Rated Water Flow
Evaporator Head Loss(H2O)
Number Of Fan(s)
Air Flow Rate
Nominal Fan Speed
Fan Motor Full Load Power input Each
Fan Motor Staring Amps Each
Fan Motor Full Load Amps Each
Operating Weight
Lenght
Width
Height
Refrigerant
380V
400V
415V
380V
400V
415V
380V
400V
415V
400V
400V
A
A
A
kW
A
A
A
A
A
A
L.P.M.
m
Type
kg
EA
m
3
/s
RPM
kW
A
A
kg
mm
mm
mm
CGAH020
10T+10T
1
2
42
40
39
16.9
30
28
27
126
133
138
145
3.6
9.6
2
7.7
700
1.0
4.5
2.8
750
2060
1020
1560
CGAH025
10T+15T
1
2
53
50
48
21.2
40
38
37
181
190
197
187
4.0
12.2
2
7.7
700
1.0
4.5
2.8
850
2060
1020
1560
CGAH030
15T+15T
1
2
63
60
58
25.0
48
46
44
188
198
205
223
4.1
14.5
2
7.2
700
1.0
4.5
2.8
975
2060
1020
1560
CGAH040
2x(10T+10T)
2
4
84
80
77
33.8
60
56
54
154
163
167
306
3.6
20.1
4
15.4
700
1.0
4.5
2.8
1450
2250
1890
1560
CGAH050
2x(10T+15T)
2
4
105
100
96
42.4
80
76
73
217
228
237
373
4.0
24.3
4
15.4
700
1.0
4.5
2.8
1550
2250
1890
1560
CGAH060
2x(15T+15T)
2
4
126
120
116
49.9
97
92
89
232
244
253
447
4.1
28.9
4
14.4
700
1.0
4.5
2.8
1750
2250
1890
1560
Performance Data
50Hz
60Hz
9 CGAH-SVX01A-EN
Notes:
(1)Cap.-Cooling Capacity
(2)In.P-Total Input Power
LWT
(C)
5
7
9
5
7
9
5
7
9
5
7
9
5
7
9
5
7
9
MODEL
CGAH020
(60Hz)
CGAH025
(60Hz)
CGAH030
(60Hz)
CGAH040
(60Hz)
CGAH050
(60Hz)
CGAH060
(60Hz)
Cap.
kW(MBH)
64.7(220.8)
68.0(232.0)
71.1(242.6)
81.5(278.1)
85.6(292.1)
89.6(305.8)
96.9(330.7)
101.6(346.7)
106.2(362.4)
134.0(457.3)
141.0(481.2)
148.1(505.4)
163.1(556.6)
171.2(584.2)
179.3(611.9)
193.7(661.0)
203.1(693.1)
212.5(725.2)
In.P
kW
19.4
19.8
20.1
23.0
23.4
23.7
26.8
27.2
27.6
40.3
40.8
41.3
46.1
46.7
47.4
53.6
54.4
55.1
Cap.
kW(MBH)
61.7(210.6)
64.8(221.1)
67.8(231.4)
77.9(265.8)
81.7(278.8)
85.6(292.1)
92.5(315.7)
97.1(331.4)
101.6(346.7)
128.1(437.1)
134.8(460.0)
141.6(483.2)
155.7(531.3)
163.6(558.3)
171.3(584.6)
185.0(631.3)
194.1(662.4)
203.0(692.7)
In.P
kW
21.3
21.6
22.0
25.2
25.6
25.9
29.3
29.7
30.1
43.6
44.2
44.7
50.4
51.2
51.9
58.6
59.4
60.2
Cap.
kW(MBH)
60.5(206.5)
63.5(216.7)
66.4(226.6)
76.3(260.4)
80.2(273.7)
84.0(286.6)
90.8(309.9)
95.2(324.9)
99.8(340.6)
125.5(428.3)
132.3(451.5)
138.9(474.0)
152.7(521.1)
160.5(547.7)
168.1(573.6)
181.5(619.4)
190.5(650.1)
199.3(680.1)
In.P
kW
22.1
22.4
22.8
26.2
26.5
26.9
30.4
30.8
31.2
45.0
45.6
46.2
52.3
53.1
53.8
60.8
61.6
62.5
Cap.
kW(MBH)
58.4(199.3)
61.4(209.5)
64.3(219.4)
74.0(252.5)
77.8(265.5)
81.5(278.1)
88.0(300.3)
92.4(315.3)
96.7(330.0)
121.9(416.0)
128.3(437.8)
134.9(460.3)
148.0(505.0)
155.6(531.0)
163.0(556.2)
176.1(600.9)
184.8(630.6)
193.5(660.3)
In.P
kW
23.4
23.7
24.1
27.7
28.1
28.4
32.1
32.6
33.0
47.3
47.9
48.5
55.3
56.1
56.9
64.2
65.1
66.0
Cap.
kW(MBH)
55.0(187.7)
57.8(197.2)
60.0(206.8)
70.0(238.9)
73.6(251.2)
77.1(263.1)
83.4(284.6)
87.7(299.3)
91.8(313.3)
115.4(393.8)
121.6(415.0)
127.9(436.5)
140.0(477.7)
147.3(502.7)
154.4(526.9)
166.9(569.5)
175.2(597.9)
183.4(625.8)
In.P
kW
25.7
26.1
26.5
30.3
30.8
31.2
35.2
35.7
36.2
51.4
52.0
52.7
60.7
61.6
62.4
70.5
71.4
72.4
25 30 32 35 40
Entering air temperature on condensing coil (C)
LWT
(C)
5
7
9
5
7
9
5
7
9
5
7
9
5
7
9
5
7
9
MODEL
CGAH020
(50Hz)
CGAH025
(50Hz)
CGAH030
(50Hz)
CGAH040
(50Hz)
CGAH050
(50Hz)
CGAH060
(50Hz)
Cap.
