Final DinhCo

BO CO THC TP TT NGHIP
M U
Cng vi kin thc c c trong qu trnh hc tp v rn luyn ti trng i hc
th vn cha y c th lm vic trong mt dy chuyn sn xut, do sinh vin
cn phi c qu trnh thc tp thc t ti cc nh my x nghip.
Sau khi c hc mn chuyn nghnh, vic c tip cn, quan st quy trnh
thc t l ht sc c ngha trong vic kim tra li kin thc c hc, so snh gi l
thuyt v thc t. T c th rt ra cho mnh nhng kinh nghim gip ch cho cng
vic hc tp, nghin cu v cng vic trong tng lai.
Trong t thc tp tt nghip, c nhn ti c thc tp ti nh my x l kh Dinh
C. Ti c cc ch, anh trong nh my cung cp v gii tch cc thng tin v an
ton lao ng, qui trnh nh my mt cch y v b p nhng kin thc m trong
trng cha c iu kin bit n.
Cun bo co thc tt nghip ny l kt qu m ti c c t vic nghin cu ti
liu v nhng ghi nhn t thc t thc tp ti nh my v cc ch cng ngh cng nh
chuyn su vo cc thit b trong nh my.
GVHD: ThS. L Th Anh Phng
Page | 1
LI CM N
c c nhng hnh trang kin thc p dng vo trong qu trnh thc tp, nhm
tri qu trnh hc tp v rn luyn ti trng i hc B Ra Vng Tu di s
ging dy truyn t ca cc thy c trong Khoa Cng ngh Ha hc, ti xin gi li cm
n n ban gim hiu nh trng.
Trong qu trnh thc tp ti Nh my x l kh Dinh C, ti c cc ch v anh
trong t h tr sn xut - Cn b hng dn thc tp ti nh my, di s hng dn ch
bo tn tnh v quan tm ca ch v anh m ti mi hiu bit v vn an ton lao ng
quan trng nh th no v cc hot ng sn xut, nguyn tc hot ng ca thit b, ch
cng ngh vn hnh ti nh my.
Mt ln na, ti xin gi li cm n ti tt c mi ngi gip trong qu trnh
thc tp v hon thnh chuyn i thc tp ti Nh my x l kh Dinh C.
Ti xin chn thnh cm n !
Vng Tu, ngy .. thng .. nm 2014
Sinh vin thc hin
Page | 2
CHNG 1. TNG QUAN V NH MY X L KH DINH C

1.1. Lch s hnh thnh v pht trin ca nh my
1.1.1. V tr a l v mi trng
Nh my x l kh Dinh C c xy dng ti x An Ngi, huyn Long in, tnh
B Ra - Vng Tu. Nh my cch tnh l 44 khong 700m (B Ra n Long Hi) v
cch Long Hi 6km v pha bc. V l nh my c xy dng vi quy m to ln vi
din tch 89,600 m2 (di 320m, rng 280m).
1.1.2. Gii thiu chung
T thng 10 nm 1998, nh my i vo hot ng x l v ch bn kh ng
hnh vi cng sut khong 1,5 t m3 kh/nm (khong 4,3 triu m3 kh/ngy) . Nguyn
liu ca nh my l kh ng hnh t m Bch H ngoi khi b bin Vng Tu, c
vn chuyn qua ng ng 16(16 inch) ti Long Hi vi p sut kh ti nh my l 109
barG. Sau khi x l th sn phm ca nh my l LPG v Condensate (nh my c th
tch ring sn phm Propane v Butane cho khch hng), lng kh cn li lm nguyn
liu cho nh my in, m B Ra v Ph M.
T nm 2002, nh my tip nhn thm lng kh t m Rng ng vi cng sut
5,7 triu m3 kh/ngy, p sut u vo b st gim xung cn 70 barG nn nh my t
thm trm my nn u vo nng p ln 109 barG nh thit k.
Nh my s dng cng ngh turbo expander thu hi khong 540 tn
propane/ngy, 415 tn butane/ngy v 400 tn condensate/ngy vi lng u vo
khong 4.3 triu m3/ngy.
Cc thit b vn hnh c thit k vn hnh lin tc trong 24 gi trong ngy (hot
ng 350 ngy/nm). cho nh my c linh ng phng mt s thit b chnh ca
nh my b s cng c nh m bo cho qu trnh bo dng, sa cha thit b khng
gy nh hng cho n vic cung cp kh cho nh my in v m bo thu c sn
phm lng, nh my vn hnh theo cc ch .
- Ch AMF (Absolute Minium Facility): Cm thit b ti thiu tuyt i. Thu kh
thng mi (cha tch C3, C4) v condensate. Sn phm c ly ra sau khi dng kh v
lng c cho i qua cc thit b k thut: thit b nn ca AMF, thit b phn tch lnghi (AMF Rectifier), thit b loi b ethane n nh condensate (De- ethaniser).
- Ch MF (Minium Facility): Cm thit b ti thiu. Vi mc ch thu kh thng
mi ( tch C3, C4), Bupro v condensate. Do vy cn b sung thm cc thit b t AMF,
Page | 3
ch yu l thit b hydrat bng phng php hp th, thit b trao i nhit bng kh, thit
b trao i nhit cn bng dng lng lnh, thit b De-ethaniser OVHD Compressor v
thit b n nh. Trong ch ny th cc nguyn tc ca chng luyn c vn dng rt
trit nhm thu lng sn phm cao nht.
- Ch GPP (Gas Processing Plant): Cm thit b hon thin. L ch lm vic
hon chnh nht, s dng cng ngh Turbo Expander. V hiu sut thu hi sn phm lng
ch ny l cao nht. Ngoi nhng thit b c s dng trong ch trc th c b
sung thm thit b Gas Stripper, Turbo Expander/Compressor (ng vai tr thit b trao
i nhit nh iu chnh p), my nn kh, thp tch.
- Ch MGPP (Modified Gas Processing Plant): Vn hnh cng ngh theo ch
GPP chuyn i.
Hin nay nh my vn hnh theo ch GPP chuyn i, ch chuyn sang ch
MF hoc AMF khi xy ra s c hoc bo dng sa cha thit b.
H thng uc cao 72 m (Flare) v hm t cht lng (burnpit) c thit k hoc
m bo an ton cho h thng kh ni chung v nh my ni ring nht l trong s c nh
my phi ngng cung cp kh cho nh my in nhng vn m bo iu kin mi
trng. uc c thit k vi cng sut 4 triu m3/ngy m.
H thng t cht lng c thit k t cht lng thu gom c qua h thng
thi kn ca cc thit b cng ngh khi nh my hot ng bnh thng v khi dng hot
ng bo dng. Cng sut thit k cho hm t l 10 triu m3/gi.
Ngoi ra, nh my cn c h thng x l nc thi nhim du bao gm:
- Cm thu gom v tch du
- B cha nc thi
- Bm nc thi
- B lng
- B cha du cn
- Bm du cn
H thng x l nc thi nhim du c cng sut 40 m3/h, nc thi sau khi qua
h thng x l s c thi vo h thng thi chung ca nh my, du tch ra c bm
vo bn lng kh phn nc cn li v em t hm t.
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1.2. Mc ch xy dng nh my
X l, ch bin kh ng hnh thu gom c trong qu trnh khai thc du ti m
Bch H v cc m khc.
Cung cp kh thng phm lm nhin liu cho cc nh my in B Ra, Ph M
v lm nhin liu cho cc ngnh cng nghip khc.
Thu hi cc sn phm lng c gi tr kinh t cao hn so vi kh ng hnh ban u
nh:
Cung cp LPG cho th trng trong nc
Cung cp condensate lm nguyn liu tng hp ho du
1.3. Cc thit b trong nh my
Bng 1.1. Cc thit b trong nh my x l kh Dinh C
STT
Tn thit b
Slug
Chc nng
Tch th nguyn liu u vo
Catcher
(SC)
V-02
Bnh thu hi sn phm nh thp C-02
V-03
Tch cc hydrcacbon nh hp th trong dng lng
V-05
Bnh thu hi sn phm nh thp C-03
V-06 A/B
V-07
Thit b tch lng trc khi i ra thnh kh thng phm
V-08
Tch cc hydrocacbon lng cn li do SC tch khng ht
V-12
Bnh tch lng c trong sn phm nh thp C-01
V-13
Bnh tch lng trc khi qua my nn K-02
10
V-14
Bnh tch lng trc khi qua my nn K-03
11
V-15
Bnh tch kh ln trong sn phm y ca thp C-01
12
V-21 A/B
Bn cha Propane / Butane thng phm
13
V-101
Bnh tch lng
14
C-01
Thp tch Etane
15
C-02
Thp thu hi Bupro
16
C-03
Thp tch C3 v C4
Hp ph hi nc bo ho tn ti trong dng kh (Hai thp

hp ph v gii hp hot ng lun phin)
Page | 5
Tch nc v cc hydrocacbon nh ln trong dng lng
17
C-04
18
C-05
19
CC-01
20
P-01
Bm dng hi lu v thp C-02
21
P-03
Bm dng hi lu v thp C-03
22
PV-106
Van gim p xung 54 bar
23
K-01
My nn kh t 29 bar 47 bar
24
K-02
25
K-03
26
K-04
My nn dng kh hi lu t C-05 v V-06 A/B
27
K-1011
My nn dng kh u vo qua SC ln 109 bar
28
EJ-01
B ho dng v n nh p sut cho thp C-01
29
E-01
Thit b gia nhit cho thp C-01
30
E-02
31
E-03
Thit b gia nhit n 135oC cho thp C-02
32
E-04
Thit b trao i nhit ca dng lng ra t y thp C-02
33
E-07
Thit b gia nhit n 20oC cho V-03
34
E-08
Thit b trao i nhit
35
E-09
36
E-10
37
E-11
38
E-12
H thng gim nhit n 45oC
39
E-13
H thng qut mt bng khng kh
40
E-14
Thit b lm lnh
41
E-15
42
E-17
H thng gim nhit n 60oC
Tch phn lng ngng t do s gim p t 109 bar xung

47 bar
Gin n kh t 109 bar 33,5 bar v nn kh sn phm ln
47 bar trc khi xut ra (Turbo Expander)
H thng qut mt bng khng kh cho sn phm nh i ra

t thp C-02
Thit b lm lnh bng khng kh cho dng lng i ra t

thp C-02
Thit b cp nhit bng du nng n 97oC cho C-03
H thng qut mt bng khng kh cho sn phm nh i ra
t thp C-03
Page | 6
43
E-18
Thit b trao i nhit
44
E-19
45
E-20
Thit b lm lnh
46
E-1011
47
FV-1001
48
FV-1201
49
FV-1301
50
FV-1701
51
FV-1802
Van tit lu
52
F-01
Thit b lc bi bn c th sinh ra sau khi qua V-06 A/B
53
ME-21
54
ME-24
55
ME-25
56
ME-26
57
TK-21
Bn cha Condensate thng phm
58
P-21 A/B
Bm xut LPG
59
P-23 A/B
Bm vn chuyn Condensate
Van tit lu
Thit b o lng v mt s thng s khc
1.4. Nguyn l vn hnh

Ngun kh m ca nh my t m Bch H v Rng ng ph thuc vo vic
khai thc du th, do c s chnh lch gia nhu cu tiu th kh kh v lng kh m
cung cp. V vy, vic vn hnh nh my tun th mt s th t u tin sau:
- u tin cao nht l p ng nhu cu tiu th kh ca cc nh my in, m. Nu
lng kh tiu th cao hn lng kh cung cp th u tin vic cung cp kh hn thu hi
phn lng.
- u tin thu hi ti a sn phm lng.
- u tin tip nhn ton b lng kh m t ngoi khi cp vo. Nu lng kh tiu
th thp hn lng kh cung cp, lng kh d sau khi x l s c t b.
Page | 7
CHNG 2. TM HIU V HOT NG CA

NH MY X L KH DINH C
2.1. Nguyn liu sn xut, nhng c tnh v phng php kim tra
2.1.1. Nguyn liu
Nguyn liu u vo ca nh my l kh ng hnh (kh thu c t qu trnh khai
thc du). Kh nm trong du m c p sut cao nn chng ho tan mt phn trong du.
Khi khai thc ln p sut gim nn kh c tch ra thnh kh ng hnh.
Lng kh ng hnh i vo nh my thu t m Bch H v mt s m khc c
dn vo b theo ng ng kh cao p c ng knh 16 v nh my. Lu lng thit
k ban u ca nh my l 4.3 triu m3 kh/ngy.
a. Nguyn liu u vo theo thit k
Kh ng hnh t m Bch H t ngoi khi Vng Tu c vn chuyn bng
ng ng dn 16 inch ti Long Hi v c x l ti Nh my x l kh Dinh C.
- p sut: 10900 kPa
- Nhit : 25.6C
- Lu lng: 1.5 t m3/nm (4.3 triu m3/ngy trn c s vn hnh 350 ngy)
- Hm lng nc: bo ha (trn thc t th hm lng nc trong kh c x
l ti gin). Thnh phn kh:
Bng 2.1. Thnh phn kh ng hnh t m Bch H
Thnh phn
Nng (phn mol)
N2
2.0998E-3
CO2
5.9994E-4
C1
0.7085
C2
0.1341
C3
0.075
iC4
0.0165
nC4
0.0237
iC5
6.2994E-3
nC5
7.2993E-3
C6
5.0995E-3
C7
2.5997E-3
Page | 8
C8
1.7998E-3
C9
7.9992E-4
C10
2.9997E-4
CycloC5
4.9995E-4
McycloC5
4.9995E-4
CycloC6
3.9996E-4
McycloC6
4.9995E-4
Benzene
3.9996E-4
Nc
0.013
Tng
1.000
b. Nguyn liu u vo theo thc t vn hnh hin nay

