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Wire Description

Component Location
Component

Schematic
Location

Machine
Location

A-4

Alarm - Action
Alarm - Backup

Sender - Fuel Level

B-2

Battery

Sender - Coolant Temp.

D-9

Alternator

Component

F-9

Wire
Number

Description

Wire
Color

D-2

22

101

RD

Bat (+)

509

WH

Radio Speaker - Left (Common)

17

102

BU

Hd Lmp

511

BR

Radio Speaker - Right

19

105

BR

Key Sw

512

GN

Radio Speaker - Right (Common)

108

BU

Wipers

513

OR

A/C Compressor/Refrigerant Press. Sw

109

OR

Alt Output (+) Term.

515

GY

Blower Motor (Hi)

112

PU

Main Power Rly Output

516

GN

Blower Motor (Medium)

113

OR

Opr Mon Panel B (+) Switched

517

BU

Blower Motor (Lo)

114

GN

Warning Horn (Forward)

521

YL

A/C Sw to Refrigerant Sw

22

B-2

Accessory Circuits (Continued)

Power Distribution Circuits

Breaker - Alternator

E-8

Solenoid - Engine Shutdown

C-2

Breaker - Aux

E-8

Solenoid - Start Aid

F-2

Breaker - Blower

F-8

Starter

C-2

26

Cigar Lighter

A-5

Switch - Air Heater Coolant

D-2

16

116

BR

Flood Lamps

522

WH

A/C Clutch to Thermostat Sw

Motor - Condenser

B-9

Switch - Air Inlet Heater

C-6

124

GN

A/C

523

BR

Wiper - Left (Park)

Converter - 24V to 12V

D-7

Switcch - Backup Alarm

E-5

129

BU

Cigar Lighter

524

BU

Wiper - Left (Lo)

E-8

B-6

140

BU

Powertrain Control

525

GY

Wiper - Left (Hi)

C-4

D-2

22

158

BR

A/C Condensers

526

YL

Wiper - Right (Park)

160

PU

AIH

524

GN

Wiper - Right (Lo)

176

OR

Console

528

PK

Wiper - Right (Hi)

197

GN

Aux Ckt

529

WH

Washer Left

198

PK

Dump Valve

530

OR

Washer Right

199

OR

Aux Ckt

592

BU

DC/DC Converter Power Output

593

GN

Condenser Fan Relay to Motors

A513

PK

DC/DC Converter Memory Output

600

BR

Dash Lamp Basic

Fuses
Gauge - Coolant Temp.
Gauge - Fuel Level

Switch - Blower
Switch - Coolant Temp.

B-4

Gauge - Powertrain Oil Temp.

C-4

Engine Intake Air Heater

B-2

Horn - Forward

Switch - Disconnect

F-9

Switch - Engine Oil

E-2

24

16

Switch - Ether Coolant

D-2

22

F-1

Switch - Forward Horn

B-5

Lamp - Dome

A-6

30

Switch - Front Wiper

A-7

13

Meter - Service

B-4

Switch - Fuel Pressure

E-2

18

200

BK

Main Chassis

Motor - Blower

A-3

Switch - Hydraulic Oil

A-7

18

201

BK

Opr Mon Panel CMS

Motor - Blower

B-3

Switch - Key Start

C-6

202

BK

XMSN Ctrl

Motr - Front Wiper

E-4

Switch - Lamp

D-6

203

BK

Chassis Diagnostic

608

GN

Flood Lamp - Rear

E-5

A-7

13

207

BK

Starter Diagnostic

610

OR

Head Lamp Basic

C-8

10

D-5

270

BK

CMS Ident Code 0

663

GY

Gage Lamps - Smart EMS

271

BK

CMS Ident Code 1

272

BK

CMS Ident Code 2

709

OR

Sensor Power Supply

273

BK

CMS Ident Code 3

751

GN

XMSN Shift Sol No.1 or 3

274

BK

CMS Ident Code 4

752

YL

XMSN Shift Sol No.2

Motor - Left Wiper


Motor - Rear Wiper
Motor - Right Wiper

B-6

11

Motor - Washer(Front, Rear, Left, & Right)

D-8

Radio

Switch - Left Wiper


Switch - Neutral Start

Ground Circuits

Lighting Circuits

D5M Tractor
Electrical System

Control Circuits

Switch - Operater Monitor

A-5

Switch - Power Train Filter

A-8

23

C-3

12

Switch - Power Train Filter Bypass

A-8

19

Relay - Condensor

B-9

Switch - Powertrain Oil

E-2

19

275

BK

CMS Ident Code 5

754

BU

XMSN Shift Sol No.3 or 1

Relay - Main

F-8

Switch - Rear Wiper

B-8

13

276

BK

XMSN Ctr Ident Code 0

755

OR

XMSN Shift Sol No 4 or 5

Relay - Start

F-8

Switch - Refrigerant

C-1

22

277

BK

XMSN Ctr Ident Code 1

E707

GN

Display +V

Resistor - Blower

A-3

Switch - Right Wiper

B-8

13

278

BK

XMSN Ctr Ident Code 2

E708

PK

Display Clock

Resistor - Blower

B-3

Switch - Start Aid

C-6

279

BK

XMSN Ctr Ident Code 3

E735

PU

Smart EMS Tack/Serv Mtr/Odometer Select

Resistor - Starter

C-2

26

Thermostat

B-3

280

BK

XMSN Ctr Ident Code 4

F780

PK

Parking Brake Sw

290

BK

CMS Service

F781

BR

Downshift Sw (N.O.)

291

BK

CMS Clear

F782

OR

Reverse Sw (N.O.)

