Course: ME 2252 - Manufacturing Technology II | Class: BEMEC-2012-4-A

Course
Objective(s)
#To understand the concept and basic mechanics of metal cutting, working of
standard machine tools such as lathe, shaping and allied machines, milling, drilling
and allied machines, grinding and allied machines and broaching

#To understand the basic concepts of computer numerical control (CNC) machine
tool and CNC programming.
Course
Outcome(s)
1.Engineering knowledge: Apply the knowledge of manufacturing concepts to
ascertain the types of products that are cost effectively produced with the machine
tools like lathe, shaper, milling and drilling machines

5.Modern tool usage: Create and apply the part programming techniques in
Computer Numerical Control(CNC) for manufacturing new products

9.Individual and team work: Demonstrate the working of lathe, shaper , milling
and drilling machines individually and apply the machining concepts in project
works
Syllabus Open
Lesson
Periods
46
LES1
Unit:
1
0
material removal processes
Definitions /
Concepts /
Points
Material Removal Processes:
# Material removal Processes commonly called
as conventional machining processes produces
a desired shape, size & finish on a rough block
of work piece with the help of a cutting tool
that is constrained to move relative to the work
piece in such a way that a layer of metal is
removed in the form of a chip.

#In machining process, working motion is
imparted to the work piece and cutting tool by
the machine tool so that the work piece and
cutting tool travel relative to each other.

#The basic elements of all machining
operations are work piece, cutting tool and
chip.

#The common machine tools involved in
machining operations are lathe, shaper, planer,
slotter, drilling, milling and grinding
machines.

#The machining jobs are mainly of two types
namely cylindrical and flats or prismatic.

#Cylindrical jobs are generally machined using
lathe, milling and cylindrical grinding whereas
prismatic jobs are machined using shaper,
planner, drilling and surface grinding.

#Machining is important commercially and
technologically for several reasons:
-Variety of part shapes and geometric features.
-Dimensional accuracy.
-Good surface finishes.

#The disadvantages associated with machining
processes:
-Time consuming
-Material wastage
Related
Scientific /
Mathematical
Principle
physics- Motion, force, speed
Application
Manufacturing automobile spares like Gears,
Shafts, Screws, Nuts.
Reference T1:P 35,36, R9:P483-485
Core/Inter-
Disciplinary
Linkage
#Unconventional Machining Processes
,Engineering Materials and Metallurgy
Instructional
Outcomes
On completion of this lesson, the student shall
be able to:
#Describe the metal removal processes
#List out the advantages of Metal removal
processes
#Discuss the applications of Material removal
processes
Teaching Aid
F1-PPT- UNIT-I THEORY OF METAL
CUTTING
Reinforcement
Aid
F6- Video- Metal removal
Processes,Demonstration at Manufacturing
Technology Lab
Evaluation Tool Q10- Class questions- L1
Observations to
Make

#Effectiveness of Teaching Aids
#Effectiveness of Reinforcement aids
#listening skills

Observations Made






5
ASN
1
Unit
: 1

Metal
removal
processes in
Machining
ASN
2
Unit
: 2

Special
purpose
lathes
ASN
3
Unit
: 3

Modern
Machine
Tools in
Manufacturi
ng
ASN
4
Unit
: 4

Modern
Machining
Processes in
Manufacturi
ng industries
ASN
5
Unit
: 5

Various
operations
of Computer
Numerical
Control(CNC)

Guest Lectures 2
GL1 Unit: 3

Modern tools in machining
GL2 Unit: 5

Optimization of Machining Techniques in CNC

Seminars 2
S1 Unit: 3

Recent trends in machining
S2 Unit: 5

A case study on CNC machines

Industrial Visits 3
IV1

Integral Coach Factory(ICF), Chennai
IV2

Ashok Leyland, Chennai
IV3

Lakshmi Machine Works, Coimbatore

Mini-Projects 2
P1

Pneumatic Sheet folding machine
P2

fabrication of motorized hydraulic Jack

Text Books 2
T1
Hajra Choudry, Elements of Work Shop Technology Vol. II, Media
Promoters.
2002
T2 HMT Production Technology, Tata McGraw-Hill, 1998

