Ir C5180-Clc5151-4040-Irc4080i-4580i-Ip PDF

Jul 10 2006
Installation Procedure
iR C5180/4580/3880 Series

Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, in-
stallation, maintenance, and repair of products. This manual covers all localities where the prod-
ucts are sold. For this reason, there may be information in this manual that does not apply to
your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or
changes in products. When changes occur in applicable products or in the contents of this manual,
Canon will release technical information as the need arises. In the event of major changes in the
contents of this manual over a long or short period, Canon will issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent
with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the
individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
not be copied, reproduced or translated into another language, in whole or in part, without the
written consent of Canon Inc.
COPYRIGHT 2001 CANON INC.
Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in ques-
tion.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Memo
REF.
Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the rela-
tionship between electrical and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accom-
panies the symbol , the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front
door, and closing the delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal
is "High", while '0' is used to indicate "Low".(The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in
the field. Therefore, the operations of the microprocessors used in the machines are not
discussed: they are explained in terms of from sensors to the input of the DC controller PCB
and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product im-
provement or other purposes, and major changes will be communicated in the form of Service
Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate
faults in the machine."
Contents
Contents
Chapter 1 Installation Procedure
1.1 Installing the Copy Tray..................................................................................................................................... 2
1.1.1Checking the Attachments (Copy Tray-N1).............................................................................................. 2
1.1.2Turning Off the Host Machine..................................................................................................................... 2
1.1.3Installation Procedure .................................................................................................................................. 2
1.2 Installing the Reader Heater Kit ....................................................................................................................... 4
1.2.1Checking the Attachments (Reader Heater Unit-F1) .............................................................................. 4
1.2.2Turning Off the Host Machine..................................................................................................................... 4
1.2.3Installation Procedure .................................................................................................................................. 4
1.3 Installing the Cassette Heater......................................................................................................................... 11
1.3.1Checking the Attachments (Cassette Heater Kit-E1)............................................................................ 11
1.3.2Checking the Attachments (Cassette Heater Unit-24).......................................................................... 11
1.3.3Turning Off the Host Machine................................................................................................................... 11
1.3.4Installation Procedure (Cassette Heater Kit-E1).................................................................................... 11
1.3.5Installation Procedure (Cassette Heater Unit-24).................................................................................. 12
Contents
Chapter 1 Installation
Procedure
Chapter 1
2
1.1 Installing the Copy
Tray
1.1.1 Checking the
Attachments (Copy
Tray-N1)
0012-6053
CLC5151 / / / CLC4040 / / / iR C4580i / / / iR
C4080i / / / / Color Image Reader-F1 / Color Image
Reader-E1 / Duplex Color Image Reader-G1
F-1-1
1.1.2 Turning Off the Host
Machine
0012-6988
CLC5151 / / / CLC4040 / / / iR C4580i / / / iR
How to Turn Off the Host Machine
When turning off the host machine, be sure to go
through the following steps to protect the hard disk:
