VOL No III

OFFSHORE
DESIGN SECTION
MUMBAI REGION

FUNCTIONAL SPECIFICATION OF
NAVIGATIONAL AIDS

REV No 1
SPEC NO FS 4003

FORMAT NO :
ODS/SOF/004

WELL PLATFORM PROJECT
SHEET NO 1 OF 15










FUNCTIONAL SPECIFICATION
FOR
NAVIGATIONAL AIDS









OIL AND NATURAL GAS CORPORATION LTD.
INDIA
ISSUED AS
PREPARED
BY
REVISED
BY
APPROVED BY
TOTAL
PAGE
DATE REV NO
VOL No III
OFFSHORE
DESIGN SECTION
MUMBAI REGION

FUNCTIONAL SPECIFICATION OF
NAVIGATIONAL AIDS

REV No 1
SPEC NO FS 4003

FORMAT NO :
ODS/SOF/004

WELL PLATFORM PROJECT
SHEET NO 2 OF 15





CONTENTS
S.NO TITLE

1. SCOPE

2. CODES AND STANDARDS

3. SCOPE OF SUPPLY

4. TECHNICAL REQUIREMENTS

5. TESTING AND INSPECTION

6. SPARES

7. WARRANTY

8. VENDOR DATA AREQUIREMENT

9. CERTIFICATION

10. ATTACHMENTS


ANNEXURE 1

DATA SHEET










VOL No III
OFFSHORE
DESIGN SECTION
MUMBAI REGION

FUNCTIONAL SPECIFICATION OF
NAVIGATIONAL AIDS

REV No 1
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1.0 SCOPE

The intent of these specifications is to define the requirement for a system of
navigational aids and associated equipment to be mounted on offshore well platforms. The
equipment described herein, when installed in accordance with vendors instructions shall
form an integrated Navigational Aid System and provide adequate and complete safeguards
to all vessels navigating the area of installation.

2.0 CODES AND STANDARDS

2.1 All applicable standards and maintenance regulations, such as those published
by the International Association of Lighthouse Authorities (IALA) and the
supplied equipment shall meet local laws.

2.2 Apart from IALA, codes/standards specified in design criteria and special
notes also form a part of this specification

2.3 Any other recognized international standards may be used in lieu of the above,
subject to the approval of Company or his authorized representative.

3.0 SCOPE OF SUPPLY


3.1 The scope of supply through, this specification shall include, but not limited to
the following:

3.1.1 Obstruction /Warning devices incorporating obstruction lights.

3.1.2 Junction Boxes and Nickel/Chromium plated brass double compression type
cable glands and tinned copper lugs as required.

3.1.3 Flame retardant low smoke (FRLS) type interconnecting cables between solar
panels and junction boxes as required.








VOL No III
OFFSHORE
DESIGN SECTION
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FUNCTIONAL SPECIFICATION OF
NAVIGATIONAL AIDS

REV No 1
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4.0 TECHNICAL REQUIREMENTS

Incase of oil well platforms the obstruction lights and junction boxes will be
located in Class I, Division 2, Group D hazardous area. The surface
temperature of these equipments shall be limited to 200
0
C, T3 class maximum
and shall be certified by UL or any other equivalent testing authority from the
country of origin for use in this area.



4.1.1 Obstruction Lights

The lights shall be equipped with clear acrylic Fresnel lenses and have a
range of at least 10 nautical miles 360 degree circuit. Unless specified
otherwise a transmissivity factor of 0.74 shall be taken for selecting the
luminaries. All the lights on the platform the interconnecting bridges shall be
synchronized to flash the Morse letter U in unison at an interval of 15
seconds. The flash cycle shall be as given below

0.4 Sec. - ON
0.5 Sec. - OFF
0.4 Sec. - ON
0.5 Sec. - OFF
1.2 Sec. - ON
12 Sec. - OFF

Each light shall be equipped with six-place automatic lamp changer and
controlled by sun switch mounted inside the lantern. Lights shall be
designed to flash continuously in the event of failure of sun switches and
shall burn steadily if the polarity is accidentally reversed during hook-
up/rewiring. In the event of failure of one or more lights, continued
operation of remaining lights with specified flash code shall be strictly
maintained. For this, each flashing units shall be provided with a flasher and
automatic synchronization feature. The lights shall operate satisfactorily for
an input of 12 volts D.C. + 5% at the base of lamp changer/flasher assembly
without any loss in performance or range.


VOL No III
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FUNCTIONAL SPECIFICATION OF
NAVIGATIONAL AIDS

REV No 1
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4.2 The load requirement per day shall be determined considering the following :

a. Obstruction lights operating for 14 hrs per day.

b. Actual time of current drain shall be considered to achieve the
Morse Code U.

c. Any surge factor for obstruction lights.

6.0 TESTING AND INSPECTION

All tests shall be carried out as per relevant standards at Vendors works.