kW(MBH)
53.7(183.3)
56.5(192.8)
59.3(202.4)
68.6(234.1)
72.2(246.4)
75.7(258.3)
82.1(280.2)
86.2(294.2)
90.3(308.1)
112.1(382.5)
118.0(402.7)
124.1(423.5)
137.2(468.2)
144.3(492.4)
151.3(516.3)
164.2(560.3)
172.4(588.3)
180.7(616.6)
In.P
kW
15.2
15.4
15.7
19.1
19.4
19.6
22.3
22.6
22.8
29.4
29.7
30.1
38.3
38.8
39.3
44.5
45.1
45.7
Cap.
kW(MBH)
51.1(174.4)
53.8(183.6)
56.5(192.8)
65.5(223.5)
68.9(235.1)
72.3(246.7)
78.5(267.9)
82.5(281.5)
86.4(294.8)
107.1(365.5)
112.9(385.3)
118.7(405.1)
131.1(447.4)
138.0(470.9)
144.7(493.8)
157.0(535.8)
164.9(562.7)
172.9(590.0)
In.P
kW
16.8
17.0
17.3
21.0
21.3
21.6
24.4
24.7
25.1
32.2
32.6
33.0
42.0
42.6
43.1
48.8
49.5
50.1
Cap.
kW(MBH)
50.2(171.3)
52.7(179.8)
55.4(189.1)
64.3(219.4)
67.6(230.7)
71.0(242.3)
77.0(262.8)
80.9(276.1)
84.8(289.4)
105.2(359.0)
110.9(378.4)
116.6(397.9)
128.7(439.2)
135.3(461.7)
142.0(484.6)
153.9(525.2)
161.8(552.1)
169.7(579.1)
In.P
kW
17.5
17.8
18.0
21.8
22.1
22.4
25.4
25.7
26.0
33.4
33.8
34.2
43.6
44.2
44.8
50.7
51.4
52.0
Cap.
kW(MBH)
48.5(165.5)
51.0(174.0)
53.6(182.9)
62.4(212.9)
65.7(224.2)
68.8(234.8)
74.7(254.9)
78.5(267.9)
82.3(280.8)
102.1(348.4)
107.6(367.2)
113.2(386.3)
124.7(425.5)
131.2(447.7)
137.7(469.9)
149.3(509.5)
157.1(536.1)
164.6(561.7)
In.P
kW
18.6
18.9
19.2
23.1
23.4
23.7
26.8
27.2
27.5
35.4
35.8
36.2
46.2
46.8
47.4
53.7
54.4
55.1
Cap.
kW(MBH)
45.7(156.0)
48.1(164.1)
50.5(172.3)
58.9(201.0)
62.0(211.6)
65.2(222.5)
70.6(240.9)
74.3(253.5)
77.9(265.8)
96.5(329.3)
101.9(347.7)
107.3(366.2)
117.8(402.0)
124.1(423.5)
130.4(445.0)
141.2(481.8)
148.6(507.1)
155.9(532.0)
In.P
kW
20.7
21.0
21.3
25.5
25.8
26.1
29.5
29.9
30.3
38.9
39.4
39.9
51.0
51.6
52.2
59.1
59.8
60.6
25 30 32 35 40
Entering air temperature on condensing coil (C)
American Standard Inc. 2001 CGAH-SVX01A-EN 10
Typical wiring diagram(Wiring on actual unit need to refer to diagram attatched on control box)
Electrical connections
1. The greatest care should be taken
when cutting through passages and
installing electric wiring. Under no
circumstances should chips of metal
or cuttings of copper or isolating
material fall into the starter panel or
electric components. Relays,
contactors, terminals and control
wiring should be covered and
protected before power supplies are
connected.
2. Install power supply cabling as shown
in drawing. Adequate insulation should
be chosen, ensuring no foreign bodies
enter the electical housing or
components.
Caution:
1. Cabling must comply with standards in
force. The type and location of fuses
must also comply with standards. As a
safety measure, fuses should be visibly
installed, close to the unit.
2. Only copper wiring should be used..
Using aluminum wires can produce
galvanic corrosion and possibly lead to
superheat and failure of connection
points.
11 CGAH-SVX01A-EN
American Standard Inc. 2001 CGAH-SVX01A-EN 12
13 CGAH-SVX01A-EN
General Start-Up
Preparation
Before starting up the system. carry out the
following checks and operations:
1. Before making any electrical connection,
insure that the isolation resistance of all
power supply terminals to ground
complies with standards and regulations in
force. Check the isolation of. all electric
motors using a 500 V DC megohmeter
which meets manufacturers specifications.
Caution:
Do not start up a motor whose Insulation
resistance is less than 2 meghoms.
2. Check that all electrical connections are
clean and sound.
3. Switch on mains power supply switch.
Caution:
Phase imbalance should not be greater
than 2%. The voltage supplied to motors
should be within 10% of the rated voltage
shown on the compressor nameplate.
4. Check that unit power supplies match
rated input power.
5. Insure all water and refrigerant valves are
in service positions.
6. Reset all manually set control devices.
7. Insure that sensors are properly installed
in their bulbwells and submerged in heat
conducting product. Check fixing of
capillary tubes (check protection from
vibration and from wear, and insure that
they are not damaged).