T nm 2002, nh my tip nhn thm ngun kh ng hnh t m Rng ng
c a vo gin nn trung tm qua ng ng 16 inch di khong 40km nn lu lng
tng ln 5.7 triu m3 kh/ngy v thnh phn kh nguyn liu thay i nh sau:
Bng 2.2. Thnh phn kh nguyn liu (ly mu ngy 21/12/2005)
Tn mu
Kh Bch H
Kh Rng ng
Kh v b
Tn cu t
% mole
% mole
% mole
N2
0,144
0,129
0,123
CO2
0,113
0,174
0,044
Methane
78,650
74,691
74,430
Ethane
10,800
12,359
12,237
Propane
6,601
7,404
7,133
i-Butane
1,195
1,535
1,576
n-Butane
1,675
2,191
2,283
i-Pentane
0,297
0,549
0,604
n-Pentane
0,257
0,592
0,664
10
Hexanes
0,157
0,385
0,540
11
Heptanes
0,084
0,135
0,271
12
Octanes
0,026
0,220
0,094
13
H2O (g/m3)
0,000
0,120
0,113
14
H2S (ppm)
16,000
10,000
10,000
15
Tng cng
100,000
100,000
STT
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2.1.2. Nhng c tnh k thut kh u vo
Bng 2.3. c tnh k thut kh ng hnh ca m Rng ng
STT
Tn ch tiu
c tnh k thut
n v tnh
Cht lng t do
Max 1
Nhit im sng ca
Max 30.5
Max 54
Max 5
15-85
hydrocarbon p sut giao v ch

vn hnh bnh thng
3
Nhit im sng ca
hydrocarbon p sut giao ch
vn hnh khng qua my nn
Nhit im sng ca nc
p sut giao
Nhit trong iu kin vn hnh

bnh thng
Nhit tr ton phn (GHV)
950<GHV<1350
Btu/scf
Hm lng CO2
Max 1
%V
Tng hm lng cht tr k c
Max 2
%V
CO2
9
Hm lng H2S
Max 10
ppm
10
Hm lng S tng hp
30
ppm
11
Hm lng O2
0.1
%V
12
Hm lng methane
Max 70
%V
Bng 2.4. c tnh k thut kh ng hnh ca m Bch H

STT
Tn ch tiu
c tnh k thut
n v tnh
p sut ban u ti gin ng ng
Max 125
Bar
Nhit kh ng hnh ti gin ng
Max 5
ng
3
im sng ca nc p sut 125

bar
Hm lng CO2 v N2
Max 2
% mole
Page | 10
5
Hm lng oxy
0.1
%V
Hm lng H2S
10
ppm
Hm lng S tng hp
30
ppm
2.2. Sn phm
2.2.1. Kh kh thng phm
Cung cp cho nh my in m, nh my cn thp, nh my sn xut
gmThnh phn ch yu ca kh kh thng phm ch yu l Methane, Ethane, ngoi
ra cn c cha Propane, Butane v mt s tp cht khc nh Nitrogen, Carbondioxite
vi hm lng cho php.
Bng 2.5. Yu cu k thut i vi kh kh b Cu Long
Tn ch tiu
STT
Mc cht lng
Phng php
ng k
phn tch
n v
ASTM D1142-95
Nhit im sng ca Max 5
Tnh ton theo thnh
hydrocarbon 45 barg
phn kh
Hm lng tp cht c Max 30
Phng php trng ppm
ng knh khng ln
lng
Nhit im sng ca Max 5

nc 45 barg
hn 10m
4
Hm lng S tng (H2S Max 36
ASTM D5504
ppm
ASTM D4810-99
ppm
Mj/m3
v mecaptan)
5
Hm lng H2S
Nhit tr ton phn (GHV) 37<GHV<47
ASTM D3588-98
Thnh phn kh
ASTM D1945-96
24
Oxy
Max 7.5
ppm
N2, CO2
Max 6.6
%mole
C1,C2,C3,C4,C5
S liu bo co
%mole
C6+
%mole
Page | 11
2.2.2. LPG thng phm
Ch yu l Propan v Butan hoc hn hp Bupro. c ng dng lm nhin
liu, nguyn liu cho sn xut vt liu xy dng, tng hp hu c. Hin nay, LPG do nh
my x l kh Dinh C sn xut p ng khong 30-35% nhu cu th trng LPG Vit
Nam. Lu lng t 750-850 tn/ngy.
Bng 2.6. Yu cu k thut i vi LPG thng phm
STT
Tn ch tiu
Propan
Butan
Bupro
Phng php
n v
phn tch
1
p sut hi 1430
485
1430
ASTM
37.80C, max
2
Hm
D1267-95
lng
S 185
140
140
ASTM
tng, max
3
ppm
D2784-98
Hm lng nc -
Quan st bng %kl
t do
4
Kpa
mt thng
n mn tm S 1
S 1
S 1
ASTM
ng trong 1h
D1838-91
37.80C
5
T trng 150C
S liu S liu S
bo co bo co
Thnh phn hm S liu lng etan
Hm
butane
cht
bo co
D1657-91
ASTM
bo co
lng 2.5
liu ASTM
Kg/l
%mole
D2163-91
-
%mole
%mole
0.05
0.05
hp
nng hn,
max
8
Hm
lng -
pentane
hp
v cc
cht
nng
hn, max
9
Thnh phn cn 0.05

sau khi bc hi
ASTM
ml
D2158-97
100ml, max
Page | 12
2.2.3. Condensate thng phm
Hn hp ng th dng lng, c mu vng rm, gm hidrocacbon c phn t
lng ln hn Propan v Butan, hp cht vng, nhn thm. Vit Nam c hai loi: Mt
loi c tch t bnh lng t ti gin khoan, lng khng ln; loi th hai c ngng
t trong qu trnh vn chuyn trn ng ng. T condensate, chng ta c th lm nhin
liu (nh cc loi xng M92, M95), lm dung mi v cc sn phm Ho du.
+ Thnh phn ch yu: C5+
+ Lu lng: 150.000 tn/nm
Hin nay, Condensate ca nh my c vn chuyn n nh my x l
Condensate v c s dng ch yu pha ch xng.
Bng 2.7. Yu cu k thut vi condensate thng phm
STT
Tn ch tiu
Mc cht lng
Phng php
ng k
phn tch
n v
T trng 150C
S liu bo co
ASTM D1298-99
Kg/l
p sut hi bo ho
12.1
ASTM D323-99
Psi
37.80C
3
Hm lng lu hunh
Max 0.15
ASTM D1266-98
%kl
Hm lng nc t
ASTM D95-99
%kl
Max 0.033
ASTM D974-95
Mg
do
5
Tng hm lng acid
KOH/g
6
n mn tm ng
S 1
ASTM D130-94
Min 55
ASTM D2699-95
trong 3h 500C
7
Tr s octan (RON)
Chng ct
ASTM D86-96
IBP
Max 45
FBP
Max 180
Hm lng cn v
2.5
%vol
hao ht
Page | 13
2.3. Ch vn hnh ca nh my
m bo cho vic vn hnh Nh my c linh hot ( phng mt s thit b
chnh ca nh my b s c) v hot ng ca Nh my c lin tc (khi thc hin bo
dng, sa cha cc thit b) khng gy nh hng n vic cung cp kh cho nh my
in, m, Nh my c lp t v hot ng theo cc ch chnh:
-
Ch AMF (Ablolute Minium Facility): Cm thit b ti thiu tuyt i
Ch MF (Minium Facility): Cm thit b ti thiu
Ch GPP (Gas Processing Plant): Cm thit b hon thin
Ch MGPP (Modified Gas Processing Plant): Ch GPP sa i
2.3.1. Ch AMF
a. Ch AMF (theo thit k):
Ch AMF theo thit k l ch vn hnh nh my ban u vi cc thit b ti
thiu nhm cung cp kh cho cc h tiu th v khng ch trng vo thu hi sn phm
lng. Ch ny thu hi c khong 330 tn condensate/ngy.
b. Cc thit b trong ch AMF
Thp tch Etan C-01
Thp tch C1/C2 c-05
Bnh tch V-03
Cc thit b trao i nhit: E-14, E-20
c. S cng ngh ch AMF
Page | 14
Hnh 2.1. S cng ngh ch AMF
Quy trnh s cng ngh:

Kh ng hnh t m Bch H vi lu lng kh m khong 4.3 triu m3/ngy
c a ti Slug Catcher ca nh my bng ng ng 16 vi p sut 109 bar, nhit
25,60C. Ti y, condensate v kh c tch ra theo cc ng ring bit tip tc
x l, nc c trong Condensate c tch nh trng lc v a vo bnh tch nc (V52) x l. Ti y nc c lm gim ti p sut kh quyn v hydrocacbon b hp
th s c gii phng a vo t h thng ct uc, nc sau c a ti hm
t (ME- 52).
Dng lng i ra t Slug Catcher (SC) c gim p v a vo bnh tch V-03
hot ng 75 bar v c duy tr nhit 200C. V-03 c nhim v: Tch
hydrocacbon nh hp th trong lng nh gim p. Cng vi vic gim p sut t 109 bar
xung 75 bar, nhit cng gim thp hn nhit hnh thnh hydrate nn trnh hin
tng ny, V-03 c gia nhit n 200C bng du nng nh thit b gia nhit E-07. Sau
khi ra khi V-03 dng lng ny c trao i nhit ti thit b E-04A/B nhm tn dng
nhit v lm mt cho dng condensate thng phm.
Page | 15
Dng kh thot ra t Slug Catcher c dn vo bnh tch lc V-08 tch trit
cc ht lng nh b cun theo dng kh do SC khng tch ht v lc cc ht bi trong kh
(nu c) trnh lm h hng cc thit b sau.
Kh t u ra ca V-08 c a vo thit b ha dng EJ-01 A/B/C gim p
sut t 109 bar xung 47 bar. Vic gim p ny c tc dng ht kh t nh thp C-01.
Dng ra l dng 2 pha c p sut 47 bar v nhit 200C cng vi dng kh t V-03 (
gim p) c a vo thp C-05. Nhim v ca EJ-01 A/B/C l gi p sut lm vic ca
thp C-01 n nh. Thp C-05 hot ng p sut 47 bar v nhit 200C. ch
AMF phn nh ca thp hot ng nh bnh tch kh lng thng thng. Thp C-05 c
nhim v tch phn lng ngng t do s st p ca kh t 109 bar xung 47 bar khi qua
EJ-01 A/B/C. Dng kh i ra t nh thp C-05 c a ra ng kh thng phm
cung cp cho cc nh my in. Lng ti y C-05 c a vo a th 1 ca thp C-01.
Ch AMF thp C-01 c hai dng nhp liu:
- Dng t V- 03 vo a th 14 ca thp C-01
- Dng lng t y ca thp C-05 vo a trn cng ca thp C-01
p sut hi ca condensate gim i v c iu chnh trong thp C-01 nhm mc
ch: Ph hp cho cng vic cha trong bn cha ngoi tri. Vi ngha , trong ch
AMF thp C-01 hot ng nh l thp n nh Condensate. Trong , phn ln
hydrocacbon nh hn Butan c tch ra khi Condensate nh thit b gia nhit E-04A/B
n 1940C. Kh ra nh thp c nhit 640C c trn vi kh nguyn liu nh EJ-01
A/B/C. Dng Condensate y thp c trao i nhit ti E-04A/B v c lm lnh
bng khng kh E-09 gim nhit xung 450C trc khi ra ng ng dn
Condensate v kho cng hoc cha bn cha TK-21.
2.3.2. Ch MF
a. Ch MF (theo thit k)
y l ch hot ng trung gian ca nh my. Ch ny thu hi c hn
hp Bupro (butane v propane) khong 640 tn/ngy v khong 380 tn condensate/ngy.
b. Cc thit b trong ch MF
Thit b ca ch ny gm ton b cc thit b ca ch AMF (tr EJ-A/B/C)
v c b sung thm cc thit b chnh sau:
Thp n nh Condensate C-02
Cc thit b trao i nhit: E-14, E-20
Page | 16
Thit b hp th V-06A/B
My nn K-01, K-04A/B
c. S cng ngh ch MF
Hnh 2.2. S cng ngh ch MF
Quy trnh s cng ngh nh sau:

Dng kh t Slug Catcher c a n bnh tch lc V-08, thit b ny c chc
nng: tch nc, hydrocarbon lng, du v lc cc ht rn, nhm bo v lp cht hp th
trong V-06 A/B khi b hng hoc gim hot tnh cng nh gim tui th ca chng. Sau
khi c loi nc ti V-06 A/B dng kh c a ng thi n hai thit b E-14 v E20 lm lnh. Dng kh sau khi ra khi E-14 v E-20 l dng hai pha
(lng-kh) c a vo thp C-05 tch lng. Kh ra t nh thp C-05 c s dng
nh tc nhn lm lnh bc mt cho dng nguyn liu ti E-14 (nhit gim t 26,50C
xung -170C) dng nguyn liu qua E-14 c lm lnh bc hai ti van FV-1001.
Dng kh ra t nh C-05 sau khi trao i nhit qua E-14 nhit c tng ln
iu kin cung cp cho cc nh my in.
Hai thp hp th V-06A/B c s dng lun phin, khi thp ny lm vic th thp
kia ti sinh. Qu trnh ti sinh c nh s cung cp nhit ca dng kh thng phm
nng nhit ln 2200C, dng ra khi thit b V-06 A/B c lm mt ti E-15 v c
tch lng V-07 trc khi ra ng kh thng phm.
Page | 17
S dng lng trong ch MF ging nh trong ch AMF, ngoi tr vic
a kh t V-03 n C-01 thay v n C-05 nh ch AMF. Ngoi ra trong ch MF,
thp C-02 c a vo vn hnh thu hi Bupro. Nhm tn dng Bupro v tch mt
phn methane, ethane cn li, dng kh ra t V-03 c a n thp C-01 tch trit
ethane. Dng lng ra khi V-03 c a n thp C-01 sau khi c gia nhit t 200C ln 800C ti thit b E-04A/B nh dng lng ra t thp C-02. Thp C-01 c ba dng
nguyn liu c a vo:
-
Dng kh n t V-03 vo gia a th 2 v th 3 ca thp C-01
Dng lng t V-03 vo a th 20 ca thp C-01
Dng lng n t y C-05 vo a trn cng ca thp C-01
Ti y cc hydrocacbon nh nh C1, C2 c tch ra v i ln nh thp sau

c nn t 25 bar ln 47 bar nh my nn K-01 trc khi c dn vo ng kh
thng phm.
Phn lng ra t y thp C-01 c a n thp C-02. Thp C-02 lm vic p
sut 11 bar, nhit nh 600C v nhit y 1540C. Ti y C5+ c tch ra v i ra
y thp. Sau khi ra khi E-04A/B gia nhit cho nguyn liu vo thp. Sau khi ra khi
E-04A/B dng lng ny c a n lm lnh bng thit b lm mt bng khng kh E09 trc khi a ra ng ng hoc bn cha condensate thng phm TK-21.
Dng hi ra khi nh thp C-02 l LPG, c ngng t ti V-02, mt phn c
cho hi lu tr li C-02 m bo s hot ng ca thp, phn cn li theo ng dn
sn phm LPG.
2.3.3. Ch GPP
a. Ch GPP (theo thit k)
y l ch hon thin ca nh my ch bin kh. Ch ny thu hi khong
535 tn propane/ngy, 415 tn butane/ngy v 400 tn condensate/ngy.
b. Cc thit b trong ch GPP
Ch ny bao gm cc thit b ca ch MF v c b sung mt s thit b
chnh sau:
Mt thp tch C3/C4: C-03
Mt thp Stripper C-04
Hai my nn: K-02, K-03
Thit b Turbo-Expander: CC-01
Page | 18
Cc thit b trao i nhit: E-17, E-11...
c. S cng ngh ch GPP
Quy trnh s cng ngh:
Kh ngoi gin vo nh my c tip nhn u tin ti Slug Catcher (SC-01/02),
dng lng ra c nhit 25,60C v p sut 109 bar c a ti V-03.
Dng kh ra t Slug Catcher qua V-08 tch nt phn lng cn li, lng lng
c tch ra ny c a ti bnh tch V-03 x l, cn dng kh ra t V-08 i vo
V-06A/B tch tinh nc.
Hnh 2.3. S cng ngh ch GPP
Trong ch ny, thit b Turbo-Expander c a vo hot ng thay th E-20

trong ch MF, nn khong 2/3 lng kh ra khi V-06A/B c chuyn ti phn gin
n ca thit b CC-01, ti kh c gin t 109 bar xung 33,5 bar v nhit cng
gim xung -180C, sau dng ny c a vo thp tinh lc C-05.
Phn cn li khong 1/3 dng t V-06A/B c a ti thit b trao i nhit E-14
lm lnh dng kh t 260C xung -350C nh dng kh lnh ra t nh thp C-05 c
nhit -42,50C. Sau , dng ny li qua van gim p FV-1001 (p sut c gim t
109 bar xung 47,5 bar, nhit cng gim xung cn -620C) ri c a vo thp C05 nh mt dng hi lu ngoi nh thp.
Page | 19
Trong ch GPP, thp C-05 lm vic p sut 33,5 bar nhit nh -420C v
nhit y -200C. Kh ra khi nh thp C-05 c nhit -42,50C c s dng lm
lnh kh u vo thng qua thit b trao i nhit E-14 trc khi nn ra dng kh thng
phm bng phn nn ca CC-01.
Qu trnh thu hi lng ca ch ny c khc bit so vi ch AMF v ch
MF do s c mt ca thp C-04 v cc my nn K-02, K-03. Dng kh ra t nh thp C01 c my nn K-01 nn t 29 bar ln 47 bar ri tip tc c lm lnh trong thit b
trao i nhit E-08 (tc nhn lnh l dng lng ra t V-03 c nhit 200C) v vo thp
C-04 tch nc v hydrocacbon nh ln trong lng n t V-03.
Thp C-04 lm vic p sut 47,5 bar, nhit nh v y ln lt l 44 oC v
40oC. Kh sau khi ra khi thit b C-04 c nn n p sut 75 bar nh my nn K-02
ri c lm lnh ti thit b trao i nhit bng khng kh E-19. Dng ny c trn ln
vi dng kh ra t V-03, v c nn ti 109 bar bng my nn K-03, sau c
lm lnh v nhp vo dng kh nguyn liu trc khi vo V-08.
Dng lng ra t thp C-04 c a n a th 14 ca thp C-01, dng lng ra t
thp C-05 c a n a th nht ca thp C-01 ng vai tr nh dng hi lu ngoi
nh thp. Trong ch ny, thp C-01 lm vic p sut 29 bar, nhit nh l 14oC
v nhit y l 109 oC. Sn phm y ca thp C-01 ch yu l C3+ c a n thp
C-02 (p sut vic ca C-02 l 11 bar, nhit nh 55oC v nhit y l 134oC)
tch ring Condensate v bupro. Dng ra t nh thp C-02 l hn hp bupro c tin
hnh ngng t hon ton nhit 43oC qua h thng qut lm mt bng khng kh E02, sau c a n bnh hi lu V-02 c dng nm ngang, mt phn bupro c
bm tr li thp C-02 hi lu bng bm P-01A/B, p sut ca bm c th b p c
s chnh p sut lm vic ca thp C-02 (11 bar) v thp C-03 (16 bar). Phn bupro cn
li c gia nhit n 60oC trong thit b gia nhit E-17 trc khi cp cho thp C-03 bng
cht lng nng t y thp C-03. Sn phm y ca thp C-03 chnh l condensate
thng phm c a ra bn cha hoc dn ra ng ng vn chuyn condensate v
kho cng Th Vi.
Sn phm ra t nh thp C-03 l hi propan c ngng t hon ton nhit
46oC trong thit b E-11 c lp ti nh C-03 c dng lm mt bng khng kh v c
a n thit b cha hi lu V-05 c dng nm ngang. Sn phm propan lng ny c
bm ra khi V-05 bm bng cc my bm, mt phn propan thng phm c tch ra
Page | 20
bng thit b iu khin mc v chng c a n ng ng dn propan hoc cha
propan V-21A. Phn cn li c a tr li thp C-03 nh mt dng hi lu ngoi
nh thp.
Ti y thp C-03, thit b trao i nhit E-10 c lp t cp nhit un si li
bng du nng ti nhit 97oC. Nhit ca n c iu khin bi van TV-2123 t
trn ng dn du nng. Butan cn li a ra bn cha hoc a n kho cng Th Vi sau
khi c gim nhit n 60oC bng thit b trao i nhit E-17 v n 45oC nh thit
b trao i nhit E-12.
2.3.4. Ch GPP chuyn i
Ch GPP chuyn i c b sung thm trm my nn kh u vo ca nh my,
nhm gii quyt vic gim p do tng lu lng kh ng hnh tip nhn t m Rng
ng. Lng sn phm ca nh my cng tng ln, kh kh khong 4,8-5,2 triu
sm3/ngy, LPG khong 1000-1100 tn/ngy, condensate khong 350 tn/ngy.
gii quyt nhng vic pht sinh ca vic tng nng sut ca Nh my khi phi
tin hnh tip nhn thm lng kh ng hnh t m Rng ng sao cho em li hiu
qu cao nht: Vic tng lu lng kh ng hnh dn vo b gy nn s st gim p sut
ng k trn ng ng lm cho p sut ti u vo Nh my x l kh khng th m
bo gi tr p sut thit k l 109 bar. Phng php lp t trm nn kh u vo Nh my
Dinh C nn tng p sut kh nguyn liu vo Nh my ln 109 bar theo thit k ban
u s m bo vic tng sn lng sn phm ca Nh my khi tng lu lng nguyn
liu vo nh my cng nh p sut ca dng kh cung cp cho Nh my in Ph M
1.
Trm nn kh u vo c lp t gm 4 my nn kh: 3 my hot ng v 1 my
d phng. Ngoi ra, mt s thit b ca nh my x l kh Dinh C cng c ci hon
kt ni m rng vi trm nn kh.
a. Cc thit b chnh trong ch MGPP
Ch ny bao gm ton b cc thit b ca ch GPP v c b sung mt s
thit b chnh sau:
Trm nn kh u vo K-1011A/B/C/D
Bnh tch V-101
Page | 21
b. S cng ngh ch MGPP
Hnh 2.4. S cng ngh ch MGPP
Quy trnh s cng ngh:

Kh ng hnh t m Bch H vi lu lng khong 5,7- 6,1 triu m3 kh/ngy
vo h thng Slug Catcher trong iu kin p sut 65 bar-80 bar nhit 20 n 300
C(ty theo nhit mi trng). Dng kh i ra t SC c chia thnh 2 dng.
- Dng th nht c lu lng khong 1 triu m3/ngy c a qua van gim p
PV-106 gim p sut t 65 bar-80 bar xung 54 bar v i vo thit b tch lng V-101.
Lng c tch ra ti bnh V-101 c a vo thit b V-03 ch bin su. Kh i ra
t bnh tch V-101 c a vo h thng ng dn kh thng phm 16 cung cp cho
cc nh my in.
- Dng th hai c lu lng khong 5 triu m3/ngy c a vo trm nn kh
u vo K-1011 A/B/C/D (3 my hot ng v 1 my d phng) nn nng p
sut t 65 bar- 80 bar ln 109 bar sau qua h thng qut lm mt bng khng kh E1011 lm ngui dng kh ra khi my nn n nhit khong 40-500C . Dng kh
ny i vo thit b tch lc V-08 tch lng lng cn li trong kh v lc bi bn. Sau
Page | 22
c a vo thit b hp th V-06 A/B tch trit nc trnh hin tng to
thnh hydrate qu trnh lm lnh su.
Dng kh i ra khi thit b V-06A/B c tch thnh hai dng: khong mt phn
ba dng kh ban u qua thit b trao i nhit E-14 h nhit t 26,5 xung -350C
vi tc nhn lnh l dng kh kh n t nh thp C-05 c nhit -450C sau c
lm lnh su bng cch gim p qua van FV-1001. p sut gim t 109 bar xung 37 bar
( bng p sut lm vic ca C-05) ko theo nhit gim xung -620 C ri c a vo
a trn cng ca thp tinh ct C-05, ng vai tr nh dng hi lu ngoi ca nh thp.
Hai phn ba dng kh cn l c a vo thit b CC-01 thc hin vic gim p t
109 bar xung 37 bar v nhit gim xung -120 C v c a vo y thp tinh ct
C-05.
Thp tinh ct C-05 hot ng p sut 37 bar, nhit nh thp v y thp
tng ng l -450 C v -150 C ti y kh (ch yu l metan v etan) c tch ra ti
nh thp C-05. Thnh phn lng ch yu l Propan v cc cu t nng c tch ra t
y thp.
Dng kh i ra t nh ca thp tinh ct c nhit -450C c s dng lm tc
nhn lnh cho thit b trao i nhit E-14 v sau c nn ti p sut 54 bar trong
phn nn ca thit b CC-01. Hn hp kh i ra thit b ny l kh thng phm c a
vo h thng 16 n cc nh my in.
Dng lng ra t y thp tinh ct c a vo thp C-01 nh dng hi lu ngoi
nh thp.
Trong thp C-01, vi nhit y thp l 1090C ( nh thit b gia nhit E-01A/B),
p sut hot ng ca thp l 27,5 bar, cc hydrocacbon nh nh metan, etan c tch ra
i ln nh thp vo bnh tch V-12 tch lng c trong kh v c my nn K-01 nn
t p sut 27,5 bar ln p sut 47,5 bar. Dng ra khi my nn K-01 c a vo E-08
sau vo thp C-04. Do bnh tch V-03 phi gim p sut vn hnh t 75 bar theo thit
k xung cn 45 bar (v cc l do trnh by mc trn) nn lng lng t y bnh
tch V-03 c a trc tip qua E-04A/B m khng i vo thit b trao i nhit E-08
nh thit k. V vy E-08 v C-04 lc ny khng hot ng nh cc thit b cng ngh
m ch hot ng nh cc ng ng dn kh.
Dng kh t K-01 sau c nn n 75 bar nh my nn K-02 ri li tip tc
a vo thit b trao i nhit E-19 bng vic s dng dng tc nhn lnh l khng kh.
Page | 23
Dng kh ra t E-19 c a vo my nn K-03 nn ti p sut 109 bar v lm lnh
trong thit b trao i nhit E-13, ra khi E-13 dng kh ny c a ti thit b V-08
nh l nguyn liu u vo. Thp tch etane C-01 l thit b tch dng thp loi a van,
hot ng nh mt thit b chng ct.
Dng lng i ra t y thp C-01 c a qua V-12 sau ti thp C-02. Thp
C-02 l thit b c cu trc dng thp, c p sut hot ng l 10 bar, nhit y thp
c duy tr 1350C nh thit b gia nhit E-03, nhit nh thp 560C, hn hp Bupro
c tch ra nh thp, cn Condesate c tch ra y thp. Hn hp Bupro t nh
thp C-02 tip tc c a vo thit b lm lnh E-02, sau c a vo bnh tch V02. Dng lng t bnh tch V-02 c bm P-01A/B bm hi lu mt phn li nh thp
v phn cn li theo ng ng dn sn phm Bupro n bn cha V-21A/B hoc n
kho cng Th Vi. Trong trng hp cn tch ring thnh sn phm Propan v Butan theo
yu cu ca khch hng th sn phm lng t bnh V-02 s c bm P-01A/B bm qua
thit b trao i nhit E-17 ( tn dng nhit) v vo thp C-03. Thp C-03 c nhit
y l 950C, p sut hot ng ca thp l 16 bar. Propan c tch ra nh thp, nh
qut E-11 lm lnh v c a vo bnh tch V-05 sau c bm P-03 A/B cho hi
lu mt phn tr li nh thp v phn cn li theo ng ng dn Propan thng phm.
Butan c tch ra y thp qua thit b lm lnh E-12 v theo ng ng dn Butan
thng phm.
Lng tch ra t y thp C-02 l Condensate c h nhit xung 600C nh
thit b trao i nhit E-04A/B v xung 450C nh thit b E-09 sau c a ti bn
cha TK-21 hoc ng ng dn Condensate ti kho cng Th Vi. Condensate (sau khi
tch nc ti Slug Catcher) c tch ra trong Slug Catcher c a vo thit b V03 hot ng p sut 47 bar v nhit 200C tch cc cu t kh nh b hp th
trong hn hp lng ny bng cch gin n v gim p. T thit b V-03, Condensate c
dn ti thit b trao i nhit E-04 ( tn dng nhit ca dng Condensate ra t y C02) sau i vo a th 20 ca thp C-01.
2.4. Thit b chnh ca nh my
Cc thit b chnh ca nh my bao gm:
1. Slug catcher (SC)
2. Thp tch Etane (C-01, Deethanizer)
3. Thp n nh (C-02, Stabilizer)
Page | 24
4. Thp tch C3/C4 (C- 03, Splitter)
5. Thp C-04 (Gas Strippers)
6. Thp tch tinh (C-05, Rectifier)
7. Thp hp ph (V-06)
8. Bnh tch lng V-03
9. Thit b Turbo-Expander
2.4.1. Slug catcher (SC)
Kh ngoi gin vo nh my s c tip nhn u tin ti Slug Catcher (SC01/02) iu kin p sut t 65-109 bar (ty theo lu lng) nhit t 20-300C (ty
theo nhit mi trng). H thng Slug Catcher l h thng tch dng ng, bao gm hai
dy ng vi dung tch mi dy l 1400 m3, th tch ny l tip nhn slug t ng
ng 16 di y bin.
Kh tch ra t Slug Catcher c thu gom trong ng ng 30 v a v x l
tip cc thit b h ngun.
Condesate tch ra t Slug Catcher c thu gom trong ng ng 36 v c
a v bnh tch V-03 qua cc b iu chnh mc (LIC-0111A/B, LT-0121A&B). Mc
lng c th iu chnh bng cch chn la mc A (mc cao) hoc mc B (mc thp)
thng qua b chn la HS-0111, HS-0121. Khi mc lng trong SC-01A/B t mc cao
LAHH-0111 v LAHH-0121 van u vo nh my s ng li, khi mc lng xung thp
t gi tr LALL-0111/0121 van SDV-0111 v SDV-0121 s ng li trnh hin tng
lt kh t Slug Catcher v V-03.
Nc c a ra t Slug Catcher thng qua thit b iu khin mc (ILIC-0112
& 0122) i vo bnh tch V-52 (Produced Water Flash Drum), ti y nc c lm
gim ti p sut kh quyn v hydrocacbon b hp th s c a ra ng thi. Sau
nc c chuyn n burnpit ME-52, Burnpit. Trng hp mc nc thp, van (ILV0112 & 0122) ng li nhm trnh tnh trng cc hydrocacbon b cun theo.
ch hot ng bnh thng, c hai h thng Slug Catcher SC-01/02 u hot
ng t c cng sut cao hn v mt thit b iu chnh HS-0101 (low selector),
c lp t gia mc cht lng ca c hai h thng ny trong trng hp hot ng
song song. Trong trng hp cn bo dng sa cha mt h thng Slug Catcher duy tr
s hot ng bnh thng ca nh my, h thng cn li c c lp bi cc cp van tay
trn ng kh vo v ra ca SC.
Page | 25
2.4.2. Thp tch Etane (C-01, Deethanizer)
p sut hot ng ca h thng tch ethane l 29 BarA ch MF v GPP, 20
barA ch AMF. Nhit nh v y thp ch hot ng GPP l 14oC v
109oC, cn ch MF tng ng l 6 oC v 120oC. Trong ch AMF khng c dng
lnh hi lu, do vy nhit ca thp (C-01, Dethanizer) cao hn, nhit nh thp
v y thp (C-01, Dethanizer) ln lt l 64 oC v 194oC.
Thp tch ethane (C-01, Deethanizer) gm 32 kiu a van, 13 a phn trn ca
thp c ng knh l 2.600 mm v 19 a phn di ca thp c ng knh l 3.050
mm. B chnh p PDIA-1321, Pressure Differential Transmiter c lp t pht hin
s chnh p trong thp. Bn b thit b ch th nhit c lp t trn cc a th 2, 3,
14, 20 ca thp. Hai thit b trao i nhit Reboiler E-01A/B reboiler gia nhit cho y
thp, mt reboiler lm vic, mt ch d phng. T reboiler dng lng s c
chuyn n bnh cha V-15, Deethanizer Bottom Buffer, sau c a v thp n
nh C-02. thng qua van FV-1301hot ng ch auto-casaded nh vo b iu
chnh mc cht lng LICA-1302.
2.4.3. Thp n nh (C-02, Stabilizer)
Thp chng ct C-02 lm vic p sut 11 barA nhm mc ch thc hin qu
trnh phn tch gia cc cu t C4 v C5 ca dng lng t V-15 ti to ra 2 loi sn
phm ring bit. LPG (Bupro) v condensate (C5+).
LPG ra khi nh thp ( trng thi im sng) c lm lnh bng khng kh
bi gin qut E-02 ngng t thnh lng (trng thi im si) ti V-02. Sau mt
phn LPG s c bm P-01A/B hi lu li thp nhm tng tinh ct ca thp, mt
phn khc c bm ti V-21 A/B/C, kho cng Th Vi hay ti thp C-03 tch ring
propane v butane.
T l gia phn hi lu (FI-1501) v phn sn phm nh thp (FI-1601) c gi
l ch s hi lu (reflux ratio). Ch s ny cng ln th mc phn tch cng cao nhng
tn tht nng lng gia nhit y thp v lm lnh nh thp cng ln. y, ta khng
cn thit m bo tch qu cao m mc ch l cn ti u lng LPG thu c, v vy
t thc t vn hnh v tnh ton m phng th ch s hi lu ti u nn vo khong 0,50,6 (khng nn nh hn 0,4).
Thp C-02 hot ng p sut 11 BarA v c iu chnh bng h thng qut
lm lnh, van bypass PV-1501A v van iu p PV-1501B.
Page | 26
Thp C-02 gm 30 kiu a van c ng knh l 2.140 mm. Dng nhp liu i
vo a th 10. Bnh cha V-05 nh thp v thit b gia nhit y thp reboiler E-03.
Trong thp C-02 LPG (propane v butane) c tch ra t dng condensate vo. Hi
LPG nh thp C-02 c ngng t hon ton 430C trong bnh ngng (E-02,
stabilizer condensate) v c chuyn n bnh thu hi (V-02, stabilizer refux
Accumlator), bnh V-02 l mt bnh nm ngang c ng knh 2.200 mm v di 7.000
mm, LPG t bnh cha V-02 c cc bm( P-01A/B stabilizer reflux pumps) vi tc
l 180 m3/h chy bng ng c c cng sut 75 kw, bm ln p sut khong 17 BarA.
Mt dng LPG c cho hi lu tr li thp m bo tinh khit ca sn phm,
phn cn li c a v V-21 A/B nh l LPG thng phm hay i vo ng ng
xung Th Vi Terminal. Mc cht lng trong V-02 c iu chnh thng qua van FV1601.
Thit b gia nhit cho y thp E-03 c lp t y thp C-02 cung cp
nhit cho thp nhit c iu khin bi TV-1523 c lp t trn ng ng dn
du nng.
Phn condensate t y thp thng qua thit b iu chnh mc( LICA-1501, level
cotrol) i vo bn cha condensate( TK-21, condensate Day Tank) c th tch l 2.000
m3 hoc ng ng dn condensate sau khi c lm lnh xung 600C trong thit b
trao i nhit E-04, condensate cross Exchanger nh dng lnh i t y thp C-04
(trong ch hot ng GPP) v tip tc c lm lnh xung 450C trong thit b trao
i nhit bng khng kh E-09, condensate Trim cooler.
B o chnh p PDIA-1521, pressure Diffrential Transmiter c lp t pht
hin s chnh p trong thp do s to bt. Ba thit b ch th nhit c lp t trn
cc a th 9, 10, 30 ca thp C-02.
2.4.4. Thp tch C3/C4 (C- 03, Splitter)
Thp chng ct C-03 lm vic p sut 16 barA nhm mc ch thc hin qu
trnh phn tch gia cc cu t C3 v C4 ca dng Bupro lng t V-02 ti to ra 2 loi
sn phm ring bit: propane v butane.
Nguyn liu bupro c gia nhit trc ti E-17 bi dng butane i ra t y
reboiler E-10 sau ti a th 10 ca thp C-03 (gm 30 a).
Propane ra khi nh thp( trng thi im sng) c lm lnh bng khng
kh bi gin qut E-11 ngng t thnh lng (trng thi im si) ti V-05. Sau mt
Page | 27
phn propan s c bm P-03A/B hi lu li thp nhm tng tinh ct ca thp, mt
phn khc c bm ti V-21 A/B/C, kho cng Th Vi.
Sn phm lng ra khi y thp c ha hi mt phn quay tr li thp, phn
lng cn li c dn ti E-17 gia nhit cho nguyn liu, tip tc c lm mt bi
qut E-12 A/B i ra V-21 A/B/C hoc KCTV.
Thp tch C-03 bao gm 30 van dng a c ng knh 1.750 mm. Dng nhp
liu c a vo a th 14. Thp lm vic p sut 16 BarA v c iu chnh bng
h thng qut lm mt bng khng kh E-11 v cc van iu p PV-2101 A/B.
B o chnh p PDIA-2121, Pressure Diferential Transmiter c lp t nhm
kim sot chnh p qua thp nm trong gii hn cho php. Ba thit b ch th nhit
c lp t trn cc a th 13, 14, 30 theo di nhit lm vic ca thp.
2.4.5. Thp C-04 (Gas Strippers)
Thp tch kh c lp t sau khi nh my hon tt v a ch GPP vo hot
ng. Tuy nhin, C-04 cng c th a vo hot ng trong ch MF v AMF. Thp C04 hot ng p sut 47 barA. Van PV-1801B s x kh ra t uc trong trng hp
p sut C-04 vt qu gi tr cho php. iu kin lm vic bnh thng nhit nh
v y thp ln lt l 440C v 400C.
Thp C-04 gm 6 van dng a c ng knh 2.600 mm. B thit b o chnh p
PDIA-1802 (pressure Diffrential Transmiter) c lp t pht hin s chnh p trong
thp do s to bt. B thit b ch th nhit c lp t trn a th 6 ca thp. Thp
C-04 khng c thit b gia nhit reboiler y thp v thit b ngng t condenser.
Hydrocacbon lng, nc c tch ra nh vo dng kh kh t u x my nn K-01.
Lng di y thp C-04 thng qua van FV-1701 (hot ng ch auto cascaded)
c dn vo a th 14 hoc 20 ca thp tch ethane sau khi c gia nhit t 40 0C
ln 860C trong thit b trao i nhit E-04 A/B nh dng nng c nhit 1540C i ra t
y thp C-02. Mc ch ca thit b trao i nhit ny l tn dng v thu hi nhit.
2.4.6. Thp tch tinh (C-05, Rectifier)
Trong thp tch tinh C-05, kh cha ch yu methane, ethane c tch ra khi
dng cha cc cu t nng propane,butane v cc cu t nng khc di p sut hot
ng 33.5 barA, nhit nh thp l -430C v nhit y thp l -200C. Phn trn ca
thp tch tinh nh l bnh tch kh/lng. Cn nhn mnh thm rng trong cc ch hot
ng AMF v MF, thp tch tinh c tch dng nh l mt bnh tch, nhng trong ch
Page | 28
hot ng GPP n c tch dng nh l mt thp chng ct phn on c dng hi lu
ngoi v khng c thit b gia nhit bn ngoi (reboiler). Thp C-05 c 12 van dng a.
p sut hot ng ca thp tch tinh trong ch hot ng GPP l 33.5 barA
thp hn so vi trong ch hot ng MF v AMF (47.5barA). p sut ny khng c
duy tr bi cc thit b iu chnh p sut m ph thuc vo hiu sut lm vic ca turboExpander/Compressor.
Dng kh t nh thp tch tinh c nhit -430C c dng lm lnh su dng
kh nguyn liu i vo thit b trao i nhit E-14, v sau c nn bi phn nn ca
CC-01. Mt van anti-surge FV-1111 c lp t phn nn ca CC-01. Trc khi khi
ng masyn nn, dng kh thng phm i theo ng ng bypass (qua van FV-1111),
sau t ng thay i ti my nn khi my nn khi ng, nh van mt chiu lp t
trn ng ng (check valve). Khi my nn ngng hot ng, dng kh tr li di chuyn
theo ng ng bypass. Khi dng kh vo my nn khng , van anti-surge FV-1111 s
m ra gi cho my nn lm vic ngoi vng surge.
Dng kh sau c chuyn n ng ng kh thng phm qua b o dng
ME-13. ME-13 bao gm 02 b o dng FI-1150A/B, mt lm vic, mt d phng. Van
iu p PV-1114A c lp t trn ng ng iu chnh p sut ti u ra ca nh
my l 47barA.
Dng lng t y thp tch tinh thong qua thit b iu chnh dng FIC-1201
cascaded vi thit b iu chnh mc cht lng trong thp tch tinh LIC-1201A c a
vo a trn cng ca thp C-01 nh l dng hi lu ngoi.
2.4.7. Thp hp ph (V-06)
a. Qu trnh kh nc
Thp hp ph V-06 A/B c chc nng hp th hi nc bo ho tn ti trong kh
HC ngn nga qu trnh to hyrat. Hai thp hp th c chc nng, thit k nh nhau,
mt vn hnh v mt ti sinh hoc standby.
Trong ch hot ng MF v GPP (v ch AMF sau khi ch hot ng
GPP hon thnh) kh t SC u tin c chuyn ti bnh tch (V-08, dehydration intel
Filter/Separator) bnh tch ny c thit k nhm tch loi 99 % cc hyrocacbon lng,
nc t do, du bi trn v cc cht rn (soild particles) c trong dng kh bo v cho
lp sng phn t cht hp th, bi v cc cht ny c nguy c lm bn cht hp th, lm
gim hiu sut cng nh tui th ca cht hp th. Thit b chnh p PDIA-0401.
Page | 29
Diferential pressur Alam c lp kim sot chnh p qua V-08. Nu chnh p ln hn
0,5 Bar s kch hot tnh hiu cnh bo alam.
Kh i vo thp hp ph qua 3 lp: Lp trn cng l nhm hot tnh loi b
nc, lp th 2 l mng phn t loi b hon ton nc t nhit im sng ca
nc trong kh HC l -75oC ti 34,5Bar, lp cui cng l m caremic. Kh sau khi qua
thp hp ph c a qua thit b lc F-01A/B loi b bi bn cht hp ph. Cht
hp ph s bo ho hi nc sau thi gian lm vic 8 gi.
Kh a vo thp hp ph kh nc thng qua thit b phn phi kh, dng kh
i qua cc lp cht hp ph trong thp, lp cht hp ph u tin l oxit nhm hot tnh
loi mt phn ln nc, lp cht hp ph th hai l ry phn t loi nc trit
t im sng ca kh theo yu cu (-75oC 34,5 Bar A). xit nhm c dng tch
th ban u v v:
- Gi thnh thp
- C kh nng ht nc cao hn
- Kh b lm bn v ry phn t oxit nhm c bo v tt
- D ti sinh
Kh kh a ra khi thp hp th thng qua thit b thu hi c lp t bn trong
v sau i qua thit b F-01 A/B ehydrtion after filter, trong mt thit b hot ng,
thit b cn li ch d phng, loi b cc bi ca cht hp ph, n bo chnh p
(DPA-0503A/B) c lp t trn F-01A/B s kch hot kh chnh p ln hn 0,1 Bar.
b. Qu trnh ti sinh cht hp ph
Cc cht hp ph s bo ho nc sau 8 gi hot ng trong iu kin nc bo
ho u vo (29oC v 109BarA) do cn phi c ti sinh.
Chuyn thp hp th
Thp hp th sau khi c ti sinh standby hoc a vo vn hnh song song
vi mc ch:
-
Gim thiu s thay i thnh phn kh
Trnh dng kh b gin on
Sau thp hp th ti sinh c c lp

