Products and

systems for
Totally Integrated
Automation
advance
product news
Number 1 | April 2014 | siemens.com/advance
advance product news 2/2013 | Rubrik ???
Integrated drive technology
16 A perfect team
Simotics motors for converter operation
17 Sinamics medium- and low-voltage converters
18 Sinamics G inverters, SinaSave energy efficiency tool
19 Simotion: Web-based diagnostics, efficient engineering
20 New Simotics motors, Simotics app
21 Simogear with frequency inverter, Flender SIP
Industrial identification
22 Transparency in tool management
Tool identification with Simatic Ident
23 Object recognition Pat-Genius, Simatic handheld reader
Industrial controls
24 Cost-effective monitoring
Simocode pro earth-fault module
25 Siplus condition monitoring system
26 Sidoor geared motors and door management
Low-voltage power distribution
27 New 3VA molded case circuit breakers
Dialogue
28 Systems and solutions
Three ways to order your subscription
Newsletters
Hannover Messe
03 The course is set!
Automation in TIA Portal
04 Even more flexible engineering
TIA Portal V13
05 Simatic S7-1200 CPU, S7-1500F CPU
06 Basic Panels, Simatic apps
PC-based automation
07 Industrial rack PCs, multi-touch devices
Distributed I/O systems
08 ET 200 CPUs for Profinet and handling tasks
Energy management
09 Energy data visualization with B.Data
Micro automation
10 New LOGO! 8
11 LOGO! CMR and LOGO!Power for LOGO! 8
Process automation
12 Simit simulation software, Siwarex weighing electronics
Industrial communication
13 Ethernet via two-wire cabling? Sure!
VD module for Scalance
14 Scalance W portfolio expansion, Scalance X switches
Safety technology
15 Safety Evaluation Tool
Publisher:
Siemens AG, Industry Sector, Communications
Werner-von-Siemens-Str. 50, D-91052 Erlangen
siemens.com/industry
Drive Technologies Division
Industry Automation Division
Editorial responsibility in accordance with the
German press law: Gerald Odoj
Responsible for technical content:
Dr. Thomas Rubach (Automation Technology)
Oswald Empen (Drive Technology)
Bernd Heuchemer (Motion Control)
Christoph Hotz (Industrial Controls)
Christiane Rschke (Sensors and Communication)
Thomas Thiele (Customer Services)
Publishing house: Publicis Publishing,
P.O. Box 32 40, 91050 Erlangen
magazines-industry@publicis.de
Editorial staff: Gabriele Stadlbauer, Marion Schwab
Copy editor: Susanne Wanke
Photos: Siemens AG, unless noted otherwise
Cover photo: Siemens AG
Print: Wnsch, Neumarkt
Circulation: 16,500
advance product news appears twice a year
2014 by Siemens Aktiengesellschaft
Munich and Berlin
all rights reserved by the publisher
Article No.: E20001-MP114-B100-X-7600
This edition was printed on environmentally friendly
paper made from chlorine-free pulp
Printed in Germany
The following products are registered trademarks
of Siemens AG:
ET 200, S7-300, S7- 400, S7-1200, S7-1500, LOGO!,
SCALANCE, SIDOOR, SIMATIC, SIMATIC HMI,
SIMATIC Ident, SIMATIC IPC, SIMATIC MV, SIMATIC
PCS 7, SIMATIC RF, SIMIT, SIMOCODE, SIMOGEAR,
SIMOTICS, SIMOTION, SINAMICS, SinaSave,
SINUMERIK, SIPLUS, SIRIUS, SITOP, SIWAREX, STEP,
TIA, TIA Portal, WinCC
If trademarks, trade names, technical solutions, or
similar are not listed above, this does not imply that
they are not registered.
The information provided in this magazine contains
merely general descriptions or characteristics of
performance which in case of actual use do not always
apply as described or which may change as a result of
further development of the products. An obligation to
provide the respective characteristics shall only exist if
expressly agreed in the terms of contract.
advance product news 1/2014
Automation in TIA Portal
Even more flexible engineering
advance product news 1/2014 | Contents
04
S
i
e
m
e
n
s

A
G
3
T
o remain competitive in the manufacturing industry in
the future as well as the present, it is imperative to have
strong partners partners, who set the right course in
terms of technology. Siemens offers integrated solutions
that perfectly link all stages of the industrial value chain.
With consistent technologies such as Totally Integrated Au-
tomation (TIA) or Integrated Drive Systems (IDS), the work-
ow can be improved, enhancing the productivity and ef-
ciency of the companies served. All of this results in greater
competitiveness.
Highly integrated solutions for more efciency
Be it in the area of automation or drive technology, innova-
tive products are the motor continuously driving the integra-
tion and exibility of solutions for the customers benet.
TIA Portal V13 is the main focus of the presentation at Hanno-
ver Messe. The new version opens up Security Integrated for
Simatic S7-1200 and Safety Integrated for Simatic S7-1500.
Thus, the new fail-safe S7-1518F CPU, the most powerful
from the Simatic S7 1500 line, also benets from efcient
engineering. In the area of micro automation, there is the
completely updated LOGO! 8 that is able to communicate
with all Simatic S7 systems. The micro controller also stands
out with its simplied handling and even more reduced
space requirements, with more digital and analog outputs.
The HMI portfolio was extended by new Basic Panels of the
second generation, an entry-level industry rack PC, and multi-
touch devices for industrial environments.
Furthermore, at its booth in Hall 9, Siemens presents
Sinamics G110M, a distributed, motor-integrated inverter for
geared motors that saves space and reduces installation ef-
fort. This makes the Simogear / Sinamics G110M combination
perfectly suited for a great variety of conveyor technology
applications. In addition, Siemens presents a series of plan-
etary gear units of up to 80 kNm consisting of a Flender Stan-
dard Industry Planetary (SIP) gear unit, a Simogear geared
motor, and the new Sinamics G110M inverter with signi-
cantly reduced weight and installation space that offers man-
ifold extension possibilities.
Flexible solutions save time and costs
For enhanced flexibility in industrial communications, the
new MM992-2VD media module offers a way to easily and
economically migrate to Profinet with existing two-wire
cabling. The versatile, compact Scalance XM-400 Industrial
Ethernet switch has a modular design that makes it possible
to connect up to 24 network devices, such as Simatic con-
trollers, in its full version.
The new series of 3VA molded case circuit breakers are es-
pecially space-saving and protect buildings and industrial
plants from damage and prevent downtimes. The highly vari-
able 3VA system offers optimum solutions for all applica-
tions and saves the customer time and costs by supporting
every step from the planning stage to full operation.
siemens.com/hannovermesse
Under the banner Making Things Right, Siemens provides a comprehensive
overview of its portfolio catering to industry customers at Hannover Messe 2014.
The focus is on numerous innovations that help to make production even more
efficient and flexible in the future.
The course is set!
Products and solutions for tomorrows industry
4
advance product news 1/2014 | Automation in TIA Portal
TIA Portal V13
Thanks to the improved and
expanded Version 13 of the
engineering framework TIA
Portal, expenditures for
engineering can be further
reduced. It integrates additional
fail-safe controllers as well as
new motor-integrated frequency
inverters and the Simotion
motion control system.
D
ue to the ever-increasing size
and complexity of automation
solutions, engineering costs are
climbing. A uniform, consistent oper-
ating concept for controllers, HMI, and
drives, as well as an intuitive user in-
terface and data consistency, enable
TIA (Totally Integrated Automation)
Portal V13 to reduce engineering time
by up to 30% which also signicantly
lowers costs.