Company reserves the right to witness all tests and carry out inspection or
authorise his representative to witness tests and carry out inspection. For this
purpose, vendor shall notify the company atleast 20 days in advance giving
exact details of tests, dates and addresses of location where the tests would be
carried out.

Testing and inspection shall include but not necessarily limited to the
following :

Sl No. Test Test details Name of the Standards

1. Cold Temp.(-) 40
0
C IEC-68-2-1&IA Test Ab/
Duration : 16 hrs. IS-9000 Pt. II (Sec.3)

2. Rapid change Low Temp. : (-) 40
0
C IEC-68-2-14Test Na/
of temp. High temp. : (+) 85
0
C IS-9000 Pt. XIV
(Sec.1)
No. of Cycles : 10
Duration of
Exposure : 30 Mts.

3. Dry heat Temp.(+) 85
0
C IEC-68-2-2 & 2A Test Bb/
Duration : 16 hrs. IS-9000 Pt. III (Sec.3)

4. Saltmist Temp.(+) 35
0
C IEC-68-2-11 Test Ka/
Duration : 48 hrs.


VOL No III
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5*.Wind Pressure equivalent to -
an air velocity of
280 km/hr.

6. Rain Text as required in IS:2106 (Part XI)/
the mentioned JSS:55555 (Test No. 12)
standards
7. Dust -do- IS:9000 Pt. XII/
JSS:55555 (Test No. 14)

8. Composite Temp -do- IEC-68-2-38/VI Test Z/Ad
and humidity test (IS:9000 Part VI)

9*. Mould growth test 84 days IEC-68-2-10 & 10A Test J/
IS:9000 Pt. X

10*. Hailstorm test Tests as required JPL Block V
the mentioned
Standards


11* Shock Test Peak acceleration IEC-68-2-27 Test Ea/
490m/Sec. 2 IS:9000 Pt. VII (Sec.-1)
Duration 11 mSec.

Vendor shall indicate test conditions like temp. limits and duration etc. and
also mention the name of the applicable standards in case these are different
than those mentioned here.

5.1 The following design gratification tests as listed in JPL Block V shall also be
conducted.

i. Earth continuity test.
ii. Electrical isolation test
iii*. Hot spot endurance test

Note : Type test certificate can be accepted for the tests marked with
asterisks(*).


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5.2 Battery

5.2.1 All routine tests as per applicable standards shall be conducted on the
batteries.

5.2.2 Test certificates in lieu of actual type tests can be accepted.

5.3 Solar Controller

Tests in the following order shall be conducted for both type of panel.

1. General
2. Earth continuity test
3. Functional test
4. Insulation resistance measurement
5. Heat run test
6. Functional test

5.4 Burn out test for 120 hrs. on the complete system in one assembly.


6.0 SPARES

6.1 Vendor shall recommend and provide spare parts needed for startup. In
addition vendor shall furnish a separate price list of recommended spares for
one (1) year of normal operation and maintenance. Recommended spares
shall take into account the related factors of equipment reliability, effect of
equipment downtime upon production, safety, cost of parts and the
availability of equipment service facility.

7.0 WARRANTY

Vendor shall have final and total responsibility for the design and
performance of all equipment supplied under this specification. The
equipment and the system shall be guaranteed for trouble free operation for a
period of 12 months from the date of commissioning or 18 months from the
date of arrival at site whichever is earlier. Any defect discovered during this
period shall be rectified free of charge.
VOL No III
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FUNCTIONAL SPECIFICATION OF
NAVIGATIONAL AIDS

REV No 1
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8.0 VENDOR DATA REQUIREMENT

Vendor shall provide the following information

8.1.1 General

8.1.1* Clause wise deviations to ONGC Specifications

8.1.2* Make, type and catalogue no. of equipments

8.1.3* Dimension, weight & general arrangement drawings

8.1.4* Type test certificates

8.1.5 Routine test certificates

8.1.6* Applicable International Standards

8.1.7 Installation, operating and maintenance manual

8.1.8 Hazard and Safety precaution

8.1.9* Catalogues & Brochures

8.1.10* Interconnection diagram for various equipments along with cable sizes.

8.1.11* Bill of material

8.1.12* Completed Data Sheet











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NAVIGATIONAL AIDS

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8.2 Obstruction Light

8.2.1* Load cycle and AH demand calculation per day.

8.2.2* Range Test Certificate

8.2.3* Maximum & Minimum current demand for the esteemed limit of voltage and
ambient temperature.

8.2.4 Minimum guaranteed life of -

- Lamps used in obstruction light.

8.2.5 Certificate to indicate temperature rise limits and suitability for area
classification.

8.3 Solar Panel

8.3.1* I-V characteristics (plotted on graph) indicating values of Voc. Isc. Voltage
and current (at P max point and operating point) of modules and arrays at
16
0
C, 28
0
C, 40
0
C, 60
0
C cell temperature, at 10 mw/cm
2
and 100 mw/cm
2

solar insulation.

8.3.2* Temperature co-efficient of voltage and current.