Gim p
Thp hp th sau khi c c lp s gim p t 109 bar xung p sut kh ti
sinh (35bar ch GPP, 38bar ch MF). Lu lng gim p c gii hn bi l
Page | 30
khng ch lu lng (restriction orifice) t c thi gian gim p trn 30 pht.
Trong qu trnh gim p s c s gim nhit v s ngng t ca kh t nhin.
Gia nhit
Nc c loi b t cht hp th bng cch s dng dng kh ti sinh trch t
u vo phn nn ca CC-01. Dng kh ti sinh (12500kg/h, 47 bar ch MF;
11500kg/h, 34 bar ch GPP) c hi lu tun hon bng mt trong hai my nn kh
ti sinh K-04A/B, v c gia nhit bng thit b trao i nhit E-18 n nhit 230 oC.
Dng kh ti sinh i ngc chiu vi thp hp th. Qu trnh ti sinh c kim sot bng
3 ch bo nhit c lp t trn thp (TI-0551A/B, 0552A/B, 0553A/B) v nhit
ra ca kh ti sinh (TI-5012). Dng kh ti sinh nong bao gm c nc b hp ph c
lm lnh bng qut lm mt E-15 v quay v u ht ca CC-01, cn nc b ngng t v
tch bng V-07.
Lm lnh
Cht hp ph c lm lnh bng dng kh ti sinh nhng khng s dng thit b
gia nhit E-18. Cht hp ph s c lm lnh n khong 25 oC hoc trong khong 5 oC
so vi nhit kh t nhin. Ging nh trong qu trnh Heating, nhit qu trnh
cooling cng c kim sot bng cc ch bo nhit gn trn than thp v nhit u
ra kh ti sinh (TI-0512).
Nng p
Thp hp ph c nng p bng dng kh t nhin sau khi c lm kh
(109bar, 37 oC). Lu lng kh nng p c gii hn bng l hn ch (RO) khng
ch thi gian nng p l 30 pht. Ging nh qu trnh gim p, s c s ngng t lng.
Hydrocarbon lng s tch t trong ng ng cng ngh.
D phng
Thp hp th s c duy tr p sut kh t nhin l 109 bar bng ng nng
p. Trong thi gian ny cc hydrocarbon lng s bay hi do nhit mi trng.
My nn kh ti sinh K-04A/B s chy 100% thi gian. Trong qu trnh gim p
v nng p, kh ti sinh s bypass qua thp hp ph bng ng bypass. Theo thit k,
dng kh nguyn liu qua thit b hp ph bo ho hi nc (0.06%); tuy nhin thit b
x l nc bng glycol p offshore gim hm lng nc n 7 lb/MMSCFD
(0.015%). Do , thi gian hp ph ca thp c th ko di, trong trng hp ny c th
dng K-04.
Page | 31
2.4.8. Bnh tch lng V-03
L mt bnh tch ba pha nm ngang hot ng 45 barG (75 barG ch GPP
theo thit k) v 200C tch cc hydrocacbon nh b hp th trong condensate bng
phng php gim p sut. p sut c gim xung t p sut ti SC xung cn 45
barG, nhit h xung thp hn nhit to thnh hydrat (200C), do c hai van iu
chnh mc c lp t trc u vo bnh tch V-03 (mt van d phng). Trong trng
hp hydrat c to thnh trong mt van, c th bm methanol vo hoc thay th bng
van d phng.
Nh my c thit k vi iu kin l nguyn liu u vo c bo ha nc
nhng thc t nguyn liu khai thc c ngoi khi khng phi hon ton nh vy. Hin
ti gin khai thc trang b mt h thng tch nc bng glycol hot ng lin tc. V
vy, s hnh thnh hydrat rt t kh nng xy ra.
Ti V-03 mt thit b gia nhit dng ng xon (E-07) c lp t gia nhit cho
condensate ln cao hn 200C bng du nng trnh hin tng to thnh hydrate bn
trong bnh. Cng sut gia nhit ca E-07 c iu chnh bng thit b iu chnh nhit
-TICA-0303 (Temperature controller).
Sau condensate thng qua thit b iu chnh dng FICA-0302 (Flow
controller) v thit b iu chnh mc LICA-0302 (Level controller) a vo ch bin
tip. C ba s la chn cho vic x l condensate: ti Rectifier-C-05 ch AMF, ti
De-ethanizer-C-01 ch MF hoc ti V-14 (inlet Scrubber 3) ch GPP.
Nc c tch ti V-03 c chuyn sang thit b iu chnh mc (LICA-0301,
level controller) a vo bnh tch V-52, Produced water Flash drum, nh trong trng
hp nc t Slug Catcher.
p sut hot ng ca bnh tch ba pha V-03 c iu chnh 45 barG hoc 75
barG, bng van iu p PV-1209 cho ch hot ng AMF, PV-1305 A/B (cho ch
hot ng MF) c lp t trn ng ng dn kh t V-03 hoc bng my nn kh iu
p K-03.
2.4.9. Thit b Turbo Expander
Thit b gm hai phn chnh: Expander v my nn.
Phn Expander: Gm hai phn, 3 dng kh t V- 06 vo Expander t 109 bar
xung 33,5 bar lm cho nhit dng gim xung n -180C. nhit ny ch yu cc
H-C nng (C3 +) c ha lng v a n thp C-05 nh ngun np liu.
Page | 32
Phn my nn: Khi qu trnh gim p ti Turbo Expander xy ra th dng kh s
c sinh ra cng lm quay qut git gi trong Expander, cng c dn qua trc truyn
ng dng chy phn my nn tng p sut ca dng kh ra t nh thp C-05 t
33,5 bar ln 47bar.
2.5. Cc h thng trong nh my
2.5.1. H thng Cng ngh ca nh my
a. H thng bm v bn cha
Theo thit k ban u ba bn cha LPG v mt bn cha Condensate c s
dng nh bn d phng trong trng hp c s c Th Vi Terminal. Ngoi ra cc bn
cha LPG cn c s dng np LPG cho xe bn.
Bn cha Condensate TK-21, c ng knh l 13.000 mm v cao 15.600 mm v
c th tch l 2.000 3 c thit k c kh nng cha c lng condensate sn xut ra
c trong 3 ngy ti nh my (Condensate sn xut c hng ngy trong nh my x
l kh Dinh C l 575 m3/ngy).
Cc bm vn chuyn Condensate P-23 A/B c cng sut l 30 m3/h, chiu cao ct
p 133 m nc, c chy bi ng c in cng sut 30 kw vn chuyn condensate
trong bn cha ti ng ng dn condensate i kho cng Th Vi. Bm P-23A/B l bm
ly tm n cp
H thng np LPG cho xe bn (Truck Loading).
b. H thng np LPG cho xe bn
Cc bm xut LPG P-21A/B c cng sut 70 m3/h, chiu cao ct p 61.2 m nc
c chy bi ng c in c cng sut 15 kw dng xut LPG cho xe bn t cc bn
cha sn phm. Bm P-21A/B l loi bm ng n cp, p sut lm vic c thit k
sao cho p ng vic xut LPG qua trm xut ME-21 (LPG loading station)
c. H thng bm Methanol
Methanol c s dng nh l cht c ch chng to Hydrate trong cc h thng
lm lnh ti nh my.
Methanol c np vo bnh cha V52 (ng knh 750 mm, cao 3.500 mm).
Th tch bnh cha l 1,5 m3/h tng ng vi th tch m h thng hot ng lin tc
trong 20 h. Nit c a vo nhm mc ch gi p sut cho V52 v trnh hin tng
r r cho methanol. Van PCV3001 c ci t 100 kPaG, v van PCV0302 c ci
t 150 kPaG. Van an ton PSV3001 c thit k p sut 350 kPaG.
Page | 33
H thng bm Methanol P25 A/B/C l cc bm pittong c cng sut 13 lt/h, p
sut u x 11500 kPaG c nhim v bm cht lng t bn V25 a vo cc u
phn phi. Mi h thng bm c bo v khi s qu p bng cc van an ton.
2.5.2. H thng ph tr
a. H thng kh cng c
H th1ng c nhim v kh v sch iu khin cc van, ngoi ra cn cung cp
kh ph tr cho nh my. H thng kh cng c bao gm 2 my nn kh K-61 A/B hai
my lm kh kh M-61 A/B v cc cng c cha kh V-61, bnh cha kh ph tr V-62.
u tin hng u ca h thng l cung cp kh cng c cho h thng iu khin do
khi p sut ca h thng kh iu khin xung thp hn 700 kPaG.
b. H thng sn xut kh Nit
Nit c s dng lm lp m cho bn cha Hotoil V-31, bn cha methanol V25, lm sch flare header v cung cp cho cc im trong nh my phc v cng tc
bo dng.
H thng kh sn xut kh nit bao gm: My iu ch nit (ME-62) v bnh cha
kh nit (V-63). My iu ch nit (ME-62) gm thit b tch m, b lc, thit b gia
nhit khng kh v mng lc. Mng lc dng tch v thu hi nit t khng kh i qua
mng lc trong cc phn t nit b gi li.
c. H thng hotoil
Nhit nng s dng trong qu trnh gia nhit ca nh my c cung cp bi h
thng dng nng. H thng bao gm 3 thit b gia nhit bng du nng H-31 A/B/C, bn
cha du nng V-31, cm lc du nng F-31 A/B v ba my bm P-31 A/B/C.
d. H thng kh nhin liu
H thng kh nhin liu bao gm thit b gia nhit E-41 v bnh tch V-41 thit k
p sut ti a l 500 kPaG. E-41 c thit k tng nhit kh nhin liu ln trn
im sng.
e. H thng nc lm mt
H thng nc lm mt l h thng tun hon kn vi qut lm mt E-61, hai my
bm P-63 A/B v bung cha nc lm mt V-64. Thit b trao i nhit E-61 c hai
qut vn hnh. Nc lm mt c b sung t h thng nc sinh hot chung. Lu lng
tun hon c hin th bi FI-5901 v iu chnh bng bypass vi PCV-5901. Nhit
nc cp ra v tun hon v c hin th bi TI-5901/5902.
Page | 34
f. H thng x l nc nhim du
Nc ma khng nhim bn t cc b mt sch ngoi khu vc thit b s c a
ra mng nc v thi ra ngoi khu vc nh my.
Nc nhim du c gom vo b tch du trng lc API Y-71. Nc thi c
tch ra s c bm nc thi P-75A/B a qua b lc Coalescer V-74 lm sch du
bm theo 1 ln na sau a ra cng vi nc khng nhim du.
Du t b gt vang du trong Y-71 s chy sang b cha du V-71. T y du
c thu gom ra thng mang i x l hoc c th a bng P-74 ra burnpit t (hn
ch). H thng c thit k vi cng sut 40m3/h nc nhim du (dng lin tc).
g. H thng nc
Nc c s dng vi mc ch: sinh hot, b sung nc cu ho, b sung nc
lm mt, cung cp cho cc cng tc bo dng.
H thng nc bao gm bn cha TK-61, bm nc lm mt b sung P-62 A/B.
Trong qu trnh vn hnh bnh thng nc t ngun nc bn ngoi nh my a thng
n cc im s dng m khng vn hnh P-62A/B. P-62A/B c s dng ch trong
trng hp bt thng khi ngun nc bn ngoi nh my khng hot ng.
2.5.3. Cc h thng an ton
a. H thng cha chy
H thng cha chy bng nc c thit k cha chy c lm mt thit b:
3
B cha nc 2800m
H thng dn ng nc cu ha, cc vi phun nc

