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Calculating OEE Worksheet

2002-2005 Vorne Industries Inc., Itasca, IL USA (630) 85-3600 !!!."orne.co# !!!.oee.co#
Production Data
Shift Length $.5 %ours & 20 'inutes
Short Breaks ( )rea*s + 30 'inutes ,ac- & 30 'inutes .ota/
Meal Break 0 )rea*s + 0 'inutes ,ac- & 0 'inutes .ota/
Down Time 0 'inutes
Ideal un ate 6 00' (0ieces 0er 'inute)
Total Pieces 822 0ieces
e!ect Pieces 0 0ieces
Su""ort #aria$le Calculation esult
S-i1t Len2t- - )rea*s 2$0 'inutes
O"erating Time 0/anned 0roduction .i#e - 3o!n .i#e 2$0 'inutes
%ood Pieces .ota/ 0ieces - 4e5ect 0ieces 822 0ieces
OEE &actor Calculation M' OEE(
)*aila$ilit' 67eratin2 .i#e 8 0/anned 0roduction .i#e +,,-,,(
Performance (.ota/ 0ieces 8 67eration .i#e) 8 Idea/ 4un 4ate ./-,0(
1ualit' 9ood 0ieces 8 .ota/ 0ieces +,,-,,(
O*erall OEE A"ai/a:i/it; < 0er1or#ance < =ua/it; ./-,0(
OEE &actor
)*aila$ilit' >0.00? +,,-,,(
Performance >5.00? ./-,0(
1ualit' >>.>0? +,,-,,(
O*erall OEE 85.00? ./-,0(
@i// in t-e -i2-/i2-ted areas !it- ;our 7roduction data 1or a sin2/e s-i1t. In so#e cases, ;ou #a; -a"e
to con"ert units to si#7/i1; t-e ca/cu/ation. @or e<a#7/e, 3600 00% (0ieces 7er %our) is 60 00'
(0ieces 7er 'inute).
Planned
Production Time
World
Class
M' OEE
(
Aor/d B/ass 6"era// 6,, 1or discrete #anu1acturin2 7/ants is 2enera//; considered to :e 85? or
:etter. Studies indicate t-at t-e a"era2e 6"era// 6,, score 1or discrete #anu1acturin2 7/ants is
a77ro<i#ate/; 60?.
Calculating OEE Worksheet
2002-2005 Vorne Industries Inc., Itasca, IL USA (630) 85-3600 !!!."orne.co# !!!.oee.co#
Production Data
Shift Length 8 %ours & $80 'inutes
Short Breaks 2 )rea*s + (5 'inutes ,ac- & 30 'inutes .ota/
Meal Break ( )rea*s + 30 'inutes ,ac- & 30 'inutes .ota/
Down Time $ 'inutes
Ideal un ate 60 00' (0ieces 0er 'inute)
Total Pieces (>,2( 0ieces
e!ect Pieces $23 0ieces
Su""ort #aria$le Calculation esult
S-i1t Len2t- - )rea*s $20 'inutes
O"erating Time 0/anned 0roduction .i#e - 3o!n .i#e 33 'inutes
%ood Pieces .ota/ 0ieces - 4e5ect 0ieces (8,8$8 0ieces
OEE &actor Calculation M' OEE(
)*aila$ilit' 67eratin2 .i#e 8 0/anned 0roduction .i#e 00-0+(
Performance (.ota/ 0ieces 8 67eration .i#e) 8 Idea/ 4un 4ate 02-++(
1ualit' 9ood 0ieces 8 .ota/ 0ieces 3/-0,(
O*erall OEE A"ai/a:i/it; < 0er1or#ance < =ua/it; /4-/3(
OEE &actor
)*aila$ilit' >0.00? 00-0+(
Performance >5.00? 02-++(
1ualit' >>.>0? 3/-0,(
O*erall OEE 85.00? /4-/3(
@i// in t-e -i2-/i2-ted areas !it- ;our 7roduction data 1or a sin2/e s-i1t. In so#e cases, ;ou #a; -a"e
to con"ert units to si#7/i1; t-e ca/cu/ation. @or e<a#7/e, 3600 00% (0ieces 7er %our) is 60 00'
(0ieces 7er 'inute).
Planned
Production Time
World
Class
M' OEE
(
Aor/d B/ass 6"era// 6,, 1or discrete #anu1acturin2 7/ants is 2enera//; considered to :e 85? or
:etter. Studies indicate t-at t-e a"era2e 6"era// 6,, score 1or discrete #anu1acturin2 7/ants is
a77ro<i#ate/; 60?.