Actual Spares Total List To Be Supplied

SL.NO.
NAME OF THE BHEL UNIT TOTAL AMOUNT AFTER

30% REDUCTION
1 VARANASI 55,021,884
2 IS DELHI 91,123,092
3 RANIPET 73,790,396
4 BHOPAL 14,958,066
5 EDN/BANGALORE 36,172,962
6 HARIDWAR 291,717,523
7 HYDRABAD 20,990,654
8 PIPING CENTRE 156,351
9 PEM 72,341,515
10 JHANSI 4,496,928
11 PSSR 12,128,610
12 RUDRAPUR 3,114,568
13 TRICHY 140,075,315
14 TRANSMISSION BUSINESS GROUP
25,768,164
TOTAL 841,856,028
Taxes & Duties 132,843,972
Freight & Insurance 25,300,000
1,000,000,000
2 x 600 MW,NCTPS,STAGE-II
ABSTRACT OF BHEL UNITS WISE ALLOCATION OF AMOUNT
MANDATORY SPARES
Page 1 of 61
Description Qty/Unit Unit Price (Rs) Total Price (Rs) After 30%
reduction
Remarks MU MU PEM
REMARKS
1.17
TRY HERP
2
Coal pipe bends with liners installed for one
boiler
15%
9,438,997 6,607,298 TRY HERP
1.21
*HYD* HERP
1
Grinding Rollers
2 sets
2,152,618 4,305,235 3,013,665 *HYD*
3
Shafts
1 set
1,566,472 1,566,472 1,096,530 *HYD*
4
Bearings
1 set
3,263,483 3,263,483 2,284,438 *HYD*
7
Classifier valves assembly
1set
2,460,164 2,460,164 1,722,115 *HYD*
8
Pipe coupling with gaskets and fastners of
discharge valve(each type and size)
25%
570,351 570,351 399,246 TRY
2.00 HWR
2.10 HWR HERP
1 Front bearing (complete set of bearing
assembly including torous, intermediate
pieces & all other fixing/assembly materials
required to complete one bearing assembly
except housing)
1 set
1,692,794 1,692,794 1,184,956 HWR
2 Front pedestal oil guard ring (complete set of
oil guard assembly for front & rear with fixing
material)
1 set
1,390,846 1,390,846 973,592 HWR
3 HP shaft seals (complete set of interstage
seals of all the stages of moving blades of HP
rotor with fixing material)
1 set
131,443 131,443 92,010 HWR
4 HP shaft gland seals (complete set for
replacement of front & rear with fixing
material)
1 set
10,129,952 10,129,952 7,090,967 HWR
5 HP and LP outer & inner casing fasteners &
fixing materials (for each)
25% for
each type&
size
2,226,700 2,226,700 1,558,690 HWR
6 Spares for assembly of HP, IP and LP casing
( 1set should comprise of sealing segments,
fitted keys, pins, caulking material &
interstage sealing of all the stationary rows)
for each
1 set
1,035,277 1,035,277 724,694 HWR
7 HP inlet & HP exhaust assembly (sealing
rings, lockwashers, connecting nuts/capnuts
between pipe & casing)
1 set
10,235,187 10,235,187 7,164,631 HWR
8 HP/IP; IP/LP; and LP/generator shaft coupling
bolts, nuts, lock washers, pins, screws,
coupling guards ( for each )
1 set
1,475,295 1,475,295 1,032,707 HWR
9 IP and LP shaft gland seals (complete set for
replacement of front and rear with fixing
material) for each
1 set
11,809,090 11,809,090 8,266,363 HWR
Steam Turbine
Pulverisers
TNEB 1 X 600 MW TPS : NORTH CHENNAI
SCHEDULE 11 : MANDATORY SPARES
S.No.
TURBINE, GENERATOR & AUXILIARIES
Coal Burner/Coal Pipe Bend Spares
Page 2 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
10 IP and LP shaft seals (complete set of
interstage seals of all the stages of moving
blades of IP and LP rotor with fixing material)
1 set
1,120,027 1,120,027 784,019 HWR
11 Combined thrust and journal bearing
(complete with torous, intremediate pieces &
all other fixing / assembly materials required
to complete thrust & journal bearing assembly
except housing)
1 set
3,107,037 3,107,037 2,174,926 HWR
12 HP/LP pedestal oil guard ring (complete seet
of oil guard assembly for front & rear with
dicing material)
1 set
1,045,720 1,045,720 732,004 HWR
13 IP/LP journal bearing (complete with torous,
intermediate pieces & all other
fixing/assembly materials required to
complete one bearing assembly except
housing)
1 set
3,263,684 3,263,684 2,284,579 HWR
14 IP/LP pedestal oil guard rings (complete set of
oil guard assembly for front & rear with fixing
material)
1 set
2,682,282 2,682,282 1,877,597 HWR
2.00 HWR
2.10 HWR Varanasi
15 LP outer & inner casing fasteners& fixing
materials
20% of
each type
& size
2,345,189 2,345,189 1,641,632
Fastners & Fixing
material of
Diffuser & Guide
blade carrier are
not included as
these are meant
for life time and
not required to be
changed. Hence,
not included.
HWR
17 LP turbine rear bearing (coupling set of
bearing assembly including torous,
intermediate pieces and all other
fixing/assembly materials required to
complete one bearing assembly without
housing)
1 set
3,307,465 3,307,465 2,315,225 HWR
TOTAL
78,602,691
55,021,884
Steam Turbine
Description Qty/Unit Unit Price
(Rs)
Total Price (Rs) After 30%
reduction
Remarks MU
1.02
1
Fan
bearings
and fan
motor
bearings
(FD + PA)
2sets each
1,484,152 1,038,907 BAP
6.00
BPL
BPL
1
Termination
kits
2 nos.of
each size
BPL
2
Temp.
indicator
10 nos.
5,021 50,207 35,145 BPL
3
Bearings
(DE and
NDE) for
each type
and rating
of motors
4 sets
4,709,457 18,837,829 13,186,480 BPL
Motor of
each type
and rating
1 no. of each
type and
rating
109,090,711 76,363,498
4
Space
heaters
1 no. of each
type
10,041 10,041 7,029 BPL
5
Terminal
bushing
assembly
1 no. of each
type
BPL
6
Cooling fan
1 no. of each
type
602,489 602,489 421,742 BPL
7
RTDs
1 set for
each rating
of motor
10,041 100,415 70,290 BPL
TOTAL
130,175,845
91,123,092
a. 11 & 3.3 kV Motors
S.No.
Motors (HT/LT/ DC)
FD Fan & PA Fan [for each of the category, following spares shall be furnished]
MU PEM
REMARKS
IS DELHI
IS DELHI
IS DELHI
IS DELHI
IS DELHI
IS DELHI
IS DELHI
IS DELHI
IS DELHI
Page 1 of 61
reduction
Remarks MU MU PEM
REMARKS
MECHANICAL
1.00
1.01
1 Fan impeller
1 No.
25,119,080 25,119,080 BAP BAP
2 Fan main shaft
1 No.
3 Coupling between the fan and motor
1 No.
4 Fan bearings and fan motor bearings
2Sets each
4,247,549 8,495,098 5,946,569 BAP
5 Impeller liners
2 Sets
1,154,771 2,309,542 1,616,679 BAP
6 Cooling elements for the lubricating oil cooler
1 Set
18,978 18,978 13,285 BAP
7 Spares for inlet guide vane assembly
Bearing housing
1 Set
667,126 667,126 BAP
8 Oil seals and gaskets
2 sets
9 Spares for IGV control drive units
1 Set
10 Control drive for each type of dampers
1 Set
1.02 BAP
1 Fan bearings and fan motor bearings (FD +
PA)
2sets each
9,845,256 6,891,679 BAP
2 Coupling between the fan and motor
1 No.
1,863,499 1,304,449 BAP
3 Pump and motor for forced lubricating oil
system
1 Set
1,252,073 BAP
4 Cooling elements for the lubricating oil cooler
1 Set
5 Blade bearing assembly
1 Set
5,228,853 BAP
a Blade shaft
1 Set
b Bearings bushes & oil seals
2 sets
each
c O' rings and sealing rings
2 sets
each
6 Servomotor assembly (for each type, size,
rating)
3,332,518 BAP
a Set of sealing rings 'O' rings, piston rings
2 Nos.
each
BAP
b Bearings & bushes
1 set each
BAP
7 Lubricants [one 'can' of each type]
1 set
55,228 38,660 BAP
1.03 BAP BAP
1 Supporting bearing; and guide bearing with
lock nut and lockwashers
2 sets
each
BAP
2 Lubricatings pump assembly for support and
guide bearing [if separate pumps are
envisaged for support and guide and bearings
these shall include one pump of each type]
1 No.
4,117 4,117 2,882 BAP
3 Redial seals; axial seals [complete with
holding strip, seal leaf etc]; rotor post seals
2 sets
each
722,987 1,445,974 1,012,182 BAP
4 Couplings
1 set
3,129 3,129 2,190 BAP
5 Fluid coupling
1 set
7,782 7,782 5,448 BAP
S.No.
STEAM GENERATOR & AUXILIARIES
466,988
INCL AS
APPLICABLE
876,451
ID Fan
17,583,356
INCL AS
APPLICABLE
Trisector Regenerative Air Preheaters
3,660,197
2,332,763
Page 2 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
6 Pinion
1 No.
BAP
7 Spares for air motor 1,276,875 BAP
a Bearings
2 sets
BAP
b Oil selas
2 sets
BAP
c Gaskets
2 sets
BAP
d Spare parts kits for air motor
1 No.
BAP
e Air motor complete assembly
1 No.
BAP
8 Spare for speed reducer 843,485 BAP
a Gears & pinions
1 set
BAP
b Bearings
2 sets
BAP
c Seals
2 sets
BAP
d Gaskets
2 sets
BAP
e Over running clutch
1 No.
BAP
9 Spare kits fire sensing elements [each type
and model]
12,652 12,652 8,857 BAP
a Spray nozzles [complete replacement of one
APH]
1 set
2,671 2,671 1,870 BAP
10 Free wheel clutch
2 Nos.
each
200,830 401,659 281,162 BAP
11 Set of cold end elements baskets
1 set
7,320,244 7,320,244 5,124,171 BAP
12 Set of heat end elements baskets
1 set
23,758,158 23,758,158 16,630,711 BAP
1.19 TRY BAP
1 Impeller with shaft
1 No.
55,228 38,660 TRY
2 Bearings and seals
2 sets
50,204 35,143 TRY
3 Motor bearings
2 sets
30,122 21,085 TRY
3.00 BAP BAP
1 Support insulator
10%
13,656 9,559 BAP BAP
2 Shaft insulator
10%
6,427 4,499 BAP BAP
3 Emitting electrodes BAP BAP
I. Helical wire type
10%
602 422 BAP BAP
4 Collecting electrode
1%
12,050 8,435 BAP BAP
5 Inner arm assembly
10 nos.
each for
collecting &
emitting
system
402 281 BAP BAP
6 Outer arm for rapping system collecting &
emitting system
5 nos.for
each type
& size
884 619 BAP BAP
7 Plain bearing
5 nos.for
each type
763 534 BAP BAP
8 Shock bar/ anvil
5 nos.for
each type
12,853 8,997 BAP BAP
9 BAP
a) For tumbling rappers BAP BAP
1. Hammers
5% of each
type
663 464 BAP
2. Bearing components
4 Nos. COVERED IN 5
BAP
3. Shafts
4 Nos.
32,133 22,493 BAP
4. Gear Motors
4 Nos.
38,158 26,710 BAP
1,276,875 893,813
Prices of all items
included
843,485 590,439 Prices of all
items included
Electrostatic Precipitator
Seal Air Fan & Scanner Air Fan
Page 3 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
10 TR sets BAP
a) Complete set
2 Nos.
1,263,219 2,526,438 1,768,507 BAP BAP
b) HV insulators
10 Nos.
10,544 105,436 73,805 BAP BAP
11 Switches & gaskets
1 set
2,711,201 2,711,201 1,897,841 BAP BAP
12 Control System BAP BAP
a) Transformer-rectifier set controllers
10%
120,819 84,573 BAP BAP
b) Transformer-rectifier set intermittent
charge controller complete
10%
120,498 84,348 BAP BAP
c) Rapper controller complete
10%
200,830 140,581 BAP BAP
d) Communication controller complete
10%
200,830 140,581 BAP BAP
e) Electronic cards 10,041 20,083 14,058 BAP BAP
1. For rapper controller & EP management
system
1 set
200,830 140,581 BAP BAP
2. For Transformer rectifier controller
2 sets
200,830 140,581 BAP BAP
f) Display unit
1 no. of
each type
BAP BAP
g) Key board
1 no. of
each type
BAP BAP
h) Push bottons 1,607 1,607 BAP BAP
1. TR set controller
1 set
BAP BAP
2. Others
1 set
BAP BAP
I) Indicator Lamps
10% of
each type
100,463 70,324 BAP BAP
j) Control fuse
10% of
each type
100,375 70,262 BAP BAP
k) Power fuse
10% of
each type
48,199 48,199 33,739 BAP BAP
l) Thyristor fuse
10% of
each type
48,199 48,199 33,739 BAP BAP
m) Thyristor of transformer rectifier controller
10% of
each type
353,460 353,460 247,422 BAP BAP
13 MCC of TR controller BAP BAP
a) Air breaker switches
2 set
200,830 140,581 BAP BAP
b) power contacts
2 set
803,319 562,323 BAP BAP
c) Auxiliary relay
2 set
301,245 210,871 BAP BAP
d) Over load relay
2 set
75,311 52,718 BAP BAP
e) Power fuse
4 set
301,245 210,871 BAP BAP
f) Contract fuse
4 set
75,311 52,718 BAP BAP
g) Control terminal block
1 set
25,104 17,573 BAP BAP
5.03
Metering Pump (for each rating & service) 552,282 PEM BAP
1 Bearing for pumps and drives
2 sets
each
PEM BAP
2 Reduction gears
2 sets
each
PEM BAP
3 Gland packings
2 sets
PEM BAP
4 Oil seals
2 sets
PEM BAP
5 Suction & discharge valves and relief valves
(for each size)
2 Nos.
each
PEM BAP
6 Diaphragms, valve seats, bal valves, O-rings,
springs, gaskets, springs for relief valves,
breathers
2 sets
each
PEM BAP
1,125
386,597
Prices for all items
included
Page 4 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
5.05
Strainers (for each size, type, material, rating) 251,147 PEM BAP
Straining elements for basket strainers
2 Nos.
PEM BAP
5.06
3 SS baskets for alkali preparation tank
3 Nos.
PEM BAP
5 Rubber lined tees and elbows
6 nos.