F783

GN

Upshift Sw (N.C.)

Machine locations are repeated for components located close together.


A = Located inside of cab.

Basic Machine Circuits

B = Located inside of right console.


C = Located inside of left console.

Connector Location

D = Located around relay panel.

Connector Number

E = Located around hydraulic oil tank.

301

BU

Starter No. 1 Sol.

F784

YL

Downshift Sw(N.C.)

302

OR

Starter No. 1 Resistor to Diagnostic

F785

WH

Upshift Sw (N.O.)

WH

Starter Rly No. 1 Output

F786

GY

Reverse Sw (N.C.)

Schematic
Location

Machine
Location

304
306

GN

Starter Rly Coil to Neut Start SW or Key SW

F788

PU

Left Steer Clutch

F = Located around pilot manifold.

CONN 1

D-12

28

307

OR

Key SW to Neut Start SW

F789

YL

Right Steer Clutch

G =Located under platform.

CONN 2

A-11

14

308

YL

Main Power Rly Coil

F790

BR

Service Brake Pedal

CONN 3

C-11

310

PU

Start Aid SW to Start Aid Sol.

F791

BU

Right Brake Solenoid

WH

Opr Mon Master

F792

WH

Left Brake Solenoid

PK

EPTC II - Park Brake Sol

Related Service Manuals


Title

Form Number

Alternator 132-2156

SENR4757

Starting And Charging Systems

SENR2945

Electronic Monitoring System

SENR2945

Starter - 108-8558

SENR3559

CONN 4

D-11

311

CONN 5

A-10

321

BR

Opr Mon Parking Brake

G730

CONN 6

B-10

18

322

GY

Eng Coolant Temp Gage

G731

GY

EPTC II - Secondary Service Brake Sol

CONN 7

F-10

326

PU

Hyd System Temp Gage

828

WH

Hydrst Left Ster Pedal Sensor

CONN 8

A-9

334

BU

Power Train Temp Gage

830

OR

Hydrst Right Ster Pedal Sensor

CONN 9

B-9

335

BR

Fuel Level Gauge

851

WH

Hydrst Speed and Direction Sensor

CONN 10

D-9

19

337

WH

Display Data

892

BR

Port/CAT Data Link (-)

373

GN

Display Load

893

GN

Port/CAT Data Link (+)

F842

BU

AIH Post Heat

CONN 11
F-9
19
The connectors shown in this chart are for harness to harness
connectors with a minimum of four contacts and other special
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the Component
Location Chart.

Monitoring Circuits
403

GN

Alternator ( R) Term.

F843

YL

Inching Pedal

404

YL

Wiper - Front (Low)

F846

PU

ECB LED Driver

405

GY

Wiper - Front (HI)

F847

YL

ECB Sw IP1

406

PU

Wiper - Rear (Park)

F848

OR

ECB Sw IP2

410

WH

Wiper - Rear (Low)

F849

WH

ECB Sw IP3

411

PK

Wiper - Rear (HI)

F849

WH

ECB Sw IP3

413

BR

Washer - Front

F850

PK

ECB Sw IP4

415

GN

Washer - Rear

G848

No

Auto Indicator

24

2
5

23

12
19

17

22

YL

Radio Speaker - Left

900

PU

XMSN Shift Sol No.5 or 4

424

GY

Radio Speaker - Left (Commom)

973

BR

CST Autoshift - Auto/Manual Sw 2

426

BR

Radio Speaker - Right

975

WH

CST Autoshift - Sol Return

441

OR

Radio Speaker - Right (Common)

977

YL

CST Autoshift - Auto/Manual Sw 1

442

GY

A/C Compressor/Refrigerant Pressure SW

E900

WH

ECM Trans Output Spd +

443

YL

Blower Motor (HI)

E901

GN

ECM Trans Output Spd -

447

PK

Blower Motor (Medium)

E902

PU

ECM Trans Interm Spd +

450

YL

Blower Motor (Low)

E903

YL

ECM Trans Interm Spd -

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions

C413

YL

A/C SW To Refrigerant SW

E903

YL

ECM Trans Interm Spd -

C414

BU

A/C Clutch To Thermostat SW

E904

BR

ECM Trans Interm Spd Q+

E904

BR

ECM Trans Interm Spd Q+

AA

BR

Wiper - Front (Park)

E905

BU

ECM Trans Interm Spd Q-

501

GN

Wiper - Front (Lo)

E906

OR

ECM Trans Output Spd Q+

502

OR

Wiper - Front (Hi)

E907

GY

ECM Trans Output Spd Q-

503

BR

Wiper - Rear (Park)

E908

BR

ECM Trans Intput Spd +

504

YL

Wiper - Rear (Lo)

E909

WH

ECM Trans Intput Spd -

505

BU

Wiper - Rear (Hi)

G939

PK

ECM Switch Return

506

PU

Washer - Front

K977

PK

ECM Trans Oil Temp Sensor

507

WH

Washer - Rear

K978

BU

ECM Pump Sol

508

PU

Radio Speaker - Left

K997

BU

+V Sensor, SEMS

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire, Cable, or Harness


Assembly Identification

26

11

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Part No.