8.3.3* Solar panel sizing calculations.

8.3.4* Expected life span with 20% degradation in output power.

8.3.5 Detailed calculations to verify suitability of structure to withstand wind
velocities of 280 km/hr.










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8.4 Battery Set

8.4.1* Various characteristic curves not limited to the following:

- Charging-discharging characteristics at various temperature and cell
voltage.
- Self discharge at various ambient temperatures.
- Cell voltage Vs. state of charge.
- Capacity Vs. rate of discharge
- State of charge Vs. Sp. gravity of electrolyte.
- Depth of discharge Vs. no. of cycles.

8.4.2* Selection criteria including sizing calculation.

8.4.3* Recommended float/boost charging voltage and current

8.4.4 Memory effect (if any).

8.5 Solar Controller

8.5.1* Operating write up.

8.5.2 Schematic and wiring diagrams.

8.5.3 Expected temperature at critical points for maximum load.

Note : 1. Items marked with asterisks (*) must be furnished alongwith
bids. All other items including the above shall be submitted for
Companys approval/information during detailed engineering.

2. All calculations furnished during bid stage shall be only for
information. They shall be checked during detailed engineering
stage. Any change in size of battery, solar panel or charger etc.
shall be done without any price implication.







VOL No III
OFFSHORE
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FUNCTIONAL SPECIFICATION OF
NAVIGATIONAL AIDS

REV No 1
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9.0 CERTIFICATION

All offered equipments or equipments of similar design manufactured by the
same supplier:

- shall have been type tested by an authority approved by the Company.

- shall have been in continuous satisfactory service on offshore for a
minimum period of two years.

- Shall be having current certification/approval/listing by an approved
agency or UL or FM.


10.0 ATTACHMENTS

Data Sheet Navigational Aids





















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OFFSHORE
DESIGN SECTION
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FUNCTIONAL SPECIFICATION OF
NAVIGATIONAL AIDS

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ANNEXURE - I

ISOLATION DATA AT BOMBAY HIGH
(19
0
07N, 72
0
51E)

Ref : SOLAR RADIATION ON INCLINED SURFACES, IMD, PUNE


MONTH INSOLATION 100 SOUTH FACING
(KWH/M
2
/DAY)

JANUARY 5.64
FEBRUARY 6.13
MARCH 6.64
APRIL 6.90
MAY 6.78
JUNE 4.88
JULY 4.09
AUGUST 3.86
SEPTEMBER 4.55
OCTOBER 5.58
NOVEMBER 5.98
DECEMBER 5.49





VOL No III
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NAVIGATIONAL AIDS

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DATA SHEET

1.0 SYSTEM REQUIREMENTS :

1.1 Obstruction Light : 4 Nos.

1.2 Power Supply System : 1 set
Consisting of a Battery
Bank, a set of Solar Panels
and a Solar Controller

1.3 Voltage : 12 + 5%, V DC, to wire
At Farthest Lantern Number of
battery cells and size of cables
shall be selected to achieve this
voltage at lantern terminals.
Range of lantern shall not be
reduced due to negative
variation in supply voltage at
equipment terminals.

1.4 Solar Modules Framing : Copper free aluminium
Materials

1.5 No of Solar Panels : To be decided by the Vendor
considering availability of space
on helideck.

1.6 Life : 25 years for all components

1.7 Solar Controller : No loss or low loss preferred.

1.8 Battery

1.9 Type, Make & Country :
of Origin




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2.0 NOMINAL VOLTAGE : 2.0 V/CELL

2.1 End Cell Voltage : 1.85 V/CELL

2.2 No. of Cells : *

2.3 Rating in AH (C10) : *


2.4 Recommended Value of : *
Float/Boost Charge Voltage

2.5 Recommended Value of : *
Float/Boost Charge Current

2.6 Internal Resistance of : *
each cell

2.7 Short Circuit Current of : *
Battery Bank

2.8 Recommended Mounting : *
arrangement with minimum/
statutory clearance between
wall & rack and between racks

2.9 Factors for converting : *
discharge over a period of
168 hours to standard C5 or
C10 rating.

2.10 Factors for converting : *
discharged AH capacity during
deficit months when part of the
load is fed from solar panel
and the rest by battery


3.0 CABLE ENTRY FOR PANELS : Top only.



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4.0 STATIC COMPONENT SELECTION

4.1 PTRV (Peak Transient Reverse Voltage) : Each component shall be rated
for not less than 2.5 times the
line to line voltage.


5.0 ENVIRONMENTAL

5.1 Is H
2
S present in the atmosphere : No.


6.0 CABLES ENTRY FOR PANELS : top only


NOTE : 1. Vendor shall furnish data marked (*) thus along with the Bids.

2. AH capacity of battery shall be selected considering design ambient
of 16
0
C.

3. Photovoltaic array shall be sized to charge the nominal rated
capacity of Battery while feeding the load.

4. Battery shall not need water topping at less than 18 months interval.