PEM BAP
5.08 Ion Exchange Resins/Filter Media
(percentage of total quantity)
443,352 PEM BAP
1 Cation resins
20%
PEM BAP
2 Anion resisns
20%
PEM BAP
3 Resin for mix bed unit
20%
PEM BAP
4 Filter media for activated carbon filters
20%
PEM BAP
5 Degrasser tower raschig rings
20%
PEM BAP
5.09 Internals for each type of vessels (Activated
carbon filter/ion- exchange units/degassed
tower)
1,004,149 PEM BAP
1 Inlet distributors
2 sets
PEM BAP
2 Bottom collecting system
2 sets
PEM BAP
3 Regenerant distributors
2 sets
PEM BAP
4 Interface collectors
2 sets
PEM BAP
5 Traps
2 Nos of
each
PEM BAP
5.1
Conductivity Analyzers PEM BAP
1 Conductivity cell
4 nos. of
each type
and range
PEM BAP
2 Oscillator transformer
20 nos.
PEM BAP
4 Differential pressure gauges with contacts
10% of
installed
quantity or
minimum 4
numbers of
eqch type,
service
and range
PEM BAP
5 Differential pressure gauges with diaphragm
seated unit and capillary extension
10% of
installed
quantity or
minimum 4
numbers of
eqch type,
service
and range
PEM BAP
175,803
included
310,346
included
702,904
INCL AS
APPLICABLE
Page 5 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
6 Temperature gauges with thermowells
10% of
installed
quantity or
minimum 4
numbers of
each type,
service
and range
PEM BAP
7 Rotameters; Density indicators, Manometers;
Electronic Transmitters (flow, level,
pressureetc) Temp. Transmitters; Transmitter
cards; Flow Indicator cards, Integrator cards
with battery, integrator cards poeer supply
card (for each category)
10% of
installed
quantity or
minimum 4
numbers of
eqch type,
service
and range
BAP
5.12
MCC: Contractors; Relays; Switches; and
fuses each (for each rating)
20%
502,074 351,452 BAP
5.14
Agitator (each size and rating) 301,245 PEM BAP
1 Gear box unit complete
1 No.
PEM BAP
2 Bearings for gear box unit
2 sets
PEM BAP
3 Coupling complete (motor/gear box and gear
box/ agitator); and coupling slim pack
2 sets
each
PEM BAP
4 Oil seals
4 set
PEM BAP
1 set
PEM BAP
6 Agitator motor
1 no.
PEM BAP
TOTAL
105,414,853
73,790,396
210,871
included
Page 1 of 61
reduction
Remarks MU MU PEM
REMARKS
5.04
Expansion Joints (for each size, material
and rating)
PEM BHOPAL
Expansion Joint complete with stretcher bolt
and nut assembly
2 Nos.
150,622 PEM BHOPAL
2.00 PEM BHOPAL
2.01 PEM BHOPAL
1 Gaskets
1 set
67,278 67,278 47,095 PEM BHOPAL
2 Bushing of each type
1 no.
1,204,978 1,204,978 843,485 PEM BHOPAL
3 CT of each type
1 no.
261,079 261,079 182,755 PEM BHOPAL
4 Cooler fan
3 nos.
1,204,978 3,614,935 2,530,455 PEM BHOPAL
5 Oil pump
1 no.
42,174 42,174 29,522 PEM BHOPAL
6 Pressure relief device/valve
1 no.
10,041 10,041 7,029 PEM BHOPAL
7 Oil flow indicator
1 no.
9,037 9,037 6,326 PEM BHOPAL
8 Buchholz relay
1 set
5,523 5,523 3,866 PEM BHOPAL
9 WTI
1 no.
18,075 18,075 12,652 PEM BHOPAL
10 OTI
1 no.
11,046 11,046 7,732 PEM BHOPAL
11 Valve of each type
1 set
11,046 11,046 7,732 PEM BHOPAL
12 Remote tap position indicator
1 no.
3,012 3,012 2,109 PEM BHOPAL
13 RTD
1 no.
21,087 21,087 14,761 PEM BHOPAL
14 Dial type thermometer
1 no.
11,046 11,046 7,732 PEM BHOPAL
15 Breather
1 no.
11,046 11,046 7,732 PEM BHOPAL
16 Prismatic oil gauge with LOLA
1 no.
10,041 10,041 7,029 PEM BHOPAL
17 Gas collecting device
1 no.
3,515 3,515 2,460 PEM BHOPAL
18 Air cell (oil preservation equipment)
1 no.
110,456 110,456 77,319 PEM BHOPAL
19 Flat/Ring/ Box spanner set
1 no.
9,037 9,037 6,326 PEM BHOPAL
20 Oil level Gauge
1 no.
9,539 9,539 6,678 PEM BHOPAL
4.00 PEM BHOPAL
1 Current transformers of different ratings
2 sets of
each rating
and
voltage
682,821 477,975 BPL BHOPAL
2 Valve transformer of different ratings
2 sets of
each rating
and
voltage
341,411 238,987 BPL BHOPAL
3 Core Balance C.T.s
6 nos.
51,212 35,848 BPL BHOPAL
4 Circuit breaker BPL BHOPAL
I) Multipin control plug (male & female)
6 nos. for
each
voltage
class
25,606 17,924 BPL BHOPAL
ii) Closing Spring
10 nos.for
each
voltage
class
6,025 4,217 BPL BHOPAL
iii) Tripping Spring
10 nos.for
each
voltage
class
Transformers
Generator Transformers (240 MVA GT)
11 & 3.3 kV Switchgears
S.No.
105,436
included
Page 2 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
iv) Closing coil
10 nos. for
each
voltage
class
v) Tripping coil
10 nos. for
each
voltage
class
vi) Spring charging motor with associated
bearings
6 nos. for
each
voltage
class
16,629 11,640 BPL BHOPAL
vii) Fixed contact fingers
12 nos. for
each type
and
voltage
122,908 86,035 BPL BHOPAL
viii) Moving contact rods
12 nos. for
each type
and
voltage
245,816 172,071 BPL BHOPAL
ix) Pressure switch & Pressure gauge as
applicable to SF6 CBs only
10 nos. for
each
voltage
class
BPL BHOPAL
x) Complete pole of breaker
10 nos. for
each
voltage
class
2,674,048 1,871,834 BPL BHOPAL
xi) Circuit breaker aux. Contact assembly
10 sets for
each
voltage
class
10,644 7,451 BPL BHOPAL
xii) Surge arrestors used for motor feeders
(applicable for VCB suppliers)
10 sets for
each
voltage
class
221,917 155,342 BPL BHOPAL
xiii) Test/ service limit switches
30 nos. for
each
voltage
class
5
General BPL BHOPAL
I) HV Fuse for VTs
6 nos. for
each
voltage
class
ii) Selector switches BPL BHOPAL
a) ASS
6 nos.
b) VSS
6 nos.
iii) Trial/ Normal Test selector switch
10 nos.
13,656 9,559 BPL BHOPAL
iv) Switchgear/ remote mode selector switch
(lockable type), breaker control switches,
auxiliary switch assembly
6 nos.
v) Indicating LED Lamps
50 nos. of
each
colour
13,054 9,138 BPL BHOPAL
Page 3 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
vi) Supporting insulators - 3.3 kV class
30 nos.
18,075 12,652 BPL BHOPAL
vii) Protection relay BPL BHOPAL
a) I/C - Tie feeder protection
5 nos.
853,526 597,468 BPL BHOPAL
b) Motor - Protection relays
6 nos
2,253,310 1,577,317 BPL BHOPAL
c) Under voltage relays
4 nos.
1,536,347 1,075,443 BPL BHOPAL
d) Motor differential relay
3 nos.
460,904 322,633 BPL BHOPAL
e) REF relay
1 no.
128,029 89,620 BPL BHOPAL
viii) Ammeter
6 nos. for
each range
194,604 136,223 BPL BHOPAL
ix) Voltmeter
6 nos. for
each range
18,436 12,905 BPL BHOPAL
x) Multi function meter communicable type
5 nos.
256,058 179,241 BPL BHOPAL
xi) Mandatory spares for Bus transfer scheme
1 no. each
type of
cards,
contactors,
relays,
timers etc.
4,267,632 2,987,342 BPL BHOPAL
xii) Transducer of each rating and type
5 nos.
896,203 627,342 BPL BHOPAL
xiii) Cable box for each size of cable
1 no.
26,038 18,226 BPL BHOPAL
xiv) 3 pole vacuum contactor trolley complete with
accessories
1 no.
392,622 274,835 BPL BHOPAL
xv) Panel space heaters
5 nos.
1,305 914 BPL BHOPAL
xvi) AC/DC switches
1 of each
type &
rating
683 478 BPL BHOPAL
xvii) CT/VT fuse blocks
1 of each
type &
rating
7.00 PRICE INLUDED
FOR ITEMS
APPLICABLE
UNDER THIS
PACKAGE
BPL BPL
1 Generator integrated protection relay (G1)
1
BPL BPL
2 Generator 100% stator earth fault relay (64G)
1
BPL BPL
3 Generator out of step protection relay (78 G)
1
BPL BPL
4 Generator back up impedance relay (if not
covered in generator integrated protection
relay (21 G)
1
BPL BPL
5 Generator rotor earth fault relay (64 F)
1
BPL BPL
6 Overall differential relay (87 GT)
1
BPL BPL
7 Generator voltage balance protection relay
(P.T fuse failure relay (60G)
1
BPL BPL
8 Generator Transformer V/H protection relay
(61G)
1
BPL BPL
Control and Protection Relay panel
Page 4 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
9 Synchronising check relay (25)
1
BPL BPL
10 Generator transformer differential relay (87 T)
1
BPL BPL
11 Generator transformer H.V side restricted E/F
relay (64 GT)
1
BPL BPL
12 Generator transformer H.V side back up IDMT
relay (51 NGT)
1
BPL BPL
13 Generator transformer H.V side back up over
current relay (51 GT)
BPL BPL
14 Unit Aux. Transformer differential relay (87
UT)
1
BPL BPL
15 Unit Aux. H.V side over current relay with high
set unit
1
BPL BPL
16 Standby Transformer differential relay (87 ST)
1
BPL BPL
17 Standby Transformer H.V side neutral back
up over current relay (51 N ST)
1
BPL BPL
18 Standby Transformer H.V side restricted
earth fault relay (64 ST)
1
BPL BPL
19 Standby Transformer H.V side back up over
current relay with high set unit (50/51ST)
1
BPL BPL
20 Standby transformer V/Hz protection relay
(61ST)
1
BPL BPL
21 Local breaker back up protection relay
1
BPL BPL
I) For standby transformer breaker
1
BPL BPL
ii) For generator transformer breaker
1
BPL BPL
22 Under Voltage relays to be used in loss of
excitation scheme (27 G) (if not provided in
generator integrated protection relay G1)
1
BPL BPL
23 Pole discrepancy relay
1
BPL BPL
24 Master trip relay (86 G)
2 nos of
each type
BPL BPL
25 Aux. Relays used in scheme
2 nos of
each type
BPL BPL
26 Timer used in scheme
1 no. each
type
BPL BPL
27 Aux CTs / VTs used in scheme
1 no. each
type
BPL BPL
28 Switches used in scheme
1 no. each
type
BPL BPL
29 indicating lamps
10 nos.
BPL BPL
30 Any other protection relay, trip relays and Aux.
Relays of each type which are not indicated
above but used in scheme
1 no. each
BPL BPL
TOTAL
21,368,665
14,958,066
Page 1 of 61
reduction
Remarks MU MU PEM
REMARKS
2.70
B EDN
1 Two (2) sets of each type of cards, including
one (1) set of each type of fixed connectors
for cards
1 Lot
1,129,943 1,129,943 790,960 EDN
2 Control transformers of each type and rating
2 sets
26,906 53,812 37,669 EDN
3 Fuses of each type and rating including
thyristor fuses
4 sets
3,763,825 105,387 73,771 EDN
4 Terminal connectors for external connection
1 set
13,857 13,857 9,700 EDN
5 Field breaker (static crowbar type)
1 no.
421,434 421,434 295,004 EDN
6 Thyristors
2 sets
43,881 87,763 61,434 EDN
7 Switches of each type and rating
2 sets
30,370 60,741 42,519 EDN
8 Indicating lamp
3 sets
9,238 27,715 19,400 EDN
9 Discharge registor
1 no.
20,786 20,786 14,550 EDN
10 Power supply module
1 no.
15,012 15,012 10,508 EDN
11 Contractors and Auxiliary switches of each
type and auxiliary relays
1 no.
4,157 4,157 2,910 EDN
12 Motorised fan for forced air cooling (if
required)
2 nos.
19,631 19,631 13,742 EDN
13 Pulse transformer
2 sets
13,857 13,857 9,700 EDN
14 Key board with LCD screen
1 no.
18,938 18,938 13,257 EDN
15 Diodes for rotating rectifier unit
25%
914,579 914,579 640,205 EDN
9.00
VFD FOR ID Fans(As applicable for BHEL
supplied VFD)
a) Thyrstor gate module including gate
transformer(Nos)
2
245,012 490,025 343,017 EDN EDN
b) Fuses of each size, rating & type(set)
2
401,659 803,319 562,323 EDN EDN
c) Control transformer of each rating & type (set)
1
120,498 120,498 84,348 EDN EDN
d) Contactors of each rating & type (set)
1
1,204,978 1,204,978 843,485 EDN EDN
e) Aux relay of each rating & type (set)
2
59,759 119,519 83,663 EDN EDN
f) Indicating lamps used in the system (set)
2
11,293 22,585 15,810 EDN EDN
g) Paper rolls & ribbons (1 box containing 24
paper rolls & 12 black ribbons) (Nos)
1
28,869 28,869 20,208 EDN EDN
h) Thyristor bridge leg (no)
2
317,562 635,124 444,587 EDN EDN
I) Microprocessor CPU board ( nos)
2
28,869 57,739 40,417 EDN EDN
j) EEPROM card for microprocessor board (nos)
2
6,351 12,702 8,892 EDN EDN
k) LCI control interface board (nos)
2
13,280 26,560 18,592 EDN EDN
l) Analog to digital converter board (nos)
2
25,982 51,965 36,375 EDN EDN
m) System firing card each type & rating(nos)
2
12,702 25,405 17,783 EDN EDN
n) Aux. boards for cards(nos)
2
2,887 5,774 4,042 EDN EDN
o) Synchronous field exciter board(nos)
2
8,661 17,322 12,125 EDN EDN
p) Aux board for Synchronous field exciter (nos)
2
866 1,732 1,213 EDN EDN
q) Signal conditioning & test function board(nos)
2
20,786 41,572 29,100 EDN EDN
II.ELECTRICAL
S.No.
