Pages From TBDP-A-M-SP-0008 - Rev 0 SPEC FOR CENTRIFUGAL PUMP PDF

PROJ ECT NAME : PROVISION OF DETAILED DESIGN SERVICES
FOR THAI BINH DEVELOPMENT PROJECT,

BLOCKS 102 & 106, OFFSHORE VIETNAM
DOCUMENT TITLE : DATASHEET FOR POTABLE & SERVICE WATER PUMP
P-5105

DOCUMENT NO. : TBDP-A-M-DS-0002
CONTRACT NO. : PCV/TBDP- A/2011/702
CTR NO. : D-ME-300

REV CODE
ISSUE
DATE
DOC STATUS
CONTRACTOR
COMPANY
ACCEPTANCE
AUTHOR CHECKER APPROVER
NAME NAME NAME NAME DATE
A 27-01-14 IFR VT Long M Ross
Andrew
Hoang

0 03-03-14 AFC VT Long M Ross
Andrew
Hoang

Document Class: B - Confidential (Should only be shared with staff or contractors who have a need-to-know)
Client Name: PETRONAS Carigali Overseas Sdn Bhd (PCOSB)
Datasheet No.: TBDP-A-M-DS-0002
Revision No. : 0
Specification No: TBDP-A-M-SP-0008 P&ID No.: 11-TBDP-A-B-1204-1/1
Project: Page No. : 1 of 11
Equipment Name: Potable & Service Water Pump
Equipment Tag. No.: P-5105
Location: Thai Binh Drilling Wellhead Platform, i.e. TBDP-A, Offshore Vietnam Number Required: One
1 Applicable To: Proposal Purchase As Built
2 Number Required One (1x100%) Pump Size VTA Type Horizontal Centrifugal No. Stages VTA
3 Desgin Code API 610 and PTS 31.29.02.30 (Dec. 2010)
4 Manufacturer VTA Model VTA Serial No. VTA
5
6 No.
7 Pump 1
8 Motor 2
9 Gear 3
10 Turbine 4
11 Applicable overlay standard(s): N/A
12 Notes: Information below to be completed: By Purchaser By Manufacturer By Manufacturer Or Purchaser
13
14
15 Flow, Normal (m
3
/h) Rated (m
3
/h) Liquid Type Or Name Potable Water
16 Other Hazardous Flammable Corrosive
17 Suction Pressure Max./Rated (KPaa)
18 Discharge Pressure required at discharge flange (KPaa) Pumping Temp (C)
19 Differential Pressure (KPaa) Vapour Press. (KPaa)
20 Diff. Head at rated flow (m.liq) NPSHA at rated flow (m.liq) Relative Density (SG)
21 Process Variations N/A Viscosity (cP)
22 Starting Conditions N/A Specific Heat, Cp (kJ /kgC)
23 Service: Continuous (Note 3) Intermittent Chloride Concentration N/A (mg/kg)
24 Parallel Operation Req'd H
2
S Concentration N/A (mol fraction) Wet
25 Starting method Local Manual Corrosive / Erosive agent N/A
26
27 Location: Casing Throttle Bushing
28 Indoor Heated Outdoor Unheated Impeller Throat Bushing
29 Electrical Area Classification Cover Bearing Housing
30 Zone 2 Group Class Shaft Bearing Housing Adapter
PROVISION OF DETAILED DESIGN SERVICES FOR
THAI BINH DEVELOPMENT PROJECT, BLOCKS 102 & 106, OFFSHORE
VIETNAM
12.6 32.0
SS 316
SS 316
VTA
SS 316
SS 316
SS 316
IIA T3
N/A
450
1.56
0.999
3.0
318
(Min.)
Attached Attached ItemNo. ItemNo.
DATA SHEETS
MATERIALS
PUMPED LIQUID OPERATING CONDITIONS
SITE DATA
Date By
(Nor.) (Max.)
PUMP DATASHEET
ItemNo. Attached
P-5105 (Note 4)
PM-5105
36
6.5
1.016 1.007
VTA
0.7042
2.135
VTA
132
14
0.8904 1.166
25
3.11
31 Winterization Req'd Tropicalization Req'd. Shaft Sleeve Bearing Housing End Seals
32 Site Data Baseplate Coupling Guard Non-Sparking, VTA
33 Altitude mabove mean sea level Barometer (Bara) Casing Gasket Mechanical Seal Gland
Casing Fasteners VTA Mechanical Seal Gland Fasteners
34 Impeller Gasket Others
35 Range Of Ambient Temps: Min./Max. / 36 (C)
36 Relative Humidity Min./Average/Max. (%) Proposal Curve No. VTA Pump speed r/min
37 Unusual conditions: Dust Fumes Impeller Dia. Rated VTA Max. VTA Min. VTA (mm)
38 Other Offshore Marine Salt Laden Environment Impeller Type VTA
39 Rated Power VTA (kW) Efficiency at rated capacity VTA (%)
40 Power absorbed at 120% BEP VTA (kW)