More functions and tools
Version 13 of TIA Portal has improved
features in the diagnostics concept,
know-how protection, and synchro-
nized teamwork for larger projects,
among others. For instance, errors are
now automatically detected on distrib-
uted I/O devices. Planning engineers
can work independently from one an-
other on parts of the project and jointly
access a controller online. Further en-
gineering tools such as the Simatic
WinCC V13 SCADA software have been
integrated into the uniform working
environment. All tools Simatic Step 7
V13 for Simatic controllers, Simatic
Step 7 Safety Advanced V13 for safety
applications, or Sinamics Startdrive V13
for the Sinamics G inverter product
range work in perfect and intuitive
i nterplay within the framework. The
software architecture has been de-
signed for highest efficiency and is
suitable for both beginners and expe-
rienced users.
Extended product range
The hardware has also been extended
with new components. The Simatic
S7-1217C controllers with new and im-
proved rmware version 4.0 as well as
the fail-safe, high-end Simatic S7-1518F
controller complement the product
range with particularly high-perform-
ing CPUs with extensive functionality.
The new generation of Simatic Basic
Panels has been perfectly tailored to
Even more exible
engineering
simple HMI applications. The new
components of the Integrated Drive
Systems (IDS) concept include the
Sinamics G110M frequency inverter,
which together with Simogear geared
motors makes for maximum applica-
tion efciency. The preconguration of
the inverter, together with the motor
and engineering in TIA Portal, makes
commissioning easier and faster.
By integrating the Simotion motion
control system, TIA Portal can now also
be used to efciently commission, con-
gure, and engineer Simotion compo-
nents. Hardware and software are
merged in a consistent editor, enabling
intuitive and full-graphics congura-
tion as well as powerful diagnostics of
the congured and networked compo-
nents.
siemens.com/tia-portal
5
Firmware version 4.0:
Security Integrated
Pronet I-Device
Integrated trace function
Simatic S7-1217C:
125 kB user memory
85 ns bit performance
Integrated 14 DI / 10 DO, with 4 DI and 4 DO
each with 1 MHz line driver I/Os
4 PTO to control stepping motors
Integrated 2 AI / 2 AQ
New features
To provide IT security, the F conguration and F program
can be additionally protected with a password. Migration
tools are available to retrot an existing fail-safe automa-
tion with Simatic S7-300F/400F to modern controller tech-
nology with Simatic S7-151xF.
siemens.com/s7-1500
Simatic S7-1518F / 1516F
High-end CPUs for safety tasks
S
iemens adds the to-date best-performing, fail-safe
Simatic S7-1518F for high-end standard and safety
applications in machine and plant automation, as well
as the S7 1516F, to its new generation of Simatic S7-1500
controllers. The operator can create programs with the
Step 7 Safety Advanced V13 engineering tool using the
same engineering and operating concept for standard
and safety-relevant tasks. Data consistency functions
synchronize standard and safety-related parts of the pro-
gram.
Simatic S7-1518F has a user memory of 10 MB and is
equipped with four communication interfaces: a Pronet
interface with two-port switch for communications at
eld level as well as one Probus and two additional
Pronet interfaces. High performance and large memory
make it possible to connect up to 128 drive axes and
operate them clock-synchronously in the 250 ms range.
The new fail-safe controllers are certied for functional
safety according to EN 61508 (as of 2010) and suitable to
be used in safety-related applications up to SIL 3 as per
IEC 62061 and PL e as per ISO 13849.
Top-performing fail-safe Simatic S7-1518F CPU
For high-end standard and safety applications
Consistent engineering with Step 7 Safety
Advanced V13
Certied for functional safety
New features
Simatic S7-1217C and new rmware version 4.0
Higher performance with S7-1200
T
he Simatic S7-1217C compact CPU with firmware
version 4.0 expands the Simatic S7-1200 controller
product line in the upper performance class. With its
extended memory, the new CPU increases productivity as a
result of its greater efciency and also offers more motion
control functionality with the line driver inputs and outputs.
The new rmware version 4.0 also stands out due to its ad-
ditional functions. The trace function, for example, facili-
tates application diagnostics and real-time debugging. Rec-
ipe management enables the user to provide recipe data as
a .csv le and export it from the control system. Increased
access protection is guaranteed with Security Integrated,
which allows for up to four security stages and a granular
assignment of authorization levels.
siemens.com/s7-1200
TIA Portal is an engineering framework for all
programmable controller devices, HMIs, and
drives. The uniform user interface makes
engineering especially efficient. The new
software version V13 (p. 4) now opens up even
more possibilities due to the extended
functionality of the Simatic S7-1500F and S7-1200
controllers (p. 5) as well as of the HMI (p. 6).
Automation in TIA Portal | advance product news 1/2014
Simatic apps
Quick mobile access
S
imatic apps are independent software applications
enabling quick mobile access to information and ser-
vices. These apps turn smartphones and tablet com-
puters into universal tools for commissioning, operating,
and maintaining machines and plants.
The apps are geared to the users specic challenges and,
in combination with products, provide quick support and
effective solutions. The new Smart Client app, for exam-
ple, generates an extended screen on a tablet PC to be able
to operate a plant as if using a real touchkey operator
panel or carrying out remote device diagnostics. Prod-
uct-specic apps are available for controllers such as
LOGO! and Simatic S7-1200 as well as visualization systems
such as Simatic HMI Comfort Panels and WinCC OA. The
WinCC OA app even enables the monitoring and control of
large tunnel systems and wind parks.
siemens.com/industry-apps
Ability to use consumer-market mobile devices
Quicker intuitive control and information
procurement
Perfect interplay with Simatic products
Smart Client app as extended screen for
complementary operation from touchkey
devices
remote diagnostics of operating conditions
iOS-based devices
New features
6
Standardized functionality across all display sizes
Wide-screen display with 64,000 colors
Graphical interface with an innovative user
experience
Engineering with WinCC in TIA Portal
Project and image transfers with Probus or Pronet
New features
Simatic HMI Basic Panels second generation
Basic excellence
S
iemens has expanded its portfolio of operator devices
for simple applications. The new Simatic HMI Basic
Panels impress with their innovative graphical user in-
terface, high-resolution wide-screen displays with up to
64,000 colors, and continuous functionality across all dis-
play sizes.
The devices are perfect for getting started with fully
graphical applications. With their numerous integrated
software functions, such as a reporting system, recipe
management, curve functionality, and language switch-
ing, they offer users improved visualization and process
quality even when they are running simple applications.
Process monitoring is simplied by an integrated USB in-
terface. The operating options can be expanded by con-
necting a mouse, keyboard, or bar-code scanner. The high-
light: projects that were created for a Basic Panel can be
transferred to devices of differing performance classes or
with different display sizes without problems. This allows
users to respond quickly to changing requirements. Quick
project engineering through the perfect interplay with
Simatic S7-1200 controllers reduces costs for engineering
and system testing. Conguring the new Simatic HMI Basic
Panels in TIA Portal enables the user to achieve a new level
of engineering efciency.
siemens.com/basic-panels
advance product news 1/2014 | Automation in TIA Portal
7
Simatic PC-based automation is the ideal
platform for efficiently and economically
configuring a wide variety of applications.
The comprehensive hardware and software
system has now been expanded to include
industrial PCs for the lower price segment
and multi-touch devices.
PC-based automation | advance product news 1/2014
Simatic IPC347D industrial PC
Entry-level industrial rack PCs
W
ith the Simatic IPC347D indus-
trial PCs (IPCs), a line of rack
PC products has been espe-
cially developed for the low-end IPC
price segment. These IPCs are particu-
larly suitable for applications in pro-
duction environments that require
greater robustness than ofce PCs.
They are available in rugged all-metal
housings and four xed congurations
that differ in terms of processor type,
RAM conguration, optical drive, and
operating system.