AVR and Brushless Excitation System
GENERATOR & AUXILIARIES
Page 2 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
r) Aux. board for LCI(nos)
2
2,021 4,042 2,829 EDN EDN
s) Motor/ source flux calculation board for LCI
(nos)
2
7,795 15,589 10,913 EDN EDN
t) Daughter board for load inverter(nos)
2
3,176 6,351 4,446 EDN EDN
u) High level attenuator and buffer board(nos)
2
8,372 16,744 11,721 EDN EDN
v) Relay driver (nos)
2
6,005 12,010 8,407 EDN EDN
w) I/O module (nos)
1
173,216 173,216 121,251 EDN EDN
x) Power supply (no)
1
138,573 138,573 97,001 EDN EDN
y) Display module distribution board (nos)
1
865 865 605 EDN EDN
z) Pulse distribution board (nos)
2
4,042 8,083 5,658 EDN EDN
aa) Excitation voltage controller (nos)
1
24,250 24,250 16,975 EDN EDN
bb) Panel mounted printer used in system (nos)
1
105,084 105,084 73,559 EDN EDN
cc) Digital interface system (nos)
1
132,799 132,799 92,959 EDN EDN
dd) Ammeters (nos)
1
2,310 2,310 1,617 EDN EDN
ee) Voltmeters (nos)
1
2,310 2,310 1,617 EDN EDN
10.00
Segregated phase bus duct (SPBD) EDN EDN
1.02.00
Backup modules required for safe shut
down of plant
20% of
each type
or at least
2 nos. for
each type
8,955,907 PEM EDN
1.02.01
Transducers/field instrument's
(transmitters, RTDs, thermocouples, I/P
converter, gauges, switches, pressure
regulator, airlock devices etc.)
20% of
each type
or at least
2 nos. for
each type
PEM EDN
1.03.00
UPS and 24 V DC system 1,543,236 1,543,236 PEM EDN
1.03.01 Semiconductor fuses/fuses/MCB of each
rating
PEM EDN
1.03.02 Power transistors, power resistors, power
diodes, SCRs, static switches etc.
20% of
each type
or at least
2 nos. for
each type
PEM EDN
1.03.03 Battery cells complete with contactor, cover
plates etc.
PEM EDN
1.03.04 Electronic modules like rectifier control card,
inverter control card, driver card, IGBT
module, DC-Dc converter card for UPS, AC
supply & 24V DC supply etc
20% of
each type
or at least
2 nos. for
each type
PEM EDN
1.03.05 Maniature circuit breakers for AC and DC
supply
PEM EDN
1.03.06 MCCB PEM EDN
1.04.00
Erection Hardware: Instrument valves,
manifolds for each type & size of isolating
valve, condensate pot, impulse pipe etc.
20% of
each type
or at least
2 nos. for
each type
2,706,446 1,894,512 PEM EDN
1.05.00
Alarm Annunciation system 675,993 675,993 PEM EDN
1.05.01 Logic modules, group-card modules, power
supply modules and any other electronic
modules
PEM EDN
6,269,135
included
1,080,265
included
20% of
each type
or at least
2 nos. for
each type
473,195
included
Page 3 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
1.05.02 Ungraved facia window boxes complete with
LED etc.
PEM EDN
1.05.03 LED's for annunciation facia windows PEM EDN
1.05.04 Flashing inputs (for each type) PEM EDN
1.05.05 Connectors for pre-fabricated cables male &
female ends (for each type & range)
PEM EDN
1.05.06 Fuse (for each type & range)
1
PEM EDN
1.06.00 Swas Analyzers
10% of
each type
or at least
1 no. for
each type
2,374,756 2,374,756 1,662,329
INCL ABOVE
PEM EDN
2.00.00
DDCS 24,160,871 24,160,871 EDN EDN
2.01.00 Signal distribution modules, signal
conditioning modules and input/output
modules (for each type and range)
EDN EDN
2.02.00 Processor module, communication module,
power supply module and any other type of
module (for each type and range)
EDN
2.02.01 Communication cables/system cables with
connectors
EDN EDN
2.02.02 Gateway modules, prefabricator cables EDN
2.02.03 Back plane of each type in DDCMIS EDN EDN
2.03.00 Each type of fuse (for each type and range) EDN
2.04.00
CPU for Human Machine Interface (HMI)
ONE OPERATOR
WORKSTATION
SHALL BE
OFFERED
EDN EDN
2.04.01 CPU cards, memory modules, any other
modules (for each type)
20% of
each type
or at least
2 nos. for
each type
DO
2.05.00
Bulk Memory Unit
DO
EDN EDN
2.05.01 Fixed disk drive (for each type and range)
DO
2.05.02 Other Module
DO
EDN
2.06.00
Color graphic video display
DO
EDN
2.06.01 Video controller card
DO
EDN
2.06.02 Fuses (for each type and range)
DO
2.06.03 21" TFT Monitors
DO
EDN
2.06.04 Keyboard
DO
2.07.00
Printers/Laser printers
INCL ABOVE
EDN EDN
2.07.01 Fuses
INCL ABOVE
2.07.02 Black and color cartridge
INCL ABOVE
EDN
2.07.03 Module (for each type and range)
NOT
APPLICABLE
2.08.00
Data bus system
INCL ABOVE
EDN EDN
2.08.01
Main data bus ( 1 LOT)
INCL ABOVE
2.08.02 Bus controller (for each type of module)
NOT
APPLICABLE
EDN
20% of
each type
or at least
2 nos. for
each type
20% of
each type
or at least
2 nos. for
each type
16,912,610
included
20% of
each type
or at least
2 nos. for
20% of
each type
or at least
2 nos. for
each type
20% of
each type
or at least
2 nos. for
each type
20% of
each type
or at least
2 nos. for
each type
473,195
included
Page 4 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
2.08.03 Modules in communication interface unit/ any
other unit
NOT
APPLICABLE
2.09.00
Miscellaneous
INCL ABOVE
EDN EDN
2.09.01 Cooling fans for power supplies and cabinets
INCL ABOVE
EDN
2.09.02 Relay/timing relays used in the system
INCL ABOVE
2.09.03 Prefabricated cables and connectors
INCL ABOVE
EDN
3.00.00
Flue Gas Analyzers 3,545,874 3,545,874 EDN
3.01.00 Oxygen analyzer EDN
a) Zirconia cell EDN
b) Heater assembly EDN
c) Electronics cards EDN
d) Thermocouple EDN
3.01.01 Co/Co
2
/So
x
& Nox analyzers EDN
a) Electronic cards EDN
b) Copper motor EDN
c) Calibration gas cell EDN
d) Lamp source, voltage detector EDN
3.01.02 Opacity Monitors EDN
a) Electronic Modules EDN
b) Source EDN
c) Detectors etc. EDN
4.00.00
Upright panels, local panels & system
cabinets
10% of
each type
or at least
1 nos. for
each type
497,054 497,054 EDN
4.01.00 Fuses of each type & rating
1
EDN
4.02.00 MCB of each type & rating EDN
4.03.00 Terminals of each type EDN
4.04.00 50 meters of wire of each type used for wiring
& male or female parts of prefabricated cables
EDN
4.05.00 Push button & control stations for each type of
control modules
EDN
4.06.00 Push button indication lamps color caps EDN
4.07.00 Replacement light bulbs for each type of lamp EDN
4.08.00 A/M stations, position indicators, set point
stations & bias stations
EDN
4.09.00 Indicators EDN
a) Vertical indicators of each model EDN
b) Blank indicator, scales & pointers for
vertical indicators
EDN
c) Digital indicator EDN
TOTAL
51,675,661
36,172,962
TRY
347,938
included
TRY
20% of
each type
or at least
2 nos. for
each type
20% of
each type
or at least
2 nos. for
each type
10% of
each type
or at least
1 no. for
each type
2,482,112
included
10% of
each type
or at least
1 nos. for
each type
Page 1 of 61
reduction
Remarks MU MU PEM
REMARKS
2.00 HWR
2.10 HWR HWR
16 LP Turbine rupturing diaphragm (complete set
for replacement of one diaphragm assembly)
1set + 200
spare
diaphragm
s /unit
1,548,297 1,548,297 1,083,808 HWR
18 HP turbine rotor moving blades for 1st stage
with assembly material
1 set
996,316 996,316 697,421 HWR
19 HP turbine first stage stationary blades with
assembly material
1 set
911,767 911,767 638,237 HWR
20 LP turbine rotor moving & stationary of last 3
stages for each path with fastening material
like shrouds, lacing wire, caulking material,
pins, locking plate
1 set
99,202,056 99,202,056 69,441,439 HWR
Note: Any other bearing or bearings not
covered under Sl.No.1,13,15 & 20
HWR
21 HWR
a. 25% nozzle segments & moving blades,
and complete set of sealing strips with
caulking materials (if hydraulically operated)
1 set
1,229,379 1,229,379 860,565 HWR
22 Emergency stop valve, and IP stop valve (set
of all internals required to complete one valve
assembly excluding valve body)
1 set
14,098,649 14,098,649 9,869,054 HWR
23 Emergency stop valve servomotor; and IP
stop valve servomotor (set of all internals
required to complete one servomotor
assembly excluding body)
1 set
10,557,619 10,557,619 7,390,333 HWR
24 Test valve for emergency stop valve
servomotor and IP stop valve servomotor (set
of all internals required to complete one test
valve assembly excluding body)
1 set
7,510,329 7,510,329 5,257,230 HWR
25 HP control valve, IP control valve, LP bypass
control valve; HP bypass control valve (set of
all internals required to complete one valve
assembly except valve body)
1 set
29,505,327 20,653,729 HWR
26 HP control valve servomotor, IP control valve
servomotor, LP bypass control
valveservomoto; HP bypass control valve
servomotor (set of all internals required to
complete one servomotor assembly except
servomotor body)
1 set
15,089,692 10,562,785 HWR
Turning Gear Spares
S.No.
Steam Turbine
Page 2 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
27 Pilot valve for HP control valve, IP control
valve; LP bypass control valve; and HP
bypass control valve (set of all internals
required to complete the pilot valve assembly
except body)
1 set for
each type
& size
7,420,859 5,194,602
NOT
APPLICABLE
FOR LP BYPASS
VALVE AS EHA
TYPE LPBYPASS
IS OFFERED. HP
BYPASS IN
TIRUCHY SCOPE
TRY
32 Water injection valve for LP bypass system
(complete set of internals required to form one
water injection valve assembly except for
outer housing)
1 set
5,518,199 5,518,199 3,862,739 HWR
33 Hydraulic speed Governor (complete set of
internals required to form one speed governor
assembly except for outer casing)
1 set
1,202,066 1,202,066 841,446 HWR
34 Electro hydraulic converter for governing
system (complete set of internals required to
form one converter assembly except for outer
casing)
1 set
764,960 764,960 535,472 HWR
35 Follow up pistons forgoverning system
(complete replacement in governing system
for one turbine)
20% of
each type
& size
862,363 1,724,726 1,207,308 HWR
36 hydraulic ampllifier for Governing system
hydraulic amplifier assembly except for outer
casing)
1 set
556,399 556,399 389,479 HWR
37 Over speed trip testing device (complete set
of internals required to form one device
assembly except outer body)
1 set
502,677 502,677 351,874 HWR
38 Main trip valve assembly
1 No.
1,460,333 1,460,333 1,022,233 HWR
39 Release valve for main trip valve
1 No.
435,198 435,198 304,639 HWR
40 Gear for loading device (complete set of
consisting of gear for loading device & its
motor & all other fixing/assembly materials
except housing)
1 set
536,517 536,517 375,562 HWR
41 Gear for start up device (complete set
consisting of bushes, spring, motor all other
fixing /assembly materials except housing)
1 set
923,917 923,917 646,742 HWR
42 Duplex oil filter (complete set consisting of
cartridges, gaskets, 'O' ring except housing)
1 set
6,308,363 6,308,363 4,415,854 HWR
43 Water injection valve for HP bypass system
injection valve assembly except for outer
body)
1 set
583,410 583,410 408,387 HWR
44 Turbine gland steam supply valve (complete
set of intrnals required to form one valve
1 set
1,106,773 1,106,773 774,741 HWR
Page 3 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
45 Turbine gland steam leak off valve (complete
set of internals required to form one valve
1 set
2,010,808 2,010,808 1,407,565 HWR
46 Mounting arrangement for position transmitter
on HP control valve (Complete set comprising
of bellows, pins, bushes, couplers, lock
washers, position detector)
1 set
838,464 838,464 586,925 HWR
47 Shaft driven main oil pump (complete
setconsisting of impeller, shaft, key, impeller
nut, wear rings, journal bearings, thrust,
bearing, coupling, shaft sleeves, oil seals, "O"
rings)
1set
10,139,893 10,139,893 7,097,925 HWR
48 Spares for NRVs on CRH line (complete set
consisting of disc, shaft, gaskets, gland
packing, lever arm, stopper, hinge)
1 set of
each type
& size
934,662 934,662 654,263 HWR
49 Servomotor for NRV on cold reheat (complete
set of internals required to form one
servomotor assembly except outer body)
1 set
615,945 615,945 431,161 HWR
50 Change over valve for NRV (complete set of
internals required to form one valve assembly
except outer body)
1 set
127,226 127,226 89,058 HWR
51 Extraction valve relay (complete set of
internals required to form one extraction valve
relay except for outer casing)
1 Set
1,090,807 1,090,807 763,565 HWR
52 Emergency governor (for each type)
1 No.
625,886 625,886 438,120 HWR
53 Automatic turbine testing change over valve
change over valve assembly except for outer
casing)
1 set
506,693 506,693 354,685 HWR
54 NRVs on extraction lines (complete set of
internals required to form the valve assembly
except for outer casing)
1 set of
each type
& size
7,077,441 7,077,441 4,954,209 HWR
55 Actuators for NRVs on extraction lines
1 No. of
each type
& size
4,406,807 4,406,807 3,084,765 HWR
56 Butterfly valves for gland steam seal system
1 No. of
each type
& size
11,447 11,447 8,013 HWR
57 LP exhaust hood spray control valve
1 No.
79,729 79,729 55,811 HWR
58 Auxiliary oil pump & control oil pump
assembly with drive (set comprising of pump
or pumps required to meet the 100%
operational requirement of one TG unit)
1 set
8,230,002 8,230,002 5,761,002 HWR
59 Emergency oil pumps with drive (set
comprising of pump or pumps required to
meet the 100% operational requirement of
one TG unit)
1 set
792,675 792,675 554,872 HWR
Page 4 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
60 Jacking oil pumps with drive (set comprising
of pump or pumps required to meet the 100%
operational requirement of one TG unit)
1 set
2,158,719 2,158,719 1,511,103 HWR
61 Vapour extractor for lube oil with motor
1 No.
43,982 43,982 30,787 HWR
62 Condenser vacuum breaker valve
1 No
3,826,710 3,826,710 2,678,697 HWR
63 Condenser manhole cover gaskets (set
comprising of complete replacement for one
condenser)
1 set
35,145 35,145 24,602 HWR
64 Vacuum Pump HWR
a. Couplings
1 set
128,431 128,431 89,901 HWR
b. Gaskets
1 set
352,958 352,958 247,071 HWR
70 Bellow for accumulators in governing and HP-
LP bypass system (set comprising of
complete replacement in one TG unit)
2 set
6,454,667 12,510,437 8,757,306 HWR
71 Gaskets and seals for Gland steam cooler,
lube oil cooler, other coolers in the system
2 Sets
146,104 292,207 204,545 HWR
72 Turbine drain valves with actuator
1 No. of
each type
& size or
10% of
each type
and size
whichever
is higher
5,799,862 5,799,862 4,059,904 HWR
73 Expansion joints on CW line (set consisting of
neoprene bellow, Fasteners for complete
replacement in one condenser)
1 set INCL AS
APPLICABLE
HWR
2.30 HYD
(Note - 1 set should be one complete
replacement one heater or one deaerator.