41 MinimumContinuous Flow:
42 Thermal VTA (m
3
/h) Stable VTA (m
3
/h)
43 Induction Motor SteamTurbine Gear Preferred Oper. Region VTA To VTA (m
3
/h)
44 Other Allowable Oper. Region VTA To VTA (m
3
/h)
45 Max. Head @ Rated Impeller (m)
46 Max. Power @ Rated Impeller (kW)
47 Manufacturer VTA NPSHR At Rated Flow (mH
2
0,max)
48 VTA (kW) VTA (r/min) NPSHR fromrated capacity to 120% rated capacity (mH
2
0 max)
49 Frame Enclosure IP 56 Max. Suction Specific Speed/Actual
50 Horizontal Vertical Service Factor Max. Sound Press. Level Acceptable (dBA)
51 Volts/Phase/Hertz 400 / 3 / 50 Est. Max. Sound Press. Level (dBA)
52 Type Est. Max. Sound Power Level (dBA)
53 MinimumStarting Voltage
54 Insulation Class F Temp. Rise Class B Electricity
55 Full Load Amps VTA Drivers
56 Locked Rotor Amps Heating
57 Starting Method Direct On Line SystemVoltage Dip 80% Other
58 Lube Steam
59 Bearings (Type/Number): Drivers
60 Radial VTA / VTA Heating
61 Thrust VTA / VTA Cooling water: Source N/A
62 Vertical Thrust Capacity Supply Temp. N/A (C) Max. Return Temp. (
o
C)
63 Up (N) Down (N) Norm. Press. N/A (MPag) Design Press. (Mpag)
64 Min. Ret. Press. N/A (MPag) Max. Allow. D.P. (Mpa)
65 Chloride Concentration: N/A
VTA VTA
VTA
SS 316
SS 316
19.5
65 / 85 / 94
DRIVER TYPE
1.013
VTA
SS
PERFORMANCE
UTILITY CONDITIONS
N/A
N/A
11,000 US Unit / VTA
85 @1m from pump surface
N/A
N/A
MOTOR DRIVER (Refer to pages 8-11 of 11)
400
1.0
N/A
N/A N/A
Hertz
N/A
3
N/A
50
Min. Temp.
Phase
SS 316
ISSUE DATE
03-03-14
27-01-14 IFR
DOC. STATUS
AFC
Max. Press. Max. Temp. Min. Press.
Voltage
N/A N/A
N/A
VT Long
N/A
Andrew Hoang
N/A
REV
14
A VT Long
0
COMPANY ACCEPTANCE ACCEPTANCE DATE
AUTHOR
M Ross
M Ross
CHECKER APPROVER
Andrew Hoang
ISSUE DATE DOC. STATUS REV
CONTRACTOR
Revision No. : 0
Proj ect: Page No. : 2 of 11
1
2
3 Rotation: (viewed From Coupling End) CW CCW Manufacturer's Standard (Note 11) Other (see below)
4 Pump Type: Specification No. PTS 30.48.00.31
5 OH2 OH3 OH6 Other Pump:
6 Casing Mounting: Primer
7 Centerline In-line Other Finish coat
8 Casing Split: Axial Radial Base Plate:
9 Casing Type: Primer
10 Single Volute Multiple Volute Diffuser Finish Coat
11 Case Pressure Rating: Details Of Lifting Devices
12 OH6 Pump Suction Region Designed For MAWP Shipment:
13 Max. Allowable Working Pressure (MAWP) (kPag) Domestic Export Export Boxing Required
14 @ (C) Outdoor Storage: 6 Months
15 Hydrotest Pressure 1.5 x MAWP (kPag)
16 Nozzle Connections: Horizontal Storage Vertical Storage
17 Type Of Shipping Preparation
18 Suction
19 Discharge Heating J acket Req'd.
20 Cooling Req'd.
21 Pressure Casing Aux. Connections: (Note 5,16) Cooling Water (c.w.) Piping Plan
22 No. C.W. Piping:
23 Drain Pipe Tubing Fittings
24 Vent C w Piping Materials:
150#
VTA
VTA VTA
150# RF
Type
VTA
Size (DN)
HEATING AND COOLING (N/A)
SURFACE PREPARATION AND PAINTING CONSTRUCTION
VTA
Flange Position
RF End
PUMP DATASHEET
VTA
Size
VTA
Top VTA
VTA
VIETNAM
ASME Class
VTA 24 Vent C.w. Piping Materials:
25 Warm-up S. Steel C. Steel Galvanized
26 Cooling Water Requirements:
27 Machined And Studded Connections Bearing Housing (m
3
/h)
28 Cylindrical Threads Required Heat Exchanger (m
3
/h)
29 Rotor: Total Cooling Water (m
3
/h)
30 Component Balance To ISO 1940 G1.0 Heat Medium: Steam Other
31 Couplings: Heating Piping: Tubing Pipe
32 Manufacturer Model
33 Rating (kW per 100 r/min) Bearing (type/Number)
34 Spacer Length (mm) Service factor Radial VTA / VTA