Starting-up the unit
Before start up:
Carry out all operations on check list and
follow the instructions below to ensure that
the unit is correctly installed and ready to
operate. The installer must check all the
following points before calling in the Trane
servicing Department to put the equipment
into service.
1. Chilled water circuit ready to operate,
filled with water, pressure test carried out
and purged.
2. Thermometers and pressure gauges
installed in chilled water circuit.
3. Chilled water pump interconnected to
control panel.( refer to wiring diagram)
4. Check that all electrical connections are
clean and sound.
5. Check that mains power supply switch is
sound.
6. Check compressor oil level at rest. The
lever should reach at least halfway up
indicator located on housing. See Fig. 4
for correct level.
7.Check direction of rotation of fan is
discharging upwards. To ensure
compressor is rotating correctly.
8.On start up of each motor in the system,
check the direction of rotation and
operation of all the components they
drive.
9. Check extent of pressure drops through
evaporator, so that the value matches
values shown on graphs A and B, page14.
10. Check that there is sufficient demand for
cooling on the day of start-up (around
50% of nominal load).
Caution:
Excessive emulsion shows that
refrigerant is present into oil and the
result will be that compressor is not
lubricated enough. Shut down motor and
identify cause.
Excess oil in compressor may have as
much an adverse effect as not enough
oil. Before adding oil, consult Trane
technician. Use only products
recommended by Trane.
Warning:
The water circuit to the evaporator may
be under pressure. Please refer to
appropriate instructions to bring down
this pressure before opening up the
system before rinsing or filling
operations. Failure
to comply with this instruction may
cause accidental injury to maintenance
personnel.
Caution:
The compressors must operate in a
single direction of rotation. If refrigerant
high pressure remains stable in the 30
seconds after compressor start up,
immediately shut down unit and check
the direction of rotation
Figure 4: Compressor oil level
American Standard Inc. 2001 CGAH-SVX01A-EN 14
Figure 5: Service and Maintenance Clearance
Start up
1. Start-up unit pushing button "1" of control
module. The green LED must be lighted.
2. After unit start-up. leave in operation for at
least 15 minutes. to insure pressures are
stabilized.
Then check:
Compressor and fan current consumption.
Suction pressure.
Discharge pressure.
Superheat.
Subcooling.
Pressure drops and temperatures of
evaporator.
Superheat
Normal superheat is 6 C to 8 C. Excess
refrigerant supplied to the evaporator
produces high suction pressure, and a low
degree of superheat can draw the refrigerant
back to the compressor. Insufficient
superheat is corrected by adjusting the
expansion valve reduction lever. If this
produces no result, it shows that the
expansion valve is no longer operating
satisfactorily. The expansion valve must be
replaced.
Sub-cooling
If the system is correctly filled, the sub-
cooling value of the refrigerant valve on the
liquid line should be 8 C to 10 C on a
standard unit.
Condenser fan motors
All fans are fixed directly to the motor shaft.
The operating sequence of fans is controlled
by the SMM module.
Low temperature operations (air intake to
condenser)
If the unit is set to operate at low air intake
temperature, follow procedure below to
insure the chilled water circuit is properly
protected.
Insure that all pipes are perfectly protected
against freezing.
Otherwise use antifreeze solution in chilled
water circuit. If for any reason. the heating
resistors in the chilled water circuit cannot
be energized, the solution must be able to
withstand any ice formation in the circuit.
When using the antifreeze solution,
manufacturers instructions for filling of the
chilled water circuit, the degree of protection
and test procedures must be strictly
followed.
Final check
When the unit is operating correctly, a final
check should be made for the following
points:
1. Check that unit is clean, and clear of any
debris, tools, ect..
2. All valves in operating position.
3. Close control and starter panel doors, and
check panels fixation.
4. After 2 hours of operation, clean the water
strainer.
Caution:
Unit operation is function of the air
temperature. Any recycling of the air fed
out by the fans will increase the air intake
temperature over the condenser fins and
can result in high pressure cut-out.. (See
Figure 5.)
15 CGAH-SVX01A-EN
Figure A: Evaporator water pressure drop (mH2O)-50Hz
Figure B: Evaporator water pressure drop (mH2O)-60Hz
American Standard Inc. 2001 CGAH-SVX01A-EN 16
Operation
Control System
The control is throgh the SMM control
module.
Unit operations
Start up unit pushing button "1" of the SMM
control module.
The unit will operate correctly when there is
sufficient water flow at the evaporator. The
compressors will start up if the evaporator
water leaving temperature is above the SMM
control module setpoint.
Weekly start up
Push button "1" of the module to allow chiller
operation.
Week end shutdown
If the unit needs to be shut down for a short
period of time, push button "O" of the
module. If the unit is shut down for a longer
period, see under "Seasonal shutdown",
below.
Seasonal shutdown
1. Push button "O" of the module.
2. If the water piping is not protected against
freeze up, drain the evaporator by opening
the 1/4 connection on the water outlet
pipe.
Seasonal start-up(requires qualified
technician)
1. Ensure all the instructions in "Annual
maintenance", in the "maintenance"
chapter, have been complied with.
2. Fill up and purge chilled water circuits.
3. Insure liquid line stop-valve is open.
4. Check the tightness of the refrigerant
circuit.
5. Start-up the chiller (see Unit operations)
6. Check all interconnected devices operate
properly.
7. Check oil level and service pressures after
the system has been in operation for 15 to
20 minutes, under full load.
8. Check that high and low pressures are
correct.
