APSIPL-05- EPC- 3-B18 ELECTRICAL SYSTEMS - ELECTRICAL LABORATORY EQUIPMENT
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18.0 EQUIPMENT TO BE SUPPLIED
18.1 The list of items / equipment to be supplied by the Contractor indicated here is only indicative. Any other equipment considered necessary by the Contractor for the installation, testing and commissioning of the plant shall be included in the offer. Also any additional equipment required or considered necessary during detailed engineering stage, shall form a part of the scope.
Category I High Voltage Test Instruments Sl. No. Instrument Range Quantity (a) High potential test set AC / DC 0 50 kV 1 No.
Category II Miscellaneous Laboratory Instruments Sl. No. Instrument Range Quantit y (a) Automated oil test set 0 75 kV 1 No.
Category II Miscellaneous Laboratory Instruments Sl. No. Instrument Range Quantity (a) Portable secondary injection test set 500VA, 1AMP/ 5AMPs Normal; 20AMPS / 100AMPS for 30 secs, on 1/5 Amps range respectively
(b) Earth resistance tester with resistivity test facility 0.01 Ohms,500 Ohms in three ranges
PIONEER GAS POWER LTD. 380-425 MW COMBINED CYCLE POWER PLANT
APSIPL-05- EPC- 3-B18 ELECTRICAL SYSTEMS - ELECTRICAL LABORATORY EQUIPMENT
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(d) Digital timers (with least count of 0.5 milliseconds) (a) 0-30-60 Sec. 2 Nos. (e) Hot stick Upto 11 kV 1 Nos. Upto 220 kV 1 Nos. (f) Temperature controlled soldering iron 50W 2 Nos. (g) Function Generator (Sine, Square, Triangle wave / pulse) 1 Hz to 10 MHz. 1 NO. (h) Earth loop resistance tester (clap on type) Earth lead resi 0- 12000 ohms & current capability 1 mA to 30 Amp 1 No. (i) Auto-transformers 3 Phase 0-500 Volts, 5kVA 1Nos. (j) Auto-transformer 1 Phase 0-270 Volts, 4 kVA 1os. (i) Digital micro-ohm meter 0.1 micro-ohm-1999 Ohm, 100A 2 Nos. (k) Portable power measurement meter Amp-1A/5A, Volt 600 V, for measurement of KW, KVA, KVAr, KWh, PF, Amp, Volt, in 1 ph & 3 ph system 1 No.
Category III Meters & Accessories Sl. No. Instrument Range Quantity (a) Three Phase sequence testing meter (100 600 V) 1 No. (b) Clip on Ammeters AC / DC (a) 0-2000-2500- 3000A 1 No.
PIONEER GAS POWER LTD. 380-425 MW COMBINED CYCLE POWER PLANT
APSIPL-05- EPC- 3-B18 ELECTRICAL SYSTEMS - ELECTRICAL LABORATORY EQUIPMENT
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Category IV Electronic Instruments Sl. No. Instrument Range Quantity (a) Dual-trace portable storage oscilloscope 0 250 mega Hz 1 No. (b) Regulated DC power supply equipment Voltage 0-+300V DC, 2 Amps, 0 - + 30V, DC, 2 Amps, 0-+5V 10 Amps, Current 0 2 AMPS DC, 100 VA
4 Nos. (c) Digital phase angle meter 0 360 deg. 2 Nos. (d) 3 Phase Impedance relay testing kit with phase shifting (110V / 1 and 5 AMPS 2 kVA)
1 No. (e) Digital frequency indicator 0 1000 Hz 2 Nos. (f) Digital tachometer (non-contact type) 0,1500,3000,5000, 10000 rpm 2 Nos. (g) Digital multimeter (Class 0.2) 6 Nos. All the necessary accessories shall also be supplied with the instruments. These shall include but not be limited to :
(a) Two meter length power supply cord with plug. (b) All necessary accessories like jacks, probes, connectors, adapters, clips, rain jackets, protective covers, shields, carrying / transporting cases, etc., wherever applicable. (h) Composite test kit with 0.02 accuracy for testing following: Distance relays, Differential relays, Over current relays, F/V/I relays, Ground fault relays, Synchronising devices, Transient playback, Harmonics generation, Transducers, Energy meters testing /calibration. Requisite software and Laptop shall be included as a part of test kit.