HYD
HYD HWR
I. Level gauge glass with packing
1 set
292,207 292,207 204,545 HYD
ii. Instrument source valave
1 set
136,363 136,363 95,454 HYD
iii. Gaskets
1 set
87,662 87,662 61,364 HYD
HYD HWR(LP
1 set
47,732 33,413 HYD
ii. Shell side safety relief valve
1 No.
182,999 128,099 HYD
iii. Tube side sentinel valve
1 No.
37,082 25,957 HYD
iv. Instrument source valve
1 set
58,432 40,902 HYD
v. Vent orifice
1 set
9,757 6,830 HYD
vi. Gaskets
2 sets
38,956 27,269 HYD
2.70
A. Generator HWR HWR
1 Gaskets (1 set should include all types & size
of gaskets for one generator)
5 set
211,956 1,059,779 741,845 HWR
Condensers, heaters, deaerators and drain coolers
A. Condensers
D. LP Heater No. 3:2:and1 (for each heater)
Page 5 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
2 Insulating materials, washers, bolts, liners,
sleeves, rings, packings, bushes, pipes etc.
25% of
each type
& size for
generator
&
associated
pipes
115,678 115,678 80,975 HWR
3 Generator bearing TE & EE
1 set
5,238,041 5,238,041 3,666,629 HWR
4 Oil guard rings spares for TE& EE bearing
(1set should consist of sealing strips &
caulking material for both ends)
1 set
106,520 106,520 74,564 HWR
5 Brush holders
1 set
2,892 2,892 2,024 HWR
6 Carbon brushes
2 sets
70,371 140,741 98,519 HWR
7 Stator winding bars(1 set should be 20% of
upper, lower & end connection) for one
generator
6 sets
32,816,864 32,816,864 22,971,805
ONLY 1 SET
CONSISTING OF
20% OF UPPER,
LOWER & END
CONNECTION IS
BEING
OFFERED.
HWR
8 Slot wedges (20% of one generator)
1 set
406,560 406,560 284,592 HWR
9 Hydrogen seals rings TE& EE
1 set
349,926 349,926 244,948 HWR
10 Terminal bushing
2 Nos.
1,397,534 2,795,068 1,956,548 HWR
11 Diodes
12 Nos. of
each type
60,972 731,663 512,164 HWR
12 Fuses
12 Nos. of
each rating
62,297 747,569 523,298 HWR
13 Oil Shaft seals
(2) two
Nos.
893,250 1,786,501 1,250,551 HWR
14 Retaining Rings
(2) two
Nos.
7,078,284 14,156,568 9,909,598 HWR
15 Carton Brushless
6(six) Nos.
8,435 50,609 35,426 HWR
16 Brushless holders
6(six) Nos.
27,835 167,010 116,907 HWR
17 Generator Terminals
2 sets
8,747,420 17,494,840 12,246,388 HWR
18 Fan Blades
1 set
3,999,323 3,999,323 2,799,526 HWR
19 Hydrogen Coolers
1 No.
4,558,072 4,558,072 3,190,650 HWR
20 Long Wedges (10%)
1 set
34,342 34,342 24,039 HWR
21 Sliprings
1 No.
207,377 207,377 145,164 HWR
22 Oil deflector rings
1 set
361,253 361,253 252,877 HWR
23 RTDs (for air and oil circuits)
3 sets
66,274 198,821 139,175 HWR
24 Replacement air filters
12 Nos
50,549 606,586 424,610 HWR
25 Bearing oil thermometer
1 set
107,725 107,725 75,408 HWR
26 DC motor for seal oil pump
1 No
1,123,642 1,123,642 786,550 HWR
27 Generator phase and neutral bushing
1 set
8,385,204 8,385,204 5,869,643 HWR
2.70
B HWR
3 Fuses of each type and rating including
thyristor fuses
4 sets
3,763,825 14,949,914 10,464,940 EDN
C
Gas System HWR
AVR and Brushless Excitation System
Page 6 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
1 Gas valves for H
2
& CO
2
manifold
2 Nos.of
each type&
size
51,935 103,869 72,708 HWR
2 Gas valves other than those in H
2
& CO
2
manifold
1 No of
each type&
size
228,946 228,946 160,262 HWR
3 Gas pressure regulators in H
2
& CO
2
line
1 No.of
each type&
size
431,021 431,021 301,715 HWR
4 Pressure gauges
1 No of
each type&
size
6,145 6,145 4,302 HWR
8 Thermometers
1 no. of
each type
& range
3,976 3,976 2,784 HWR
9 Filters for gas analyser
2 sets
4,217 8,435 5,904 HWR
2.80 HWR HWR
1 Spares for differential pressure regulator (1
set should comprise of bellows/diaphragm,
seal ring, 'O' rings, gaskets etc.
1 set for
each type
3,249,465 3,249,465 2,274,626 HWR
2 Spares for change over valve (1 set should
comprise of 'O' rings, gaskets, gland packings
etc.)
1set for
each type
1,679,740 1,679,740 1,175,818 HWR
3 Spare for 3 way valve (1 set should comprise
of 'O' rings, gaskets, glands packings etc.)
1set of
each type
1,613,225 1,613,225 1,129,258 HWR
4 Valves in seal oil system (for each gate,
globe, NRV, float valves needle valves,
regulating valve)
1 no. of
each
type,size&
rating
4,760,990 4,760,990 3,332,693 HWR
5 Filter elements, gaskets, 'O'rings for oil filter
2 sets
691,417 1,382,833 967,983 HWR
5 GENERAL
b. 415 V Motors 4,379,015 BPL HWR
1 Bearings (DE and NDE) for each type and
rating of motor
1 set
BPL HWR
2 Cooling fans
2 nos.of
each type
BPL HWR
c. DC Motors 6,255,763 BPL HWR
Carbon brushes
10 sets
each type
BPL HWR
Brush assemblies
2 sets
each type
BPL HWR
Motor of each type and rating
1 no. of
each type
and rating
BPL HWR
Bearings (DE and NDE) for each type and
rating of motor
4 sets
BPL HWR
8.00
Control cum Starter Panel 690,886 BPL HWR
1 Power switches of each type and rating
2 sets
BPL HWR
4,379,034
Seal Oil System
included
included
483,620
included
3,065,311
Page 7 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
2 Power fuses of each type and rating
6 sets
BPL HWR
3 Power contractors of each type and rating
3 sets
BPL HWR
4 Auxiliary contractors, timers, auxiliary realys
etc.
6 sets
BPL HWR
5 Thermal over current relays
6 sets
BPL HWR
6 Control fuses of each type and rating
6 sets
BPL HWR
7 Indicating lamp complete with accessories
6 sets
BPL HWR
1.02.00
down of plant
20% of
each type
or at least
2 nos. for
each type
4,764,598 PEM HWR
1.02.01
20% of
each type
or at least
2 nos. for
each type
PEM HWR
5.00.00
Process Connection & Piping HWR
5.00.00
Process Connection & Piping 251,258
5.01.01 Impulse piping / tubing system
5.01.02 Instrument valves
5.01.03 2 way, 3 way & 5 way valve manifolds
5.01.04 Fittings
5.02.00 Air supply piping
5.02.01 Isolating valves
5.02.02 Fittings
5.02.03 Filter regulator sets
6.00.00
Control Valves (for each type) 1,008,108 HWR
6.01.00 Plug & stem assembly, seating ring, packing
& gaskets, pilot relay, actuator diaphragm,
feed back linkages (for each type & range)
6.02.00 Positioner
6.03.00 O - rings (each type)
6.04.00 Solenoid valves, air filter regulators & air lock
relays
6.05.00 Position transmitters
6.06.00 Limit switches
6.07.00 Actuators for Pneumatic operated valve (for
each type, size & model)
7.00.00
Solenoid valves HWR
7.01.00 Coils, gaskets, diaphrqgms (for each type)
7.02.00 Plunger, seat (for each type)
7.03.00 O-rings (for each type)
TOTAL
416,739,318
291,717,523
3,335,218
included
TRY
10% of
each type
or at least
1 nos. for
175,881
INCL AS
APPLICABLE
10% of
each type
or at least
1 nos. for
each type
483,620
included
20% of
each type
or at least
2 nos. for
each type
705,675
included
TRY
Page 8 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
Page 1 of 61
reduction
Remarks MU MU PEM
REMARKS
1.21 *HYD* HYD
2 Complete gear box internals
1 set
3,263,483 3,263,483 2,284,438 *HYD*
5 Seals
3 sets
95,690 287,071 200,950 *HYD*
6 Filters for lubricating oil coolers
2 sets
20,083 40,166 28,116 *HYD*
9 Mill reject flap gate assembly
2 Nos. INCL AS
APPLICABLE
TRY
10 Flexible hoses for lubricating oil system (each
type and size)
2 Nos.
15,062 30,124 21,087 TRY
2.2 HYD
HYD
1. Complete thrust bearing
1 set
1,543,176 1,543,176 1,080,223 HYD
2. Radial bearing including bushes
1 set
258,669 258,669 181,068 HYD
3. Journal pads of thrust bearing
1 sets
1,543,176 1,543,176 1,080,223 HYD
4. Wearing rings comprising of suction and
stage impeller, neck rings, casing wearing
1 sets
361,092 361,092 252,764 HYD
5. Coupling between motor & pump
1 No.
162,873 162,873 114,011 HYD
6. Suction strainer
1 No.
497,254 497,254 348,078 HYD
7. Set of impeller
1 set
2,877,137 2,877,137 2,013,996 HYD
8. Shaft
1 set
436,534 436,534 305,573 HYD
9. 'O' rings
1 set
251,037 251,037 175,726 HYD
Note: one set comprises of complete
replacement required for one CEP and motor.
HYD
2.30 HYD
(Note - 1 set should be one complete
replacement one heater or one deaerator.
HYD
HYD HYD
1 set
HYD
ii. Tube side sentinel valve
1 No.
23,045 23,045 16,132 HYD
iii. Instrument source valave
1 set
24,582 24,582 17,207 HYD
iv. Gasket
2 sets
7,682 15,363 10,754 HYD
v. Tube plugs
10 Nos
462 4,619 3,233 HYD
HYD HYD
2 sets
230,452 460,904 322,633 HYD
1 Nos.
1,152,261 1,152,261 806,582 HYD
1 Nos.
92,181 92,181 64,527 HYD
1 set
115,226 115,226 80,658 HYD
v. Vent orifice
1 set
69,136 69,136 48,395 HYD
vi. Gaskets
1 set
46,090 46,090 32,263 HYD
HYD HYD
1 set
92,246 64,572 HYD
1 No.
676,151 473,306 HYD
1 No.
46,062 32,243 HYD
1 set
76,827 53,779 HYD
v. Vent orifice
1 set
55,292 38,704 HYD
vi. Gaskets
2 sets
30,732 21,513 HYD
HYD HYD
1 set
38,409 38,409 26,886 HYD
ii. Instrument source valave
1 set
122,908 122,908 86,035 HYD
B. Drain Cooler
Condensate extraction pump
C. HP Heater No. 5 & 6 (for each heater)
D. LP Heater No. 3:2:and1 (for each heater)
E. Deaerator
S.No.
Pulverisers
A. Spares for Pump and Motor
Condensers, heaters, deaerators and drain coolers
Page 2 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
iii. Vent orifice
1 set
30,727 30,727 21,509 HYD
iv. Gaskets
2 sets
7,682 15,363 10,754 HYD
2.40 HYD
HYD HYD
1. One thrust bearing tilting pad set and
thrust collar
1 set
532,149 532,149 372,504 HYD
2. One sleeve bearing insert set and liners
1 set
112,063 112,063 78,444 HYD
3. One wear ring set (rotating & stationary)
1 No.
313,796 313,796 219,658 HYD
4. One balancing drum and balancing drum
head set
1 No.
212,076 212,076 148,453 HYD
5. One set of mechanical seal
1 set
175,425 175,425 122,797 HYD
B. Booster pump HYD
1. One thrust bearing set + thrust collar
1 set
307,069 307,069 214,948 HYD
2. One sleeve brg. Insert set and liners
1 set
70,792 70,792 49,555 HYD
3. One wear ring set (rotating and stationary)
1 set
119,092 119,092 83,364 HYD
4. One mechanical seal set
1 set
124,213 124,213 86,949 HYD
C. Boiler Feed Pump Motor HYD
1. One sleeve bearing set including liner
1 set
1,606,638 1,606,638 1,124,647 HYD
2. One internal fan
1 No.
251,037 251,037 175,726 HYD
D. Drive Turbine for Boiler Feed Pump HYD
1. Turbine casing studs, bolts, nuts and
washer for all joints for internal and external
casing.