Reference Books 10
Websites 5
W
1
http://http//nptel.iitm.ac.in/courses/Webcourse-
contents/IIT%20Kharagpur/Manuf%20Proc%20II/New_index1.html
W
2
http://http//nptel.iitm.ac.in/courses/112107077/17
W
3
www.iitk.ac.in/infocell/Archive/dirjuly3/techno_ceramics.html
W
4
www.technologystudent.com/equip1/sma1.htm
W www.ndt-
5 ed.org/EducationResources/CommunityCollege/Materials/Structure/poly
mer.htm

Journals 5
J1
International journal of Manufacturing Technology and Industrial
Engineering
J2 Journal of Materials Science & Technology
J3 Indian journal of Engineering and Material Science
J4 Journal of the Minerals, Metals and Materials Society
J5
International journal of Nano Science, Nano Engineering and
Nanotechnology

Multimedia Files
[PPT, PDF, Mind Map,
Picture, Audio, Video
etc.]
25
F1 PPT UNIT-I THEORY OF METAL CUTTING.ppt
F2 PPT UNIT II CENTRE LATHE AND SPECIAL PURPOSE LATHES .ppt
F3 PPT UNIT III OTHER MACHINE TOOLS .ppt
F4 PPT UNIT IV ABRASIVE PROCESSES AND GEAR CUTTING .ppt
F5 PPT UNIT V CNC MACHINE TOOLS AND PART PROGRAMMING .pptx
F6 Video Metal Removal Processes.mp4
F7 Video CNC operation-1.mp4
F8 Video CNC operation-2.mp4
F9 Video Gear Cutting.mp4
F10 Video Grinding.mp4
F11 Video Drilling.mp4
F12 Picture Ball screw-1.jpg
F13 Picture Ball screw-2.jpg
F14 Picture spindle drive.jpg
F15 Picture linear bearing.jpg
F16 Picture Chip formation.jpg
F17 Picture Thread cutting.png
F18 Picture Reaming operation.png
F19 Picture machine tools.jpg
F20 Picture lathe-1.png
F21 Picture lathe-2.jpg
F22 Picture tool wear.jpg
F23 Picture single point cutting tool.jpg
F24 Picture theory of metal cutting.jpg
F25 Picture orthogonal machining.gif

Unitwise Notes 5
N1 UNIT I THEORY OF METALCUTTING. .pdf
N2 UNIT II CENTRE LATHE AND SPECIAL PURPOSE LATHES . .pdf
N3 UNIT III OTHER MACHINE TOOLS. .pdf
N4 UNIT IV ABRASIVE PROCESSES AND GEAR CUTTING. .pdf
N5 UNIT V CNC MACHINE TOOLS AND PART PROGRAMMING. .pdf

Questionnaire 11
Q1 UNIT I THEORY OF METALCUTTING .pdf
Q2 UNIT II CENTRE LATHE AND SPECIAL PURPOSE LATHES .pdf
Q3 UNIT III OTHER MACHINE TOOLS .pdf
Q4 UNIT IV ABRASIVE PROCESSES AND GEAR CUTTING .pdf
Q5 UNIT V CNC MACHINE TOOLS AND PART PROGRAMMING .pdf
Q6 AU-MAY 2010.pdf
Q7 AU- MAY 2012.pdf
Q8 AU-MAY 2013.pdf
Q9 AU-NOV 2012.pdf
Q10 Class Questions.pdf
Q11 Prerequisite questions MT-II.pdf

Answer Keys 1
A1 Two mark Questions with answers.pdf

Course-Industry Gaps
Identified
2
1 Automated manufacturing systems
2 Material handling equipments