1) Hold down the control panel power switch for 3 sec
or more.
2) Operate as instructed in the shut-down sequence
screen (so that the main power switch will go off
automatically).
3) Disconnect the power cable (for the power outlet).
1.1.3 Installation Proce-
dure
0012-6061
CLC5151 / / / CLC4040 / / / iR C4580i / / / iR
1) Remove the mounting screw [2] from the card read-
er cover [1] of the host machine. (The removed
screw will no longer be used.)
F-1-2
2) Bend the top [1] of the tray base in the direction of
the arrow; then, hold it as shown, and fit the screw
(RS tightening; M4X16) [2] in the hole on the left
side.
The copy tray base (hereafter, "tray base") is under ap-
preciable force by a spring. Be sure it remains bent
and fixed in place. Unless it is firmly in place, you can
get your hand trapped or the tray can fall out, possibly
causing injuries.
[1] Delivery tray 1 pc.
[2] Copy tray base 1 pc.
[3] Screw (RS tightening; M4X16) 2 pc.
[4] Face sticker 2 pc.
[1]
[2]
[3] [4]
[2] [1]
Chapter 1
3
F-1-3
3) With the screw [2] fitted in the tray base [1], fit it to
the host machine using the other screw (RS tighten-
ing; M4X16) [3]. (The screws are found at [A] and
[B].)
F-1-4
F-1-5
4) While moving down the tray base [1] slightly,
match the protrusion [2] on either side of the deliv-
ery tray against the hole [3] in the tray base, and fix
it in place.
F-1-6
5) Lower the mounted delivery tray, and attach the 2
face stickers [1] over the screws.
F-1-7
When detaching the delivery tray, be sure to do so
while keeping the tray up. Otherwise, the force of the
spring will snap up the tray base, possibly causing in-
juries.
[1]
[2]
[A] [B]
[2]
[3]
[1]
[1] [2]
[2] [3]
[3]
[1]
Chapter 1
4
1.2 Installing the Reader
Heater Kit
1.2.1 Checking the
Attachments (Reader
Heater Unit-F1)
0012-7757
/ / / / iR C4580i / / / iR C4080i / / / / Color Image
Reader-F1 / Color Image Reader-E1 / Duplex Color
Image Reader-G1
F-1-8
Machine
0012-7756
Image Reader-G1
or more.
automatically).
dure
0012-9540
Image Reader-G1
<installing the Heater>
1) Open the ADF.
2) Remove the 2 screws [1], and detach the glass re-
tainer [2].
3) Remove the copyboard glass [3].
F-1-9
[1] Mirror heater FK2-0229-000 1 pc.
[2] Lens heater FK2-0228-000 1 pc.
[3] Reader Heater Switch PCB FM2-8197-000 1 pc.
[4] Cable clamp WT2-0507-000 2 pc.
[5] Heater harness retainer FC5-2945-000 1 pc.
[6] screw (RS tightening; M4X8) XB3-6400-805 4 pc.
[7] screw (binding; M4X8) XB1-2400-807 1 pc.
[1]
[6] [7] [5] [4]
[2] [3]
[2]
[3]
[1]
Chapter 1
5
When detaching the copyboard glass, take care not to
touch the glass surface and the white plate on its back.
If soiled, clean the area using lint-free paper.
F-1-10
4) Hold the bend [A] of the mirror stay, and move the
No. 1 mirror base [1] to the right until it stops.
F-1-11
5) Fit the front side of the mirror heater [1] under the
cable guide, and connect the connectors [2]; then,
fix it in place with 2 screws (RS tightening; M4X8)
[3].
F-1-12
6) Fix the heater harness retainer [1] in place.
- 1 screw (RS tightening; M4X8) [2]
F-1-13
7) Move back the No. 1 mirror base [1] to the left until
it stops.
F-1-14
8) Fit the cable clamp [1] into the hole [2] of the
frame.
[A]
[1]
[3] [1]
[2]
[2]
[1]
[1]
Chapter 1
6
F-1-15
9) Mount the lens heater [1].
- 1 connector [2]
- 1 cable clamp [3]
- 1 screw (RS tightening; M4X8) [4]
F-1-16
Tighten the screw [3] while forcing the lens heater [1]
in the direction of the emboss [2]. When doing so, take
care so that the heater claw [4] will not become dis-
placed. Also, check to be sure that there is no gap un-
der the heater.
F-1-17
10) If the cable [1] is slack, fit the cable clamp [2] in
the hole of the frame to take up the slack.
F-1-18
If there is a vertical side sensor, check to be sure that
the cable is fixed in place using 2 clamps [A].
[1]
[2]
[2]
[3]
[4]
[1]
[1]
[2]
[3]
[4]
[2]
[1]
Chapter 1
7
F-1-19
11) Mount the copyboard glass and the glass retainer
by reversing the steps used to remove them.
<Installing the Reader Heater Switch PCB>
1) Free the reader communication cable [1] and the
reader power supply cable [2] from the 4 clamps
[3], and remove the connector [4].
F-1-20
2) Remove the rear cover [1] of the host machine.
- 10 screws [2] (Remove)
- 2 screws [3] (Unfasten)
F-1-21
3) Pull out the fixing feeder unit [1] and open the pick-
up vertical path cover [2].
F-1-22
4) Remove the right rear cover [1] of the host ma-
chine.
- 3 screws [2]
[A]
[3]
[3]
[1]
[2]
[4]
[2]
[2]
[2]
[1]
[3]
[1]
[2]
Chapter 1
8
F-1-23
5) Cut off the right rear cover [1] of the host machine
using nippers.