The Simatic IPC347D rack PCs are
ideal for visualization tasks; data cap-
ture, management, and storage; and
measurement and testing tasks, for ex-
ample, in building and process automa-
tion, in mail-order businesses, in logis-
tics, or in medical technology. Like all
Simatic IPCs, the new rack PCs are de-
signed for 24-hour continuous opera-
tion, even when placed in a harsh envi-
ronment. They are equipped with pres-
surized ventilation and dust lters and
operate continuously at ambient tem-
peratures of up to 40C without any loss
of performance.
siemens.com/simatic-ipc
19 rack PC product line for
the low-end industrial PC price
segment
Four different congurations
available
Pressurized ventilation and dust
lters
Continuous operation at ambient
temperatures of up to 40C
without loss of performance
New features
New, innovative product design
Clear, high-contrast images
Simultaneous recognition of ve ngers, with high
touch resolution for precise operation
Intelligent operator panel error recognition
Fail-safe and durable thanks to shock and vibration
resistance as well as high EMC tolerance
Supports various software
New features
Simatic IFP / Simatic IPC477D / 677D
Gesture and multi-touch operation
in the industrial environment
T
he new at-panel monitors and panel PCs with indus-
try-standard wide-screen displays are equipped with
projected capacitive touch (PCT) technology especially
geared toward industry applications. This innovative touch
technology allows pressure-free operation, enabling quick
and efcient operation of machines and plants with intuitive
single-nger and multiple-nger gestures or two-hand op-
eration. Operation is even possible when wearing protective
gloves.
An antiglare surface ensures good readability with a wide
viewing angle. The built-in units with an aluminum housing
have been designed for 24-hour continuous operation and
also meet high temperature, vibration, shock, and EMC re-
quirements. The single-piece glass front is scratchproof and
resistant to chemicals, and a metal frame protects the edge
of the glass from mechanical damage. The new 19 and 20
Simatic IFP and panel PCs can also be used for single-touch
applications.
siemens.com/ipc
8
Flexible, distributed solutions
are increasingly in demand in modern
automation technology. With the
Simatic ET 200 product line compact
or modular, with drive technology,
or for harsh industrial environments
customers are able to reduce costs.
Integrated CPU and Pronet connection
Three integrated Industrial Ethernet ports
for exible connection
I-Device functionality
New features
Simatic ET 200SP 1510SP-1PN /
1512SP-1PN CPUs
ET 200 CPUs with Pronet
functionality
T
he ET 200SP model now also includes CPUs with
Pronet connections: the 1510SP-1PN and 1512SP-1PN
CPUs. These CPUs have the same functionality as the
1511/1513 CPUs, including, for example, the integrated
trace function, web server, and fully symbolic program-
ming. Both CPUs have a Pronet interface with three ports:
port 1 and port 2 via a bus adapter and port 3 as an inte-
grated RJ45 jack. The I-Device function makes it possible
to connect the CPUs to a higher-level CPU as easily as with
a standard interface module.
siemens.com/et200sp
Simatic ET 200AL
I/O devices in IP65/67 for
handling tasks
T
he Simatic ET 200 product line has been expanded
to address the needs of the handling market. With
its IP65/67 high degree of protection, the Simatic
ET 200AL is especially suited for applications in conned
areas and where movement is involved. It can be used in
environments ranging from -25C to +55C. The new de-
vices can be installed on-site, directly onto the machine or
assembly line, and incorporate sensor and actuator tech-
nology with the M8 connection method. They can be
mounted in all positions due to their frontal and transver-
sal screw-on options whether on machine structures or
on aluminum mounting rails.
With module widths of 30 mm or 45 mm and up to
32 modules per station, the Simatic ET 200AL has a high
volume of I/O devices available for a variety of applica-
tions. The modules can be easily configured and commis-
sioned with TIA Portal and integrated into the automa-
tion system with Profibus or Profinet or through inte-
gration into the ET 200SP distributed I/O system. The
color-coded assignment of cables to interfaces and an
integrated fixture for cable ties makes wiring the mod-
ules exceptionally simple. The lightweight setup makes
this new generation of devices particularly suitable for
moving applications. The product developers placed
great emphasis on availability, safety, and energy effi-
ciency. The modules automatically reboot after a power
failure or when a module is changed. The outputs of the
ET 200SP devices make it possible to turn off actuators
safely in groups. The Profienergy functionality enables
the coordinated shutdown of individual loads or entire
production units during idle production periods.
siemens.com/et200al
Flexible installation in all positions
For conned spaces and in moving applications
Particularly compact design, with reduced space
requirements and weight
Integration into Pronet, Probus, and ET 200SP
New features
advance product news 1/2014 | Distributed I/O systems
9
New customization with low entrance
level and attractive pricing scale
Flexible and dynamic visualization
of energy data on the dashboard
through enhanced functionality
Redesigned and simplied
user interface with an attractive
industrial design
Ready-to-run solution consisting
of an industrial PC and B.Data data
capture software that enables the
easy connection of measuring devices
New features
Simatic B.Data
Dynamic visualization of
energy data
A
chieving a sustainable increase in energy efciency
and more cost-effective operation despite rising en-
ergy prices is a great challenge for plant operators.
A plant-specic measuring concept is needed to obtain a
transparent representation of a plants energy ows. The
Simatic B.Data energy data management system provides
companies with easy and transparent tools to analyze their
exact energy consumption. Multiple production sites through-
out the company can be assessed with this system. In addi-
tion to a general consumption overview at all levels, it is
possible to detect massive energy consumers and even iden-
tify hidden savings potential in the operation of already
optimized plants.
With the new B.Data Version 6.0, the user can choose from
various visualization options, for example, energy dash-
boards, that allow all the important data to be viewed at a
glance.
siemens.com/bdata
Energy efficiency is becoming increasingly
important in industry. Siemens offers
everything needed to increase efficiency
from simple energy monitoring to
comprehensive energy management systems.
Simatic B.Data enables optimized and
economical energy management.
Energy management | advance product news 1/2014
10
Siemens micro automation offers targeted and
cost-effective solutions for minor automation
tasks. The new LOGO! 8 logic module provides
tailored, expandable solutions and enables
communication via web server without HTML
programming skills.
Eight devices with an onboard Industrial Ethernet interface in
a space-saving design (4 MW)
Crystal-clear display with six lines and three selectable background colors
Optional LOGO! CMR 2020 communication module
(see article on p. 11)
Integrated web server for hassle-free programming via remote control,
IWLAN, or the Internet
New features
LOGO! 8
High performance at a low price
C
ompared with its predecessor,
LOGO! 0BA7, the innovated
LOGO! 8 logic module offers more
functionality in its space-saving des ign
of only 4 MW, at lower costs. Eight basic
devices with and without display and for
different voltage ranges have the same
range of functions, which makes it very
easy to choose the required version.
Externally, the crystal-clear, perfectly
readable display, which now features six
lines with 16 characters each, catches
the eye. The user now benets from
twice as many characters per notica-
tion than before, as well as three inter-
changeable background colors.
For greater visualization demands, an-
other text display can be connected to
the integrated Industrial Ethernet inter-
face. The module is programmed via In-
dustrial Ethernet, eliminating the need
for a special programming cable. An
outstanding feature of the new LOGO!
is the integrated web server, which can
be congured with no special program-
ming skills and enables hassle-free and
inexpensive remote control and moni-
toring via IWLAN or the Internet.