Cc bm cu ha
H thng cha chy bng CO2 hot ng theo hai ch iu khin t ng ,dng
cha chy cho nh t my pht in. H thng ny gm: cc bnh cha CO2 vi p
sut 158 bar, bnh cha Nit vi p sut 20 bar dng iu khin m cc van ca h
thng CO2 thc hin vic cha chy theo vng.H thng ng ng, van v cc vi phun
khi c chy n xy ra cc van trn t kch hot panel iu khin v vic cha chy c
thc hin t ng. Cha chy bng bt c thit k cha chy cho bn cha
Condensat. H thng ny gm mt bnh cha cht to bt (AFFF), h thng ng ng
dn, v cc vi phun.
b. H thng t uc
H thng uc nhm loi bt kh ti nh my thng qua cc van an ton, van p
Page | 35
sut hoc cc ch ni thng kh v t n ch an ton. Ton b kh c gom ng
gp ca uc 20 v c a ti bn cch bit ca uc, l bnh nm ngang c ng
knh 3,1 m, di 8,2 m. y ton b cht lng c loi ra v kh ri ng gp 20 sang
ng uc (ME51), ng uc c ng knh 30, cao 70 m, c cng sut 212 tn /h. H
thng thot kh c thit k loi cht lng x ra t nh my qua van an ton nhit hoc
cc im ni x bng cch lm nng hoc bay hi. Tt c cc cht lng trong ng gp
12 c dn n b lm nng (E 12), n c lm nng ti 550C, sau ti thng
tch bit. Kh bay hi c t ng uc, cht lng x ra c bm qua thng tch
bit, qua hm t, c cng sut max 8,9 m3/h (vi hydrocarbon lng).
c. H thng cht to mi
Mc ch ca h thng gia mi l pht hin r r ca sn phm LPG. Khi hot
ng bnh thng, cht to mi c bm ln tc vi lu lng 4060 ppm sn phm.
Cht to mi l mercaptan, l cht khng mu. Cng sut ca h thng bm l 500
gallon tng ng vi lu lng dung cho 20 ngy hot ng lin tc.
Page | 36
CHNG 3. CU TO V NGUYN L HOT NG

CA THP C-01 (DE-ETHANIZER)
3.1. Thp C-01
3.1.1. Gii thiu
Thp chng ct C-01 l thit b trong thc hin qu trnh phn tch gia C2 v
C3. C2- v mt phn nh C3 s i ra khi nh pha kh, phn ln lng C3+ v mt phn
nh C2 ra khi y C-01 dng lng s c a ti thp C-02 phn tch tip sn
xut ra LPG v condensate.
Trong ch vn hnh bnh thng hin nay, thp C-01 lm vic p sut 27
Barg (p sut ny c iu khin bi K-01A/B), n c 3 ng nhp liu nh sau:
ng lng t y C-05 c nhit thp (khong -17 -10oC) vo a th
nht c iu khin bng van FV-1201
ng lng th 2 t y V-03 c nhit trong khong 50 70oC vo a
th 20 (c th vo a th 14) c iu khin bng van FV-1701.
ng kh t nh V-03 vo a th 2,3 qua 2 van iu khin PV-1305A/B
iu khin p sut ca V-03
Ngoi ra, dng lng t y thp C-01 c bc hi mt phn (phn cha cc cu
t nh nh etan, propan) quay tr li a cui cng di tc dng ca 2 Reboiler E01A/B. Phn lng cn li s c a ti V-15 sau ti C-02 nhm phn tch gia C4
v C5 to ra LPG v condensate.
Dng kh i ln t nh C-01 bao gm ch yu l C2 v mt phn C3 c dn ti
my nn K-01 y ra Sale Gas (trong ch MF) hay ti K-02/03 tun hon li V-08
nhm thu hi ti a phn C3 trong .
Ch : Khi C-01 bt u khi ng th kh i khi nh C-01 s c t ti Flare qua
PV-1303B.
3.1.2. Cu to thp C-01
Thp c cu to bao gm:
-
Hnh tr ln na di: chiu cao 17,41m; ng knh 3,05m
Hnh tr nh na trn: chiu cao 9,234m; ng knh bng 2,6m
Trong thp gm c 32 a c chc nng tch sn phm.
Cc u vo ra, cc thit b cm ng nhit , p sut.
Page | 37
Thp C-01 c cu to gm hai phn hnh tr ng ghp li nh sau:
Cc thng s thit k:
-
p sut: 32,36 Barg
Nhit : -25 -210 0C
Th tch: 178 m3
Cc thng s vn hnh:
-
p sut: 27 Barg
Nhit : -20 -195 oC
Page | 38
3.2.
Cm thit b lin quan n hot ng ca thp
3.2.1. Thp C-05

Thp C-05 l hnh tr ng: chiu cao: 20,86m; ng knh: 2,14m; th tch: 60,2
m3; c 12 a bn trong thp.
Thng s thit k:
-
p sut: 61.2 Barg
Nhit : -70 -80 oC
Thng s vn hnh:
-
p sut: 34.2 51 Barg
Nhit : -43 -21 oC
3.2.2. Bn V-03
Bn tip nhn v n nh sn phm lng tch ra t ngun kh u vo nh my sau
khi qua thit b phn tch Slug Catcher SC-01.
Thng s thit k:
- p sut: 82,5 Barg
- Nhit : 80 oC
Thng s vn hnh:
- p sut: 74 Barg
- Nhit : 20 oC
3.2.3. Thp C-02
Thp c chc nng tch sn phm i ra t y C-01 thnh hai sn phm condensate
nng ( 132 145 oC) i ra t y thp c thc hin trao i nhit vi dng sn phm
lng t V-03 v thp C-01 nh thit b trao i nhit E-04.
Thng s thit k:
- p sut: 12,5 Barg
- Nhit : 170 oC
Thng s vn hnh:
- p sut: 10 Barg
- Nhit : 60 -145 oC
3.2.4. My nn K-01A/B
Cc cm my nn ny dung nng p cho dng sn phm kh (methane v ethane)
i ra t nh thp C-01 ln gi tr p sut khong 75Barg, dng kh tip tc a ti cm
Page | 39
K-02/03 nng p sut ln khong 107 Barg, dng kh sau khi c nng p c a
v khu x l pha trc c p sut cao hn.
Thng s thit k:
- p sut: 60 Barg
- Nhit : 80 oC
Thng s vn hnh:
- p sut: 49 Barg
- Nhit : 49,1 oC
3.2.5. Thit b gia nhit E-01
Thit b gia nhit E-01 c chc nng gia nhit cho thp C-01. Thit b gia nhit thc
hin bng phng php trao i nhit t ngun du nng vi sn phm vng y thp
C-01.
Thng s thit k:
- p sut: 35 Barg
- Nhit : 210 oC
Thng s vn hnh:
- p sut: 27 Barg
- Nhit : 100 oC
3.2.6. Bn trung gian V-15
Bn c chc nng tip nhn v n nh sn phm ra t y thp C-01 trc khi
chuyn sang thp C-02 x l tip.
Thng s thit k:
- p sut: 35 Barg
- Nhit : 210 oC
Thng s vn hnh:
- p sut: 27 Barg
- Nhit : 100 oC
3.2.7.
Cm thit b to ngun du nng H-31A/B/C
Thit b to du nng cho nh my gm 3 cm thit b H-31A, H-31B, H-31C cung

cp sn phm du nng cho ton b thit b gia nhit ca nh my.
Thng s thit k:
- p sut: 13,5 Barg
Page | 40
- Nhit : 300 oC
- Lu lng: 750 m3/h
Thng s vn hnh:
- p sut: 7,5 Barg
- Nhit : 255 oC
- Lu lng: 400 m3/h
Du nng c iu chnh nhit v p sut n nh cung cp cho ton nh
my.
3.3. Khi ng v vn hnh thp C-01
3.3.1.
Chun b khi ng thp

Thao tc vn hnh
Thng tin
1. m bo cc van an ton PSV-0301A/B, PSV-1001, Bo v qu p V-03,

PSV-1301A/B, PSV-1302A/B, PSV-1303A/B, cc E-20, C-01 v E-01
Rupture Disk 1303-A/B khng b c lp v hot ng A/B
bnh thng.
2. m bo rng 2 van tay upstream v downstream ca Bo v p sut nh
PV-1303B ang m v PT-1303, PIC-1303B ang C-01
hot ng bnh thng. PIC-1303B ang t trng
thi AUTO v SETPOINT = 2800 kPaA
3. M cc van tay v SDV trn ng lng t V-03 qua M
thng
ng
E-04 ti a th 20 ca thp C-01 bao gm : SDV- lng t V-03 ti C0302, V-03-003-85, E-04A-017-1, E-04B-017-14, E- 01
04B-017-17, C-01-013-6. m bo rng cc LT-0302,
FT-0302, LIC-0302, FIC-0302, HS-0302, HS-1701A,
FV-1701 vn hot ng tt.
4. M cc van tay v SDV trn ng lng t y C-05 M
thng
ng
qua E-20 ti a th nht ca thp C-01 bao gm : lng t C-05

SDV-1211, C-05-011-26, C-05-012-28, E-20-010-16,
E-20-010-14. m bo rng cc LT-1201, FT-1201,
LIC-1201, FIC-1201, FV-1201 vn hot ng bnh
thng.
5. M cc van tay trn ng kh t nh V-03 ti a M thng ng kh
Page | 41
th 2 v 3 ca thp C-01 bao gm : V-03-003-38, C- t V-03
01-013-18, C-01-013-16, C-01-013-15, C-01-013-13.
m bo rng PT-1305, PIC-1305A/B, PV-1305A/B
vn hot ng tt.
6. M 2 van bm ca ng lng y C-01 ti E- M
thng
ng
01A/B. M 2 van tay V-15-013-26, V-15-013-25 ca H.C lng v kh Cng kh t nh E-01A/B ti y ca thp C-01. M 01/E-01 A/B v V-15
2 van tay E-01A-013-18, E-01B-013-8 ca ng lng
t y E-01A/B ti V-15.
7. M cc van tay E-01A-013-1, E-01A-013-10, E-01A- M
thng
ng
013-12 ca ng du nng ti E-01A. m bo TIC- hotoil cho E-01A

1307A v TV-1307A hot ng tt.
8. M cc van tay E-01B-013-1, E-01B-013-19, M thng ng hotoil cho
E-01B-013-21 ca ng du nng ti E-01B. E-01B
m bo TIC-1307B v TV-1307B hot ng
tt.
9. M cc van tay v SDV trn ng lng t y M thng ng sn phm
V-15 ti thp C-02 bao gm : SDV-1301, V- y
15-013-19, V-15-013-21, V-15-013-24. m
bo rng FT-1301, FIC-1301, FV-1301 ang
hot ng tt
10. Chuyn HS-0302 v iu khin FV-1701. Chun b cc loop iu
Chuyn HS-1701A v nhn tn hiu t FIC- khin.
0302. Chuyn FIC-0302, FIC-1201, FIC-1301,
TIC-1307A/B v trng thi Manual vi output
= 0. LIC-0302, LIC-1201 ang t AUTO vi
setpoint = 50%. Chuyn PIC-1305A/B v trng
thi Auto, setpoint ln lt l 4500 v 4600
kPaA.
Page | 42
Lu : Nu khi ng C-01 vn hnh ch AMF (sn phm y thp l
condensate thng phm) th phi chn bn V-21C lm ni cha sn phm y off-spec
trong qu trnh khi ng.
3.3.2.
Qu trnh khi ng thp