17 CGAH-SVX01A-EN
The following maintenance instructions are
part of maintenance operations required for
this equipment. A qualified technician is
needed for regular maintenance as part of a
regular maintenance as part of a regular
maintenance contract.
Carry out all operations as required by
schedule.
This will insure long unit service life and
reduce the possibility of serious and costly
breakdown. Keep service records up to date,
showing weekly information on unit
operations. These records can be of great
help to maintenance personnel diagnostics.
Similarly, if machine operator keeps a log of
changes in unit operating conditions,
problems can be identified and solutions
found before more serious problems arise.
Weekly maintenance
1. Check compressor oil level at rest. Oil
level should be halfway up sightglass
located on the housing. (See Figure 4)
2. Excess oil in the compressor can be as
damaging as not enough oil. Before
topping up, contact a qualified technician.
Use only Trane-recommended oils.
Caution:
Excessive emulsion indicates presence
of refrigerant in oil, resulting in poor
lubrication of compressor. Stop motor
and check cause.
3. Inspect the entire system for undesirable
effects, such as noisy compressor, loose
access panels, leaks in pipes, or vibrating
contactors.
4. Keep records of temperatures, pressures,
dates and times, or other observations in
log book.
Maintenance
Recommended oil
Please refer to specific Trane documentation
on oil, available from your nearest Trane
agency.
Note:
Oils recommended by Trane have been
exhaustively tested in Trane laboratories
to the specific requirements of Trane
compressors, and hence the users
requirements. Any use of oils not
meeting specifications recommended by
Trane is the responsibility of the user
only, who thereby is liable to loss
warranty.
Annual maintenance
1. Check chilled water circuit, valve, pipes,
and clean filters if necessary. Analyze
water quality. Cleaning may be required, in
which case use professional assistance.
Caution:
Chilled water circuit may be pressurized.
Check instruction to reduce circuit
pressure before opening chilled water
circuit. Failure to comply with this
instruction may result in accident or
injury to maintenance personnel.
2. Clean corroded outer surfaces, and
repaint.
Check electrical panel seal door.
3. Check the tightness of the chilled water
circuit.
Check circulating pump operation and
associated devices.
Check percentage of anti-freeze in chilled
water circuit, and top up as necessary.
4. Carry out all weekly maintenance
inspections.
5. Check contactors.
6. Check adjustment and operation of each
control device.
7. Check the tightness of the refrigerant
circuit.
8. Check insulation of motor windings.
9. Clean the water strainer.
Other interventions may be necessary,
depending on the age and service life of
unit.
Note:
It is important for unit to be regularly
maintained by a qualified technician, at
least once a year or every 2,000 hours of
operation. Contact Trane Service for
information on maintenance contracts.
A maintenance inspection by a qualified
technician is also recommended after the
first 500 hours of operation from unit start-
up.
Caution:
Switch off unit mains power supplies
before any intervention. Failure to follow
this safety instruction can lead to
accident death of the maintenance
personnel and may also destroy
equipment.
Cleaning of condensers
Clean the condenser coils with a brush or jet
of water. Please spray water from inside the
unit. If the batteries are too dirty. consult a
cleaning professional.
Caution:
Never steam clean condenser coils
because the resulting increase in
pressure could cause some refrigerant to
be lost through the safety valve.
American Standard Inc. 2001 CGAH-SVX01A-EN 18
Troubleshooting guide
These are simple diagnostic. If there is a
breakdown, the Trane Service Agency
should be contacted for confirmation and
assistance.
A. The compressor will not start up
Problems symptoms Probable cause Action recommended
Compressor terminals are live but motor
dose not start.
Contactor motor not operational
No current ahead of motor contactor.
Current ahead of fuse, but not on
contactor side.
Low voltage reading on voltmeter.
Starter coil not excited.
Compressor does not run. Compressor
motor "groans".
Motor burned out.
Coil burned out or broken contacts.
a)Power cut
b)Mains power supply switched off.
Fuse blown.
Voltage too low.
Regulation circuit open.
Compressor sticking (damaged or sticking
components).
Replace compressor.
Repair or replace.
Check fuses and connection.
See why system tripped.
If system is operational, switch on mains
power supply.
Check motor insulation. Replace fuse.
Contact Power Supply Utility.
Locate regulation device which has tripped
out, and see why. See instructions
concerning this device.
Replace compressor.
B. Compressor stops
Problems symptoms Probable cause Action recommended
High pressure switch tripped.
Over current thermal relay tripped
Motor temperature thermostat tripped.
Anti-freeze security tripped.
Discharge pressure too high.
a) Voltage too low.
b) Cooling demand too high, or condensing
temperature too high.
Not enough cooling fluid.
Water flow to evaporator too low
See instructions for "discharge pressure too
high".
a) Contact Power Supply Utility.
b) See instruction "discharge pressure too
high".
Repair leak. Add refrigerant
Check water flow rate, and pressure switch
contact in water.
19 CGAH-SVX01A-EN
C. Compressor stops just after its start
Problems symptoms Probable cause Action recommended
Suction pressure too low.
Filter drier iced up.
Filter drier clogged Replace filter drier.
D. The compressor keeps running without stopping
Problems symptoms Probable cause Action recommended
Temperature too high in areas requiring air-
conditioning.
Chilled water temperature output too high.
Excess load on cooling system.
Excess cooling demande on system.
Check thermal insulation and air-tightness
of areas requiring air-conditioning.
Check thermal insulation and air-tightness
of areas requiring air-conditioning.
