CODIGO:

WELDING PROCEDURE SPECIFICATIONS (WPS)

PAGINA:
1 DE 2
COMPANY NAME: By:
WPS No.: WPS-09 IMECOL GTAW SHEET-TUBESHEET INOX 304 Date:
Supporting PQR No.: PQR-09 IMECOL GTAW SHEET-TUBESHEET INOX 304 Date:
Revision No.: 0
Welding Process (es):
Types: Manual X Automatic Semi-automatic
Joint Design:
Backing: N.A Yes No
Backing Material (Type):
Metal Nonfusing Metal
Nonmetallic Other
P-No.: Group No.: To P-No.: Group No.:
OR
Specification type and grade:
To specification type and grade:
OR
Chem. Analysis and Mech. Prop.:
To Chem. Analysis and Mech. Prop.:
Thickness Range:
Base Metal: Groove: Fillet:
Pipe Dia.Range. Tests Diam. Range Qualif.
Other:
Spec. No. (SFA):
AWS No. (Class):
F-No.:
A-No.:
Size of Filler Metal:
Weld Metal:
Thickness Range:
Groove:
Fillet:
Electrode-Flux (Class):
Flux Trade Name:
Consumable Insert:
Other:
* Each base metal-filler metal combination should be recorded individually
For: Imecol SA.
Organization Pacific Engineering & Consulting Company SAS
Date By
Ing. Jeyson Julian Ramirez Gomez.
Pacific Engineering & Consulting Company Imecol SA.
Mayo 22 de 2012
Sketches, Production Drawngs, Weld Symbols or Written Description
should show the general arrangement of the parts to be welded.
GTAW
JOINTS (QW-402)
Julio 4 de 2012
BASE METALS (QW-403)
Pared de Tubo(1. 5 mm+/-10%)
Where applicable, the root spacing and the details of weld groove may
be specified.
8 1 1 8
N.A
GROOVE (SEE DETAILS) Details
N.A
(Refer to both backing and retainers)
(At the option of the Mfgr., sketches may be attached to illustrate joint
desin, weld layer and bead sequence, e.g., for notch toughness
procedures, for multiple process procedure, etc.)
FILLER METALS (QW-404)
Platina ASTM A240/ASME SA 240 (TP 304)
Tuberia ASTM A312/ASME SA 312 (TP 304)
N.A.
N.A.
4" 2" a 4"
A5.9
ER309L
6
8
1/16"
N.A
N.A
Hasta 1/16"
NA
N.A
NA
NINGUNA
Pacific Engineering & Consulting Company
JOINTS (QW-402)
BASE METALS (QW-403)
Details
FILLER METALS (QW-404)
CODIGO:
WELDING PROCEDURE SPECIFICATIONS (WPS)
PAGINA:
2 DE 2
WPS No.: WPS-09 IMECOL GTAW SHEET-TUBESHEET INOX 304 REV. 0
Position(s) of Groove: Temperature Range:
Welding Progression: Up X Down Time Range:
Position(s) of fillet: 5F
Preheat Temp. Min.:
Interpass Temp. Max.:
Preheat Maintenance: Shielding
(Continuos or special heating where applicable should be recorded) Trailing
Backing
Current AC or DC: Polarity:
Amps (Range):
Volts (Range):
Tungsten Electrode Size and Type:
Mode of Metal Transfer for GMAW:
Electrode Wire Feed Speed Range:
String or Weave Bead:
Orifice or Gas Cup Size:
Initial and Interpass Cleaning (Brushing, Grinding, etc.):
Method of Back Gouging:
Oscillation:
Contact Tube to Work Distance:
Multiple or single pass (per side):
Multiple or single Electrode:
Travel Speed (Range):
Peening:
Other:
Elaborated By: Aproved By:
Ing. Jeyson Julian Ramirez Gomez. ING. German Barrera
CERTIFIED WELDING INSPECTOR - AWS DIRECTOR DE MANUFACTURA
Date Julio 4 de 2012
60 - 80 7,5 - 9,5 2,5 - 4,5
Ohter (e.g., remarks, comments. Hot wire
addition, tecnique, torch angle, etc.) Class Dia. Type Polar. Amp. Range
1 GTAW ER309L 1/16" DC-
Weld Layer(s) Process
Filler Metal Current
Volt Range
Travel Speed
Range (Inch/Min)
UN SOLO ELECTRODO (SIMPLE)
2,5 - 4,5 PULG/MIN
No
GRATA Y/O CEPILLO INOXIDABLE
NA
Recto hasta 1/8"
6mm - 8 mm
SENCILLO
(Spray arc, short circuiting arc, etc.)