1 set
1,538,356 1,538,356 1,076,849 HYD
2. Shaft glands and glands sealing HYD
a) Metallic labyrinth sealing fin for DT with
shaft glands and springs for each stage.
1 set
435,801 435,801 305,060 HYD
b) Gaskets for gland steam regulators
1 set
77,319 77,319 54,124 HYD
3. Bearing for Turbine HYD
a) Thrust bearing pad with thrmocouple
(active and inactive cable)
1set
153,635 153,635 107,544 HYD
b) Journal bearing (of each type)
1 set
230,954 230,954 161,668 HYD
4. Lube Oil system HYD
a) Bearings for main oil and auxiliary
pumps
1set
307,269 307,269 215,089 HYD
b) Shaft sleeves for main oil pumps
1 set
HYD
c) Cartridge filters for lube oil purification
unit
3 sets
153,635 46,090 32,263 HYD
d) bags for lube oil purification unit
1 set
HYD
5. Governor HYD
a) Electrical speed measuring device
2 Nos.
16,066 32,133 22,493 HYD
b) Spring for each over speed governor
2 sets
HYD
c) Spare filter for control oil system
4 Nos.
77,319 309,278 216,494 HYD
2.50
Power Cycle Piping (piping, fittings, hanger
and supports)
3,991,313 2,793,919 PCC HYD
1. Weldolets, socketlets, latrolets etc. as
required for fabrication and erection of pipes
2%
PCC HYD
INCL AS
APPLICABLE
A. Spares for Pump (with mechanical seal)
Boiler Feed pump
Page 3 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
2. Steam traps and y-strainers for each size,
type and rating
10% of
total
population
PCC HYD
3. BFP recirculation valve full assembly
1 No.
PCC HYD
4. Other valves (for each type, size, pressure
rating)
PCC HYD
I. 10 mm & above upto 50 mm size
(complete valve)
10% or 40
Nos each
minimum
PCC HYD
ii. 50 mm & above size (complete valve)
5% or 1
No. each
minimum
INCL ABOVE
PCC HYD
2.65 For each Lube Oil Centrifuge 307,269 307,269 HYD
Gaskets for all sizes
1 set
HYD
O' ring of all sizes
1 set
HYD
Bearings
1 set
HYD
Drive belt for centrifuge
1 set
HYD
Gland cover gland packing shaft sleeve
1 set
HYD
Feed and discharge motor
1 set
HYD
Oil cooler with hose for each size of house
coupling
1 set for
each size
HYD
2.67 Valves below 100 NB
10% of
valves of
each type&
size
384,087 768,174 537,722 HYD
b. 415 V Motors 459,676 BPL HYD
1 Bearings (DE and NDE) for each type and
rating of motor
1 set
BPL HYD
2 Cooling fans
2 nos.of
each type
BPL HYD
c. DC Motors 921,570 BPL HYD
Carbon brushes
10 sets
each type
BPL HYD
Brush assemblies
2 sets
each type
BPL HYD
Motor of each type and rating
1 no. of
each type
and rating
BPL HYD
Bearings (DE and NDE) for each type and
rating of motor
4 sets
BPL HYD
8.00
Control cum Starter Panel 1,843,545 BPL HYD
1 Power switches of each type and rating
2 sets
BPL HYD
2 Power fuses of each type and rating
6 sets
BPL HYD
3 Power contractors of each type and rating
3 sets
BPL HYD
4 Auxiliary contractors, timers, auxiliary realys
etc.
6 sets
BPL HYD
5 Thermal over current relays
6 sets
BPL HYD
6 Control fuses of each type and rating
6 sets
BPL HYD
7 Indicating lamp complete with accessories
6 sets
BPL HYD
INCL AS
APPLICABLE
645,099
included
1,290,482
included
321,773
included
215,089
included
Page 4 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
TOTAL
29,986,649
20,990,654
Page 1 of 61
reduction
Remarks MU MU PEM
REMARKS
2.50
and supports)
223,358 156,351 PCC PC
2%
PCC PC
type and rating
10% of
total
population
PCC PC
1 No.
PCC PC
rating)
PCC PC
(complete valve)
10% or 40
Nos each
minimum
PCC PC
5% or 1
No. each
minimum
INCL ABOVE
PCC PC
TOTAL
223,358
156,351
INCL AS
APPLICABLE
S.No.
Page 1 of 61
reduction
Remarks MU MU PEM
REMARKS
1.14
Auxiliary Steam Pressure Reducing and
Desuperheating Station
10,630,922 TRY PEM
1 Following spares for each of the steam
pressure reducing valves, spray water
pressure reducing valve, spray water flow
control valve [for each type,size and rating]
TRY PEM
a. Stems
1 No.
TRY PEM
b. Discs
1 No.
TRY PEM
c. Body seat rings
1 No.
TRY PEM
d. Fasteners
1 set
TRY PEM
2.50
and supports)
6,846,413 4,792,489 PCC PEM/TRY
/HYD/PC
2%
PCC PEM/TRY
/HYD/PC
type and rating
10% of
total
population
PCC PEM/TRY
/HYD/PC
1 No.
PCC PEM/TRY
/HYD/PC
rating)
PCC PEM/TRY
/HYD/PC
(complete valve)
10% or 40
Nos each
minimum
PCC PEM/TRY
/HYD/PC
5% or 1
No. each
minimum
INCL ABOVE
PCC PEM/TRY
/HYD/PC
2.60
LP Dosing Pump 571,361 PEM
1. Drive shaft cum worm
1 No.
HYD PEM
2. Driven worm wheel
1 No.
HYD PEM
3. Connecting rod plate
1 No.
HYD PEM
4. Cross head
1 No.
HYD PEM
5. Cross head guide bush
2 Nos.
HYD PEM
6. Plunger
1 No.
HYD PEM
7. Discharge NRV
2 Nos.
HYD PEM
8. Plug
4 Nos.
HYD PEM
9. Oil seal
4 sets
HYD PEM
10. Suction NRV
2 Nos.
HYD PEM
11. Gland nut
4 sets
HYD PEM
12. Bearings
4 sets
HYD PEM
5.00
5.01
Vertical Pumps (for each type, rating and
service
PEM PEM
1 Shaft (set)
2 sets
1,843,617 3,687,234 2,581,064 PEM PEM
S.No.
WATER SYSTEM PLANT WITH AUXILIARIES
399,952
included
INCL AS
APPLICABLE
7,441,645
Price of all items
included
Page 2 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
2 Shaft sleeve including for line shaft
3 sets
307,269 921,808 645,266 PEM PEM
3 Bearings for suction case; intermediate bowl
& shaft; impeller end; coupling end; deflector
end; driving end and non driving ends of
motor
3 sets for
each
category
1,152,261 3,456,782 2,419,747 PEM PEM
4 Ssuction bells
2 sets
7,067,198 14,134,397 9,894,078 PEM PEM
5 Non reverse ratchatets (if applicable)
2 Nos.
307,269 614,539 430,177 PEM PEM
6 Packing set
6 sets
92,181 553,085 387,160 PEM PEM
7 Thrust bearings spindle
4 Nos.
PEM PEM
8 Pump supports thrust/radial bearing
3 sets
PEM PEM
9 Thrust bearing pads
one
complete
assembly
1,997,252 1,997,252 1,398,076 PEM PEM
10 Couplings complete including bushes, bolts &
nuts; coupling shim pack and bushes; and
intermediate shaft couplings
2 sets
each
1,075,443 2,150,886 1,505,621 PEM PEM
11 Impeller with impeller keys and lock nuts
2 sets
each
2,458,156 4,916,312 3,441,418 PEM PEM
12 Wear rings, 'O' rings, gaskets, oil seals
6 sets
each
PEM PEM
13 Suction strainers
2 Nos.
460,904 921,808 645,266 PEM PEM
14 Gaskets used in pump motor assembly and
any other part required replacement
6 sets
PEM PEM
5.02
Vertical submersible motor type portable
sump pumps (for each size and rating)
INCL AS
APPLICABLE
PEM
1 Impellers
2 sets
PEM
2 Packing sets
3 sets
PEM
3 Thrust bearing; motor bearings; shaft
bearings; and driving and non driving end
3 sets
each
PEM
4 Wear rings
3 sets
PEM
5 Shaft sleeves
3 sets
PEM
5.05
Strainers (for each size, type, material, rating) 5,220,459 PEM PEM/BAP
Straining elements for basket strainers
2 Nos.
PEM PEM/BAP
5.06
Air Blowers (for each size and rating) 108,448 PEM BAP
1 Impeller
2 nos.
PEM BAP
2 Shaft sleeves; gland
2 Nos.
each
PEM BAP
3 Suction filters
2 Nos.
PEM BAP
4 Bearings complete with accessories
2 sets
PEM BAP
5 Gears (as applicable)
2 sets
PEM BAP
6 Suction filter elements
3 sets
PEM BAP
7 Oil seals
3 sets
PEM BAP
5.07 Ejectors (for each size and rating) 502,074 PEM BAP
included
75,914
included
351,452
included
3,654,321
Page 3 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
1 Body
4 Nos.
PEM BAP
2 Nozzles
6 Nos.
PEM BAP
4 Acid/alkali unloading hoses
6 nos.
each
PEM BAP
5.11
pH Analyzers (4point/7 point/9 point) PEM BAP
1 Buffer sockets
20 nos.
each
PEM BAP
2 Electrodes(glass/reference/temperature)
10 nos. of
each type
PEM BAP
3 Electrode holder
2 nos.
PEM BAP
7
CRANES AND HOISTS (for each type and
rating, of cranes & hoists )
6,838,252
INCL IN 7.0
ABOVE FOR
ITEMS
APPLICABLE TO
AHP & IN 6.0
FOR CHP
PEM PS
SR/PEM (
60% TO
PS-ER
FOR EOT
CRANES,
40% TO
PEM FOR
OTHERS)
1 Bearings for long travel wheels
2 sets INCL ABOVE
PEM
2 Bearing for cross travels wheels
2 set INCL ABOVE
PEM
3 Bearings for gear boxes for each type of hoist
2 sets INCL ABOVE
PEM
4 Break liners for all the brakes
100% of
total
population
of each
type & size
INCL ABOVE
PEM
5 Hydraulic thrusters for brakes
2 nos. of
each type,
size rating
etc.
INCL ABOVE
PEM
6 Oil seals
100% of
total
population
of each
type & size
INCL ABOVE
PEM
7 Brake springs for all brakes
-do- INCL ABOVE
PEM
8 Wire ropes for hooks
100%
installed on
each crane
and hoist
INCL ABOVE
PEM
9 Solenoid coils for brakes
2 sets INCL ABOVE
PEM
10 MCBs/ MCCBs/ Fuse links for cranes
2 sets INCL ABOVE
PEM
11 Over load relay for motors
2 nos. INCL ABOVE
PEM
12 Timer for each type, size & rating
2 sets INCL ABOVE
PEM
4,786,777
INCL AS
APPLICABLE
351,452
included
Page 4 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
13 Limit switches for hoists and travel
mechanisms
2 sets INCL ABOVE
PEM
14 Carbon brushes & brush holders
2 sets INCL ABOVE
PEM
15 Master controller for hoists and travel
mechanisms
2 sets
each
INCL ABOVE
PEM
16 Resistance boxes
2 nos.
each type
size &
rating
INCL ABOVE
PEM
17 Spare motors for hoists
2 nos. INCL ABOVE
PEM
18 Long travel machinery
INCL ABOVE
PEM
I. Gear wheel
1 set INCL ABOVE
PEM
ii. Internal clip
2 nos. INCL ABOVE
PEM
iii. Pinion
1 no. INCL ABOVE
PEM
19 Cross travel machinery
INCL ABOVE
PEM
I. Gear wheel
1 no. INCL ABOVE
PEM
ii. Pinion
1 no. INCL ABOVE
PEM
20 Chain pulley block
INCL ABOVE
PEM
I. Load chain wheel
1 no. INCL ABOVE
PEM
ii. Load chain stripping fork
5 nos. INCL ABOVE
PEM
iii. Hand chain wheel
2 nos. INCL ABOVE
PEM
iv. Ratchel pawl
1 no. INCL ABOVE
PEM
v. Locking ratchet whel
2 nos . INCL ABOVE
PEM
vi. Guide roller
2 nos. INCL ABOVE
PEM
vii. Brake disc
2 nos. INCL ABOVE
PEM
PEM
2.04
L T Transformer (2000KVA 11/0.433) 815,401 PEM PEM/JHA
NSI( DTT-
JHS, OIL
FILLED-
PEM)
1 HT bushing
2 sets
PEM PEM/JHANSI
2 LT bushing
2 sets
PEM PEM/JHANSI
3 Temp. indicator
2 nos
PEM PEM/JHANSI
4 Neutral bushing
2 sets
PEM PEM/JHANSI
3.00
Generator Circuit Breaker 20,973,653 PEM PEM
1 Tripping coils
1 no.
PEM PEM
2 Closing coils
1 no.
PEM PEM
3 Gas density monitor
1 no.
PEM PEM
4 Auxiliary contact blocks
1 set
PEM PEM
5 Motor micro switch
1 set
PEM PEM
6 Set of LV parts
1 set
PEM PEM
7 Close valve
1 no.
PEM PEM
8 Trip valve
1 no.
PEM PEM
9 Pump & motor
1 no.
PEM PEM
10 Complete single pole breaker assembly
1 no.
PEM PEM
5.00
415 V Switchgear 8,153,051 HYD PEM/TBG/TRY
14,681,557
included
5,707,136
Price for all items
included
570,780
included
4,786,777
Page 5 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
1 Complete pole of breaker
2 nos. of
each rating
HYD PEM/TBG/TRY
2 Breaker complete with operating mechanism
and truck mounted
1 no. of
each rating
HYD PEM/TBG/TRY
3 Set of gaskets
5 sets
HYD PEM/TBG/TRY
4 Bus bar support insulators of each type
20 nos.
HYD PEM/TBG/TRY
5 Breaker control switches
10 nos.
