Introduction To Mechatronic Design

2005 Microchip Technology Incorporated. All Rights Reserved.
1
Web Seminar Series Introduction to Mechatronics
Introduction to Mechatronics
and the
Mechatronic Design Center
2005 Microchip Technology Incorporated. All Rights Reserved. 2
What is Mechatronics?
Implementing electronic controls in a
mechanical system
Enhancing existing mechanical designs with
intelligent controls
Replacing mechanical components with an
electronic solution
Benefits of Mechatronics
More features
Higher precision
User friendly
More flexible
Lower cost
Environmentally friendly
Safer
Greater reliability
More efficient
Smaller geometry
Real-life Application:
Household Thermostat
Example Application:
Thermostat
60
70
80
50
40
To Heating
Unit
60
70
80
50
40
Thermostat
60
70
80
50
40
Desired
Temperature
To Heating
Unit
60
70
80
50
40
Thermostat
60
70
80
50
40
Desired
Temperature
Dial
To Heating
Unit
60
70
80
50
40
Thermostat
60
70
80
50
40
Desired
Temperature
Current
Temperature
Dial
To Heating
Unit
60
70
80
50
40
Thermostat
60
70
80
50
40
Desired
Temperature
Current
Temperature
Dial
To Heating
Unit
60
70
80
50
40
Sensor/Switch
Breakdown of Thermostat
Temperature
Sensor
Switch to
turn on Heater
User Feedback
User Input
60
70
80
50
40
User Feedback
60
70
80
50
40
Conversion to Mechatronic
Design
Temperature
Sensor
Switch to
turn on Heater
User Feedback
User Input
LCD
TC1047A
Control
Power
MOSFET
Regulator
PIC16F913
Tactile Switches
Finished Design
Desired
Temperature
Current
Temperature
74
o
F 70
o
F
Higher resolution and accuracy
Reduces household heating costs
Self calibrating
Flexible Design
Environmentally friendly
New Frontiers in Mechatronics
Smaller MCUs = New Mechatronic Markets
- Replacing Mechanical Timers
- Additions to current designs
- Enhancing simple mechanical components
- Soft-startup for motor control and power
supplies
Introducing the PIC10F20x
SOT-23 package
3 Input/Output pins, 1 Input only
4 MHz internal oscillator
- 2% accuracy over voltage
and temp.
256-512 instructions program memory
16-24 bytes RAM
one analog comparator
- internal voltage reference
100nA sleep current
one 8-bit timer
In-Circuit Serial Programming (ICSP)
33 instructions
2-5.5V operating range
25mA sink/source I/O
Tiny MCUs in Switches and
Potentiometers
Increase reliability by replacing mechanical
components
Digital interface via synchronous/asynchronous comm.
Extra features: filtering, error detection
carbon traces wiper
analog out
optical encoder
MCU
digital out
New Mechatronics Design Center
Web-based
One Stop Shop to
meet all design needs
Design center includes:
- Definitions
- Application Notes
- Decision Trees
- Development Tools
www.microchip.com/mechatronics
Mechatronics: System Level
Power
Control
I
n
p
u
t
O
u
t
p
u
t
Temperature
Pressure
User Input
(i.e. Button)
Feedback
Speed
Position
LCD
Motor
Triac
Hydraulics
Analog
Switch
S
i
g
n
a
l

C
o
n
d
i
t
i
o
n
i
n
g
S
i
g
n
a
l

C
o
n
d
i
t
i
o
n
i
n
g
Mechatronics Design Center
Content
Presentation Review
What is Mechatronics?
List five benefits to Mechatronics.
What family of microcontrollers from
Microchip is creating new frontiers in
mechatronics?
Where do I find information on designing for
mechatronic applications?

Introduction To Mechatronic Design

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