13

12

30

Air Heater & Start Aid Coolant

3E-6451

Engine Coolant Temperature (EMS)

3E-6454

Fuel Pressure (EMS)

3E-9350

Power Train Filter Bypass Temperature

9X-7781

Power Train Filter

114-5333

10

Function

3E-6449

130-3015

Actuate

Deactuate

38 3 C
(100 5 F)
107.0 3.0 C
(224.6 6.0 F)
70 kPa MAX
(10 psi MAX)
52 3C
(125.6 5.4 F)

27 C MIN.
(80.6 F)
93.0 C MIN.
(199.0F MIN.)
40 20 kPa
(6.0 3.0 psi)
43 C MIN.
(109.4 F MIN.)
-

210 70 kPa
(30 10 psi)
275 to 1750 kPa
(40 to 255 psi)
110 5 C to Open
(230.0 F 9 F)

Refrigerant Pressure (AC)


Coolant Temp Switch

Contact Position
Normally Closed

Normally Closed

Component Description

1
3
9

Normally Open

96 C from Open to Closed


(204.8 F)

Normally Closed

11
22
16
24

23

19

Part No.

Resistance (Ohms)

3E-5239

360

Solenoid - Start Aid

3E-6332

Resistor - Starter/Diagnostic Conn.

3E7842

Normally closed switch that will open with an increase of a specific condition.

9X-1123
325-PK-14

Wire
Color

Socket

200-BK-14

Circuit Number
Identification

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

Wire
Gauge

Electrical Schematic Symbols And Definitions

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

No circle indicates that the wire cannot be disconnected from the component.

150 7.5

Solenoid - Engine Start/Stop

8C-3663

Resistor - Blower Motor

9G-1950

Start (Latch) Coil - 1.55 0.15


Stop (Unlatch) Coil - 10.3 1.03
Overall 2.0 0.1

Relay - Main Power

101-7740

53. 5.3

Relay - Start

125-1302

27.5 2.8

Solenoid - A/C Clutch

134-3999

17.6 0.6

At room temperature unless otherwise noted.

26

AA
1

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Relay - Condensor

Pin

Normally Open

Resistor and Solenoid Specifications


A

325-PK-14

Normally Closed

Contact position at the contacts of the harness connector.

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Normally Closed

With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25psi).

Component
Part Number

Single Wire
Connector

30

13

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number

Off Machine Switch Specification

18

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

500

17

Printed in U.S.A.

16

10

18

4BR1-UP
3DR1-UP
5FS1-UP
4JS1-UP

2004 Caterpillar
All Rights Reserved

419

Accesory Circuits
B

SENR9472-01
March 2004

Description

Machine
Location

E-2

Solenoid - A/C Clutch

Wire
Color

Schematic
Location

D-9

Sender - Powertrain Oil

Wire
Number

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

D74334

Machine Harness Connector and Component Locations

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

509-WH
508-PU

L41

158-BR-14
521-YL-14
200-BK-14

RIGHT
SPEAKER
6T-7695

511-BR
512-GN

CONDENSOR
106-2721

2
1

N
593-GN-14
593-GN-14

L17
L40

L40
L16
OPERATOR STATION

N
WH/RD-14

MOTOR

CONDENSOR

106-2721

BK-14
AIR CONDITIONER CONDENSOR
L41

OROPS
FLOOD
LAMP
106-8964

1
2
3
4
5
6
1
2
3
4
5
6

L25

L25

158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

L18
M P
W
M

200-BK-14
608-GN-14

608-GN-14
608-GN-14
608-GN-14
200-BK-14
200-BK-14
200-BK-14

K
K

200-BK-14
608-GN-14

NO ROPS
FLOOD
LAMP
107-6689

A
B
C

CAB
FLOOD
LAMP
106-8964

608-GN-14
200-BK-14

RIGHT WIPER SW
3T-6655

L27

L36

L28

L27

511-BR
512-GN

NC
NO

WH
OR
BK

E
310-PU
308-YL

2
3
1
4

L14

AIR
INLET
HEATER
SWITCH
114-0420

BK
BK
BK
BK

200-BK-14

200-BK
373-GN
308-YL
334-BU

1
3
4
2

KEY
START
SWITCH
9G-7641

308-YL

OFF C
326-PU
ON S E
ST B E 307-OR
105-RD

200-BK-14

108-BU-16
L34

L13
102-RD
E

124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

L37

443-YL
441-OR
447-PK
403-GN
600-BR
L36
600-BR
600-BR
113-OR
113-OR
113-OR
113-OR
200-BK
201-BK

600-BR

373-GN
373-GN
200-BK
L33
200-BK
124-GN-14
334-BU
160-PU
521-YL-14
326-PU
307-OR
105-RD
310-PU
308-YL
308-YL
L31
308-YL
308-YL
201-BK
404-YL
424-GY
413-BR
405-GY
426-BR
406-PU

113-OR

113-OR

441-OR

E
IGN

200-BK
600-BR
200-BK
113-OR
447-PK

M
L

M
H

M
L

MP
W
M

B
B M

M
H

L14

200-BK-16
108-BU-16
526-YL-16
528-PK-16

200-BK
600-BR

MOTOR
B+

102-RD
200-BK

P
322-GY

201-BK

FORWARD
HORN SW
3T-2357

OPERATOR
MONITOR SW
133-9405

114-RD

129-RD
200-BK

RD
WH
BK

600-BR

NC
NO

GRD

443-YL

WH
OR
BK

A
B
C

E
201-BK
415-GN

201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK

LL

442-GY
POWER
TRAIN
FILTER
BYPASS SW
3E-9350
426-BR
201-BK
H

1
2

K978-BU
975-WH
G939-PK
K977-PK
709-OR
426-BR
201-BK

201-BK
426-BR
L18

CONN 2
H
A
4
5
1
2
3
6
426-BR
7
201-BK
8

404-YL
201-BK

LL
2
1

BK-16
BK-16
T

L19

HYDRAULIC
OIL
TEMP SW
3E-6451

L13

L19

158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

102-RD
108-BU-16
A513-PK
592-BU
506-PU-16
507-WH-16
529-WH-16
530-OR-16

1
2
3
4
5
6
7
8
9
10
11
12

TIE BACK TO HARNESS

L40

200-BK

GY/BK, PU/BK
GY/PU

RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

MOTOR
200-BK-14

ACTION LAMP
LAMP 115-1748
BASE 123-0304

E
E

11
3
1
4
5
6
7
13
17
2
8
12
14
18
19
9
16
20
15
10

ACTION LAMP
ALTERNATOR
+ BATTERY
HYD OIL TEMP
ENGINE OIL PR
COOLANT TEMP
PWR TRN TEMP
FUEL PRESSURE
PWR TRN FILTER
GROUND