The LOGO! Soft Comfort V8 software
has been completely redesigned. Com-
munications via Industrial Ethernet are
now configured automatically in the
net work view. Linking of function
blocks and transfers between the vari-
ous programs are easily performed
with drag and drop. Existing programs
from older versions can be carried over
directly, making it signicantly simpler
to migrate to LOGO! 8.
siemens.com/logo
advance product news 1/2014 | Micro automation
11
Read and write LOGO! basic module data via SMS
Event-controlled notications via SMS
Clock synchronization via NTP server, GPS signal,
or mobile service provider and transmission to the
Logo! basic module
Recognition of the LOGO! CMR2020s position
via GPS signal and SMS query service
Diagnosis information via LEDs and web browser
New features
LOGO!Power
Power supplies
in new LOGO! 8 design
T
he compact LOGO!Power power
supply units are being converted
to the design of the innovated
LOGO! 8 logic modules. Thus, the min-
iature power supply units for the reli-
able 12-V and 24-V LOGO! power supply
also visually reect the new logic mod-
ule design. The single- phase power sup-
ply units from the Sitop family are avail-
able in overall widths of 54 mm, 72 mm,
and 90 mm, with 1.3 to 4 A output volt-
age at 24 V. Options with 5 V, 12 V, and
15 V are available as well.
siemens.com/sitop
Innovative LOGO! 8 logic module design
Wide input voltage range from 85 V to 264 V AC or
110 V to 300 V DC
Power reserve for switching in loads with high inrush current
High efciency over entire load range and low no-load losses
Temperature range from -20C to +70C
Extensive certications, including CE, cULus, FM, GL,
and ATEX
LOGO! CMR2020
SMS communication with LOGO! 8
T
he new LOGO! CMR2020 communication module sup-
ports remote communication via mobile network with
the new LOGO! 8 logic module. The stand-alone module
with the same housing design as LOGO! 8 is connected to the
Industrial Ethernet interface of the LOGO! basic module, en-
abling remote monitoring and telecontrol of automation sys-
tems based on LOGO! via mobile networks using SMS. Fur-
thermore, the LOGO! CMR2020 offers position recognition
via GPS signal; an SMS query service; and clock synchroniza-
tion using an NTP server, GPS signal, or mobile service pro-
vider. It also transmits the time to the LOGO! control system.
The LOGO! CMR2020 monitors the process image of the
dened LOGO! basic module signals as well as the integrated
inputs and outputs. If there is an event, an automatic text
message is sent to a dened set of mobile phone numbers.
Conversely, the variables of the LOGO! basic module can also
be modied via SMS. A quick, informative diagnosis of the
LOGO! CMR2020 is shown locally with LEDs or on a web plat-
form. Some of the typical applications of LOGO! stations
with the LOGO! CMR2020 include controlling blinds, lights,
or power in buildings; controlling irrigation systems via SMS;
container tracking; and controlling church and school clocks
with periodic time synchronization.
siemens.com/logo
Micro automation | advance product news 1/2014
New features
12
Productivity in the process industry can be
increased with the Siemens product portfolio
for process automation from the Simatic PCS 7
process control system to process instrumen-
tation and analytics to weighing and dosing
technology.
Integrated Simatic support
for virtual commissioning
(as from TIA Portal V13)
Simpler operation with
task-oriented user interface
Project-wide visualization of
system utilization
Advanced support for
Simatic PCS 7
(Advanced Process Library,
control module types)
New features
matically created directly from Simit
based on user process models. This
Create Device Level (CDL) function
makes it possible, for instance, to auto-
matically create a simulation including
motor and sensor models for a con-
veyor system.
Simit V8.0 saves users a great deal of
time because models can be adjusted
smoothly during a simulation, which
can even be accelerated with the Vir-
tual Time Management function. Inte-
gration of third-party applications has
become more exible as well: in addi-
tion to the OPC and shared-memory in-
terfaces, the remote control interface
now also enables mutual control.
siemens.com/simit
Simit V8.0
Simulation even simpler
V
ersion 8.0 of the Simit simulation
software impresses users with
extended Simatic portfolio sup-
port, greater user friendliness, higher
efciency, and more openness.
Simit V8.0 consistently supports the
Simatic portfolio for hardware-in-the-
loop simulation with connected con-
trollers. Data from TIA Portal (V13) and
Simatic S7-1200 / S7-1500 can be im-
ported easily, and models for I/O simu-
lation can be created automatically.
The task-oriented user interface and
online supports increase usability.
The template-based automatic gen-
eration of simulation models and ex-
tended simulation components boost
efciency. The sensor/actuator level of
simulation models can now be auto-
Siwarex WP241 allows the user to
perform an entire function test in
simulation mode with no belt weight
connected. Various connection and
integration options make it easy to
start up this module.
siemens.com/siwarex
Siwarex WP241
Weighing electronics for Simatic S7-1200
T
he new Siwarex WP241 im-
presses users with its exibility
and integrated user friendliness
from assembly to operation. The
Siwarex WP241 can be integrated
into Simatic S7-1200 without any
problems and is thus freely program-
mable via TIA Portal as well. The
module can be operated as a stand-
alone version without a Simatic CPU.
The weighing electronics can be di-
rectly connected to Modbus-capable
operator panels.
All functions that are typical for
belt weighing, such as recording the
delivery rate or controlling the belt
speed, can be parameterized, ad-
justed, and evaluated individually. In
addition, the new weighing module
features many diagnostic options for
quick error detection and analysis. The
Integrated into Simatic S7-1200
and TIA Portal
Stand-alone operation possible
4 digital inputs and outputs,
1 analog output (0/4 to 20 mA)
Industrial Ethernet
(Modbus TCP/IP) and RS485
(Modbus RTU) interface
New features
advance product news 1/2014 | Process automation
13
Industrial communication | advance product news 1/2014
VD module for Scalance
Plant owners using Profibus or other
two-wire cabling in their plants and wanting
to switch to Profinet are often faced with
high installation costs. The VD module
offers a new option for migration.
T
he MM992-2VD module is a new dual-port media mod-
ule for all modular switches in the Scalance X-300
product line (XR-300/X308-2M) and the Scalance
S627-2M security module. The two-wire cable is connected
with an RJ45 connector that is plugged into the new two-
wire network module.
Industrial Ethernet communication
using existing cabling
The highlight of the new module? During VD (variable dis-
tance) operation, Industrial Ethernet communication is
made possible via non-Ethernet-specic cabling (Probus DP
or other two-wire cabling) without having to change over to
other transmission methods such as DSL, for example. De-
pending on the quality of the line, distances of up to 500 m
at a rate of 100 Mbps or 1,000 m at a rate of 10 Mbps can be
covered. Furthermore, the VD module allows for an exten-
sion of the standard Industrial Ethernet cable length at
100 Mbps in order to cover even greater distances. This
means that remote users at a distance of more than 100 m
do not necessarily need to be integrated into the plants net-
work using optical bers but can be integrated by simply
using copper cables.
Secure data transmission guaranteed
Security does not suffer, either. It is possible to connect
the VD media module to the most recent modular version
of the Scalance S product line, Scalance S627-2M, thus en-
suring secure communication in two-wire lines as well. With
the rewall and VPN security functions, Scalance S627-2M
can lter data communication and avoid unauthorized
access as well as safely authenticate the transmitted data
and protect from manipulation and espionage using en-
cryption.
Installation cost savings
Using the VD media module reduces costs when installing a
plant, since the already installed copper cables can be used,
thus avoiding high cable-laying expenses. In this case, the
module can be used as a standard Industrial Ethernet or VD
interface. All in all, the new media module offers the possi-
bility to migrate existing Probus systems to Pronet with-
out having to lay new cables!

siemens.com/vd
Ethernet via
two-wire
cabling? Sure!
14
From simple sensor connection to the capture
and transmission of a factorys quality and
production data, the portfolio of solutions for
industrial communication provides for the
efficient integration of all business sectors.
Quick mobile network diagnostics with a
smartphone or tablet using NFC and the available
WLAN network
Combo ports for increased exibility:
optical and electrical connections in one device
24 full-gigabit ports
Optional Layer 3 switching
Compact Simatic S7-1500 design
TIA integration and Pronet diagnostics
Scalance XM-400
Switch to the future
O
ne thing that makes the new, efcient Scalance
XM-400 Industrial Ethernet switches special is quick
network diagnostics via mobile websites (web-based
management). For this purpose, the IP address of the rele-
vant device can be read out on-site using a smartphone or a
tablet with near eld communication (NFC). The diagnosis is
then made using the available WLAN network.