E. Loss of oil in compressor
Problems symptoms Probable cause Action recommended
Oil level too low in indicator.
Gradual fall of oil level.
Suction line too cold.
Compressor noisy.
Not enought oil.
Filter drier clogged.
Liquid flows back to compressor.
Add oil.
Replace filter drier.
Adjust superheat and check bulb fixing of
the expansion valve.
F. Compressor noisy
Problems symptoms Probable cause Action recommended
Compressor knocks.
suction duct abnormally cold.
Components broken in compressor
a) Uneven liquid flow.
b) Expansion valve locked in open position.
Change compressor.
a) Check superheat setting and fixing or
expansion valve bulb.
b) Repair or replace.
G. Insufficient cooling capacity
Problems symptoms Probable cause Action recommended
Thermostatic expansion valve "whistles".
Excess pressure drops through filter drier.
Excessive superheat.
Insufficient water flow.
Not enough refigerant.
Drier filter colgged.
Superheat not properly adjusted.
Chilled water pipes obstructed.
Check refrigerant circuit tightness and add
refrigerant.
Replace.
Check adjustment of superheat and adjust
thermostatic expansion valve.
Clean pipes and strainer.
American Standard Inc. 2001 CGAH-SVX01A-EN 20
H. Discharge pressure too high
Problems symptoms Probable cause Action recommended
Condenser abnormally hot.
Chilled water leaving temperature too high
Condenser air output too hot.
Presence of uncondensable liquids in
system, or excess of refrigerant.
Overload on cooling system.
Reduced air flow. Air intake temperature
higher than specified for unit.
Purge uncondensable fluids and drain off
excess refrigerant.
Reduce load on system.
Reduce water flow if necessary.
Clean coil. Check operation of fan motor.
I. Suction pressure too high
Problems symptoms Probable cause Action recommended
Compressor operates continuously.
Suction duct abnormaly cold.
Refrigerant flows back to compressor.
Excess cooling demand on evaporator.
a) Expansion valve too far open.
b) Expansion valve looked in open position.
Check system.
a) Check for superheat and check that
expansion valve bule is secure.
b) Replace.
J. Suction pressure too low
Problems symptoms Probable cause Action recommended
Excessive pressure drop through filter
drier. Refrigerant does not flow through
thermostatic expansion valve.
Loss of power
Superheat too low.
Filter drier clogged.
Expansion valve bulb has lost its refrigerant.
Expansion valve obstructed.
Excessive pressure drops though evaporator.
Replace the filter drier.
Replace the bulb of the expansion valve.
Replace.
Check adjustment of superheat and adjust
thermostatic expansion valve.
Caution:
The above is not a comprehensive analysis
of the Scroll compressor refigeration
system. The aim is to give operators
simpleinstruction on basic unit processes
K. Insufficient cooling capacity
Problems symptoms Probable cause Action recommended
Low pressure drops through evaporator Low water flow rate. Check water flow rate. Check state of
strainer check for obstruction in chilled
water pipes. Check pressure switch
contact in water.
so that they have the technical knowledge
to identify and bring defective operations
to the notice of qualified technicians.
21 CGAH-SVX01A-EN
Installation checklist
CGAH Trane Air Cooled Liquid Chiller
This list must be checked off by the installer to
ensure correct installation before the unit starts
up.
Unit acceptance
Check for damage, if any, on
transportation.
Check for equipment shipped against
delivery slip.
Check lifting system
Unit positioning
Remove packaging
Check position of unit
Check unit is level
Check clearance around condenser
Check clearance required for
maintenance access
Check position of rubber pads.
Chilled water circuit
Check presence of stainer ahead of
evaporator
Check the tightness of the water circuit
Check thermometer positioning
Check manometer positioning
Check chilled water flow rate balancing
system
Check rinsing and filling of chilled water
pipes
Check pump operation and water flow.
Electrical equipment
Check direction of rotation of compressor
and fan motors
Check chilled water pump drive roation
Check installation and rating of mains
power switch/fuse
Check that electrical connections comply
with specification
Check that electrical connections match
information on manufacturers
identification plate.
Check electrical connections and
connections to mains power switch
Water pressure switch.
General
Check available cooling charge (50% of
rated installation load)
Check with other trades handling
installation works.
American Standard Inc. 2001 CGAH-SVX01A-EN 22
Hardware
Figure 6: Base Module When the jumper is in position 1, the
auxiliary module is used to control the
circuit 2.
When the jumper is in position 2, the
auxiliary module is used to control the fans.
When the jumper is in position 3, the
auxiliary module is used to control the
leaving hot water temperature.
When the jumper is in position 4, the
auxiliary module is used to allow to display
the evaporator and condenser inlet water
temperatures.
Figure 7: Auxiliary Module
23 CGAH-SVX01A-EN
Operation of the module
C
C 02 NO
C 02 CLEAR
A B
Function of keys 0 and 1
The key 1 is used to allow the start of the
compressor.
The key 0 is used to stop the chiller.
When the operator press on key 0, the
following message appears:
A operator stop
How to reset the SMM?
Press 3 times on the key
the following message appears
Press 1 time on the key
Press 1 time on the key
The following message appears
Press on the key
The following message appears
Press 1 time on the key during 5 seconds.
The hour and the leaving chilled water
temperatures are displayed.
The orange LED is switched off.
Notes
If one of the following faults is displayed:
M comp A1 fault
M comp A2 fault
M comp B1 fault
M comp B2 fault
the corresponding overload relays must be
reset before to reset the SMM.
How to have access to the
menu A?