L38
L38

CONN 9
E
G
1
6
522-WH-14
200-BK-14
2
517-BU-14
5
516-GN-14
4
515-GY-14
3

L4

L4

L19

B
B
AA

MTR BAT

304-WH-8

B
B

RD
BK

L11

201-BK
200-BK-14

ACTION
ALARM
3E-6328

FRAME

ENGINE

ENGINE
INTAKE
AIR
HEATER
RELAY
3E-0075

101-RD-4
HH

160-BU-4

BLOWER
3E-6386

DIODE
106-8704

GN-14
GN-14

A/C CLUTCH
134-3999

ALT
B
200-BK-4

A
B
C
D
E
F
G
H
K
L
M
N
Q
T
U
Y
LL

AA
BB
BB
CC
DD
EE
VV

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.

L12

BK-14

1
2

PART NO. CHG


HARNESS AS.
113-7681 01
113-7050 01
134-3853 00
109-0681 01
113-7695 03
110-1118 00
111-7198 01
113-7915 01
110-1145 00
110-1132 00
111-8868 02
123-8329 02
110-0829 00
131-3818 00
127-6424 01
114-5939 00
135-6403 00

CABLE AS.
1S-0969
111-8867
6Y-7455
9G-0200
6T-9661
8Y-9603
9U-8746

LOC
D-3
E-3
F-7
F-1
D-3
D-8
B-3
A-8
B-9
E-9
A-6
C-9
A-9
E-9
A-3
E-6
E-9

01
00
00

F-9
B-2
B-2

06
00
01
04
00
01
01

F-9
F-9
F-9
F-9
F-9
B-2
C-3

NOTE

ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH

ATCH

THIS DIAGRAM IS FOR THE D5M TTT (124-5999 CHG01)

STARTING CIRCUIT.

MONITOR CIRCUIT. (EMS)

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON

PANEL LAMP CIRCUIT.

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAGE

WASHER/WIPER CIRCUIT.

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

HEATER AND AIR CONDITIONER CIRCUIT.

NOTE B: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH


24 VOLT RADIO
RADIO OPTIONS
12 VOLT RADIOS
24 VOLT RADIOS
3E-7140 FIXED U.S.
9X-6810 FIXED U.S.
3E-7141 REMOVEABLE U.S. 9X-6778 REMOVEABLE U.S.
3E-6107 FIXED EUROPE
3E-7890 FIXED EUROPE
3E-6106 REMOVEABLE EUROPE 9X-5288 REMOVEABLE EUROPE

GAUGE CIRCUIT.

RESISTOR
9G-1950

BLOWER
3E-6392

CIRCUIT GROUPING
DESIGNATION

WIRE AS.
W 9M-9812
GG 7G-1060
HH 106-2750

D
GG

200-BK-14
517-BU-14
516-GN-14
515-GY-14

FLOOD
LAMP
106-8964

ALTERNATOR
132-2156

MOTOR

515-GY-14
200-BK-14

GROUND CIRCUIT.
OPERATOR STATION

ENGINE SHUTDOWN CONTROL CIRCUIT.

L4

L4

ALL DASHED LINES ARE ATTACHMENTS.

L12

L12

200-BK-14
200-BK-14
200-BK-14
610-OR-14
610-OR-14

GG

ENGINE
INTAKE
AIR HEATER
6I-4753

WH/RD-14

IDENT
B

START AID CIRCUIT.

ATCH WIRE, CABLE,


COMPONENT
L

1
6
2
5
4
3

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

EE
EE

L12

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

2
1

REFRIGERANT
SW
NOTE A
114-5333

EE
B

515-GY-14
515-GY-14

TEST
ACTION ALARM
1
2

BK-14

CIRCUIT NOT CONNECTED

EE

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIRCUIT CONNECTED

101-RD-4
101-RD-4

STARTER
106-8558

MOTOR

WH/RD-14
MOTOR

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

302-OR
207-BK

HH
G

610-OR-14
200-BK-14
610-OR-14
200-BK-14
200-BK-14
200-BK-14

335-BR
311-WH
441-OR
406-PU
326-PU
302-OR
207-BK
304-WH-8
101-RD-4
403-GN
109-RD-4
521-YL-14
522-WH-14
200-BK-14
B

A
WH/RD-14

1
2

301-BU
302-OR

L7

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

B
B

200-BK-10
301-BU-10

VV

L12

441-OR

ABBREV

L4
322-GY
114-RD
200-BK
129-RD
426-BR
201-BK
158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