The Scalance XM-400 product line currently includes two
basic devices to connect up to 16 (Scalance XM416-4C) or
8 (Scalance XM408-8C) network devices. Both devices
have electrical RJ45 ports and optical SFP slots designed for
bandwidths of 1 GBit/s. The new combo ports make it pos-
sible to use one part of the ports exibly as needed. With
the attachable port extender, the basic setup can be ex-
panded with additional connectors for up to 24 network
devices. Furthermore, the optionally available XM-400 key
plug activates Layer 3 functionality, for example, statisti-
cal and dynamic routing as well as storage of conguration
data, in order to quickly and easily change devices in case
of malfunctions. The new compact switches in the Simatic
S7-1500 design can also be seamlessly mounted on the top
hat rail of this control system, saving space in the control
cabinet.
siemens.com/x-400
Scalance W IWLAN portfolio expansion
Making the most of air
S
iemens has extended its product range of WLAN
devices for industrial applications. The new Scalance
W761-1 RJ45 access points and W721-1 RJ45 client
modules, in accordance with standard IEEE 802.11n and
featuring protection type IP20, have been designed for
the control cabinet, have a data signaling rate of up to
150 Mbps, and, due to their design, can be installed, for
instance, next to a Simatic ET 200SP. In turn, the new
Scalance W774-1 RJ45 access points and W734-1 RJ45 client
modules have a at, compact aluminum housing and a data
signaling rate of up to 300 Mbps, an integrated dual-port
switch, and Power over Ethernet (PoE). The housing is
compatible with Simatic S7-1500 and Simatic ET 200MP.
Furthermore, optional additional functions such as iPCF
for real-time requirements can be activated with the
Scalance W700 iFeatures key plugs.
siemens.com/iwlan
Scalance W access points and client modules for
various areas of application, resulting in greater
exibility for the user
Designed for the control cabinet
New modular design, in line with existing Simatic
components
advance product news 1/2014 | Industrial communication
New features
New features
15
of the products they use, in a simplied procedure, for their
calculations. The data import takes place via the additional
parameter library menu item.
The new version of the SET also includes additional exam-
ples for standards in the comprehensive library as well as
an extension of the Siemens safety parameters already
stored in the tool for new products, such as the Sirius 3SK1
safety relays and the fail-safe modules of the Simatic
ET 200SP. The new data interface makes documentation
easier for the operator, especially when using products from
different manufacturers.
siemens.com/safety-evaluation-tool
T
he Safety Evaluation Tool (SET) is a
TV-certied online tool for the quick
and safe evaluation of a machines
safety functions. The operator receives a
standards- conforming report that can be
integrated into the docu mentation as
proof of safety. Siemens is the rst sup-
plier to implement a neutral data interface
for importing safety parameters of other
manufacturers by using an XML format in
accordance with VDMA (Verband Deut-
scher Maschinen- und Anlagenbau, the
Ger man engineering federation) speci-
cations. The VDMA specication 66413,
Functional safety universal data format
for safety-related values of components
or parts of control systems, describes a
standardized electronic exchange format
for the safety-relevant parameters of automation compo-
nents. This allows operators to upload the safety parameters
Import of safety parameters from other
manufacturers
Easier calculation and documentation
Extension of the tool with new products and
new examples
New features
Safety Evaluation Tool
Import function for safety parameters
The functional safety requirements for a
machine or plant are high. Safety Integrated
provides integrated solutions for the
manufacturing industry that reliably protect
people, machines, and the environment.
Safety technology | advance product news 1/2014
16
advance product news 1/2014 | Integrated drive technology
Simotics motors for
converter operation
The motor plays a crucial role in an
efficient, integrated drive system.
The new Simotics GP and Simotics SD
motors from the VSD10 line have been
optimized for frequency converter
operation with the frequency
converters of the Sinamics series.
Together, they form a perfectly
coordinated drive system.
S
iemens is introducing motors for converter operation
that are based on 1LE1 asynchronous motors. The mo-
tors from the VSD10 line are available with aluminum
housing (Simotics GP) as well as with gray cast-iron housing
(Simotics SD) and feature an output range of between 2.2
and 200 kW. As a key component of Integrated Drive Sys-
tems (IDS), the motors have been optimized for operation
with Sinamics converters. By perfectly coordinating the
components, it is possible to create a cost- effective overall
system that offers exceptionally high reliability and avail-
ability.
Broad range of applications
Using motor converter systems in applications with pumps,
fans, and compressors reduces power consumption by up to
60%. Because the motors have been optimally adapted for
converter operation, it is possible to minimize the motors
power loss and consequently increase efciency. The motors
themselves have special features for example, temperature
sensors and isolated bearings for high shaft heights. These
features contribute to extending the service life and also the
availability of the drive components. With its speed control,
the integrated system displays its advantages, especially
when used in the partial-load operating range. The result is
an accordingly energy-efcient operation.
Easy commissioning
The integrated solution also shows its strengths in com-
missioning. The motor code printed on the nameplate is
entered on the user panel of the Sinamics converter and
delivers preconfigured parameterization settings. This en-
ables quick, error-free commissioning. The drive system
can also be easily and simply integrated into TIA Portal with
Profibus.
siemens.com/simotics
A perfect
team
17
Additional elds of application for Integrated Drive
Systems (IDS) in the medium-voltage range
Maximized plant availability
Extremely motor-friendly operation
High exibility when planning and building a plant
New features
L
iquid-cooled Active Interface Modules (AIMs) and Active
Line Modules (ALMs) are now also available for Sinamics
S120 low-voltage converters. These modules cover a
voltage range between 500 and 690 V, with an output of
1,700 kW. The liquid-cooled solution transfers almost all the
heat of the modules to the cooling liquid. Room air-condition-
ing can therefore be signicantly decreased and the associated
costs of installation, maintenance, and operation reduced.
Because no fans are necessary, the power consumption of the
modules is lower as well.
Sinamics S120 ALMs are available with outputs of 380 kW,
630 kW, and 900 kW at 380480 V and of 1,100 kW at
500690 V. They are able to feed the energy back into the
grid, thus offering signicant cost savings. AIMs for the grid
connection form a functional unit with the ALMs. The AIMs
lter the harmonics to a large degree and ensure that there
is very little circuit feedback. The new modules contain a liq-
uid-cooled throttle, a liquid-cooled lter module, and fasten-
ers. By connecting up to four identical modules in parallel,
Liquid-cooled modules for Sinamics S120
Efcient cooling method
Efcient cooling method with continuous liquid cooling
in addition to the air-cooled modules
ALM up to 900 kW at 380480 V; due to more
precise power levels (380/630 kW), the requirements
are covered more exactly
New features
Sinamics Perfect Harmony GH150
Even more versatility in
the medium-voltage range
T
he new Sinamics Perfect Harmony GH150 medium-
voltage converter further develops the proven cell-
based Perfect Harmony technology and offers high
availability as well as maximum exibility for easy systems
integration. Thanks to its high versatility, especially with re-
gard to the selection of transformers, customer and appli-
cation requirements can be met even better.
The medium-voltage converter itself can easily be inte-
grated into any application. It is suitable for retrots as well
as for new projects where a separate transformer with high
input voltages and various cooling methods (i.e. oil or dry
transformers) can also be employed. Higher exibility makes
plant planning easier and thereby also reduces the total cost
of ownership as well as the operating costs.
The cell-bypass feature prevents unplanned downtimes
and enables maintenance measures to be carried out at a
scheduled time. The converters almost sinusoidal output
voltage minimizes the stress on the motor and ensures that
the applications can run smoothly and efciently. Therefore,
even applications with long cable lengths between the
motor and the converter can be implemented without out-
put lter.
siemens.com/sinamics
Siemens offers an all-in-one solution for
the drive system to be seamlessly integrated
into any application, its automation component,
and the entire systems lifecycle for greater
efficiency, reliability, and productivity.