HYD PEM/TBG/TRY
6 Indicating Lamps/LEDs
10 nos of
each type
HYD PEM/TBG/TRY
7 CT's of different ratings
2 sets
HYD PEM/TBG/TRY
8 Control fuses of different ratings
5 nos. of
each rating
HYD PEM/TBG/TRY
9 Power fuse of different ratings
5 nos. of
each rating
HYD PEM/TBG/TRY
10 Breaker closing coil
20 nos.
HYD PEM/TBG/TRY
11 Breaker tripping coil
20 nos.
HYD PEM/TBG/TRY
12 Breaker fixed contact assembly
2 sets for
different
capacity
HYD PEM/TBG/TRY
13 Spring charging motors
10 nos.
HYD PEM/TBG/TRY
14 Arc chutes of each type
4 sets
HYD PEM/TBG/TRY
15 Arcing contacts fixed and moving type
2 sets
HYD PEM/TBG/TRY
16 Power contacts of each type (a) fixed, (b)
moving
2 sets
HYD PEM/TBG/TRY
17 Auxiliary contact assembly
2 sets
HYD PEM/TBG/TRY
18 Relays of each type
2 nos.
each
HYD PEM/TBG/TRY
19 Thermal over load relay of each rating
10 nos. of
each rating
HYD PEM/TBG/TRY
20 Current & voltage transducer
5 nos.
each
HYD PEM/TBG/TRY
21 Terminals for outgoing
20% of
installed
quantity
HYD PEM/TBG/TRY
22 Aux. Switch assembly, Limit switches,
local/remote selector switch, other switches
5 nos.
each
HYD PEM/TBG/TRY
12.00
Batteries + Chargers [for each type, rating] 978,990 PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
685,293
included
5,707,136
Price for all items
included
Page 6 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
1 Electronic cards
1 no. of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
2 Thyristor
3 nos.of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
3 Diodes
3 nos.of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
4 Fuses
3 nos.of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
5 Contactors
2nos. Of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
6 Relays
2nos. Of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
7 Connectors with nuts and bolts for battery
5 nos.
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
685,293
included
Page 7 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
8 Vent plugs
5 nos.
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
9 Bolts and nuts
5%of
quantity
used
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
10 Insulators
5% of
installed
quantity
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
11 Battery cell
5% of
installed
quantity of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
12 Positive plate of each type
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
13 Negative plate of each type
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
14 PVC spill trays
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
685,293
included
Page 8 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
15 Terminal posts
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
16 Off-load tap changing device
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
17 DC Ammeter
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
18 Miniature circuit breaker
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
19 Neon lamps
10 sets
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
III. PEM PEM
1.00.00 PEM PEM
1.01.00
PLC system and other control system/sub-
systems
1,634,754 PEM PEM
1.01.01
I/O cards PEM PEM
a. Analog input module PEM PEM
b. Analog output module PEM PEM
c. Digital input module PEM PEM
d. Digital output module PEM PEM
e. Thermocouple module PEM PEM
f. RTD module PEM PEM
1,144,328
included
CONTROL & INSTRUMENTATION
INSTRUMENTATION
685,293
included
Page 9 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
1.01.02 All types of electronic modules, back plane,
controllers, function modules, cards for PLC
system and other control system / sub-
systems and any othe type ofPCB not covered
above.
PEM PEM
1.01.03 Power supply unit
20% of
each type
or at least
2 nos. for
each type
PEM PEM
1.01.04 Control logic power supply fuses of each
current
PEM PEM
1.01.05 Plug in type keyboard PEM PEM
1.01.06 Complete operating station with TFT monitor PEM PEM
1.01.07 Interposing / coupling relays PEM PEM
1.01.08 Power supply modules (AC to DC convertor) PEM PEM
1.01.09 Interface cables (communication
cables/system cables with connectors ).
PEM PEM
1.01.10 Fuses in electronic motors, PLC panels etc. PEM PEM
6.00.00
Control Valves (for each type) 6,717,138 PEM
6.02.00 Positioner
relays
7.00.00
Solenoid valves PEM
TOTAL
103,345,020
72,341,515
1,144,328
included
20% of
each type
or at least
2 nos. for
each type
4,701,997
included
TRY
Page 1 of 61
reduction
Remarks MU MU PEM
REMARKS
2.02 PEM JHANSI
1 Gaskets
1 set
110,456 110,456 77,319 PEM JHANSI
1 no.
421,742 421,742 295,220 PEM JHANSI
3 CT of each type
1 no.
150,622 150,622 105,436 PEM JHANSI
4 Cooler fan
2 nos
12,050 24,100 16,870 PEM JHANSI
5 Oil pump
1 no.
70,290 70,290 49,203 PEM JHANSI
1 no.
16,066 16,066 11,246 PEM JHANSI
1 no.
9,037 9,037 6,326 PEM JHANSI
8 Buchholz relay
1 set
8,033 8,033 5,623 PEM JHANSI
9 WTI
1 no.
39,764 39,764 27,835 PEM JHANSI
10 OTI
1 no.
25,706 25,706 17,994 PEM JHANSI
1 set
130,539 130,539 91,378 PEM JHANSI
1 no.
9,037 9,037 6,326 PEM JHANSI
13 RTD with RWTI
1 no.
30,124 30,124 21,087 PEM JHANSI
14 Fan with starter
1 no.
12,050 12,050 8,435 PEM JHANSI
1 no.
1,004 1,004 703 PEM JHANSI
16 Breather
1 no.
8,033 8,033 5,623 PEM JHANSI
1 no.
12,050 12,050 8,435 PEM JHANSI
18 Gas collecting device
1 no.
5,021 5,021 3,515 PEM JHANSI
1 no.
90,373 90,373 63,261 PEM JHANSI
1 no.
10,041 10,041 7,029 PEM JHANSI
21 Oil level Gauge
1 no.
12,050 12,050 8,435 PEM JHANSI
22 Limit switch for OL TC
1 set
90,373 90,373 63,261 PEM JHANSI
23 Buchholz relay for OLTC chamber
1 no.
8,033 8,033 5,623 PEM JHANSI
2.03 PEM JHANSI
1 Gaskets
2 sets
170,705 341,411 238,987 PEM JHANSI
2 nos
108,448 216,896 151,827 PEM JHANSI
3 CT of each type
2 nos
259,070 518,141 362,698 PEM JHANSI
4 Cooler fan
2 nos
19,079 38,158 26,710 PEM JHANSI
5 Oil pump
2 nos
188,780 377,560 264,292 PEM JHANSI
2 nos
32,133 64,266 44,986 PEM JHANSI
2 nos
18,075 36,149 25,305 PEM JHANSI
8 Buchholz relay
2 sets
16,066 32,133 22,493 PEM JHANSI
9 WTI
2 nos
79,529 159,057 111,340 PEM JHANSI
10 OTI
2 nos
51,412 102,825 71,977 PEM JHANSI
2 sets
210,871 421,742 295,220 PEM JHANSI
2 nos
18,075 36,149 25,305 PEM JHANSI
13 Fan with starter
2 nos
19,079 38,158 26,710 PEM JHANSI
2 nos
2,008 4,017 2,812 PEM JHANSI
15 Breathers
2 nos
16,066 32,133 22,493 PEM JHANSI
2 nos
24,100 48,199 33,739 PEM JHANSI
2 nos
140,581 281,162 196,813 PEM JHANSI
2 nos
20,083 40,166 28,116 PEM JHANSI
19 Oil level Gauge
1 no.
24,100 24,100 16,870 PEM JHANSI
20 Miscellaneous spares (control switches,
fuses, lamps) for control cabinet
three for
each
80,332 240,996 168,697 PEM JHANSI
2.04
L T Transformer (2000KVA 11/0.433) 164,648 PEM JHANSI(
DTT-JHS)
1 HT bushing
2 sets
PEM JHANSI
Standby Transformers (50 MVA 220/11.5)
Unit Transformer (50 MVA21/11.5) & (16 MVA 16/3.45)
S.No.
115,254
included
Page 2 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
2 LT bushing
2 sets
PEM JHANSI
3 Temp. indicator
2 nos
PEM JHANSI
4 Neutral bushing
2 sets
PEM JHANSI
3.00 BAP JHANSI
12 Control System BAP JHANSI
a) Transformer-rectifier set controllers
10%
1,766,980 1,236,887 BAP JHANSI
I) Indicator Lamps
10% of
each type
48,151 33,706 BAP JHANSI
j) Control fuse
10% of
each type
96,438 67,507 BAP JHANSI
TOTAL
6,424,181
4,496,928
Electrostatic Precipitator
115,254
included
Page 1 of 61
reduction
Remarks MU MU PEM
REMARKS
2.90
Condensate Polishing plant 9,062,442 HWR PS SR
1 Screens and nozzles for the underdrain
system
HWR PS SR
I. Polisher service vessels
As required
for one
vessel
HWR PS SR
ii. Activated carbon filter and vessels in the
external regeneration facility
25% of
installed
quantity
HWR PS SR
2 Ion exchange resins for make up of the losses
during first 4 years of operation guaranteed by
the bidder (considering the attrition loss of 3%
per annum for cation resins and 12% per
annum for anion resins)
As required
HWR PS SR
3 Relays, timers, programmers, push buttons,
switch terminals etc of each type and rating
20% of the
installed
quantity
HWR PS SR
c. Oil Seals
8 Nos of
each size
HWR PS SR
5.13
Chlorination Plant and Chemical Feed
System
355,469 PS SR
a. Flexible connectosr
8 nos.
PEM PS SR
b. Rupture discs
8 nos.
PEM PS SR
c. Evaporator immersion heaters
4 nos.
PEM PS SR
d. Pressure vacuum relief valves
2 nos.
PEM PS SR
e. Pressure vacuum relief valves springs
2 nos.
PEM PS SR
f. Filter element refill packs
8 pkts
PEM PS SR
g. Pressure regulating valves (for each size
& rating)
2 nos.
PEM PS SR
h. Springs for pressure reducing valves
2 nos.
PEM PS SR
I. Vacuum regulating valves (for each size &
rating)
2 nos.
PEM PS SR
j. SS solenoid valves( for each size & rating)
20% of the
installed
quantity
PEM PS SR
k. Coils for solenoid valves
2 nos for
each of the
quantities
offered (I)
above
PEM PS SR
l. Chlorine contact gauges for high/low
alarm complete with chemical seal
4 nos.
PEM PS SR
m. Diaphragm for instrument seal
20 nos.
PEM PS SR
n. Safety shut off valves (for each size and
rating)
PEM PS SR
I. Valve Spring
8 sets
PEM PS SR
ii. Gaskets
8 sets
PEM PS SR
248,828
included
INCLUDED
ABOVE
6,343,709
S.No.
included
Page 2 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
iii. Diaphragms assembly
8 sets
PEM PS SR
p. Liquid chlorine evaporator PEM PS SR
I. Water level gauge glass
4 nos.
PEM PS SR
ii. Water bath level control switch
4 nos.
PEM PS SR
iii. Thermostatic switch water temp.
controller
4 nos.
PEM PS SR
iv. Temp. switch water temperature high
4 nos.
PEM PS SR
v. Temp. switch water temperature low
4 Nos.
PEM PS SR
q. Diaphragms for CIRL valves (for each size
and rating)
20% of
installed
quantity
but with
minimum 4
numbers
PEM PS SR
6
FIRE PROTECTION SYSTEM 7,908,675 PEM PS SR
6.01 Diesel Engine
INCL ABOVE
PEM PS SR
1 Injectors
4 sets INCL ABOVE
PEM PS SR
2 Fuel oil filter elements
4 sets INCL ABOVE
PEM PS SR
3 Lub oil filter elements
4 sets INCL ABOVE
PEM PS SR
4 Inletvalve/outlet valve
2 sets
each
INCL ABOVE
PEM PS SR
5 Baskets & packing
4 sets INCL ABOVE
PEM PS SR
6 Piston rings
6 sets INCL ABOVE
PEM PS SR
7 "v" belts
4 set INCL ABOVE
PEM PS SR
8 Springs
2 sets of
each type
INCL ABOVE
PEM PS SR
9 Elements for air cleaner
2 sets INCL ABOVE
PEM PS SR
6.02 Hydrant Valves (percentage of installed
quantity for each size & rating)
INCL ABOVE
PEM PS SR
1 Seating
10% INCL ABOVE
PEM PS SR
2 Rubber rings
10% INCL ABOVE
PEM PS SR
3 SS Spindle
INCL ABOVE
PEM PS SR
4 C.I. Wheel
10% INCL ABOVE
PEM PS SR
6.03 Deluge Valve (for each size,type & rating)
INCL ABOVE
PEM PS SR
1 Deluge Valve assembly complete with water,
motor gang & trimming drain valves etc (for
each size)
2 nos. INCL ABOVE
PEM PS SR
6.04 Basket Strainers (for each size, type & rating)
INCL ABOVE
PEM PS SR
1 Baskets
2 nos. INCL ABOVE
PEM PS SR
2 Gaskets
2 sets INCL ABOVE
PEM PS SR
6.05 Branch pipes with nozzles
10% of
installed
quantity
INCL ABOVE
PEM PS SR
9.06 Hoses with SS hand fittings complete
10% of
installed
quantity
INCL ABOVE
PEM PS SR
6.07 Detectors [percentate of installed quantity]
INCL ABOVE
PEM PS SR
1 Quartzoid bulbs
10% INCL ABOVE
PEM PS SR
2 Ionzation type smoke detectors
10% INCL ABOVE
PEM PS SR
5,536,072
248,828
included
Page 3 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
3 Photo - electric type smoke detectors
10% INCL ABOVE
PEM PS SR
4 Linear heat sensing cables
10% INCL ABOVE
PEM PS SR
5 Rate of rise temperature type heat detectors
10% INCL ABOVE
PEM PS SR
6 Infra red detectors
10% INCL ABOVE
PEM PS SR
6.08 Spray Nozzles [percentage of installed
quantity for each type, size]
INCL ABOVE
PEM PS SR
1 Projectors for high velocity water spray system
10% INCL ABOVE
PEM PS SR
2 Projectors for medium velocity water spray
system
10% INCL ABOVE
PEM PS SR
6.09 Compressors
INCL ABOVE
PEM PS SR
1 Belt
2 nos. INCL ABOVE
PEM PS SR
2 Piston rings
2 sets INCL ABOVE
PEM PS SR
3 Suction valves
2 sets INCL ABOVE
PEM PS SR
4 Discharge valve
2 sets INCL ABOVE
PEM PS SR
5 Suction filters elements
4 sets INCL ABOVE
PEM PS SR
6 Piston
2 sets INCL ABOVE
PEM PS SR
7 Piston bearing
2 sets INCL ABOVE
PEM PS SR
8 Big end bearing
2 sets INCL ABOVE
PEM PS SR
9 Crank shaft bearing
4 sets INCL ABOVE
PEM PS SR
10 Non return Valve
2 nos. INCL ABOVE
PEM PS SR
6.1
Battery
INCL ABOVE
PEM PS SR
1 Intercell connectors (copper)
10% of the
installed
quantity
INCL ABOVE
PEM PS SR
6.11 Battery Charger
INCL ABOVE
PEM PS SR
1 Input fuses; output fuses; and semi conductor
fuses
10% each
of the
installed
quantity
INCL ABOVE
PEM PS SR
2 Set of electronic cards control cards
one of
each type
INCL ABOVE
PEM PS SR
3 Control terminal blocks (12 way);
[percenetage of installed quantity]
10% INCL ABOVE
PEM PS SR
4 Ammeters; Voltmeters; Auxiliary
contactors/relays; and annunciation cards
10% of the
installed
quantity
INCL ABOVE
PEM PS SR
5 HRC fuse links assorted rating
20% of the
installed
quantity
INCL ABOVE
PEM PS SR
6.12 Fire Pumps
INCL ABOVE
PEM PS SR
1 Thrust Bearing
1 set INCL ABOVE
PEM PS SR
2 Shaft coupling
2 sets INCL ABOVE
PEM PS SR
6.13
Valves
INCL ABOVE
PEM PS SR
1 C.I. Wheels, Yoke bush & vlave stem for
valve of each type, size & rating
10% INCL ABOVE
PEM PS SR
6.14
Panels
INCL ABOVE
PEM PS SR
5,536,072
Page 4 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
1 Indicating Lamp with lens
15% INCL ABOVE
PEM PS SR
2 Zone module, control module, monitor module
5% each INCL ABOVE
PEM PS SR
6.15 INCL ABOVE
PEM PS SR
1 Pressure Gauges
10 nos. INCL ABOVE
PEM PS SR
2 Pressure Gauges
10 nos. INCL ABOVE
PEM PS SR
3 Solenoid valves
10% INCL ABOVE
PEM PS SR
4 Level Switch for HP Tank
1 no. INCL ABOVE
PEM PS SR
TOTAL
17,326,585
12,128,610
5,536,072
Instruments
Page 1 of 61
reduction
Remarks MU MU PEM
REMARKS
PEM RUDRAPUR
1.00 PEM RUDRAPUR
1 Voltage Transformer of each type, rating &
application
1 set
200,830 200,830 140,581 PEM RUDRAPUR
2 Flexible links between generator and bus duct
2 sets
210,871 421,742 295,220 PEM RUDRAPUR
3 Six (6) VT primary fuses and thirty (30) VT
secondary MCB
1 Lot
301,245 301,245 210,871 PEM RUDRAPUR
4 Surge capacitors
3 nos.
