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GeoEng Consultants

PROJECT:
REF:
Sheet No.:
Date:
Checked By:
Designed By:
of
5
(ii) Geotechnical capacity Check
Soil profile accoring to reference borehole (T115)
The reaction is embedded 20m length into soil as below
- 3.3m loose sandy FILL
- 2.2m OA(E) with low SPT N
- 14.5m OA(B) with average SPT N=85
Pile skin friction = pi x D x l x fs (Note: fs = 2N)
= pi x 1.5 x [14.5(2x85))]
= 11,616 kN
Pile end bearing = 40 N x pi x D^2 / 4 (Average SPT N at toe of pile = 80, Fb=40N)
= 40x80 x pi x 1.5^2 / 4
= 5655 kN
Pile geotechnical capacity= 11616 + 5655
= 17271 kN
Min Geotechnical FOS = 2.0
Geotechnical factor = 17271 / 5700
= 3.0 > 2.0 (OK!)
C 922
Tension Pile Test Set Up Check
(B) Reaction Pile & Pilecap Design:
Reaction pile diameter = 1500 mm
No of reaction pile = 2
fcu = 35 N/mm2
Pile length = 20 m
(i) Structural capacity Check
Pile structural capacity = MIN (7.5Mpa OR 0.25fcu) x Ab
= 7.5 x 1000x pi x 1.5^2 / 4
= 13,254 kN > 5,700 kN (OK!)
Tension test load = 11,400 kN
Load taken by reaction pile = 11,400 / 2
= 5,700 kN
Nominal steel reinforcement area, As= 0.5% Ac:
Hence provide nominal rebar of 20T25 full length for the reaction pile, with links T10-250
Gerald Ng
GeoEng Consultants (S) Pte Ltd
23 New Industrial Road #04-05
REF: Century Industrial Building
Singapore 536209
TEL: 6546 6318 FAX: 6546 6319
PILECAP DESIGN
PILE TYPE Bored pile
B (mm) 2400
H (mm) 1200
Min. Rebar 0.13%BH
As min (mm
2
) 3744
As /bar 491
bar dia (mm) 25
no. bar req 8
no. bar prov 12
As prov 5890
Spacing T25-205
PILE CAP D C H
(mm) (mm) (mm) 'X' 'Y'
Dimension 1200 1200 1200 T25-200 T25-200
'Z'
T13-150
Bottom Rebar Binder
C156
GN
TG CHECKED BY:
PROJECT:
DESIGNED BY:
PILECAP FOR REACTION PIL
6
B
Design Information :
Reaction pile diameter= 1500mm
Number of pile = 1 for each pilecap
fcu = 35N/mm2
(both sides)
Hence prov ide T25-200 at bottom of pilecap f or both directions and links of T13-150.
C922
C. DESIGN OF TRANSFER FRAME ARRANGEMENT
1. Forces
Maximum test load Q 12500 kN
Factor of safety
m
1.4
Factored design load Q 17500 kN
2. Material and Dimensions
Section: 356x406x634kg/m
Yield strength p
y
325 N/mm
2
(S355)
A D B T t r I
y
Z
y
S
y
(cm2) (mm) (mm) (mm) (mm) (mm) (cm
4
) (cm
3
) (cm
3
)
806 474 424 77 48 15.2 98200 4640 7108
Weld strength p
w
250 N/mm
2
Class 42 electrode
Section to Column Weld
Weld size s
1
40 mm
Weld length = D+B-4r-t l
w
789.2 mm
Plates
Plate yield strength p
yp
335 N/mm
2
(S355)
Plate thickness t
p
50 mm
Plate width b
p
498 mm
Plate to Section and Section Flange to Column Weld
Full single partial penetration butt welds.
So for flange to column weld check not necessary as they are same size same member.
Plate to section needs to check by taking weld to be parent member strength as plate is thinner.
3. Design Check - Shear
Shear force on each section F
v
8750 kN = Q/2
Shear area A
v
65296 mm
2
= 2TB
Shear capacity P
v
12733 kN =0.6p
y
A
v
OK > Fv
4. Design Check - Moment
Load centroid from edge x 400 mm
Moment M 3500 kNm = Qx/4
Moment capacity of section M
c1
1810 kNm = p
y
. min (1.2Z
y
, S
y
)
Moment capacity of plates M
c2p
3954 kNm = p
y
. (B+t
p
).(t
p
bp)
Moment capacity of welds
M
c2w 2342 kNm =0.7p
w
.s
1
l
w
B
Total moment capacity M
c
4152 kNm = M
c1
.+ min(M
c2p
, M
c2w
)
OK > M
5. Design Check - Plate to Section Butt Weld
Combined moment of inertia I
c
238060.81 cm
4
= I
y
+ t
p
b
p
.(B+t
p
)
2
/4
Force on welds F
w
10.85 kN/mm = F
v
b
p
t
p
(B+t
p
)/4I
c
Resistance of butt welds P
w
16.25 kN/mm = p
y
t
p
OK > Fw
7
(C)

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