Integrated drive technology | advance product news 1/2014
up to 5,700 kW can be realized on the
motor side and up to 6,460 kW on the grid
side. Due to the compact design, the
liquid-cooled converters are recommended
for use in limited spaces such as ships
drives as well as in harsh environments
such as in the mining or oil and gas in dus-
tries.
siemens.com/sinamics
18
advance product news 1/2014 | Integrated drive technology
Coverage of a higher output
range of up to 400 kW
Continuous operation, same
selection and commissioning
tools, identical options, and
minimized training requirements
Optimally matched to Simotics GP
and Simotics SD motors of the
VSD10 line as well as Simotics FD
motors
New features
Sinamics G120P
Greater output,
economical operation
T
he new Sinamics G120P, with an
output of up to 400 kW, makes it
possible to operate applications in
a higher output range. The frequency
inverter is geared toward pumps, fans,
and compressors and enables cost-
effective and economical operation
through integrated, application-spe-
cic, and energy-saving functions. It is
characterized by easy installation and
commissioning, and is used both for
simple speed-control adjustments and
for complex control tasks in building
technology, water management, and
the process industry.
All low-voltage inverters of the
Sinamics G120P series are optimally
matched to Simotics GP and Simotics
SD motors of the VSD10 line as well
as Simotics FD motors, making them
especially cost-effective.
siemens.com/sinamics-g120p
Now also for applications in
the 200230 V mains voltage
range
Compact dimensions optimized
for the control cabinet
Innovative cooling concepts
using push-through technology
New features
Sinamics G120 PM240-2
Optimized for
the control cabinet
T
he new generation of the Sinamics
G120 power modules has been
expanded with the addition of
the PM240-2 power module in the
1/3 AC version. This version can be used
for applications with a mains voltage
between 200 and 230 V. The housing
dimensions optimized for the control
cabinet and the butt-mounting de s-
ign of the new power module save
space in the control cabinet, thus
reducing costs. The hardware platform,
with additional innovative cooling con-
cepts known as push-through technol-
ogy, reduces heat generation in the
control cabinet so that it can have
smaller dimensions. Removable termi-
nals and an integrated class A lter also
support easy commissioning.
siemens.com/sinamics-g120
SinaSave 6.0
Using existing potential to save energy
W
ith the new Version 6.0 of
the SinaSave energy ef-
ciency tool, it is possible to
determine the energy savings poten-
tial and amortization periods for a
variety of solutions in the Integrated
Drive System (IDS) for pump and
fan applications. As an amortization
calculator, the tool gives informa-
tion about how fast the investment
in an energy-efcient drive system
will pay off. The options for compar-
ison have been expanded by adding
further Simotics motors and Sirius
switching devices as well as exten-
sions to the Sinamics portfolio. The
intuitive user guidance and graphi-
cal user interface are additional ben-
ets for the operator.
siemens.com/sinasave
19
Integrated drive technology | advance product news 1/2014
to all process values enables fore-
sight ed analysis, thus minimizing
down time.
All standards for secure Internet
connection can be used for location-
independent communication with the
machine control. Unauthorized access
to the machine can be prevented using
rewalls, gateways, and SSL encryption.
In addition, groups and individual user
proles can be created in the control
system. Users must obtain previous au-
thorization in order to have writing-en-
abled access to the system variables
and actively make changes.
siemens.com/simotion-it
Simotion IT
Web-based diagnostics
and maintenance
W
ith Simotion IT, Siemens offers
a web-based software pack-
age with standard web tools
for easy diagnostics, maintenance, and
machine operation. Through Simotion
IT, the web browser becomes both a
diagnostic tool and an HMI. Alongside
standards such as a variable list and
diagnostics buffer, a broad range of
information on the status of the ma-
chine is provided from axis overviews
to runtime trace with graphical display
and measuring cursor.
The machine manufacturer can cre-
ate the HTML- and XML-based parame-
terization interface independently, en-
abling intuitive user guidance. Ac cess
Simotion in TIA Portal
Efcient engineering for motion control
W
ith the integration of the
Simotion motion control sys-
tem in TIA Portal, Siemens is
expanding the efcient engineering
framework with another powerful tool.
The combination of hardware and soft-
ware in one consistent editor enables
intuitive and fully graphical congura-
tion as well as powerful diagnostics of
the congured and networked compo-
nents. For example, the device view
shows the Simotion CPU in a fully graph-
ical manner, with all its interfaces and
features. All the parameters can be
selected and modied intuitively. In ad-
dition, other automation com po n ents
such as the HMI or drives can be con-
nected to the CPU.
The easy conguration takes place
via Simotion Scout. During installation,
the user can exibly specify whether
the program is to run in the context
of Simatic Manager or of TIA Portal
(single-source concept).
siemens.com/simotion
Graphical user interface
for intuitive user guidance
Wide variety of options
for comparison of different
control systems and
comprehensive product
combinations in the IDS
Extended functionality
(e. g., through optional
login)
Easy use through
individual data logging
New features
Location- and time-independent
access to machine data with
standard web tools
Cost-efcient commissioning
of serial machines
Minimized downtime due
to foresighted analysis
New features
Use of TIA Portal for
commissioning, conguring,
and planning of Simotion
components
Reuse of existing Simotion
applications
Connection of additional
automation components to the
Simotion CPU in TIA Portal
Motion control planning and
programming in Simotion Scout
New features
20
advance product news 1/2014 | Integrated drive technology
Minimal maintenance require ments
due to the elimination of mech-
anical transmission elements
High availability, as operation
is possible even when individual
motor segments fail
High running accuracy, as no
interference occurs through the
introduction of local radial forces
New features
Simotics T arc stator motors
New dimensions for direct drives
T
he new Simotics T arc stator mo-
tors are built-in torque motors,
with the stators and rotors built as
segmented components. The powerful
rotary drive combines high efciency
with high precision. It is therefore pos-
sible to realize great diameters and
torques without using gears. The arc
stator motors from the Simotics motor
portfolio are driven by Sinamics S120
converters.
They are used above all for highly
productive complete machining cen-
Optimal control response and robustness against
load changes for high production quality
More space in the customers machine due to
extremely compact design
Drive-Cliq sensor interface, enabling automatic
converter setting for rapid commissioning
New features
Simotics S-1FK7 High Inertia / AH100
Robust and optimal
T
he Simotics S-1FK7 synchronous motor series is being
expanded with the addition of six motor types in
High Inertia (HI) versions in shaft height 100. The
HI motors have been designed for applications that
require a good control response for high or variable load
moments of inertia, for example, in machine tools or
printing presses. While inertia was previously the design
criterion for the motor, it is now possible to select a
smaller motor with the Simotics S-1FK7 HI avoiding
expensive overdimensioning. In addition, due to the
optimal control response, less effort must be invested in
engineering the drive optimization and controller setting
than with conventional motors with smaller moments of
inertia.
siemens.com/simotics
Quick comparison of consumption
data for Simotics low-voltage
motors
Available for iOS and Android
smartphones and tablets
Results sent directly from the
app to an e-mail address
New features
Simotics EE-Comparator
Motor comparison via app
T
he free Simotics EE-Comparator app allows users to
directly compare Simotics low-voltage motors with
different IE classications (IE1, IE2, and IE3), taking
the individual operating times into account. After the user
enters some basic data, the app calculates energy ef-
ciency, possible energy savings potential, and payback
time. The values can be compared and the break-even
point is shown graphically. The result can be sent directly
from the app to an e-mail address. The app also provides
information on local regulations and exceptions regard-
ing the minimum energy efciency levels in different
countries.
siemens.com/industry-apps
ters, rotary indexing machines, and
roller and cylinder drives.
siemens.com/simotics
21
Integrated drive technology | advance product news 1/2014
Sinamics frequency inverters and Simogear geared
motors as an Integrated Drive System (IDS)
Easy installation and commissioning
High efciency due to optimal interaction of the
components
New features
Flender SIP
Light weight, many extension options
A
new, highly integrated drive solution combines
planetary gear units and geared motor technology.
The drive system consists of a Flender standard
industrial planetary gear unit (SIP), a Simogear geared
motor, and a Sinamics G110M inverter. The integration
signicantly reduces the weight and required space, and
enables numerous extension options.