15,062 45,187 31,631 PEM RUDRAPUR
5 Rubber bellows: PEM Cranes RUDRAPUR
a. Generator to bus duct
2 sets
32,133 64,266 44,986 PEM RUDRAPUR
b. Generator transformer end
2 sets
28,116 56,232 39,363 PEM RUDRAPUR
c. Between bus duct and UT
2 sets
28,116 56,232 39,363 PEM RUDRAPUR
6 Surge counter
1 no.
6,025 6,025 4,217 PEM RUDRAPUR
7 Seal-off bushing of main run
2 nos
22,091 44,183 30,928 PEM RUDRAPUR
8 Seal-off bushing of tap off
2 nos
20,083 40,166 28,116 PEM RUDRAPUR
9 Surge arrestors for generator
3 sets
PEM RUDRAPUR
10 Expansion bellows of main run
2 nos
32,133 64,266 44,986 PEM RUDRAPUR
11 Expansion bellows of tap off
2 nos
28,116 56,232 39,363 PEM RUDRAPUR
12 Flexible connectors
3 sets
210,871 632,614 442,830 PEM RUDRAPUR
13 Flexible connector for generator neutral
grounding system
1 set
42,174 42,174 29,522 PEM RUDRAPUR
14 Flexible connector for generator neutral
terminal
3 sets
42,174 126,523 88,566 PEM RUDRAPUR
15 Flexible connector for transformer LV terminal
3 sets
210,871 632,614 442,830 PEM RUDRAPUR
16 Flexible connector for UT HV bushing
3 sets
42,174 126,523 88,566 PEM RUDRAPUR
17 Bus support insulators with mounting
accessoreis and hardware
20 sets
5,222 104,431 73,102
INCLUDES
BUSDUCT
INSULATORS AT
14.03 (2)
PEM RUDRAPUR
18 Current transformers of each type, raing and
application
1 set
963,983 963,983 674,788
INCLUDES CT
FOR BUSDUCTS
AT 14.03
PEM RUDRAPUR
19 Gaskets
1 set
6,025 6,025 4,217 PEM RUDRAPUR
20 Belville washer
5%
12,050 12,050 8,435 PEM RUDRAPUR
21 Silica Gel Breather
1 no.
8,033 8,033 5,623 PEM RUDRAPUR
10.00
Segregated phase bus duct (SPBD) EDN EDN
a) Bus support insulator
75 nos.
3,012 225,933 158,153 JHN RUDRAPUR
b) Bolted disconnect link JHN RUDRAPUR
Complete with hardware for JHN RUDRAPUR
1) 3500 A/ 3200 A (as applicable)
2 sets
each
10,041 20,083 14,058 JHN RUDRAPUR
2) 2500 A
2 sets
each
8,033 16,066 11,246 JHN RUDRAPUR
3) 2000 A
2 sets
each
7,029 14,058 9,841 JHN RUDRAPUR
c) Flexible equipments terminal connector
complete with hardware
JHN RUDRAPUR
1) UT
2 sets
each
16,066 32,133 22,493 JHN RUDRAPUR
II. ELECTRICAL
Generator Isolated Phase Bus Duct
S.No.
Page 2 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
2) ST
2 sets
each
20,083 40,166 28,116 JHN RUDRAPUR
d) Seal of bushing JHN RUDRAPUR
1) 3500 A/ 3200 A (as applicable)
1 set each
16,066 16,066 11,246 JHN RUDRAPUR
2) 2500 A
1 set each
14,058 14,058 9,841 JHN RUDRAPUR
3) 2000 A
1 set each
13,054 13,054 9,138 JHN RUDRAPUR
e) Expansion bellow JHN RUDRAPUR
3500 A / 3200 A (as applicable), 2500 A, 2000
A
2 sets
each
20,083 40,166 28,116 JHN RUDRAPUR
f) Gasket
1 set
6,025 6,025 4,217 JHN RUDRAPUR
TOTAL
4,449,383
3,114,568
Page 1 of 61
reduction
Remarks MU MU PEM
REMARKS
5.00
415 V Switchgear 1,231,610 HYD TBGY
2 nos. of
each rating
HYD TBGY
and truck mounted
1 no. of
each rating
HYD TBG
3 Set of gaskets
5 sets
HYD TBG
20 nos.
HYD TBG
10 nos.
HYD TBG
10 nos of
each type
HYD TBG
2 sets
HYD TBG
5 nos. of
each rating
HYD TBG
5 nos. of
each rating
HYD TBG
20 nos.
HYD TBG
20 nos.
HYD TBG
2 sets for
different
capacity
HYD TBG
10 nos.
HYD TBG
4 sets
HYD TBG
2 sets
HYD TBG
moving
2 sets
HYD TBG
2 sets
HYD TBG
2 nos.
each
HYD TBG
10 nos. of
each rating
HYD TBG
5 nos.
each
HYD TBG
20% of
installed
quantity
HYD TBG
5 nos.
each
HYD TBG
12.00
Batteries + Chargers [for each type, rating] 1,040,379 PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
included
S.No.
862,127
Price for all items
included
728,266
Page 2 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
1 Electronic cards
1 no. of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
2 Thyristor
3 nos.of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
3 Diodes
3 nos.of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
4 Fuses
3 nos.of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
5 Contactors
2nos. Of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
6 Relays
2nos. Of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
7 Connectors with nuts and bolts for battery
5 nos.
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
included
728,266
Page 3 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
8 Vent plugs
5 nos.
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
9 Bolts and nuts
5%of
quantity
used
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
10 Insulators
5% of
installed
quantity
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
11 Battery cell
5% of
installed
quantity of
each type
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
12 Positive plate of each type
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
13 Negative plate of each type
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
14 PVC spill trays
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
included
728,266
Page 4 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
15 Terminal posts
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
16 Off-load tap changing device
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
17 DC Ammeter
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
18 Miniature circuit breaker
1 set
PEM PEM/TB
MS (PEM
FOR 220
V ONLY
IN MAIN
PLANT)
19 Neon lamps
10 sets
PEM PEM/TB
MS (PEM
13.00
Mandatory spares for UPS 132,520 PEM TBMS
1 Electrical card for each type
1 set
PEM TBMS
2 Diode bridge of each type
1 set
PEM TBMS
3 Contactors of each type
1 set
PEM TBMS
1 set
PEM TBMS
5 Meters of each type
1 set
PEM TBMS
6 HRC fuses of each rating
1 set
PEM TBMS
7 Semi conductor fuses of each rating.
1 set
PEM TBMS
8 Control cards
1 set
PEM TBMS
9 Driver cards
1 set
PEM TBMS
10 Thyristor/ power transistors of each rating
1 set
PEM TBMS
11 Filter capacitors
1 set
PEM TBMS
12 Filter chokes
1 set
PEM TBMS
13 Control cards (PCB with components)
1 set
PEM TBMS
14.00
Switchyard
400 kV
PEM TBMS
14.01
Circuit breaker 34,407,154 BPL TBMS
1 One pole of CB complete with operating
mechanism & marshalling box (gang
operated)
2 nos.
BPL TBMS
24,085,008
included
92,764
included
included
728,266
Page 5 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
2 Fixed contacts
2sets
BPL TBMS
3 Moving and arcing contacts
2 sets
BPL TBMS
4 Set of gaskets
3 sets
BPL TBMS
5 Rubber ringsand seals
3 sets
BPL TBMS
6 Density monitoring system
3 sets
BPL TBMS
7 Tripping coils
4 nos.
BPL TBMS
8 Closing coils
4 nos.
BPL TBMS
9 Spring charging/ compressor motors
2 nos.
BPL BPL TBMS
10 SF6 gas filling and evacuating equipment
(portable)
1 no.
BPL TBMS
11 SF6 gas leak detector (optional)
1 no.
BPL TBMS
TOTAL
36,811,663
25,768,164
24,085,008
included
Page 1 of 61
reduction
Remarks MU MU PEM
REMARKS
MECHANICAL
1.04 TRY
1 Fuel oil guns
1 set
4,776,354 4,776,354 3,343,448 TRY
2 Oil gun nozzles (with back plate, mixing plate
and cap nut steam, air & fuel oil hoses) [one
replacement of all oil guns in one unit]
2 sets
1,872,036 3,744,073 2,620,851 TRY
3 FO/LDO pressuring pump assembly for each
size
1 set
1,908,686 1,908,686 1,336,080 TRY
4 Vaned diffuser
4 nos.
132,548 530,190 371,133 TRY
5 Copper clad gaskets
3 sets of
each type&
size
994 2,982 2,088 TRY
6 Fuel oil & steam valves with actuators
1
5,301,905 5,301,905 3,711,334 TRY
7 Bearing and gaskets for FO pressuring pump
2 sets
66,274 132,548 92,783 TRY
8 Heater safety valve
1 No.
39,764 39,764 27,835 TRY
9 Gaskets for heater
2 sets
7,953 15,906 11,134 TRY
10 Fuel oil vanes for each type and size
2 Nos.
53,019 106,038 74,227 TRY
11 Fuil oil filter elments and gaskets of each type
2 sets
198,821 397,643 278,350 TRY
1.05
1 Light oil guns (if applicable) [one replacement
for all oil guns in one unit]
2 sets
1,952,294 3,904,588 2,733,212 TRY
2 Oil gun nozzles with back plate, mixing plate
and cap nut (if applicable) [one replacement
of all oil guns in one unit]
2 sets
477,171 954,343 668,040 TRY
3 Light oil pressuring pump assembly of each
size
1 set
609,719 609,719 426,803 TRY
In case separate oil gun is used for light oil
firing instead of heavy oil gun, spares for light
oil guns shall be given as per 1.05 above
1.06
Pressure Parts [percentage of the total
quantity installed in all configurations or min
50 metres of each tube size and material]
whichever be higher as required in one boiler
TRY
1 Straight tube lengths for economiser
5.00%
8,746,420 8,746,420 6,122,494 TRY
2 Coil end bends for economiser
20% or min
4 nos. of
each
type,size
17,175,786 13,740,628 9,618,440 TRY
3 Straight water wall tube lengths
2%
3,195,690 3,195,690 2,236,983 TRY
4 a All type of superheater tubes
4%
8,504,057 8,504,057 5,952,840 TRY
S.No.