201-BK
406-PU

ENGINE SHUTDOWN
SOLENOID 8C-3663

BLOWER
3E-6387

THERMOSTAT
3E-5464

RESISTOR
9G-1950
G

441-OR

326-PU

515-GY-14
200-BK-14
200-BK-14
515-GY-14

OPERATOR
MONITOR
8C-3508

2
1

OROPS
HEATER

L4

311-WH
200-BK

RESISTOR
3E-7842

LH SPEAKER (-)
LH SPEAKER (+)
GROUND
+ 24 VOLT
+24 VOLT MEMORY

403-GN

VV

WH/BK, GN/BK
WH/GN
BK
BU
YL

L38

L4

200-BK-14

CONN 6

+12 VOLT MEMORY


+12 VOLT
RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

335-BR
200-BK

COOLANT
TEMP SENDER
8N-3844

L19
A

YL
RD
GY/BK, PU/BK
GY/PU

ANTENNA
6C-3431

403-GN
200-BK

415-GN
410-WH

LH SPEAKER (-)
LH SPEAKER (+)
GROUND

24 VOLT RADIO
NOTE B
NOTE D

GRD
E

SERVICE
METER
6T-7337

411-PK
403-GN
113-OR
404-YL
405-GY
406-PU
424-GY
413-BR
426-BR
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK

WH/BK, GN/BK
WH,GN
BK

BK-14

410-WH
201-BK

CIGAR
LIGHTER
9W-0335

L7

FUSE
HOLDER
9S-2731

FUEL
LEVEL
112-2392
E
600-BR
LAMP
7X-2058

E
IGN

E
IGN

1
2

BK-16
BK-16

12 VOLT RADIO
NOTE B
NOTE D

1
2
3
4
5
6
7
8

512-GN
511-BR

SEND E

200-BK

L34

L38

DOME LAMP
3E-6389
A
C
B

600-BR

201-BK
411-PK

L38

A513-PK
592-BU
512-GN
511-BR
M

POWERTRAIN
OIL TEMP
3E-7240

BK-16
BK-16
T

L11

406-PU
443-YL
403-GN

1
2
3
4
5
6
7
8

509-WH
508-PU
200-BK-16
108-BU-16
102-RD

1
2

T COOLANT
TEMP SW
130-3015

L37

L37

L38

RIGHT
WIPER
117-9061

108-BU-16

L27
LIGHT PIPE
LAMPS 123-9294
BASE 3T-3158

BK-16
BK-16

201-BK
201-BK
201-BK
200-BK-14

L10
522-WH-14
308-YL
310-PU
405-GY
426-BR

509-WH
508-PU
200-BK-16

GRD

SEND

403-GN

BK
GY
BR
OR

102-RD
200-BK

B
B

FRONT WIPER SW
3T-6655

108-BU-16
507-WH-16

SEND
E

L
GND

GN

4
1
2
6
3
5

START
AID
SW
3E-6449

307-OR
105-RD

L10

CONN 8

600-BR
200-BK
600-BR
200-BK
600-BR
200-BK

COOLANT
TEMP
4W-0483

BLOWER SW
6P-3236

AIR HEATER
COOLANT
SW
3E-6449

L27

443-YL
113-OR

L32

308-YL
160-PU
200-BK
373-GN

406-PU
443-YL
403-GN

200-BK-14

600-BR
600-BR
600-BR

L35
522-WH-14
200-BK-14
200-BK
200-BK
200-BK

L36

L14

200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK
108-BU-16
108-BU-16
108-BU-16
108-BU-16
108-BU-16
108-BU-16
102-RD
102-RD
A513-PK
592-BU
506-PU-16
507-WH-16
529-WH-16
530-OR-16

A
B
C

BK
GN
RD
YL

GROUND
SWITCH IN
+BATTERY
RELAY

AIR INLET HEATER


CONTROL 4Y-7948

508-PU
508-PU
509-WH
509-WH
511-BR
511-BR
512-GN
512-GN

509-WH

200-BK-16
102-RD
A513-PK
592-BU
200-BK-16
200-BK-16
108-BU-16
108-BU-16
200-BK-16
108-BU-16
200-BK-16
108-BU-16
108-BU-16
506-PU-16
507-WH-16
529-WH-16
530-OR-16

522-WH-14
308-YL
310-PU
405-GY
426-BR

L12

326-PU

200-BK
200-BK
200-BK
200-BK-14
200-BK
200-BK
200-BK

L33

308-YL
113-OR
443-YL
441-OR
447-PK
403-GN
522-WH-14

L12
L10

L5

521-YL-14
102-RD-14
326-PU

OPERATOR STATION
L40

709-OR
G939-PK
K977-PK

L35

L33

200-BK
200-BK
200-BK

START AID
SW 133-9405

310-PU
311-WH

203-BK
101-RD
304-WH-16
109-RD
112-PU
306-GN
105-RD
308-YL
207-BK
302-OR
310-PU
311-WH
L28
108-BU-16
200-BK-16
500-BR-16
501-GN-16
502-OR-16
200-BK-16
200-BK-16
A513-PK
592-BU
108-BU-16
102-RD
508-PU

LEFT WIPER SW
3T-6655

108-BU-16

L18

L15

M P
W
M

B
B M

K978-BU
975-WH

POWER
TRAIN
FILTER SW
NOTE C
9X-7781

200-BK-14
608-GN-14
Q

REAR WIPER SW
3T-6655

M P
W
M

M
H

L40
1
2

B
B M

M
L

L18

PLUG
CAB
FLOOD
LAMP
107-6689

M
H

M
L

WITH NO ROPS FLOODS


PLUG HARNESS A INTO
HARNESS Q
WITH CAB FLOODS
PLUG HARNESS A INTO
HARNESS K

600-BR

L35

L29
L28
L27

527-GN-16

1
2
3
4
5
6

600-BR
600-BR
600-BR
600-BR
600-BR
600-BR

L34

507-WH-16

L41

L29

L41

158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

L24

L15

503-BR-16
504-YL-16
505-BU-16
108-BU-16
200-BK-16
508-PU
509-WH
511-BR
512-GN
108-BU-16
511-BR
512-GN
508-PU
509-WH
200-BK-16
530-OR-16
526-YL-16
527-GN-16
528-PK-16
529-WH-16
523-BR-16
524-BU-16
525-GY-16
506-PU-16
500-BR-16
501-GN-16
502-OR-16
108-BU-16
507-WH-16