Be sure not to leave burrs on the area [A] that has been
cut.
F-1-24
6) Open the clamp [1], free the harness [2], and then
close the clamp [1].
F-1-25
7) While lifting the harness [1], push in the reader
heater switch PCB [2] to fix it in place with a screw
(binding; M4X8) [3].
F-1-26
8) Connect the 2 connectors [1] to the reader heater
switch PCB [2].
F-1-27
[2]
[1]
[A]
[1]
[1]
[2]
[1]
[2] [3]
[2]
[1]
Chapter 1
9
9) Route the harness [1] through the clamp [2], and
close the clamp [2].
F-1-28
If the harness is too long, loop the harness around the
clamp [2] as shown.
F-1-29
10) Attach the covers using the steps used to detach
them but in reverse.
- right rear cover (of the host machine)
- manual feed unit
- pickup vertical path cover
- rear cover (of the host machine)
Fit the 10 claws [1] of the upper rear cover of the host
machine in place. If they are not firmly in place, the
cover will fail to remain in place.
F-1-30
F-1-31
11) Fix the reader communication cable and the reader
power supply cable with 4 clamps. Then connect
the reader power supply cable.
Removing the Slack from the Cable
Fix the reader power cable [1] in place using the 3
clamps [2] starting at the bottom, and remove any ex-
cess slack at the top.
[1]
[2]
[1]
[2]
[1]
[1]
Chapter 1
10
F-1-32
12) Turn on the reader heater switch.
[1]
[2]
Chapter 1
11
1.3 Installing the Cassette
Heater
1.3.1 Checking the
Attachments (Cas-
sette Heater Kit-E1)
0012-7952
CLC5151 / / / CLC4040 / / / iR C4580i / / / iR
There must be a separately available Cassette Heater
Unit-24 for the installation of the mounting kit.
F-1-33
1.3.2 Checking the
Attachments (Cas-
sette Heater Unit-24)
0012-7954
CLC5151 / / / CLC4040 / / / iR C4580i / / / iR
There must be a separately available Cassette Heater
Kit-E1 for the installation of the heater unit.
F-1-34
Machine
0012-7775
CLC5151 / / / CLC4040 / / / iR C4580i / / / iR
or more.
automatically).
dure (Cassette Heater
Kit-E1)
0012-4772
CLC5151 / / / CLC4040 / / / iR C4580i / / / iR
C4080i / / /
[1] Heater PCB unit FM2-8200-000 1 pc.
[2] Screw
(RS, tightening; M4X8)
XB3-6400-805 2 pc.
[1] Heater unit FH7-4742-000 1 pc.
[2] Screw (binding; M4X4) XB1-2400-407 1 pc.
Chapter 1
12
MEMO:
The Cassette Heater Kit-E1 may be installed to the
cassettes of the host machine or a 2-cassette pedestal
by going through the same instructions.
The instructions that follow are for installation to a 2-
cassette pedestal.
1) Take out both cassettes.
2) Fit a screwdriver from the front of the host ma-
chine, and remove the heater PCB unit cover [1]
found on the rear side plate of the host machine.
- 1 screw [2]
F-1-35
MEMO:
If the heater PCB unit cover is to be removed, pull on
the stop [1] found on the cover while moving the cov-
er upward.
F-1-36
3) Attach the heater PCB unit [2] with 2 screws (RS,
tightening; M4X8) [1]; then, connect the 2 connec-
tors [3].
F-1-37
MEMO:
If a Cassette Heater Unit-24 is to be installed next,
skip steps 4) and 5).
4) Attach the heater PCB unit cover.
5) Put back the cassettes.
dure (Cassette Heater
Unit-24)
0012-7777
CLC5151 / / / CLC4040 / / / iR C4580i / / / iR
MEMO:
The Cassette Heater Unit-24 may be installed to the
cassettes of the host machine or a 2-cassette pedestal
in the same way.
The instructions that follow are for installation to a 2-
cassette pedestal.
Chapter 1
13
MEMO:
If a Cassette Heater Unit-24 is to be installed right af-
ter installing the Cassette Heater Kit-E1, skip steps 1)
and 2).
1) Take out both cassettes.
2) Fit a screwdriver from the front of the host ma-
chine, and detach the heater PCB unit cover [1]
found on the rear side plate of the host machine.
- 1 screw [2]
F-1-38
MEMO:
If the heater PCB unit cover is to be removed, pull on
the stop [1] found on the cover while moving the cov-
er upward.
F-1-39
3) Connect the connector [1] of the heater unit and the
connector [2] of the heater PCB unit.
F-1-40
4) Fit the 3 hooks [2] of the heater unit [1] on the slits
in the base plate, and fix it in place using a screw
(binding; M4X4) [3] while matching the hole posi-
tions.
When mounting the heater unit, be sure that the 3
hooks [2] are firmly in place without a gap.
F-1-41
F-1-42
Chapter 1
14
5) Shift the switch [1] of the heater PCB unit to the
ON side.
F-1-43
6) Attach the heater PCB unit cover.
7) Put the cassettes back in place.
Jul 10 2006

Ir C5180-Clc5151-4040-Irc4080i-4580i-Ip PDF

Загружено:

Сведения о документе

Исходное описание:

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Ir C5180-Clc5151-4040-Irc4080i-4580i-Ip PDF

Загружено:

Авторское право:

Доступные форматы

Jul 10 2006

Вам также может понравиться