Thao tc vn hnh
Thng tin
1. M t t cc van FV-1701, FV-1201 t cc a dng nguyn liu vo

loop FIC-0302, FIC-1201. Va m va theo C-01
di mc lng ti y C-05 v V-03 (mc lng
ca V-03 c th iu chnh c bng cc van
FV-0131A/B. Khi no mc V-03 n nh th
chuyn FIC-0302 sang AUTO, t CASCADE,
mc C-05 n nh th chuyn FIC-1201 sang
AUTO v t CASCADE.
2. Khi mc lng ca E-01 (hin th qua LI- Bt u gia nhit, to dng
0131A/B) tng dn ln khong 15% th bt u kh ln nh thp
m dn cc van TV-1307A/B bng TIC1307A/B nhm cung cp nhit cho h thng.
3. Khi mc lng ca C-05 v V-03 bt u n n nh mc y C-05 v
nh th chuyn FIC-0302, FIC-1201 sang V-03, cung cp n nh
AUTO v t CASCADE; LIC-0302, LIC- nguyn liu cho C-01
1201 chuyn sang AUTO vi setpoint ph hp
(khong 50 - 60%).
4. iu chnh m ca van TV-1307A/B sao iu chnh nhit y
cho nhit ca TI-1307A/B t xp x 100oC.
thp
5. Khi mc V-15 t khong 25% th m dn FV- n nh mc y

1301 a dng lng ti thp C-02 bng loop
FIC-1301 tng ng sao cho n nh c mc
lng ca V-15. (FIC-1301 hin nay khng th
t CASCADE theo LIC-1301 c v iu
khin khng tt).
6. Sau khi cc gi tr nhit (TI-1307A/B, TI- X l kh nh C-01
1325, TI-1309) v lu lng kh (FI-1302) trn
Page | 43
thp C-01 n nh th bt u khi ng K-01
theo quy trnh PVGC/OP/218 a kh t
nh C-01 ra SaleGas hoc ra K-02/03 thay v
t b ti Flare.
7. Sau khi K-01 vo ti (loading) xong th chuyn iu khin p sut nh CPICA-1303A sang AUTO v setpoint = 2700 01
kPaA, trong qu trnh vo ti cn theo di
thng xuyn lu lng ca nh C-01 qua FI1302 ng thi iu chnh n thng qua cc
van TV-1307A/B m bo ph hp vi tc
ca K-01.
Sau cc bc trn th thp C-01 dn i vo hot ng n nh.
Lu : Nu khi ng thp C-01 vn hnh ch AMF th theo di RVP ca
condensate qua AI-1701 chuyn sn phm y t bn cha off-spec sang TK-21 hoc
ng ng sn phm lng.
3.3.3.
Vn hnh n nh thp
Trong qu trnh vn hnh v n nh thp, vn hnh vin cn lu cc im sau :

Cn iu chnh nhit ca thp bng TIC-1307A/B sao cho hm lng C2
trong LPG t gi tr mong mun (khi C2 cao th tng nhit ca C-01, khi C2
thp th gim nhit ca C-01). Hm lng C2- cn kim sot ph thuc vo yu
cu cht lng ca cng ty v theo tha thun vi khch hng. Hin nay hm
lng ny l t 2% 2.5%.
Khi nhn thy lu lng nh C-01 vt qu gi tr bnh thng (van recycle PV1403A ca K-01 ng dn ti 0 th nn tng tc ca K-01 ng thi gim nhit
ca C-01 xung (nhm gim lu lng kh i ra t nh C-01). Tc ca K01 ti u khi van PV-1403A m khong 15 25%.
Khi pht hin mc lng y C-01 bo HH (LAHH-1301) th nn m FV-1301 ln
hn, trnh ngp y C-01, E-01A/B, V-15 lm gim hiu qu lm vic (truyn
nhit, truyn khi) ca thp.
3.4. Hot ng ca thp C-01
Page | 44
Thp C-01 nhn cc sn phm t bn V-03( bao gm condensate v sn phm kh)
v thp C-05 (bao gm condensate, propan, butane, ethane, methane) v thc hin chc
nng tch sn phm.
Ti thp C-01 s c thc hin chc nng chng ct tch sn phm thnh phn
nh kh methane v ethane (C2-) c dn ra theo ng nh thp, cc sn phm nng
gm ethane, propane, butane v condesate (C5+) s c dn ra theo ng y thp.
S cng ngh ca thp C-01 c biu din nh sau:
3.4.1. Cc dng nhp liu vo thp C-01

a. Sn phm ti t bn V-03
Dng sn phm lng t y bn V-03:
-
Lu lng (FI-0302): 4500 14000 kg/h
Nhit trc E-04 (TI-0305): 20 33 oC
Nhit sau E-04 (TI-1303): 70 92 oC
p sut (PI-0301): 45 46,5 Barg
Dng sn phm ny i ra t y bn V-03 c nhit 20 30 oC qua trao i

nhit vi dng sn phm lng (nng) i ra t y thp C-02 c nhit 132 145 oC
Page | 45
(qua thit b trao i E-04), dng sn phm c gia nhit ti gi tr nhit 70 80 oC
v tip tc i vo thp C-01 ti a s 20.
Mc lng trong bn V-03 c thit b theo di LI-0302, lu lng dng sn phm
i ra t y bn V-03 c thit b theo di FI-0302.
b. Dng sn phm kh t nh bn V-03
-
Lu lng (FI-0301): 1650 3100 m3/h
Nhit (TI-0304): 18 23 oC
p sut (PI-1305): 45 46,5 Barg
Dng sn phm kh ny c dn v nh thp C-01 ti v tr a s 1 phn nh

thp. Trc khi vo thp C-01 phi i qua van iu p PV-1305, van ny c chc nng
iu chnh n nh p sut cho bn V-03.
c. Dng sn phm ra t y thp C-05
-
Lu lng ( FI-1201): 120 145 m3/h
Nhit (TI-1301): -25 -9 oC
Dng sn phm ny c dn ti thp C-01 ti v tr khay s 1 trn nh thp.

Mc lng trong thp C-05 c thit b theo di LI-1201, lu lng dng sn phm
lng i ra t y thp C-05 c thit b theo di FI-1201.
3.4.2.
Cc thng s hot ng trn thp C-01

p sut lm vic ca thp: 27 Barg
Ct p trn thp (PDI-1321): 15 16.5 kpaG
Nhit ti v tr a s 13 (TI-1322): 32 39 oC
Nhit vng y thp C-01 (TI-1307): 97 104 oC
3.4.3. Sn phm ra t thp C-01 bao gm

Dng sn phm kh methane v ethane (cn li C2-) i ra t nh thp c dn
theo ng ng ti u vo cm my nn K-01A/B:
-
Lu lng (FI-1302): 15000 33000 m3/h
p sut (PI-1302): 26.9 27,1 Barg
Nhit (TI-1309): 6 15 oC
Sn phm lng y thp C-01:

Page | 46
Sn phm i ra t y thp C-01 cho qua cm gia nhit E-01. Sn phm t nh
cm gia nhit c a quay v vng y thp C-01 n nh nhit cho thp. Nhit
vng y thp c theo di nh thit b o nhit TI-1307.
Dng sn phm i t y cm gia nhit E-01 c dn ti bn cha trung gian
V-15 sau c a ti thp C-02 (thp tch Bupro/Condensate):
- Lu lng (FI-1301): 80 96 m3/h
- p sut: 26,9 27,1 Barg
- Nhit : 97 104 oC
Mc sn phm trong bn V-15 c thit b theo di LI-1302, dng sn phm i ra
t V-15 ti thp C-02 c thit b theo di FI-1301.
Page | 47
CHNG 4. AN TON TRONG QU TRNH VN HNH V

SN XUT TI NH MY
4.1. B phn phng chy cha chy
4.1.1. Mc tiu
Xc nh hin trng mi trng ca khu vc thc thi n da trn vic xem xt
cc ti liu v kt qu nghin cu, bao gm vic nh gi cc c trng ha l v sinh
hc trong khu vc n v khu vc ph cn.
nh gi cc tc ng mi trng c th xy ra v cc ri ro s b do vic thc thi
n v a ra nhng bin php gim thiu hn ch tc ng mi trng theo nhng
yu cu nu trong lut bo v mi trng, lut du kh Vit Nam cng nh lut du
kh quc t.
4.1.2. An ton chy n
Cc nguy c gy ra chy n c pht hin nh cc u cm bin: cm bin kh,
cm bin nhit, cm bin khi, cm bin la. Cc u cm bin nhit, khi b tr trong
phng iu khin, nh t my pht in, trm bm v cc cng trnh ph tr khc ca
nh my. Cc b cm bin kh, la b tr quanh cc thit b cng ngh; cc b cm bin
cn b tr trn cng phn vng kim sot c th v trc tip gim st nguy c chy n
trong vng . Cc tn hiu thu c t cc u cm bin c truyn v v th hin trn
panel iu khin ca h thng phng chng chy n ca phng iu khin trung tm.
Panel iu khin t ng x l cc tn hiu cm bin ny xc nh vng c nguy c
chy n ng thi thc hin cc lnh sau:
Nh my c thit k h thng bo chy, h thng cha chy v h thng pht
hin kh (F&G). H thng ny lin kt vi h thng dng khn cp ESD m bo an ton
cho Nh my.
H thng pht hin chy, r r kh gm:
u d la:
51 ci
n chp:
09 ci
u d nhit:
23 ci
Ci bo ng:
02 ci
u d khi:
28 ci
u d lng:
01 dy
u d kh:
90 ci
- ng van c lp vng chy n v x kh ra uc t.

