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WATERPROOF
CONCRETE
CONCRETE
MYTH
MYTH
Why do we have to
Why do we have to
waterproof concrete, its
waterproof concrete, its
solid right?
solid right?
WRONG
WRONG
Capillary voids are essentially the residue of the
Capillary voids are essentially the residue of the
originally filled water filled spaces
originally filled water filled spaces
-
-
this is the
this is the
primary path by which water and other aggressive
primary path by which water and other aggressive
ions can penetrate into the concrete matrix,
ions can penetrate into the concrete matrix,
and
and
cause durability problems (i.e. rebar corrosion)
cause durability problems (i.e. rebar corrosion)
Macro
Macro
Cracks are caused by structural,
Cracks are caused by structural,
thermal, drying and plastic shrinkage
thermal, drying and plastic shrinkage
100 m to 3000 m
Crack
Micro Cracks
Micro Cracks
Naturally occur from restraint
Naturally occur from restraint
shrinkage forces around aggregate
shrinkage forces around aggregate
Increases with increasing load
Increases with increasing load
Influence leakage and durability
Influence leakage and durability
MYSTERY
MYSTERY
How do we waterproof concrete?
How do we waterproof concrete?
Barrier Systems
Barrier Systems
Membranes
Membranes
Bentonite
Bentonite
Crystalline
Crystalline
Conventional Waterproofing
Conventional Waterproofing
INTEGRAL WATERPROOF
INTEGRAL WATERPROOF
CONCRETE
CONCRETE
Minimum cement content
Minimum cement content
new construction
new construction
cast
cast
-
-
in
in
-
-
place
place
pre
pre
-
-
cast
cast
shotcrete
shotcrete
Poured
Poured
-
-
in place
in place
Maybank Foundation Slab, Malaysia
PRE CAST STRUCTURES
PRE CAST STRUCTURES
Shotcrete
Shotcrete
Application
Application
Bronx Zoo Tunnel, New York, USA
OPPORTUNITY
OPPORTUNITY
Value Added Concrete
Value Added Concrete
Contractor
Contractor
Lower Cost Per Square Foot
Lower Cost Per Square Foot
Reduced Sub
Reduced Sub
-
-
Trade
Trade
Accelerates Construction Schedule
Accelerates Construction Schedule
Concrete Producer
Concrete Producer
More Profit
More Profit
Customer Satisfaction
Customer Satisfaction
Problem Solver
Problem Solver
Esplanade Theatres on the Bay, Singapore
Use of waterproof concrete instead of
Use of waterproof concrete instead of
traditional membrane reduced construction
traditional membrane reduced construction
by three months and saved $500,000
by three months and saved $500,000
Esplanade Arts Center
Esplanade Arts Center
Singapore
Singapore
Hollywood Casino, Shreveport, Louisiana, U.S.A.
70,000 square feet
Lower cost than traffic deck coating
Faster scheduling
Precast
Precast
Manholes
Manholes
Waterproof, Acid Resistant
Waterproof, Acid Resistant
No Coatings = Lower Cost & Convenience
No Coatings = Lower Cost & Convenience
worker compensation issues
worker compensation issues
Waterproof & Acid Resistant Pipe
Waterproof & Acid Resistant Pipe
Lower Infiltration &
Lower Infiltration &
Exfiltration
Exfiltration
Rates
Rates
J ACKSONVILLE ELECTRIC
J ACKSONVILLE ELECTRIC
COAL UNLOADING FACILITY
COAL UNLOADING FACILITY
Precast Piles and Beams
Precast Piles and Beams
J ACKSONVILLE ELECTRIC
J ACKSONVILLE ELECTRIC
COAL UNLOADING FACILITY
COAL UNLOADING FACILITY
micro fracture protection
micro fracture protection
St. Clair County Administration Annex
St. Clair County Administration Annex
Michigan
Michigan
Basement located13 feet below river level, waterproof
Basement located13 feet below river level, waterproof
concrete used to replace membrane
concrete used to replace membrane
Poochies
Poochies
& Mutts Pet Resort
& Mutts Pet Resort
Green Bay, Wisconsin
Green Bay, Wisconsin
Replaced Epoxy Flooring Material
Replaced Epoxy Flooring Material
Cast
Cast
-
-
in
in
-
-
Place Parapet Walls
Place Parapet Walls
Madison, Wisconsin
Madison, Wisconsin
Parapet Walls, Madison, Wisconsin
Parapet Walls, Madison, Wisconsin
-
-
waterproof concrete used to
waterproof concrete used to
protect architectural concrete
protect architectural concrete
SOMERSET STATE CORRECTION INSTITUTE
SOMERSET STATE CORRECTION INSTITUTE
SOMERSET, PA
SOMERSET, PA
1500 CUBIC YARDS
1500 CUBIC YARDS
REPLACED COATING MATERIALS ALLOWING FOR WINTER
REPLACED COATING MATERIALS ALLOWING FOR WINTER
PLACEMENT AND FAST TRACKING THE CONSTRUCTION
PLACEMENT AND FAST TRACKING THE CONSTRUCTION
SCHEDULE
SCHEDULE
High End Homes
High End Homes
8
8
thick wall
thick wall
$1.25 sq. ft.
$1.25 sq. ft.
New Horizons
New Horizons
New Applications
New Applications