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21/6/2014 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 114) - Documentacin

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Pantalla anterior
Bienvenido: r080jc10
Producto: TRUCK
Modelo: 793D TRUCK FDB
Configuracin: 793D Off-Highway Truck FDB00001-UP (MACHINE)
POWERED BY 3516B Engine
Pruebas y Ajustes
793D Off-Highway Truck Power Train
Nmero de medio -RENR8327-03 Fecha de publicacin -01/02/2014 Fecha de actualizacin -12/02/2014

i02410337
Torque Converter and Transmission Hydraulic System
SMCS - 3000; 3101
21/6/2014 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 114) - Documentacin
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Illustration 1 g00683642
Hydraulic Schematics
21/6/2014 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 114) - Documentacin
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Illustration 2 g00681643
Schematic for the hydraulic system for the torque converter and for the transmission
The schematic shows the torque converter drive NEUTRAL position.
(1) No. 1 clutch
(2) No. 2 clutch
(3) No. 3 clutch
(4) No. 4 clutch
(5) No. 5 clutch
(6) No. 6 clutch
(7) Transmission lubrication section of the oil pump
(8) Passage for lubrication of the transmission and the transfer gears
(9) Lockup clutch solenoid
(10) Downshift solenoid
(11) Upshift solenoid
(12) Rotary actuator
(13) Torque converter charging section of the oil pump
(14) Transmission charging section of the oil pump
(15) Pump prime orifice
(16) Transmission charging hydraulic filter
(17) Torque converter charge filter
21/6/2014 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 114) - Documentacin
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(18) Selector piston for the No. 2 clutch
(19) Load piston for the No. 2 clutch
(20) Modulation reduction valve for the No. 2 clutch
(21) Modulation reduction valve for the No. 4 clutch
(22) Load piston for the No. 4 clutch
(23) Selector piston for the No. 4 clutch
(24) Transmission scavenge section of the oil pump
(25) Relay valve in the lockup clutch and synchronizing valve
(26) Rotary selector spool
(27) Selector and pressure control valve
(28) Selector piston for the No. 1 clutch
(29) Load piston for the No. 1 clutch
(30) Modulation reduction valve for the No. 1 clutch
(31) Modulation reduction valve for the No. 5 clutch
(32) Load piston for the No. 5 clutch
(33) Selector piston for the No. 5 clutch
(34) Scavenge screens
(35) Baffle
(36) Torque converter
(37) Magnetic screen
(38) Transmission lubrication relief valve
(39) Transfer gear and transmission case reservoir
(40) Pressure reduction valve in the lockup clutch and synchronizing valve
(41) Priority reduction valve
(42) Neutralizer valve
(43) Selector piston for the No. 3 clutch
(44) Load piston for the No. 3 clutch
(45) Modulation reduction valve for the No. 3 clutch
(46) Modulation reduction valve for the No. 6 clutch
(47) Load piston for the No. 6 clutch
(48) Selector piston for the No. 6 clutch
(49) Torque converter sump
(50) Lockup clutch for the torque converter
21/6/2014 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 114) - Documentacin
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(51) Torque converter inlet relief valve
(52) Modulation reduction valve in the lockup clutch and synchronizing valve
(53) Shuttle valve in the lockup clutch and synchronizing valve
(57) Bypass switch for the torque converter screen
(58) Oil cooler for the torque converter and for the transmission
(59) Selector piston in the lockup clutch and synchronizing valve
(60) Load piston in the lockup clutch and synchronizing valve
(61) Torque converter outlet orifice
(62) Torque converter outlet relief valve
(63) Torque converter screen
(64) Pump drive
(65) Torque converter lockup clutch and synchronizing valve
(66) Dual stage relief valve
(67) Pressure control valve
(A) Pressure tap for the No. 2 clutch
(B) Pressure tap for the No. 1 clutch
(C) Pressure tap for the No. 3 clutch
(D) Pressure tap for the signal pressure of the dual stage relief valve in the selector and pressure control valve
(E) Pressure tap for the No. 4 clutch
(F) Pressure tap for the No. 5 clutch
(G) Pressure tap for the No. 6 clutch
(H) This tap is not used.