Fuel Oil System
Light Oil System
Page 2 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
b Bends
15% or min
4 nos. of
each type,
size &
material
3,612,586 2,709,439 1,896,607 TRY
5 a Straight reheater tube lengths
2%
4,084,356 4,084,356 2,859,049 TRY 4 to 2
b Bends
10% or min
5 nos. of
each type,
size &
material
4,121,701 4,121,701 2,885,191 TRY
1.07 TRY TRY
1 Complete assembly of water wall deslaggers
2 sets
145,074 290,149 203,104 TRY
2 Complete valve assembly of water wall
deslaggers
2 Nos.
65,998 131,995 92,397 TRY
3 Carriage gear assembly for long travel,
retractive soot blowers
2 sets
141,916 283,833 198,683 TRY
4 Complete valve assembly for long retractive
soot blower
2 Nos.
79,197 158,394 110,876 TRY
5 Complete valve assembly for air preheater
soot blowers [1 rotary + 1 retractive giving
breakup]
2 Nos.
97,402 194,805 136,363 TRY
6 Bearings and oil seals for long retractable
soot blowers[one replacement of all the
bearings and oil seals of one such soot
blower]
2 sets
32,936 65,872 46,111 TRY
7 Lance pipe lance for long retractive soot
blowers
2 Nos.
339,951 679,902 475,931 TRY
8 Complete steam safety valve assembly
[located after the presssure reducing stations]
1 No.
155,894 155,894 109,126 TRY
9 Seat rings of steam soot blowing line control
valve
1 set
198,821 198,821 139,175 TRY
10 TRY
a Set of bearings for above
1 set
7,380 7,380 5,166 TRY
b Set of seals
2 sets
5,272 10,544 7,380 TRY
11 Power pack assembly rotary (LR soot blower) TRY
1 set
9,841 9,841 6,888 TRY
b Set of seals
2 sets
5,272 10,544 7,380 TRY
12 TRY
2 sets
17,271 34,543 24,180 TRY
b Set of 'O' rings, oil seals & gaskets for above
3 sets
12,552 37,656 26,359 TRY
c Retaining ring, packing sets
2 sets
5,272 10,544 7,380 TRY
13 TRY
a Valve steam assemblies
1 No.
14,460 14,460 10,122 TRY
b Gland packings
4 Nos.
5,924 23,698 16,589 TRY
c Gland bushings
4 Nos.
3,414 13,656 9,559 TRY
Soot Blowers (for each type and size)
Power pack assembly transverse(L.R.soot blower)
Spares for travelling carriage assembly (LR soot blowers)
Spares for SBV head assembly (LR soot blower)
Page 3 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
d Gaskets
4 Nos.
351 1,406 984 TRY
e Air valves
1 No.
11,096 11,096 7,767 TRY
f Valve springs & spring retainers each type
2 Nos.
854 1,707 1,195 TRY
14 Head operator assembly spares TRY
a Set of bearings
2 sets
502 1,004 703 TRY
b Pins each type
3 sets
1,556 4,669 3,269 TRY
15 LR soot blower main assembly TRY
a Gaskets of all types and sizes
2 sets
32,936 65,872 46,111 TRY
b Pins each type
2 sets
5,302 10,604 7,423 TRY
c Retaining rings
2 sets
2,761 5,523 3,866 TRY
16 TRY
a Valve stem assemblies
2 Nos.
14,460 28,919 20,244 TRY
b Gland packings
4 sets
4,920 19,681 13,777 TRY
c Gland bushings
3 Nos.
3,414 10,242 7,170 TRY
d Valve springs and spring retainers
2 Nos.
954 1,908 1,336 TRY
e Gaskets
4 sets
351 1,406 984 TRY
17 TRY
a Set of gears with shafts (spur & sworm)
1 set
50,710 50,710 35,497 TRY
b Rack pinions
1 No.
8,234 8,234 5,764 TRY
c Set of bearings
2 Nos.
4,619 9,238 6,467 TRY
d Set of seals
3 sets
502 1,506 1,054 TRY
18 TRY
a Set of gears with shafts (spur & sworm)
1 set
23,246 23,246 16,272 TRY
b Rack pinions
1 No.
16,518 16,518 11,563 TRY
c Set of bearings
2 Nos.
4,719 9,439 6,607 TRY
d Set of seals
3 sets
502 1,506 1,054 TRY
1.08 TRY TRY
1 Manhole gaskets
4 Nos.
2,187 8,748 6,124 TRY
2 Drain valves for local gauge glass
2 Nos.
9,941 19,882 13,918 TRY
3 Water wall headers 0 TRY
a Hand hole plates
1 set
265,095 265,095 185,567 TRY
4 Superheater headers TRY
a Hand hole plate assemblier of each type
2 Nos.
132,548 265,095 185,567 TRY
5 TRY
a Repair port assemblies
1
56,453 56,453 39,517 TRY
b Spring cones
1
7,732 7,732 5,412 TRY
c Coloured glass strips
3 sets
15,790 47,371 33,159 TRY
d Stem and disc. Assemblies for isolating
valves
2 sets
4,313 8,626 6,038 TRY
e Gland packings for these isolating valves
4 sets
678 2,711 1,898 TRY
1.09 TRY
a. Upper adjusting rings
1 No. each
567,645 567,645 397,352 TRY
b. Lower adjusting rings
1 No. each
242,216 242,216 169,551 TRY
c. Locking pins sets
1
398,537 398,537 278,976 TRY
d. Valve discs
3 Nos.
each
388,736 1,166,208 816,346 TRY
Boiler Drum
Spares for local water level gauge glass assemblies
Safety Valves on Drum, Superheater, Reheater, Deaerator (for each type, size, rating and service/duty)
Spares for SB valve assembly of wall deslagger
Spares for rack gear assembly (wall deslagger)
Spares for rotary gear box assembly (wall deslagger)
Page 4 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
e. Valve stems
2 Nos.
each
809,861 1,619,722 1,133,805 TRY
f. Spring assemblies
2 Nos.
each
363,160 726,321 508,425 TRY
g. Disc & disc holder
2 Nos.
each
108,528 217,057 151,940 TRY
1.10 TRY TRY
a. Pilot valves spares
1 set
245,314 245,314 171,719 TRY
b. Main valve discs
1 No.
43,580 43,580 30,506 TRY
c. Body rings
1 No.
4,017 4,017 2,812 TRY
d. Solenoid coils
1 No.
6,527 6,527 4,569 TRY
1.11 TRY TRY
1 TRY
a. Stems
2 Nos.
1,988,214 3,976,429 2,783,500 TRY
b. Body seat rings
2 Nos.
198,821 397,643 278,350 TRY
c. Gland packings
2 sets
99,411 198,821 139,175 TRY
d. Fasteners
2 sets
39,764 79,529 55,670 TRY
2 SH & RH Desuperheater assembly, liners,
spray nozzles, etc of each type
1 set
994,107 994,107 695,875 TRY
1.12 TRY TRY
1 Stems
2 Nos.
each
642,655 1,285,310 899,717 TRY
2 Discs
2 Nos.
each
453,172 906,345 634,441 TRY
3 Gland packings
3 sets
each
110,456 331,369 231,958 TRY
4 Fasteners
2 sets
each
20,083 40,166 28,116 TRY
1.13 TRY TRY
1 Flaps
2 Nos.
86,307 172,613 120,829 TRY
2 Seals
3 sets
87,361 262,083 183,458 TRY
3 Fasteners
2 sets
10,845 21,690 15,183 TRY
1.15 TRY TRY
1 Stems
1 No.
86,156 86,156 60,309 TRY
2 Discs
2 Nos.
92,783 185,567 129,897 TRY
3 Gland packings
3 sets
3,314 9,941 6,959 TRY
4 Body seal
2 Nos.
3,314 6,627 4,639 TRY
5 Fasteners
1 set
1,988 1,988 1,392 TRY
1.16 TRY TRY
1 Drive Reducer
1 No.
629,601 629,601 440,721 TRY
2 Clean out conveyor motor and reducer
1 No. each
198,821 198,821 139,175 TRY
3 Coupling
1 No.
13,255 13,255 9,278 TRY
4 Counter assembly of all feeders
2 sets
927,833 1,855,667 1,298,967 TRY
5 Feeder conveyor chain
1 set
530,190 530,190 371,133 TRY
1.17 TRY TRY
1 Coal compartment and oil nozzle tips
25%
762,149 762,149 533,504 TRY
3 Coal pipe couplings of each size 36,451 36,451 25,515 TRY
4 Coal pipe couplings gaskets of each size
4 sets
7,953 31,811 22,268 TRY
For SH outlet impulse safety valves [for each type and size]
Economiser Recirculation Valve
Coal Feeder
Coal Burner/Coal Pipe Bend Spares
Superheater and Reheater Spray Control Valves, Desuperheater Assembly
SH & RH spray control valves [for each type and size]
Main Steam Stop Valves [for both the main and its integral bypass]; and startup vent valves
Boiler feed Check Valve
Page 5 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
5 Orifices (if applicable) of each size
1 INCL IN 1.17(2)
TRY
1.18 TRY TRY
1 HEA retractor with solenoid valves
2 Nos.
298,232 596,464 417,525 TRY
2 Flexible spark rod without tip
2 Nos.
172,312 344,624 241,237 TRY
3 Flexible guide tube assembly without tip
1 No.
66,274 66,274 46,392 TRY
4 Solenoid valves
2 Nos.
59,646 119,293 83,505 TRY
5 Flexible cables
3 sets
66,274 198,821 139,175 TRY
6 Spark tip
1
397,643 397,643 278,350 TRY
7 Air cylinders
2 Nos.
99,411 198,821 139,175 TRY
8 Stainless steel hoses
30%
79,529 79,529 55,670 TRY
9 Exciter 110V AV
2 Nos.
231,958 463,917 324,742 TRY
10 Spark gap
1 No.
99,411 99,411 69,588 TRY
1.19 TRY TRY
1 No.
165,685 115,979 TRY
2 Bearings and seals
2 sets
39,768 27,837 TRY
3 Motor bearings
2 sets
39,767 27,837 TRY
1.20 TRY TRY
1 Pump assembly
1 No.
497,254 497,254 348,078 TRY
2 Spares for pump TRY
a. Piston, piston rod, piston rings
1 set
15,966 15,966 11,176 TRY
b. Crank shaft assembly
1 set
18,321 18,321 12,824 TRY
c. Suction and discharge valve & relief valve
1 set
9,775 9,775 6,843 TRY
3 Mixer motor with stirrer assembly
1 set
43,620 43,620 30,534 TRY
4 Level indicator for tank
1 No.
13,963 13,963 9,774 TRY
5 Non-return valve
1 No.
80,262 80,262 56,183 TRY
1.22 Duct expansion joints
1set each
type
INCL AS
APPLICABLE
TRY TRY
2.00 HWR
2.10 HWR TRY
25 HP control valve, IP control valve, LP bypass
control valve; HP bypass control valve (set of
all internals required to complete one valve
assembly except valve body)
1 set
2,953,779 2,067,645 HWR
26 HP control valve servomotor, IP control valve
servomotor, LP bypass control
valveservomoto; HP bypass control valve
servomotor (set of all internals required to
complete one servomotor assembly except
servomotor body)
1 set
482,746 337,922 HWR
28 Electro hydraulic converter of HP & LP bypass
(complete set of internals required to form
converter assembly except for housing)
1 set
607,691 425,383
NOT
APPLICABLE
FOR LP BYPASS
VALVE AS EHA
TYPE LPBYPASS
IS OFFERED. HP
BYPASS IN
TIRUCHY SCOPE
TRY
HEA Ignitors
Seal Air Fan & Scanner Air Fan
HP Dosing System
Steam Turbine
Page 6 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
29 HP&LP bypass stop valve (complete set of
internals required to form one valve assembly
except valve body)
1 set
8,583,764 8,583,764 6,008,635
HP BYPASS IN
TIRUCHY SCOPE
TRY
30 Low vacuum condenser protection device
(complete set of intrnals required to form one
servomotor assembly except body)
1 set NOT
APPLICABLE AS
EHA TYPE
LPBYPASS IS
OFFERED.
31 Pressure switch for HP & LP bypass system
pressure switch assembly except housing)
1 set
125,519 125,519 87,863
NOT
APPLICABLE AS
EHA TYPE
LPBYPASS IS
OFFERED.HP
BYPASS IN
TIRUCHY SCOPE
TRY
70 Bellow for accumulators in governing and HP-
LP bypass system (set comprising of
complete replacement in one TG unit)
2 set
6,454,667 398,898 279,229 HWR
2.50
and supports)
86,051,158 60,235,810 PCC TRY
2%
PCC TRY
type and rating
10% of
total
population
PCC TRY
1 No.
PCC TRY
rating)
PCC TRY
(complete valve)
10% or 40
Nos each
minimum
PCC TRY
5% or 1
No. each
minimum
INCL ABOVE
PCC TRY
5.00
415 V Switchgear 793,930 HYD TRY
2 nos. of
each rating
HYD TRY
and truck mounted
1 no. of
each rating
HYD TRY
3 Set of gaskets
5 sets
HYD TRY
20 nos.
HYD TRY
10 nos.
HYD TRY
10 nos of
each type
HYD TRY
2 sets
HYD TRY
5 nos. of
each rating
HYD TRY
555,751
Price for all items
included
INCL AS
APPLICABLE
Page 7 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
5 nos. of
each rating
HYD TRY
20 nos.
HYD TRY
20 nos.
HYD TRY
2 sets for
different
capacity
HYD TRY
10 nos.
HYD TRY
4 sets
HYD TRY
2 sets
HYD TRY
moving
2 sets
HYD TRY
2 sets
HYD TRY
2 nos.
each
HYD TRY
10 nos. of
each rating
HYD TRY
5 nos.
each
HYD TRY
20% of
installed
quantity
HYD TRY
5 nos.
each
HYD TRY
1.02.00
down of plant
20% of
each type
or at least
2 nos. for
each type
1,649,165 PEM TRY
1.02.01
20% of
each type
or at least
2 nos. for
each type
PEM TRY
1.04.00
Erection Hardware: Instrument valves,
manifolds for each type & size of isolating
valve, condensate pot, impulse pipe etc.
20% of
each type
or at least
2 nos. for
each type
2,209,002 1,546,302 PEM TRY
5.00.00
Process Connection & Piping TRY
555,751
Price for all items
included
TRY
1,154,416
included
Page 8 of 61
reduction
Remarks MU MU PEM
REMARKS
S.No.
5.00.00
Process Connection & Piping 627,573
5.01.01 Impulse piping / tubing system
5.01.02 Instrument valves
5.01.03 2 way, 3 way & 5 way valve manifolds
5.01.04 Fittings
5.02.00 Air supply piping
5.02.01 Isolating valves
5.02.02 Fittings
5.02.03 Filter regulator sets
6.00.00
Control Valves (for each type) 2,033,781 TRY
6.02.00 Positioner
relays
7.00.00
Solenoid valves TRY
8.00.00
Electronic drum level indicator 1,024,232 1,024,232 TRY
8.01.00 Electrodes
8.02.00 Display unit
8.03.00 Interconnecting cables
8.04.00 Electronic modules
Microcontr
oller card -
2 no.
Relay
driver - 2
no
Display
card - 2
nos.
Ascertor
card - 2 no.
powersuppl
y module
module - 2
no.
INCL ABOVE
TRY
TOTAL
200,107,593
140,075,315
TRY
10% of
each type
or at least
1 nos. for
439,301
INCL AS
APPLICABLE
10% of
each type
or at least
1 nos. for
each type
TRY
20% of
each type
or at least
2 nos. for
each type
1,423,647
included
TRY
20% or at
least 2
nos.
716,962

Actual Spares Total List To Be Supplied

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