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April23
rd
2012~MondayMorningMinutes:
CoolingTowerPumpsandPipingPart3
Wherecavitationbegins.
ByNormanHall

LastweektheR.L.DeppmannMondayMorningMinutedefinedNPSH
R
,andendedwiththeHydraulicInstitute(HI)
definitionastheabsolutepressurethatwillcausethetotalheadofthepumptobereducedby3%,duetoflowblockage
fromcavitation.OfimportanceisthefactthatitdoesnotsaythatNPSH
R
iswherecavitationbegins.

Theplacewherecavitationbeginsiscalledincipientcavitationandcanbefrom2to20%greaterthantheNPSH
R
reportedonthepumpcurve.Inaddition,NPSH
R
isatestedvalue,thetestiswithclearunaeratedwater;notdirty,
highlyaerated,towerwaterandpumpshavemanufacturingtolerances.TheNPSH
R
canalsovarywiththesystemfluid
conditions.

Sotoreducethechanceofdamagetothepumpfromcavitation,weneedtousealargernumberthanthepumpnet
positivesuctionheadrequired.AfewyearsagoHIdefinedsomemarginstoapplytothepublishedpumpNPSH
R
with
differentsystemsandpumptypes.ThemargindependedontheapplicationandtheSUCTIONENERGYofthepumps.For
coolingtowerapplications,therecommendationwastouseamultipliertoNPSH
R
of1.3forlowenergypumps,1.5for
highenergypumps,and2.0forveryhighenergypumps.

SOHOWDOWEDETERMINEWHICHMARGINTOUSE?

Thesuctionenergyofapumpdependsonanumberofvariablesbutitcanbeapproximatedbytheformula:

SuctionEnergy=DxnxSX10
(6)
WhereS=SuctionSpecificSpeed
or(RPMXQ
(.5)
/NPSH
R
(.75)

)
D=ImpellerDiameter
n=Speed
Q=FlowatBestEfficiencyPoint(BEP)
forthemaximumimpeller
NPSHisattheflowatBEPformaximum
impelleralso.

Note:thatfordoublesuctionpumps,
youuseoftheflowatBEP

Nowyouusetheresulttochoosethemarginusingthischart.

SuctionEnergy PumpType MarginforCoolingTowers


Lessthan150220 LowEnergy 1.3
Between150220and250380 HighEnergy 1.5
Over250380 VeryHighEnergy 2.0

NextweekweuseanexampleandcompletethisdiscussionofMarginappliedtoNPSHR.

ClickheretorequestacopyoftheXylemBellandGossett
CoolingTowerPipingtechnicalbulletinTEH1075

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