(J) Pressure tap for upshift pressure
(K) Pressure tap for downshift pressure
(L) Pressure tap for the pressure of the transmission charge pump section
(M) Pressure tap for the pilot oil of the transmission hydraulic control
(N) Pressure tap for transmission lubrication
(AA) Pressure tap for torque converter inlet pressure
(BB) Pressure tap for torque converter outlet pressure
(CC) Pressure tap for pilot oil of the lockup clutch and synchronizing valve
(DD) Pressure tap for maximum pressure of the lockup clutch
21/6/2014 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 114) - Documentacin
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Location Of Components
Illustration 3 g01196855
Top view of the power train oil lines
(7) Transmission lubrication section of the oil pump
(8) Passage for lubrication of the transmission and of the transfer gears
(13) Torque converter charging section of the oil pump
(14) Transmission charging section of the oil pump
(16) Transmission charging hydraulic filter
(17) Torque converter hydraulic filter
(24) Transmission scavenge section of the oil pump
(34) Scavenge screen
(37) Magnetic screen
(38) Transmission lubrication relief valve
21/6/2014 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 114) - Documentacin
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(39) Transfer gear and transmission case reservoir
(49) Torque converter sump
(51) Torque converter inlet relief valve
(57) Bypass switch for the torque converter screen
(58) Oil cooler for the torque converter and the transmission
(62) Torque converter outlet relief valve
(63) Torque converter screen
(64) Pump drive
(65) Torque converter lockup clutch and synchronizing valve
Illustration 4 g01196739
Side view of the power train oil lines
(7) Transmission lubrication section of the oil pump
(8) Passage for lubrication of the transmission and of the transfer gears
21/6/2014 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 114) - Documentacin
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(13) Torque converter charging section of the oil pump
(14) Transmission charging section of the oil pump
(16) Transmission charging hydraulic filter
(17) Torque converter hydraulic filter
(24) Transmission scavenge section of the oil pump
(34) Scavenge screen
(37) Magnetic screen
(38) Transmission lubrication relief valve
(39) Transfer gear and transmission case reservoir
(49) Torque converter sump
(57) Bypass switch for the torque converter screen
(63) Torque converter screen
(65) Torque converter lockup clutch and synchronizing valve
21/6/2014 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 114) - Documentacin
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Illustration 5 g01196892
Rear of the torque converter
(16) Transmission charging hydraulic filter
(17) Torque converter hydraulic filter
(49) Torque converter sump
(51) Torque converter inlet relief valve
(62) Torque converter outlet relief valve
(63) Torque converter screen
(65) Torque converter lockup clutch and synchronizing valve
21/6/2014 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 114) - Documentacin
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Illustration 6 g01201995
Rear of the torque converter
(AA) Pressure tap for torque converter inlet pressure
(BB) Pressure tap for torque converter outlet pressure
(CC) Pressure tap for pilot pressure of the lockup clutch
(DD) Pressure tap for maximum pressure of the lockup clutch
Illustration 7 g00682447
Transmission hydraulic control
(38) Transmission lubrication relief valve
(A) Pressure tap for the No. 2 clutch
(B) Pressure tap for the No. 1 clutch
(C) Pressure tap for the No. 3 clutch
(D) Pressure tap for the signal pressure of the dual stage relief valve in the selector and pressure control valve
(E) Pressure tap for the No. 4 clutch
(F) Pressure tap for the No. 5 clutch
(G) Pressure tap for the No. 6 clutch
(H) Pressure tap
(L) Pressure tap for the pressure of the transmission charge pump section
(M) Pressure tap for the pilot oil of the transmission hydraulic control
21/6/2014 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 114) - Documentacin
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Illustration 8 g01202000
Side of the transmission hydraulic control
(J) Pressure tap for upshift pressure
(K) Pressure tap for downshift pressure
(L) Pressure tap for the pressure of the transmission charge pump section
Illustration 9 g01202001
Transfer gear case
(N) Pressure tap for lubrication of the transmission
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Sat Jun 21 2014 22:18:24 GMT-0500 (Hora est. Pacfico, Sudamrica)
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