Press 1 time on the key
The following message appears
Press 1 time on the key
Chilled water set point is displayed.
To have access to the following information,
press the key
To exit the menu press the key during a
few seconds.
Information contained in the menu A
A01 Active water setpoint
A02 Evaporator water outlet mix
temperature
A03 Circuit 1 evaporator water outlet
temperature
A04 Circuit 2 evaporator water outlet
temperature
A05 Air temperature
A06 Number of compressor A1 operating
hours
A07 Number of compressor A1 starts
A08 Number of compressor B1 operating
hours
A09 Number of compressor B1 starts
A10 Number of compressor A2 operating
hours
A11 Number of compressor A2 starts
A12 Number of compressor B2 operating
hours
A13 Number of compressor B2 starts
A01 Value C
How to have access to the
menu B?
Press twice on the key
The following message appears
Press 1 time on the key
The leaving chilled water temperature set
point value is displayed.
To change the value, press on the keys or
To have access to the following parameters,
press on the key
To change the value of these parameters,
press on the keys or
To exit this menu, press the key during a
few seconds.
Parameters which can be modified in the
menu B
B01 Evaporator outlet temperature setpoint
Setting -26.0C to 30.0C by 0.1C
increment. Default value 6.0.
B02 Hot water outlet temperature setpoint
Setting 20.0C to 60.0C by 0.1C
increment. Default value 45.0.
B03 Auxiliary water outlet temperature setpoint
Setting -26.0C to 60.0C by 0.1C
increment. Default value 6.0.
B04 Circuit 1 ON validation
Enabled circuit: Enable. Disabled circuit:
Disable. Default value: Enable
B05 Circuit 2 ON validation
Enabled circuit: Enable. Disabled circuit:
Disable. Default value: Enable
B06 Operating mode
Cooling mode: Cooling Heating mode:
Heating
Serial link control: Extern Default value:
Cooling
American Standard Inc. 2001 CGAH-SVX01A-EN 24
C
D
D 01 None
B07 Remote control validation
Remote control: Remote
Local control: Local
Default value: Local
B08 Auxiliary setpoint validation
Enabled circuit: Enable. Disabled circuit:
Disable.
Default value: Disable
B09 Current date display
B091 day-setting 1 to 31
B092 month-setting 1 to 12
B093 year-setting 00 to 99.
B10 Current hour display
B101 hour-setting 00 to 23
B102 Minutes-setting 00 to 59
B103 Seconds-setting 00 to 59.
B11 Set this parameter at 0,0C
B12 Set this parameter at 0,0C
B13 Set this parameter at 0,0C
How to have access to the
menu C ?
Press 3 times on the key
The following message appears
Press 1 time on the key
The last fault is displayed.
Press successively on the key to display
the last 20 faults
Press successively on the key to display
the last fault.
To exit this menu, press during a few
seconds on the key .
This menu is used also to reset the
SMM(see parapragh How to reset the
SMM?)
How to have access to the
menu D?
Press 4 times on the key
The following message appears
Press 1 time on the key
The following message appears
To change the value, press on the keys or
To have access to the following parameters,
press on the key
To change the values of these parameters,
press on the keys or K
To exit this menu, press on the key during
a few seconds.
Parameters which can be modified in the
menu D
D01 Cooling setpoint reset type
None: None-On air: Air-On water: Ret.
Wat.-Default value: None
D02 Cooling reset starting value
Setting 2C to 55C by 0.1C increment.
Default value 20.0.
D03 Cooling reset value range
Setting 2C to 20C by 0.1C increment.
Default value 10.0.
D04 Cooling reset range
Setting -15C to 15C by 0.1C
increment. Default value 5.0.
D05 Heating setpoint reset type
None: None-On air: Air-On water: Ret.
Wat.-Default value: None
D06 Heating reset starting value
Setting 2C to 55C by 0.1C
increment. Default value 20.0.
D07 Heating reset value range
Setting 2C to 20C by 0.1C
increment. Default value 10.0.
D08 Heating reset range
Setting -15C to 15C by 0.1C
increment. Default value 5.0.
Example of programmation of the chilled
water temperature set point in function of
the air temperature
D09 Generic input type
0..10 Volts 0..10V
2..10 Volts 2..10V
0.20mA 0..20mA
4..20mA 4..20mA
Default value 0..10V
10V or 20 mA lead to a chilled water
temperature set point reset of 20C.
D10 Evaporator pump stop timer
Setting 1 to 10 mn by 1 mn increment.
Default value 1.
D11 Evaporator water pump automatical
cleaning
None None
6 hours 6H
12 hours 12H
24 hours 24H
48 hours 48H
Default value None
Parameter
B01
D01
D02
D03
D04
Value
12,0
Air
20,0
10,0
-5,0
Expected operation
Set point (C)
Outside temp.(C) 30 20
7
12
Values to be programmed
25 CGAH-SVX01A-EN
E
D12 compressor lead-lag
Increasing fix 1-2
Decreasing fix 2-1
Start and hour balancing Auto
Automatic inversion at each star TRANE
Default value TRANE
The parameters D13 and D14 are used
to determine the conditions under which
the fault relays switch on.