Flender SIPs are especially suited for applications that
require high transmission ratios in the lower and medium
torque ranges. The new, fully integrated solution offers
comprehensive extension options such as brakes, sensors,
or backstops and is available for all common motor stan-
dards such as IEC, NEMA, CCC, and CSA. Because both a
coaxial and a right-angled shaft arrangement are possible,
the gear unit solution allows very exible plant design.
Flender SIPs are suited for applications in conveyor tech-
nology in the area of bulk material as well as for rotary,
semirotary, and drum drives in the process industry.
siemens.com/gearunits
Integration of planetary gear unit technology
and geared motor technology
Integrated Drive System (IDS) with low weight
and reduced space requirements
High exibility in plant construction due to
multiple extension options
New features
Simogear with motor-integrated frequency inverter
Simple handling, exible use
T
he new Sinamics G110M frequency inverter with high
protection (type IP66) is suitable for applications that
require a local motor-integrated inverter. Combining
them with Simogear geared motors creates an Integrated
Drive System (IDS) characterized by a space-saving design,
easy installation, and exible use. The optimal interaction
of the components enables a high degree of efciency and
functionality.
Thanks to optional plug-in terminals, the modular inverter
is easy to install. Looping through 400 V AC, 24 V DC, and
communications reduces the cabling effort. The inverter is
especially well suited for applications in conveyor technol-
ogy due to functions such as Quick Stop and the limit stop
switch. For applications requiring safety technology, the
Sinamics G110M offers the integrated Safe Torque Off (STO)
function, which can be activated through a fail-safe input
and Prosafe. As an integrated communications prole, it
has USS / Modbus RTU, Probus, and Pronet / Industrial
Ether net IP. Integrated into TIA Portal, the Sinamics G110M
offers all the advantages of the integrated engineering of
automation and drive technology.
siemens.com/simogear
22
advance product news 1/2014 | Industrial identification
Simatic Ident (RFID systems in the HF range and
code-reading systems) offers a wide range of
advantages for tool management, from storage to
the machine: fast and reliable identification
eliminates error sources and enables optimal use of
the tool stock.
S
imatic Ident provides for the high-
est level of transparency and en-
ables the tool stock to be utilized
to optimal effect through precise re-
cording of the inventory and localiza-
tion of tools during operation. Tools
with RFID transponders or DMC codes
can clearly be identied by an RFID
reader or code reader when they are re-
moved from their storage location. The
data are then transmitted to the high-
er-level tool management system and
checked back into the store once the
order has been executed. A UHF tran-
sponder on the tool trolley makes it
possible to easily localize the trolley as
it moves through UHF gates between
the storage location and the various
manufacturing areas.
Unique identication marking
During the tool assembly process,
Simatic Ident guarantees the unique
and durable iden tication of the as-
sembled tool. This is done by placing an
RFID transponder in a designated loca-
tion on the tool holder, and identifying
the tool to be mounted via a DMC. The
data are then stored on the tool carri-
ers RFID transponder. The RFID tran-
sponder of the mounted tool is able to
read both unique IDs and plain- lan-
guage text markings.
Simatic Ident is also used during pre-
setting and measuring of the tool,
which checks the various tool parame-
ters, such as radius, length, and so on.
The data are stored directly on the RFID
transponder on the tool.
Rapid tool change
Additionally, Simatic Ident provides for
a correct machining process in the ma-
chine tool and enables the automatic
transmission of the tool data to the CNC
controller. This guarantees rapid, error-
free tool changes. For this, the tool is
moved past the RFID antenna after it
Transparency
in tool
management
Tool identification with Simatic Ident
has been inserted in the tool magazine,
and the tool data stored on the RFID
transponder are automatically read and
transmitted to the CNC controller. Fi-
nally, the remaining tool life, as deter-
mined by the CNC controller, is stored
directly on the transponder.
In addition to the small MDS D117
and MDS D127 transponders, the new
solution also includes the compact sta-
tionary Simatic RF250R reader and
the mobile Simatic RF310M handheld
reader, which are both designed to be
connected to external antennas, such
as the new exceptionally small ANT8 or
the ANT12. Alternatively, with Simatic
RF210R, Siemens also offers a tried and
tested reader with an integrated an-
tenna in M18 construction as well as
an additional transponder for tool
identication, the MDS D421 tool pill
corresponding to DIN 69873 speci fi-
cations.
siemens.com/rd
23
Easy operation through integration into the uniform
operating environment of all Simatic MV440
function packages
Can be used with all additional Simatic MV440
function packages (Text-Genius and Veri-Genius)
Can be transferred between all Simatic MV440
devices, regardless of resolution
Flexible license retrot to the device via Simatic
Automation License Manager
Flexible and easy integration into Simatic,
Sinumerik, and Simotion systems
New features
Simatic handheld reader
MV320 / MV325
Rugged and
powerful
T
he new Simatic MV320 and Simatic MV325 handheld
reading systems are designed for the mobile reading
of two-dimensional (2-D) data matrix codes and one-
dimensional (1-D) bar codes at a distance of up to 375 mm.
The integrated image processing functions and lighting
technologies make it possible to read codes on different
surfaces.
The Simatic MV320 wired handheld reading system is an
entry-level device that enables communication with the
host PC as well as integration into the application, thanks
to USB and RS232 interfaces. The Simatic MV325 wireless
handheld reading system communicates via Bluetooth
with a charging station, which is connected with the host
via USB. If the radio link is interrupted, the read results are
temporarily stored on the mobile device if this function
has been activated. As soon as the connection to the char-
ging station has been reestablished, the read results are
auto matically transmitted. This operating mode is called
batch mode. Both units are suitable for high-contrast la-
bels (paper labels and adhesive labels) and, depending on
the application, for codes with medium (laser-etched in
metal) to low (needle-punched in metal) contrast. The de-
vices are congured by reading the data matrix codes in-
cluded in the delivery.
siemens.com/codereader
Increased read capabilities due to improved
software algorithms
Greater reading distance, better read results, and
mechanical stability through two-lens system
Easy conguration by means of data matrix codes
included in the delivery
New features
Pat-Genius
Object recognition for
Simatic MV440
W
ith the Pat-Genius object rec ognition license, the
Simatic MV440 devices can not only read 1-D bar
codes and 2-D matrix codes but also verify pre-
denable structures in images. This functionality is also
available without a license in demo mode. Pat-Genius can
be run on all MV440 devices with rmware V6.0 or higher.
It can be used wherever the ambient conditions allow for
the operation of a Simatic MV440 code reader.
In general, object recognition is suitable for applications
such as pick-and-place, quality control in production, posi-
tion recording in supply technology, or volume monitoring
in supply technology and production. In this process, tasks
also include position recognition, presence monitoring,
completeness checks, and text recognition in addition to
object recognition. The dimensional check detects devia-
tions in the current camera frame in relation to the learned
structure based on edge structures.
siemens.com/codereader
Simatic Ident makes it possible to trace the
material flow in industrial processes from
beginning to end. Depending on the application,
RFID solutions based on radio waves or optical
code-reading systems are used.
Industrial identification | advance product news 1/2014
24
advance product news 1/2014 | Industrial controls
Simocode pro earth-fault module
The new 3UF7510-1AA00-0 Siemens earth-fault module for
the Simocode pro motor management system monitors earth
faults in conjunction with 3UL23 residual current trans-
formers. This makes it possible to detect errors before the
plant stands still.
E
xternal earth-fault monitoring is
used either in power grids earthed
with high alternating current resis-
tance or wherever it is necessary to
precisely capture data on the earth
fault current, for example for condition
monitoring.
The new 3UF7510-1AA00-0 earth-
fault module, combined with devices
from the Simocode pro V series and
3UL23 residual current transformers,
provides a solution with high measur-
ing accuracy and a large setting range.
In addition to the tripping threshold, a
warning threshold can also be parame-
terized, allowing for early error noti-
cation. The connection to the associ-
ated 3UL23 residual current transfor-
mer is permanently checked for broken
wires and short circuits. This ensures
continuous monitoring, making man-
ual tests redundant. Depending on the
cable diameter used, the residual cur-
rent transformer is available with six
different outlet openings.