NA
TECHNIQUE (QW-410)
OSCILADO y RECTO
No. 4
60 - 80
7,5 - 9,5
(Amps and Volts range should be recorded for each electrode size, position, and thickness, etc. This information may
be listed in a tabular form similar to that shown below.)
EWCe-2% de 3/32"
(Pure Tungsten, 2% Thoriated, etc.)
N.A
NA NA NA
ELECTRICAL CHARACTERISTICS (QW-409)
DC ELECT. NEGATIVO
NA SG-A Ar100% 28 CFH
NA NA NA
PREHEAT (QW-406) GAS (QW-408)
NA Porcent Composition
NA Gas(es) (Mixture) Flow Rate
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
N.A N.A
N.A
QW-483 FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)
(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon
Company Name IMECOL SA.
Procedure Qualification Record N. PQR-09 IMECOL GTAW SHEET-TUBESHEET INOX 304
WPS N. WPS-09 IMECOL GTAW SHEET-TUBESHEET INOX 304 Date J ulio 4 de 2012
Welding Process (es) GTAW
Types (Manual, Automatic, Semi-Auto.) MANUAL
JOINTS (QW-402)
Groove Design of Test Coupon
(For combination qualificaions, the deposited weld metal thickness shall be recorded for each filler metal or process used.)
BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)
Material Spec. ASTM A240/ASME A312 Temperature N.A.
Type or Grade TP 304/TP 304 Time N.A.
P.N. 8 to P-N 8 Other N.A.
Thickness of Test Coupon Sheet (1") Tube (1,5mm)
Diameter of Test Coupon 4"
Other N.A.
GAS (QW-408)
Percent Composition
Gas(es) (Mixture) Flow Rate
Shielding GS-A Ar100% 28 CFH
Trailing N.A N.A
FILLER METALS (QW-404) Backing N.A N.A
SFA Specification 5.9
AWS Classification ER309L ELECTRICAL CHARACTERISTICS (QW-409)
Filler Metal F-N. 6 Current DIRECTA
Weld Metal Analysis A-N. 8 Polarity DIRECTA
Size of Filler Metal 1/16" Amps. 60 - 80 Volts 7,5 - 9,5
Other N.A. Tungsten Electrode Size 3/32"
Weld Metal Thickness N.A Other
POSITION (QW-405) TECHNIQUE (QW-410)
Position of Groove Fillet (5F) Travel Speed 2,5 - 4,5 pulg/min
Weld Progression (Ulphill, Downhill) String or Weave Bead String and Weave
Other N.A. Oscillation 3 mm
Multipass or Single Pass (per side) SINGLE
Single or Multiple Electrodes SINGLE
PREHEAT (QW-406) Other N.A
Preheat Temp. N.A
Interpass Temp. N.A
Other N.A
UP
PQR-09 IMECOL GTAW SHEET-TUBESHEET INOX 304
Ultimate Ultimate Type of
area Unit Stress Failure &
cm2
psi Location
Guided-Bend Tests (QW-160)
Type and Figure N Result
Toughness Tests (QW-170)
Specimen Notch Specimen Test Impac Values
N Location Size Temp. Ft. Lbs. % Shear Mils Drop Weight Breack (Y/N)
N.A.
Fillet-Weld Test (QW-180)
Result - Satisfactory: yes X No Penetration into Parent Metal: Yes X No
Macro - Results Satisfactorio.
Other Tests
type of Test Liquidos Penetrantes Informe: 2012 PECC-11-LP-Imecol Rev 0.
Deposit Analysis
Other
Welder's Name Gustavo Ruiz Rosero Clock N CC. 16.727.421 Stamp N GR
Tests conducted by: J eyson J . Ramirez G. Laboratory Test N 2012 PECC-10-MacroAtaque-Imecol Rev 0.
We certify that the statements in this record are correrd are correct and that the test welds were prepared, welded, and test in
accordance with the requirements of Section IX of the ASME Code.
Manufacturer IMECOL S.A
Date J ulio 4 de 2012 By Ing. J eyson J . Ramirez G.
(Detail of record of test are illustrative only and may be modified to conform to the type and number of tests required by the Code.)
N.A. N.A. N.A. N.A. N.A. N.A. N.A.
Specimen % Elong en 5cm
N Kg-f
Total Load
QW-483 (Back)
Tensile Test (QW-150)
PQR N :