18.2 SPECIFIC REQUIREMENTS
18.2.1 Category I High Voltage Test Instruments (a) The test transformers shall be supplied with :
PIONEER GAS POWER LTD. 380-425 MW COMBINED CYCLE POWER PLANT
APSIPL-05- EPC- 3-B18 ELECTRICAL SYSTEMS - ELECTRICAL LABORATORY EQUIPMENT
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(i) A control desk incorporating all necessary indication, annunciation, protection and control equipment.
(ii) All necessary cooling equipment if required. (iii) Mobile base with adequate no. of rollers for easy transport of the testing unit.
(iv) All necessary accessories for erection, commissioning, normal operational / testing of all types of equipment, whether specified or not.
(v) Shall incorporate built-in safety features to ensure complete safety of operating personnel.
(b) The insulating material used for bushings and top covers shall be as per BS for Class F/A installation.
18.2.2 Automatic Oil Test Sets
(i) This equipment shall have an output voltage of 0 75 kV variable AC, continuously rated 1 kVA with class of insulation being A.
(ii) The test set shall be so designed that the short circuit current drawn from the system exceeds 8 times the rated current. The transformer test set impedance shall be such that the input MCCB trips within a suitable time (0.02 sec.) for a secondary short circuit.
Portable Secondary Injection Test Set
This equipment shall be designed to deliver a normal continuously adjustable current with multirange selector switch for 1, 5, 10, 50 A etc.. The instrument shall have built in ammeter and voltmeter having adequate range.
Earth Resistance tester with resistivity test facility
PIONEER GAS POWER LTD. 380-425 MW COMBINED CYCLE POWER PLANT
APSIPL-05- EPC- 3-B18 ELECTRICAL SYSTEMS - ELECTRICAL LABORATORY EQUIPMENT
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This equipment shall be suitable for measuring the ground resistance, specific soil resistance and ohmic resistances. The equipment shall be supplied with all necessary accessories and in-built batteries.
Insulation Resistance Tester (Transistorised)
The insulation resistance shall be measurable to a value of 1,00,000 m in five ranges. The test voltage shall be adjustable at 500V, 1000V, 2500V and 5000V. The tester shall be suitable for an input supply of 240 V, 50 Hz, single phase AC as well as in-built rechargeable batteries. A guard terminal shall be provided to eliminate error due to surface leakage. Accuracy shall be 5%, maximum short circuit terminal current 2.5 mA, nominal S.C current 2 mA. This tester shall also provide Polarisation Index Measurement.
Digital Timers
The Digital Timer shall have ranges 0 30 to 60 secs and 0 1 to 5 secs. These timers be suitable for both normally open as well as normally closed initiating and stopping contacts. The instruments shall be suitable for operating on 240 V AC, 1 Phase supply as well as on in-built rechargeable batteries.
Hot Stick
The hot sticks shall be supplied in two different ratings viz. upto 6.6 kV, 220 kV. The insulating handle of stick shall be with Class F / H insulation as per IEC / BS specifications with scaled detector having high quality viewing windows. The hot stick should be light weight and portable.
Temperature Controlled Soldering Iron
The soldering iron rated at 50 W having thermostatic temperature control shall be supplied complete with set of soldering bits of different sizes and shapes, three spare heating elements & separate stand to rest the soldering iron while in use.
PIONEER GAS POWER LTD. 380-425 MW COMBINED CYCLE POWER PLANT
APSIPL-05- EPC- 3-B18 ELECTRICAL SYSTEMS - ELECTRICAL LABORATORY EQUIPMENT
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18.2.3 (a) Category III
Phase sequence Testing Meter
This shall be suitable for testing 3 phase 415V supply and shall be suitably marked for clockwise and anti-clockwise directions. Any conducting part of the meter/ shall withstand 2 kV for 1 minute. The operative range of the meter shall be 100V to 600V.