D13 Default 1 report type
Unit or circuit 1
manual reset defaulbit
Unit or circuit 2
manual reset default
Unit or circuit 1
automatic reset default
Unit or circuit 2
automatic reset default
Circuit 1 not available
or in limit
Circuit 2 not available
or in limit
Informational default
on unit
Default value
Displayed
value
1
2
4
8
16
32
64
bit 0
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
1
D14 Default 2 report type
Unit or circuit 1
manual reset default
Unit or circuit 2
manual reset default
Unit or circuit 1
automatic reset default
Unit or circuit 2
automatic reset default
Circuit 1 not available
or in limit
Circuit 2 not available
or in limit
Informational default
on unit
Default value
Example:
on a 2 circuit unit, we wish that the fault
relay 1 (D13) switches on if a manual or
an automatic reset fault occur. i.e.in the
cases corresponding to the dits 0, 1, 2
and 3. In this case, we have to display
the value 15 (1+2+4+8)
D15 Serial link address
setting 0 to 62. Default value 0.
Use
For comfort type application, increasing the
reset point when the air temperature
decreases allows to obtain better C.O.P. at
part load, so to decrease the energy
consumption.
E01 Value C
How to have access to the
menu E?
Press 5 times on the key
The following message appears
Press 1 time on the key
The saturated refrigerant temperature inside
circuit 1 evaporator is displayed.
To have access to the following information,
press on the key
To exit this menu, press on the key during
a few seconds.
information contained in the menu E
E01 Circuit 1 evaporator saturated
temperature
E02 Circuit 1 evaporator saturated pressure
E03 Circuit 1 condenser saturated
temperature
E04 Circuit 1 condenser saturated pressure
E05 Circuit 2 evaporator saturated
temperature
E06 Circuit 2 evaporator saturated pressure
E07 Circuit 2 condenser saturated
temperature
E08 Circuit 2 condenser saturated pressure
E09 Evaporator water inlet temperature
E10 Condenser water outlet temperature
E11 Condenser water inlet temperature
Displayed
value
1
2
4
8
16
32
64
bit 0
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
2
American Standard Inc. 2001 CGAH-SVX01A-EN 26
Explanation of the fault codes
I Service demand
I E2P par.chg
I XRAM par.chg
I E2P par.prog.
A User ckt1 stop
A User ckt2 stop
A Ext. ckt1 stop
A Ext. ckt2 stop
A Rem. ckt1 stop
A Rem. ckt2 stop
A User unit stop
A Ext. unit stop
A Rem. unit stop
A Operator stop
I E2prom fault
A Ckt1 limiting
A Ckt2 limiting
A Ckt1 HP limit.
A Ckt2 HP limit.
A Low ambience
A Ckt1 defrost
A Ckt2 defrost
A EVP water flow
A Sensor 4 main
A Sensor 1 I/O 2
Service request on the unit: one of the compressor configurated as presently has reached the value 1
When powering-up the module, one or more of the operating parameters in E2PROM was incorrect and
has been corrected (default value). Check the configuration.
When powering-up the module, one or more of the operating parameters in XRAM was incorrect and has
been corrected (default value). Check the configuration.
When powering-up the module, all the operating parameters in EPROM were incorrect and have beem
replaced by their default value. Make the configuration.
Circuit 1 is forced to stop due to the operator's configuration(menu B04)
Circuit 2 is forced to stop due to the operator's configuration(menu B05)
Circuit 1 is forced to stop due to an external cause, by the O/l input Auto/Stop 1.
Circuit 2 is forced to stop due to an external cause, by the O/l input Auto/Stop 2.
Circuit 1 is forced to stop by the serial link.
Circuit 2 is forced to stop by the serial link.
Unit is forced to stop due to the operator's configuration. On single circuit units, this message is displayed
if circuit 1 is devalidated (menu B04). On dual circuit this message is displayed if both circuits 1 and 2 are
devalidated (menu B04 and menu B05)
Unit is forced to stop due to an external causes. On single circuit units, this message is displayed if circuit
1 is devalidated (O/I input Auto-Stop 1)On dual circuit units, this message is displayed if both circuits 1
and 2 are devalidated (O/l input Auto/Stop 1 and Auto/stop 2).
Unit is forced to stop by the serial link. On single circuit units, this message is displayed if circuit 1 is
devalidated by the serial link. On dual circuit units, this message is displayed if both circuits 1 and 2 are
devalidated by the serial link.
The unit is stopped by the operator who has prshed key 0.
A default occured when writing information in E2PROM.The value in memory may not be right and thus
corrected at next powering-up.
One of the compressors of circuit 1 is prevented to start because one of the limitation is active
(evaporator 1 outlet water temperature below the evaporator outlet water temperature low setpoint,
evaporator 1 refrigerant temperature below the refrigerant temperature low setpoint, evaporator outlet
temperature too high).
One of the compressors of circuit 2 is prevented to start because one of the limitation is active
(evaporator 2 outlet water temperature below the evaporator outlet water temperature low setpoint,
evaporator 2 refrigerant temperature below the refrigerant temperature low setpoint, evaporator outlet
water temperature too high). NB: this message can be displayed on 3 compressor units but without any
influence on the operation of circuit 2.
The condenser side refrigerant pressure on circuit 1 is too high, and the system reduces the number of
compressors in operation until its complete stop if necessary.
The condenser side refrigerant pressure on circuit 2 is too high, and the system reduces the number of
compressors in operation until its complete stop if necessary.
The outdoor air temperature is lower than the low ambient setpoint.
Circuit 1 is de-icing and thus preventing the operation of circuit 2 (if present)
Circuit 2 is de-icing and thus preventing the operation of circuit 1
Loss of evaporator water flow during more than 2 sec. lf one of the compressor was operating, then the
default LED is lit, if not, it is not lit.
The customer analogical in put is configurated as 2..10V or 4..20 mA and the signal is lower than 1V or 2
mA.