- M van x nc, CO2 hoc bt vo vng c chy n.
- T ng kch hot my bm cha chy, khi p lc dng thp.
Page | 48
- Bo ng bng ci, n chp vng c chy n v phng iu khin.
b. H thng cha chy
H thng cha chy bng nc c thit k cha chy bao gm: b cha nc
2800 m3, h thng ng dn nc cu h, cc tr vi phun nc, cc bm cu ha.
H thng cha chy bng CO2 gm h thng iu khin t ng kch hot bng
ng ng v h thng phn b bnh cha chy CO2 p sut 158 bar ti cc v tr thit
yu.
Bnh cha nit vi p sut 20 bar dng iu khin m cc vn ca h thng
CO2 thc hin vic cha chy theo vng.
H thng ng ng, van v cc vi phun, khi c chy n xy ra cc van trn t
kch hot panel iu khin v vic cha chy c thc hin t ng.
Cha chy bng bt c thit k cha chy cho bn cha condensate, h
thng ny gm mt bnh cha cht to bt, h thng ng ng dn, v cc vi phun.
H thng cha chy c nh gm:
- 01 bn nc cu ha dung tch 2750 m3 bn trong Nh my, 01 b nc dung
tch 300 m3 bn ngoi Nh my.
- H thng bm nc cu ha: 03 my bm. Phn phi nc cho cc tr nc
cha chy (Hydrant), cc sng phun monitor, h thng phun sng (Water Spray)
- 02 bm chnh P-71 A/B: Cng sut 340 m3/h/my.
- 01 Bm b p P-73: Cng sut 30 m3/h.
- Tr nc cha chy (Hydrant): 22 tr c b tr xung quanh nh my, cch
nhau khong 50m 80m. Mi tr nc cha chy c hp 1 lng A v 2 cun vi.
- Sng phun monitor: 05 ci b tr ti khu vc cng ngh v trm nn u vo.
- Cc hp ng lng, vi cha chy: 24 hp (48 cun vi, 24 lng) c b tr
theo tng khu vc thit b trong nh my.
- H thng phun sng (Water Spray): c kch hot thng qua h thng van x
nc t ng Deluge Valve (10 ci).
- H thng phun bt cha chy ti bn Condensate:
Bn cha foam dung tch 1516 lt, 02 lng phun
Thi gian phun x bt l 55 pht vi mt 4,1l/m2/p.
p sut trong ng ng lun c duy tr t 10 12 Barg
Page | 49
H thng cha chy t ng bng kh CO2 loi 45 kg: 79 bnh ti khu vc Nh
my pht, Trm Dinh C, Scada.
H thng cha chy t ng bng bnh bt dng treo (26 bnh loi 8kg) ti kho ha
cht v kho du m.
Hin GPP ang ci to, xy dng h thng cha chy bng nc thay cho h
thng cha chy bng CO2 ti khu vc trm Dinh C c.
H thng cha chy di ng gm:
- Nh my c trang b 01 xe cha chy cng y cc trang b v phng
tin: Lng, vi, foam, km theo trc PCCC 24/24
- Cc bnh cha chy bng bt loi xe y:32 bnh (loi:158kg, 50kg, 45kg,
35kg, 22.7kg)
- Cc bnh cha chy bng bt loi xch tay: 82 bnh (loi: 9kg, 8kg, 6kg)
- Cc bnh cha chy CO2 xch tay: 34 bnh (loi:9kg, 7kg, 5kg, 3kg)
- 02 xe Foam di ng dung tch 100 lt/xe
- 01 my bm TUHATZU V75 cng sut 123m3/h
c. H thng chng st
Gm cc b phn:
- Cc ct thu li
- Mng li tip t
- H thng cc tip t
d. R r v x l
Khi xy ra r r nhanh chng x l cc ngun c th bt la khu vc ln cn v
ng van h thng cung cp kh.
H thng thng gi c tc dng khuch tn kh cng vi lng nit cn thit vo
mi trng, lm gim nng v ngn cn s tp trung tch t ca kh.
4.1.3. Cc k thut an ton khi lm vic vi methanol
Cht ho hc c s dng in hnh ti cng ty l methanol. Metanol l cht rt
c, vi lng nh gy m, nhiu hn c th t vong d dng, l cht rt d chy.
Cc dng c vn chuyn, bo qun v s dng methanol u phi bng kim loi
trnh d v. khi lm vic vi methanol phi mc qun o bo h lao ng, eo gng
tay cao su hoc neopren, i ng. lm vic xong phi tm ra sch s v thay qun o.
Khi nng methanol trong khng kh trn 2% phi s dng mt n phng chng kh
Page | 50
c c gn bnh oxy hoc mt n c ng dn kh t bn ngoi.
4.2. Ni qui an ton p dng ti nh my
4.2.1. Ni quy ra vo
Khng phn s min vo.
- Khi vo phi c Giy php do BG n v lin quan cp.
- Khi vo phi eo ph hiu v c bo h lao ng y .
- Khng em theo cc vt dng, vt liu c kh nng gy la nh: v kh, dim
qut, ha cht, in thoi di ng, my nh, my quay phim, thit b in, ng c,
- Cm ht thuc v cc hot ng to la.
- Khng t do i li .
- Khng t tin tc ng vo thit b.
- Mi hot ng phi theo hng dn ca cn b vn hnh.
4.2.2. Ni quy xe ra vo
- Khng cho cc loi xe c ng c vo.
- Trng hp bt buc phi cho xe vo, cn tun th cc quy inh sau:
+ C Giy php do BG n v lin quan cp
+ Li xe phi trnh by r mc ch a xe vo
+ Tnh trng ca xe m bo an ton giao thng v an ton phng chy cha
chy
+ Xe c np chp dp tn la ti ng x
+ Tt in i, radio v cc thit b in t khc trn xe
+ Trn xe khng mang theo dim qut, cc vt liu hoc dng c c kh nng
nh la hoc gy chy n
4.2.3. Ni quy phng chy cha chy
- Khng ht thuc v cc hot ng gy la.
- Khng em theo cc vt dng, vt liu c kh nng gy la nh: v kh, dim
qut, ha cht, in thoi di ng, my nh, my quay phim, thit b in, ng c,
- Khng i giy inh.
- Nm bt hiu lnh bo ng va cc li thot nguy him.
4.2.4. Ni quy lm vic
- Tun th ni quy ra vo.
- C giy chng nhn qua hng dn an ton v BHL do Phng AT-CL cp.
Page | 51
- Khng ht thuc, khng nu nng.
- Khng lm mt v sinh mi trng.
- Khng ung ru hoc dng cht kch thch trong khi lm vic.
- Khng u , khng nh bi, chi c hoc nm ng trong gi lm vic.
- Khng lm vic ring hoc t b v tr lm vic.
- Mi cng vic nguy him u phi c quy trnh v giy php lm vic.
- Ngi thc hin cng vic phi tun th quy trnh k thut v cc yu cu trong
giy php duyt.
- Trang b bo h lao ng y v eo ph hiu khi lm vic.
- Khng c nhim v tuyt i khng t tin tc ng vo h thng.
- Nu thy nguy c khng an ton hoc c s c, tai nn phi cp bo ngay cho
cp trn hoc cn b vn hnh.
Page | 52
KT LUN
Trong thi gian va qua c thc tp thc t ti Nh my x l khi Dinh C,
di s hng dn tn tnh ca cc anh ch cn b cng nhn vin ca cng ty, ti c
thm nhiu kin thc qu bu trong thc t sn xut, qua hiu su v r hn v nhng
kin thc l thuyt c hc. Khng ch vy, sau t thc tp ny ti cn c thm rt
nhiu kinh nghim v cuc sng, tc phong lm vic khoa hc v s ha ng vi mi
ngi. Cui cng ti xin c mt s nhn xt nh sau:
H thng qun l tinh gn, s lng lao ng ti nh my c b tr mt cch
ph hp m bo ch vn hnh lin tc ca nh my 24/24 vi 4 ca vn hnh v 4 tp
bo v, tng s lao ng ca nh my hn 99 ngi, c xe a n cn b nhn vin.
Nh my lun hot ng lin lin tc 24/24. Mi hot ng ca cc thit b u
c thit b cm bin tip nhn tnh hiu v truyn tnh hiu in v phng iu khin
thng qua cc panel iu khin ngi k s vn hnh c hng x l v kim sot tnh
trng hot ng ca cc thit b, cng nh hot ng chung ca nh my.
Yu cu cao v an ton lao ng v phng chng chy n. Mi nhn vin k s
vn hnh ca nh my v khch vo nh my u c ph bin cc qui nh v an ton
lao ng trc khi vo nh my, tuyt i cm mang in thai di ng, my chp hnh
v cc vn dng c kh nng gy la v nh my. Vo mi bui sng th 2 u tun, cc
k s phng iu khin lun kim tra h thng PCCC v ci bo m bo chc rng
h thng lun trong tnh trng sn sng.
Sau khi kt thc t thc tp ny ti c th hiu c cc thng s cng ngh
nh my hot ng hot ng vi hiu sut cao nht v nng sut ti a.
Page | 53
TI LIU THAM KHO

1. PV GAS, S tay vn hnh nh my ch x l kh Dinh C, Dinh C, 2002.
2. Nguyn Th Minh Hin, Cng ngh ch bin kh t nhin v kh ng hnh,
Nh xut bn khoa hc v k thut, H Ni, 2000.
3. Tiu chun c s TC 01-2004/PV Gas kh thin nhin, kh kh thng phm,
yu cu k thut.
4. Tiu chun c s TC 02-2004/PV Gas kh ha lng- yu cu k thut.
5. Tiu chun c s TC 02-2004/PV Gas condensate thng phm yu cu k
thut.
Page | 54
MC LC
M U ......................................................................................................................... 1
LI CM N .................................................................................................................. 1
CHNG 1. TNG QUAN V NH MY X L KH DINH C.......................... 2
1.1. Lch s hnh thnh v pht trin ca nh my ......................................................... 3
1.1.1. V tr a l v mi trng ................................................................................. 3
1.1.2. Gii thiu chung ................................................................................................. 3
1.2. Mc ch xy dng nh my .................................................................................... 5
1.3. Cc thit b trong nh my........................................................................................ 5
1.4. Nguyn l vn hnh .................................................................................................. 7
CHNG 2. TM HIU V HOT NG CA NH MY X L KH DINH
C .................................................................................................................................... 8
2.1. Nguyn liu sn xut, nhng c tnh v phng php kim tra ............................. 8
2.1.1. Nguyn liu ....................................................................................................... 8
2.1.2. Nhng c tnh k thut kh u vo ............................................................... 10
2.2. Sn phm ................................................................................................................ 11
2.2.1. Kh kh thng phm ...................................................................................... 11
2.2.2. LPG thng phm ............................................................................................ 12
2.2.3. Condensate thng phm ................................................................................ 13
2.3. Ch vn hnh ca nh my ................................................................................ 14
2.3.1. Ch AMF ..................................................................................................... 14
2.3.2. Ch MF........................................................................................................ 16
2.3.3. Ch GPP ...................................................................................................... 18
2.3.4. Ch GPP chuyn i ................................................................................... 21
2.4. Thit b chnh ca nh my .................................................................................... 24
2.4.1. Slug catcher (SC) ............................................................................................. 25
2.4.2. Thp tch Etane (C-01, Deethanizer) ............................................................... 26
2.4.3. Thp n nh (C-02, Stabilizer) ....................................................................... 26
2.4.4. Thp tch C3/C4 (C- 03, Splitter) .................................................................... 27
2.4.5. Thp C-04 (Gas Strippers) ............................................................................... 28
2.4.6. Thp tch tinh (C-05, Rectifier) ....................................................................... 28
Page | 55
2.4.7. Thp hp ph (V-06) ........................................................................................ 29
2.4.8. Bnh tch lng V-03 ......................................................................................... 32
2.4.9. Thit b Turbo Expander .................................................................................. 32
2.5. Cc h thng trong nh my ................................................................................... 33
2.5.1. H thng Cng ngh ca nh my ................................................................... 33
2.5.2. H thng ph tr .............................................................................................. 34
2.5.3. Cc h thng an ton ........................................................................................ 35
CHNG 3. CU TO V NGUYN L HOT NG CA THP -01
(DEETHANIZER) ......................................................................................................... 36
3.1. Thp C-01 ............................................................................................................... 37
3.1.1. Gii thiu.......................................................................................................... 37
3.1.2. Cu to thp C-01............................................................................................. 37
3.2. Cm thit b lin quan n hot ng ca thp ...................................................... 39
3.2.1. Thp C-05......................................................................................................... 39
3.2.2. Bn V-03 .......................................................................................................... 39
3.2.3. Thp C-02......................................................................................................... 39
3.2.4. My nn K-01A/B ............................................................................................ 39
3.2.5. Thit b gia nhit E-01 ..................................................................................... 40
3.2.6. Bn trung gian V-15 ........................................................................................ 40
3.2.7. Cm thit b to ngun du nng H-31A/B/C ................................................. 40
3.3. Khi ng v vn hnh thp C-01 .......................................................................... 41
3.3.1. Chun b khi ng thp .................................................................................. 41
3.3.2. Qu trnh khi ng thp ................................................................................. 43
3.3.3. Vn hnh n nh thp ..................................................................................... 44
3.4. Hot ng ca thp C-01 ........................................................................................ 44
3.4.1. Cc dng nhp liu vo thp C-01 ................................................................... 45
3.4.2. Cc thng s hot ng trn thp C-01 ............................................................ 46
3.4.3. Sn phm ra t thp C-01 bao gm.................................................................. 46
CHNG 4. AN TON TRONG QU TRNH VN HNH V SN XUT TI
NH MY .................................................................................................................... 47
4.1. B phn phng chy cha chy .............................................................................. 48
Page | 56
4.1.1. Mc tiu ........................................................................................................... 48
4.1.2. An ton chy n ............................................................................................... 48
4.2. Ni qui an ton p dng ti nh my ...................................................................... 51
4.2.1. Ni quy ra vo .................................................................................................. 51
4.2.2. Ni quy xe ra vo ............................................................................................. 51
4.2.3. Ni quy phng chy cha chy ........................................................................ 51
4.2.4. Ni quy lm vic .............................................................................................. 51
KT LUN ................................................................................................................... 52
TI LIU THAM KHO ............................................................................................. 54
Page | 57

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BO CO THC TP TT NGHIP

GVHD: ThS. L Th Anh Phng

GVHD: ThS. L Th Anh Phng

CHNG 1. TNG QUAN V NH MY X L KH DINH C

GVHD: ThS. L Th Anh Phng

Bnh thu hi sn phm nh thp C-02

Tch cc hydrcacbon nh hp th trong dng lng

Bnh thu hi sn phm nh thp C-03

Thit b tch lng trc khi i ra thnh kh thng phm

Tch cc hydrocacbon lng cn li do SC tch khng ht

Bnh tch lng c trong sn phm nh thp C-01

Bnh tch lng trc khi qua my nn K-02

Bnh tch lng trc khi qua my nn K-03

Bnh tch kh ln trong sn phm y ca thp C-01

Bn cha Propane / Butane thng phm

Bnh tch lng

Thp tch Etane

Thp thu hi Bupro

Hp ph hi nc bo ho tn ti trong dng kh (Hai thp

GVHD: ThS. L Th Anh Phng

Bm dng hi lu v thp C-02

Bm dng hi lu v thp C-03

Van gim p xung 54 bar

My nn kh t 75 bar 109 bar

My nn dng kh hi lu t C-05 v V-06 A/B

My nn dng kh u vo qua SC ln 109 bar

B ho dng v n nh p sut cho thp C-01

Thit b gia nhit cho thp C-01

Thit b gia nhit n 135oC cho thp C-02

Thit b trao i nhit ca dng lng ra t y thp C-02

Thit b gia nhit n 20oC cho V-03

Thit b trao i nhit

H thng gim nhit n 45oC

H thng qut mt bng khng kh

H thng qut mt bng khng kh

H thng gim nhit n 60oC

Tch phn lng ngng t do s gim p t 109 bar xung

H thng qut mt bng khng kh cho sn phm nh i ra

Thit b lm lnh bng khng kh cho dng lng i ra t

GVHD: ThS. L Th Anh Phng

Thit b trao i nhit

H thng qut mt bng khng kh

H thng qut mt bng khng kh

Thit b lc bi bn c th sinh ra sau khi qua V-06 A/B

Bn cha Condensate thng phm

Thit b o lng v mt s thng s khc

1.4. Nguyn l vn hnh

GVHD: ThS. L Th Anh Phng

CHNG 2. TM HIU V HOT NG CA

Nng (phn mol)

GVHD: ThS. L Th Anh Phng

b. Nguyn liu u vo theo thc t vn hnh hin nay

GVHD: ThS. L Th Anh Phng

hydrocarbon p sut giao v ch

Nhit trong iu kin vn hnh

Nhit tr ton phn (GHV)

Tng hm lng cht tr k c

Bng 2.4. c tnh k thut kh ng hnh ca m Bch H

p sut ban u ti gin ng ng

Nhit kh ng hnh ti gin ng

im sng ca nc p sut 125

GVHD: ThS. L Th Anh Phng

Nhit im sng ca Max 5

Tnh ton theo thnh