N
RELAY
3E-5239

L16

2
1

608-GN-14
200-BK-14
608-GN-14
200-BK-14

16 Page, Color 2, NJJ

SENR9472-01

L15

L20

L20

529-WH-16
523-BR-16

MOTOR

L21

L16
L21

530-OR-16
526-YL-16

158-BR-14
521-YL-14
200-BK-14

200-BK-14
200-BK-14
BK-14

M
+
M

523-BR-16
524-BU-16
525-GY-16
108-BU-16
200-BK-16
500-BR-16
501-GN-16
502-OR-16
508-PU
509-WH
511-BR
512-GN
200-BK-16
200-BK-16
A513-PK
592-BU
108-BU-16
108-BU-16
200-BK-16
102-RD
526-YL-16
527-GN-16
528-PK-16
102-RD
200-BK-16
200-BK
108-BU-16
108-BU-16
200-BK
200-BK-16
102-RD

523-BR-16
524-BU-16
525-GY-16
500-BR-16
501-GN-16
502-OR-16
508-PU
509-WH
511-BR
512-GN
526-YL-16
527-GN-16
528-PK-16
108-BU-16
108-BU-16
200-BK-16
506-PU-16
507-WH-16
529-WH-16
530-OR-16

A
B
C

L17

L17

WH/RD-14

OROPS
FLOOD
LAMP
107-6689

L20

L20

LEFT
SPEAKER
6T-7695

L24

L21

M
+
M

L32

L32
610-OR-14

307-OR
105-RD

116-BR-14
413-BR
334-BU
160-PU

L39

L39

610-OR-14
200-BK-14

L41

4 E

L31

521-YL-14
102-RD-14
326-PU

L6

L12

522-WH-14

L20

REAR
WIPER
114-0133

3 E

608-GN-14

L30

116-BR-14
413-BR
334-BU
160-PU

L8

610-OR-14
200-BK-14
441-OR
447-PK

L9

L9

513-OR-14
522-WH-14

B+

E B3

102-RD-14

24 TO
12 VOLT
CONVERTER
119-1733
NOTE B

2 E

E B2

116-BR-14

102-RD-14
116-BR-14
608-GN-14
610-OR-14

610-OR-14
200-BK-14
441-OR
447-PK

L1

201-BK
201-BK

2
1

MOTOR

L21

BK
GY
BR
OR

FRONT
WIPER
134-3504

608-GN-14
610-OR-14
116-BR-14
102-RD-14

POWERTRAIN
OIL SENDER
3E-7262
L10

114-RD
200-BK
129-RD
201-BK
158-BR-14
200-BK-14
200-BK-14
322-GY
521-YL-14
521-YL-14
608-GN-14
426-BR

424-GY
201-BK

521-YL-14
513-OR-14

GND

GN

4
1
2
6
3
5

LAMP SW
109-7189

L27

L21

L31

L31

L28

2
1

504-YL-16
200-BK-16
108-BU-16
503-BR-16
505-BU-16

L17

L29

B+

2
1

BK
BK

L40

L24

NOTE: PLUG ONLY REQUIRED


WITH 24 VOLT RADIOS.
REMOVE PLUG AND
INSTALL CONVERTER
WITH 12 VOLT RADIOS

L23

L29
L28

124-GN-14
334-BU
160-PU
521-YL-14
326-PU
307-OR
105-RD
310-PU
201-BK
404-YL
424-GY
413-BR
405-GY
426-BR
406-PU
308-YL
308-YL
308-YL
308-YL

L5

A
113-OR
201-BK-14
608-GN-14
124-GN-14
404-YL
424-GY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