The combination of an earth-fault
module and a 3UL23 residual current
transformer enables early detection of
any deterioration of the isolation in
the maintenance station, thus reduc-
ing downtime. Furthermore, this op-
tion provides a solution for all lead-
throughs at a more attractive price
than before.
siemens.com/simocode
Cost-effective monitoring
25
Instant on-site diagnosis to allow service personnel
to immediately plan or implement maintenance
operations
Intelligent condition reports with plain-text notication
to always give maintenance staff a good overview
Results of vibration monitoring viewable
on all mobile devices such as tablets or
smartphones
Online monitoring with the motor condition
monitoring box for large drives
websites for mobile applications, the
results of the analysis can be viewed as
a plain-text notication on any mobile
device, for example, a tablet or smart-
phone. There is therefore no need
for additional visualization equipment,
giving the maintenance staff a good
overview of the mechanics on-site. The
maintenance personnel can immediately
plan or implement the required mainte-
nance operations.
The Siplus CMS2000 condition moni-
toring system has been integrated into a
motor condition monitoring box to mon-
itor large Siemens drives. The vibrations
and temperatures of the motor bearings
are measured during operation. Critical
Siplus CMS / motor condition monitoring box
All mechanical components in view
U
sing the Siplus CMS2000 condi-
tion monitoring system, mechani-
cal components such as motors,
generators, pumps, and fans can be
monitored and analyzed by collecting
data on vibrations, rotational speed, and
temperature. This makes it possible to
identify defects in machines even before
a malfunction arises, meaning that the
error can be eliminated in a timely man-
ner and maintenance operations can
be planned. Up to 16 standard IEPE vi-
bration sensors can be connected per
CMS2000. In addition to vibrations, it is
also possible to measure temperature,
rotational speed, and analog signals
such as pressure. With the integrated di-
agnostic software, the user can analyze
data from the bearing and vibrations
monitor, perform a frequency-selective
analysis of the collected data, or carry
out a trend analysis.
Visualization and parameterization are
performed in a simple web browser, with
no additional software required, grant-
ing the service engineers easy on-site
and remote access. With the new HTML
Industrial controls | advance product news 1/2014
parameters can be monitored and fore-
seeable problems counteracted, based
on trend curves, even as they emerge.
The motor condition monitoring box
was designed for online monitoring.
The system can be installed directly onto
the motor, either on an existing motor
in the eld or ex works, when ordering a
new motor. As part of the service port-
folio, certied Siemens condition moni-
toring experts monitor the customers
machine and provide notication if the
condi tion of the equipment deteriorates
and countermeasures need to be imple-
mented.
siemens.com/siplus-cms
New features
Whether the task is switching, protecting, starting,
or monitoring, Sirius modular systems offer
coordinated products for all aspects of industrial
controls that are easy to install in the control
cabinet and effortless to integrate into distributed
systems.
26
Various functions for simple door
management (Assisted Drive, Impulse Drive,
and Impulse Stop)
Easy cable management
Parameterization, conguration, and diagnostics
with Prodrive
Sidoor ATD410W
Simple door management
T
he Sidoor ATD410W door control has been especially
designed to control machine protection doors (for ex-
ample, on machine tools) and complements Siemens
automatic door-control product line. Sidoor ATD410W
moves doors safely in accordance with DIN EN 13849
Performance Level d, Category 2. The intelligent solution
automatically computes the best door operation for each
application and ensures that it will be consistently main-
tained.
New functions enable simple door management. Assisted
Drive offers motorized support to push the heaviest doors
without push-button controls and sensors. With Impulse
Drive, opening and closing doors by tapping them lightly is
ingeniously simple. In addition, power-assisted stopping
with the smallest brake ramp supports the Impulse Stop
function.
Easy plug-in cable management rounds off the exible
solution and facilitates the preassembly of the machine tool
and motor replacement. Parameterization, conguration,
and diagnostics can all be easily performed using Prodrive.
Due to the compact design, Sidoor can be quickly installed
in existing systems.
siemens.com/sidoor
advance product news 1/2014 | Industrial controls
Sidoor MDG180 / MDG400
Rugged door motors
for machine tools
T
he new rugged Sidoor geared motors in IP56
degree of protection optimize the movement of
machine tool doors. The MDG180 model was
designed for doors weighing up to 180 kg and the
MDG400 for doors of up to 400 kg. The latter can be
directly installed in machine tool cabinets with the
optional mounting accessories. The maintenance-free
drive unit has a guaranteed lifetime of one million
cycles.
The drive units for the belt drives have been modi-
ed and now offer even safer support for the belts
available as accessories. With an innovative reverse-
polarity protected connector, the new plug-in cable
system combines encoder and voltage cables in a sin-
gle cable. This system enables optimum preassembly
of industrial machines and easy installation.
siemens.com/sidoor
Two models for doors weighing 180 kg
and 400 kg
Service life of one million cycles
Polarity-reversal-proof connector for easy
preassembly and installation
New features
New features
27
More compact design, providing up to 50% space
savings in switching systems, control cabinets,
and distribution boards
More than 500 individual accessory components
for a very wide range of applications
Integrated measuring function that enables
a signicant reduction in energy costs
Sidewall rotary drive
Mobile support: all devices have a QR code that
saves time by allowing all product information
to be retrieved via smartphone or tablet PC directly
at the plant
considerably reduced by capturing and evaluating precise
consumption data.
Thanks to the modular design and more than 500 individ-
ual accessory components, 3VA molded case circuit break-
ers can be congured for any application and extended with
more than 70 additional functions. Thanks to the intuitive,
ergonomic design and the integrated displays, they can also
be operated easily and safely. Engineering effort has been
minimized as well. Users are now able to congure the
molded case circuit breakers individually via an online prod-
uct congurator and to retrieve all product data such as 3-D
graphics or EPLAN Electric P8 macros in just a few seconds
via the CAx Download Manager, which provides up to
80% time savings compared with a manual data search.
Molded case circuit breakers feature specic interfaces for
integration into TIA Portal and for connection to automation
and Simatic PCS 7 systems.
siemens.com/3VA
3VA molded case circuit breaker
Variable system protection
W
ith the new 3VA molded case circuit breakers,
Siemens adds a new product line to its Sentron port-
folio. Uses range from standard applications in
buildings to demanding industrial applications. The new
molded case circuit breakers are available in two types, 3VA1
and 3VA2. Depending on the size and model, there are
single- to four-pole versions available designed for rated
currents between 16 A and 630 A as well as for rated volt-
ages up to 690 V AC.
With their thermal-magnetic trip unit (TMTU), 3VA1 de-
vices perform all standard tasks required in plant protection.
Due to their compact design, they are ideal for use in distri-
bution boards and mechanical engineering, allowing up to
50% space savings in switching systems, control cabinets,
and distribution boards compared with equivalent products.
The 3VA2 series has been designed for applications with
higher technical demands. In addition to a higher breaking
capacity, of up to 150 kA, these modules feature an elec-
tronic trip unit (ETU), optional measuring and communica-
tion functions, and very good selectivity characteristics for
high plant availability, among other things. In addition, the
integrated measuring function (ETU850 and ETU860) cap-
tures power, voltage, and energy values and plant condi-
tions. Data transfer and connection to higher-level energy
management or automation systems is effected by means
of the well-established Probus, Pronet, and Industrial
Ethernet (Modbus TCP) bus systems. Energy costs can be
Power outages in industrial plants or buildings
can have expensive consequences. Siemens
provides a comprehensive global portfolio for
Totally Integrated Power, from switching
systems to power outlets.
Low-voltage power distribution | advance product news 1/2014
New features
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subscription
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1
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3
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Print, online and as app: advance

advance product news is attached to advance, which is issued several times a year. In this
magzine you will find interesting application stories and detailed product presentations
ranging from automation technology to industrial identification.
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