Sensor 1 (air temperature) of module I/O 2 is out of range (short circuit 40C, or circuit open 80C).
Contact Trane Service Agency
Check the configuration
Check the configuration
Check the configuration
For info only. No necessary action
For info only. No necessary action
For info only. No necessary action
For info only. No necessary action
For info only. No necessary action
For info only. No necessary action
For info only. No necessary action
For info only. No necessary action
For info only. No necessary action
For info only. No necessary action
Switch off the SMM during 5 seconds
For info only. No necessary action
For info only. No necessary action
Check condenser cleaning and fan state.
Check condenser cleaning and fan state.
For info only. No necessary action
For info only. No necessary action
For info only. No necessary action
Check chilled water pump state.
Check configuration of parameter D09 and
analogic inlet.
Change the sensor.
Displayed messages Description Action
27 CGAH-SVX01A-EN
Note
The first letter of the displayed message indicates the type of default
I for information
Aautomatic reset default
Mmanual reset defauit
A Sensor 1 I/O 3
A Sensor 1 I/O 4
A Sensor 1 main
A Sensor 2 main
A Sensor 3 main
A Sensor 1 I/O 1
A Sensor 2 I/O 1
A Sensor 3 I/O 1
A Com I/O 1
A Com I/O 2
A Com I/O 3
A Com I/O 4
M Low ref.ckt1
M Low ref.ckt2
M Low water ckt1
M Low water ckt2
M Pressure ckt1
M Pressure ckt2
M Discharge ckt1
M Discharge ckt2
M Comp. A1 fault
M Comp. B1 fault
M Comp. A2 fault
M Comp. B2 fault
M ckt1 fault
M ckt2 fault
M Unit fault
Sensor 1 (condenser water outlet temperature) of module I/O 3 is out of range (short circuit 40C, or
circuit open 80C).
Sensor 1 (evaporator water inlet temperature) of module I/O 4 is out of range (short circuit 40C, or
circuit open 80C).
Sensor 1 (evaporator 1 water outlet temperature) of the main module is out of range (short circuit
40C, or circuit open 80C).
Sensor 2 (evaporator 1 refrigerant saturated temperature) of the main module is out of range (short
circuit 40C, or circuit open 80C).
Sensor 3 (evaporator 1 refrigerant saturated temperature) of the main module is out of range (short
circuit 40C, or circuit open 80C).
Sensor 1 (evaporator 2 water outlet temperature) of module I/O 1 is out of range (short circuit 40C, or
circuit open 80C).
Sensor 2 (evaporator 2 refrigerant saturated temperature) of module I/O 1 is out of range (short circuit
40C, or circuit open 80C).
Sensor 3 (evaporator 2 refrigerant saturated temperature) of module I/O 1 is out of range (short circuit
40C, or circuit open 80C).
The main module does not communicate anymore with module I/O 1. Check the link wiring with this
module as well as its address (circuit 2 board)
The main module does not communicate anymore with module I/O 2. Check the link wiring with this
module as well as its address (air-cooled unit board)
The main module does not communicate anymore with module I/O 3. Check the link wiring with this
module as well as its address (reversible unit board)
The main module does not communicate anymore with module I/O 4. Check the link wiring with this
module as well as its address (option doard)
Evaporator 1 refrigerant saturated temperature has overtaken the refrigerant low remperature setpoint.
Evaporator 2 refrigerant saturated temperature has overtaken the refrigerant low remperature setpoint.
Evaporator 1 water outlet temperature has overtaken the evaporator water low temperature setpoint.
Evaporator 2 water outlet temperature has overtaken the evaporator water low temperature setpoint.
Circuit 1 has been put in consecutive stand-by too near: thus it is stopped.
Circuit 2 has been put in consecutive stand-by too near: thus it is stopped.
One of the circuit 1 compressors has operated during a too long period with a high discharge
temperature: thus it is stopped.
One of the circuit 2 compressors has operated during a too long period with a high discharge
temperature: thus it is stopped.
The compressor A1 default I/O input shows a default.
The compressor B1 default I/O input shows a default.
The compressor A2 default I/O input shows a default.
The compressor B1 default I/O input shows a default.
The compressor A1 and B1 default I/O inputs simultaneously show a default.
The compressor A2 ( and B2 if present) default I/O inputs simultaneously show a default.
All the present compressor default I/O inputs simultaneouslyshow a default.
Change the sensor.
Change the sensor.
Change the sensor.
Change the sensor.
Change the sensor.
Change the sensor.
Change the sensor.
Change the sensor.
Check the link wiring
Check the link wiring
Check the link wiring
Check the link wiring
Check expansion valve state and refrigerant load
Check expansion valve state and refrigerant load
Check chilled water flow
Check chilled water flow
Check condenser cleanliness
Check condenser cleanliness
Check refrigerant load
Check refrigerant load
Reset the overload relay of compressor A1
Reset the overload relay of compressor B1
Reset the overload relay of compressor A2
Reset the overload relay of compressor B2
Reset pressostat HP, circuit 1
Reset pressostat HP, circuit 2
Reset pressostats and thermal relays
Displayed messages Description Action
An American-Standard Company
Since The Trane Company has a policy of continuous product improvement, it reserves the right to change design and
specifications without notice.
Literature Order Number
File Number
Supersedes
Stocking location
CGAH-IOM-2
CGAH-SVX01A-EN-0200
CGAH-IOM-1
Taipei Taiwan
North American Group
The Trane Company
3600 Pammel Creek Road
La Crosse, Wl 54601-7599
http : // www.trane.com
ISO 9002 Qualified factory
FM38631