413-BR
201-BK

513-OR-14
522-WH-14

L42

LL

L30

L30

NEUTRAL
START SW
9W-1581

L44

B1

PLUG
115-2462

BK-16

L28

E
113-OR
201-BK
608-GN-14
124-GN-14
404-YL
424-GY

1
2

BK-16
BK-16

BK
GY
BR
OR

BK
BK

1
2

507-WH-16
506-PU-16
529-WH-16
530-OR-16

L28

POWER
TRAIN
OIL SW
3E-6453

L4

443-YL

MOTOR H

405-GY
201-BK

403-GN
109-RD-4

RIGHT
WASHER
7T-8890

B+

200-BK-16
108-BU-16
500-BR-16
502-OR-16

L28

GN

4
1
2
6
3
5

322-GY
200-BK-14

L6
L7

L
GND

2
1

302-OR
207-BK
304-WH-8
101-RD-4
403-GN
109-RD-4

501-GN-16

FUEL
PRESSURE
SW
3E-6454

109-RD-4

BK
BK

RD-00

MOTOR

BK
GY
BR
OR

LEFT
MOTOR H WIPER
117-9060
T

D
C
B
A

L9

BK-00
BK-00

MOTOR

GN

4
1
2
6
3
5

GND

L11

LEFT
WASHER
7T-8890

BACKUP
ALARM SW
109-5809

L39

ENGINE
OIL SW
3E-7692

101-RD-4

L7

L4

L9

200-BK-10
301-BU-10
301-BU

FRONT
WASHER
7T-8890

L6
L5

A
B
CONN 10

L7

L5

304-WH-8

RD-00

L40

109-RD-4

RD-00

L23

200-BK-14
108-BU-16
523-BR-16
525-GY-16

306-GN
307-OR

3
4
1
2

306-GN
307-OR
113-OR
200-BK

L6

L4
L12

L23

524-BU-16

BK/PK
BK/PK

1
2

101-RD-4

521-YL-14
413-BR
207-BK
405-GY
302-OR
443-YL
441-OR
403-GN
610-OR-14
522-WH-14
326-PU
406-PU

101-RD-4

MOTOR

304-WH-8

1
2
3
4
5
6
7
8
9
10
11
12

L7

MOTOR

L4

L4

L2

L5

L29

321-BR
200-BK

L3

521-YL-14
413-BR
207-BK
405-GY
302-OR
443-YL
441-OR
403-GN
610-OR-14
522-WH-14
326-PU
406-PU

FLOOD
LAMP
106-8964

L39

322-GY
610-OR-14
200-BK-14

335-BR
334-BU

L23
L25

199-OR-16

L22

1
2
3
4
5
6
176-YL
321-BR

2
1

608-GN-14
200-BK-14
203-BK
404-YL
321-BR
176-YL
447-PK
201-BK
507-WH-16
506-PU-16
529-WH-16
530-OR-16
200-BK-16
102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

L22

197-GN-16

507-WH-16
506-PU-16
529-WH-16
530-OR-16
200-BK-16

BK
BK

176-YL

201-BK
201-BK-14

201-BK

L42
+

116-BR-14

AUX CKT

BACKUP
ALARM
123-6449

113-OR

200-BK-10

610-OR-14
200-BK-14

FORWARD
HORN
7T-0969

1
2

108-BU-16

200-BK
200-BK-14
200-BK-14
200-BK
200-BK-14
200-BK-14
201-BK
201-BK-14

L5

L3

311-WH
310-PU

L39

310-PU
322-GY
610-OR-14
311-WH
311-WH
335-BR
441-OR
406-PU
326-PU
302-OR
207-BK
304-WH-8
101-RD-4
403-GN
109-RD-4
521-YL-14
522-WH-14
405-GY
413-BR
424-GY
443-YL

BK
BK

WIPERS

MODULE

L2

CONN 11
6
1
322-GY
322-GY
310-PU
2
310-PU
311-WH
3
311-WH
424-GY
4
424-GY
335-BR
335-BR
5
A
B

160-PU

140-BU-10

200-BK-10

L1

10A

POWERTRAIN CTRL

L44

L44

201-BK-14

L3

160-PU

158-BR-14

CONN 5

201-BK
201-BK-14
200-BK-10

L8

L2

L8
322-GY
521-YL-14
335-BR
101-RD-4
304-WH-8
302-OR
207-BK
109-RD-4
311-WH
310-PU
310-PU
424-GY
413-BR
326-PU
610-OR-14
522-WH-14
441-OR
403-GN
405-GY
406-PU
443-YL
404-YL
116-BR-14
102-RD-14
307-OR
105-RD
308-YL
113-OR
124-GN-14
200-BK-14
201-BK-14
447-PK
608-GN-14
608-GN-14
521-YL-14
426-BR
334-BU
160-PU
335-BR

160-PU-4

A/C CONDENSERS

201-BK

200-BK-10

L8

L3

2
1

START AID
SOLENOID
3E-6332

2
1

198-PK-16

CONSOLE

10A

DUMP VALVE

AUXILIARY
POWER

L26

L2

L2

L26

114-RD
200-BK
129-RD
201-BK
158-BR-14
200-BK-14
200-BK-14
404-YL
116-BR-14
102-RD-14
307-OR
105-RD
308-YL
113-OR
124-GN-14
200-BK-14
201-BK-14
447-PK
608-GN-14
101-RD-4
304-WH-8
302-OR
207-BK
109-RD-4
311-WH
310-PU
102-RD
108-BU-16
A513-PK
592-BU
506-PU-16
507-WH-16
529-WH-16
530-OR-16
200-BK-14

BK
BK

L1

515-GY-14
516-GN-14
517-BU-14

114-RD

FLOODLAMPS

10A

FORWARD HORN

OPERATOR MONITOR

10A

129-RD

4
5
1
2
3
6

200-BK-10
200-BK-14
200-BK-14
200-BK-14
200-BK-16
200-BK
200-BK
200-BK

L2

L1

113-OR

10A

CIGAR LIGHTER

200-BK-16

REAR
WASHER
7T-8890

L42

304-WH-8

306-GN
308-YL

200-BK-10
124-GN-14
109-RD-4
101-RD-4
102-RD-14

109-RD-4

BK-16
BK-16
1
2

L22

447-PK

201-BK

105-RD

RELAY PANEL

FUEL
LEVEL
SENDER
123-7408

112-PU-14

15A

112-PU-14

LL

LL

L43

L22

L42

L24

112-PU-14

10A

112-PU-14

200-BK-16

L40

L43

112-PU-14

20A

KEY

200-BK
200-BK-10
200-BK-14
200-BK-16
200-BK-14
200-BK
200-BK
200-BK-14
201-BK
114-RD
129-RD
158-BR-14
116-BR-14
102-RD-14
307-OR
105-RD
308-YL
113-OR
124-GN-14
101-RD-4
304-WH-8
302-OR
207-BK
109-RD-4
311-WH
310-PU
102-RD
592-BU
A513-PK
108-BU-16
506-PU-16
507-WH-16
529-WH-16
530-OR-16
608-GN-14
447-PK
404-YL
200-BK
200-BK
201-BK-14
201-BK
200-BK-14
200-BK-14
200-BK-14
200-BK
200-BK-14