(b) Clip on Ammeter
The meter shall have a large digital display unit and the jaws shall open adequately to facilitate introduction of the conductor having a size corresponding to the maximum current range.
(c) Standard Current Transformers
The current transformers shall be designed for installation on a busbar or to have the primary conductor threaded through with one or more turns. The CTs shall have a class of accuracy of 0-1, class of insulation B for better and a burden of 30 VA.
(d) Digital low resistance ohm-meter
The instrument shall be suitable for measuring the contact resistance of switch and circuit breaker contacts, winding resistance of transformer & motor, busbars, etc.. They shall also be suitable to be used in finding ground faults in electrical equipment, determining temperature co-efficient and temperature rise by resistance methods, etc..
18.2.4 Category IV
Relay Test Kit
PIONEER GAS POWER LTD. 380-425 MW COMBINED CYCLE POWER PLANT
APSIPL-05- EPC- 3-B18 ELECTRICAL SYSTEMS - ELECTRICAL LABORATORY EQUIPMENT
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(a) Relay test set shall be suitable for input voltage 240 V, 1 Phase, 50 Hz and accuracy 1% full scale. Output current range shall be 5,50,100 A. Overload and short circuit protection shall be provided. Phase angle adjustment shall be 0-360 deg. The kit shall be computerised, portable unit and used to test various types of protective relays quickly and more accurately. The software for testing, measurement and analysis of the different types of the relays shall be included.
(b) Dual trace portable storage oscilloscope
The oscilloscope shall consist of a CRT, power supply, electron beam deflection system and the switching circuitry necessary to integrate a versatile and complete measurement plug-in system. The oscilloscope shall be provided with communication port to connect to PC (or) memory storage devices.
(c) Regulated DC Power Supply
Voltage range (continuously controlled) - 0 to + 300 V DC
Current range (continously variable) - 0 to 2A DC
Indication - Digital voltage/current meters integral with the unit
Load regulation - 0.1% variation in voltage - 0.2% variation in current.
(d) Digital Phase Angle Meter
The phase angle meter shall be so designed that in addition to phase angle measurement, it measures the values of the voltages / currents in the two circuits connected. Suitable selector switches shall be provided for selecting the necessary parameter i.e., it shall measure phase angle between two voltages, two currents or a voltage and a current.
(e) 3 Phase impedance relay testing kit with phase shifting
PIONEER GAS POWER LTD. 380-425 MW COMBINED CYCLE POWER PLANT
APSIPL-05- EPC- 3-B18 ELECTRICAL SYSTEMS - ELECTRICAL LABORATORY EQUIPMENT
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This shall comprise a supply unit, control unit, fault impedance unit and an external current transformer. Relay selector switches shall be provided to facilitate selection of type of fault & phase.
(f) Digital Frequency Meter
The meter shall have a digital read out with a range of 0 1000 Hz. The least count of the meter shall be 0.01 Hz for frequencies upto 100 Hz and 0.1 Hz for frequencies above 100 Hz and the accuracies being + 0.05 Hz and + 0.1 Hz respectively.
(g) Digital Tachometer
Tachometer shall be of the photoelectric type with a digital display which does not necessitate mechanical contact with the machine shaft. A push to read push button shall be provided and also an LED to indicate when the light beam is on the target. Adequate memory shall be built in to hold the last reading for atleast 1 minute.
Alternatively, digital hand tachometer with electronic circuitry and ball bearing which offers maintenance free operation can also be offered.
(h) Digital Multimeter
These meters shall have built in overload protection and protection against HV transients. They shall have an audio alarm for continuity testing, a peak hold feature on current and voltage ranges, automatic polarity and over range indications. The instrument shall be complete with rechargeable batteries and charging equipment, adapters, probes, leads, padded carrying case, etc.. It shall have safety features to prevent damage to instrument if voltage is applicable inadvertently current or resistance measuring range.