L35

201-BK
201-BK

20A

10A

112-PU-14

102-RD-14

404-YL
102-RD-14
608-GN-14
447-PK
507-WH-16
506-PU-16
529-WH-16
530-OR-16
592-BU
A513-PK
200-BK-14
200-BK-16
200-BK
200-BK
201-BK
200-BK-14
200-BK-14
108-BU-16
102-RD
158-BR-14
310-PU
302-OR
207-BK
109-RD-4
304-WH-8
308-YL
308-YL
101-RD-4
124-GN-14
105-RD
105-RD
114-RD
200-BK-10
129-RD
311-WH
116-BR-14
113-OR
200-BK
200-BK
307-OR
307-OR
200-BK
200-BK
113-OR
306-GN
306-GN
321-BR

310-PU
302-OR
207-BK
308-YL
105-RD
311-WH
306-GN
306-GN
200-BK-14
200-BK-14
108-BU-16
102-RD-14
102-RD
158-BR-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
105-RD
114-RD
113-OR
129-RD
116-BR-14
200-BK-10
108-BU-16
102-RD-14
176-YL
203-BK
203-BK
176-YL
102-RD-14
108-BU-16
321-BR
200-BK-14
608-GN-14
447-PK
201-BK
507-WH-16
506-PU-16
529-WH-16
530-OR-16
200-BK-16
200-BK
A513-PK
592-BU
200-BK
404-YL

L1

L26

L36

321-BR
176-YL
447-PK
201-BK
442-GY
404-YL

L42

AUX
BREAKER
3T-8728

L43

LL A
3
5
6
7
4
1
2
8
CONN 1

203-BK

L42

608-GN-14
608-GN-14
200-BK-14
200-BK-14

608-GN-14
200-BK-14

197-GN-16

10A

101-RD-14

10A

101-RD-14

10A

101-RD-14

LAMPS

L13

608-GN-14
608-GN-14
608-GN-14
200-BK-14
200-BK-14
200-BK-14

1
2

608-GN-14
200-BK-14

1
2

101-RD-14

10A

108-BU-16
507-WH-16

1
2

608-GN-14
200-BK-14

112-PU-14

WITH NO ROPS
FLOODS PLUG
HARNESS A
INTO HARNESS T
WITH OROPS
FLOODS PLUG
HARNESS A INTO
HARNESS L

124-GN-14

101-RD
109-RD-4
101-RD-4
101-RD-14

ALTERNATOR
BREAKER
9S-4693

608-GN-14
200-BK-14

20A

BLOWER BREAKER
3T-8728

109-RD-4
101-RD
101-RD-4

C 80A C

200-BK-14
608-GN-14

C
A
CONN 4

506-PU-16
500-BR-16

NO ROPS
FLOOD
LAMP
107-6689

112-PU-14
112-PU-14

OROPS
FLOOD
LAMP
106-8964

608-GN-14
200-BK-14
608-GN-14
200-BK-14
608-GN-14
200-BK-14

101-RD
304-WH-16
109-RD
112-PU
203-BK
203-BK
176-YL
108-BU-16
108-BU-16
102-RD-14
102-RD-14
102-RD
158-BR-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
105-RD
114-RD
113-OR
129-RD
116-BR-14
200-BK-10
306-GN
200-BK-14
200-BK-14
200-BK-14
200-BK-14
197-GN-16
198-RD-16
199-OR-16

1
2
3
4
5
6

308-YL
200-BK-10

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

200-BK-10
308-YL

CONN 3

200-BK
308-YL

1
2
3
4
5
6

OROPS
FLOOD
LAMP
107-6689

BK
BK

2
1

200-BK-16

608-GN-14
200-BK-14
608-GN-14
200-BK-14

3
RD-00

L26

L33
L31

K
CAB
FLOOD
LAMP
106-8964

START
RELAY
125-1302

109-RD-4
109-RD-4

200-BK
306-GN

4
14
17
10
18
2
3
24
13
7
19
20
22
1
21
6
5
9
11
12
25
23
16
15
8

112-PU
109-RD
304-WH
101-RD
306-GN
308-YL
304-WH-8
124-GN-14
102-RD-14
109-RD-4
101-RD-4
200-BK-10
140-BU-10
105-RD
129-RD
114-RD
158-BR-14
116-BR-14
108-BU-16
176-YL
113-OR
197-GN-16
198-RD-16
199-OR-16

DIAGNOSTIC
CONNECTOR

102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

CAB
FLOOD
LAMP
107-6689

FRAME
GROUND

112-PU-14

TO
MODULE

112-PU-14
112-PU-14

BK-6

STRIP 110-4638

BK-00
W

L25

MAIN RELAY
101-7740

200-BK-16

DD

NOTE:
20A BREAKER; 3T-8728
80A BREAKER; 9S-4693
10A FUSE; 3K-8782
15A FUSE; 8M-8948
20A FUSE; 8M-0456
FUSE HOLDER; 4K-5122

304-WH

DISCONNECT
SW
7N-0718

LL

109-RD

CC

12V BATTERY
3T-5760 STD
9X-3404 ATCH

L43

NEG

112-PU

BK-00
203-BK

RD-00

CC

POS

3
1
4
9
12
6
5
8
7
2
10
11
CONN 7

RELAY PANEL

NEG POS

BB

RD-00

RD-00

AA

BB

L32

12V BATTERY
3T-5760 STD
9X-3404 ATCH

OPERATOR STATION

2
1

NOTE C: NORMALLY OPEN BEFORE INSTALLATION


NOTE D: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
D73716