35 Coupling Balanced To ISO 1940-1 G6.3 Thrust VTA / VTA
36 Coupling With Proprietary Clamping Device Lubrication
37 Coupling Per ISO 14691 Grease Oil
38 Coupling Per ISO 10441 Purge Oil Mist Pure Oil Mist
39 Coupling Per API 671 ASME B15.1 Constant Level Oiler Preference
40 Non-spark Coupling Guard Oil Viscosity ISO Grade
41 Coupling Guard Standard Per
42 Baseplates: Accelerometer
43 API Baseplate Number Provision For Mounting Only
44 Non-grout Construction Flat Surface Req'd
45 Anchor bolts supplied by VENDOR Temp. Gauges (with Thermowells)
46 Anti-vibration Equipment Pressure Gauge Type
47 Other: No vent holes. Remarks:
48 With features to prevent liquid accumulation.
49 VTA Pump VTA (Kg)
50 Baseplate VTA (Kg)
51 Driver VTA (Kg)
52 Total VTA (Kg)
VTA VTA
1.5
VT Long
VT Long
VTA
MASSES
INSTRUMENTATION
VTA
VTA BEARINGS AND LUBRICATION
Andrew Hoang
CHECKER
M Ross
APPROVER
Andrew Hoang
COMPANY ACCPETANCE
AFC 0 03-03-14
ACEPTANCE DATE REV DOC STATUS
AUTHOR
CONTRACTOR
ISSUE DATE
A 27-01-14 IFR
N/A N/A N/A
M Ross
VTA
Client Name:
PETRONAS Carigali Overseas Sdn Bhd (PCOSB)
Revision No. : 0
1
2
3 Supplied By Pump Manufacturer Purchaser Barrier Flush Plan
4 Mounted By Pump Manufacturer Purchaser Barrier Flush Liquid
5 Seal Classification Code VTA Temperature Min. / Max. / C
6 Manufacturer Specific Gravity
7 Model Specific Heat kJ /kg C
8 Manufacturer Code Vapor Pressure (kPa abs) @ C
9 Seal Type Cartridge Component Pressure Required Min. / Max. / kPa
10 Seal Design Single Dual Dry gas MAWP of Secondary Seal System kPa
11 Pressurised Unpressurised Temperature Required Min. / Max. / C
12 Seal Chamber Taper Bore Cylindrical Bore Secondary Seal Flush Piping Tubing Pipe
13 Seal Chamber Size Oversized Standard Material 316SS Carbon Steel
14 Sleeve Material SS 316 Other
15 Pumping Ring Required Piping / Tubing Size mm
16 Throat Bushing Required Materials SS 316 Piping Assembly
17 Remarks Threaded Unions Flanged
18 Tube Type FittingSocket Welded
19 Remarks
20
21
22 Taps Required Quench Flush Drain Primary Seal Gauge Switches
23 Other Flow
24 Throttle Bushing Materials SS 316 Temperature
PUMP DATASHEET
MECHANICAL SEAL (Note 10) BARRIER / BUFFER FLUSH SYSTEM (N/A)
SEAL SYSTEM INSTRUMENTATION (N/A)
VIETNAM
SEAL GLAND
g p
25
26 Pressure
27 Primary Flushing Plan No. Plan 11 Secondary Seal
28 External Flush Liquid Flow
29 Supply Temperature Min/Max / C Pressure
30 Specific Gravity Level
31 Specific Heat kJ /kg C Remarks
32 Vapor Pressure (kPa abs) @ C
33 Flow Rate Required Min/Max m
3
/h
34 Pressure Required Min/Max kPa
35 Temperature Required Min/Max C
36 Primary Seal Flush Piping
37 Tubing Pipe Other
38 Material 316SS Carbon Steel
39 Other
40 Piping / Tubing Size mm
41 Piping Assembly
42 Threaded Unions Flanged
43 Tube Type Fittings Socket Welded
44 Remarks
45
46
47
48
49
50
51
52
53
0 03-03-14 AFC VT Long Andrew Hoang
DOC STATUS
AUTHOR
Andrew Hoang IFR VT Long M Ross
M Ross
REV ISSUE DATE
A
COMPANY ACCPETANCE
27-01-14
NOTES
ACEPTANCE DATE
CONTRACTOR
SEAL FLUSHING
CHECKER APPROVER
Client Name:
Revision No. : 0
1
2
3 Commissioning and Start-up Test Non-witness Witness Observe
4 Installation and Pre-commissioning (by Purchaser)
5 Price List Of 2 Years Normal Operation Spares (Note 24) (Note 25, 26)
6 Hydrostatic
7 Coordination Meeting Required Performance
8 Maximum Discharge Pressure To Include Retest On Seal Leakage
9 Max Relative Density NPSHR (Note 7)
10 Max Dia. Impellers And/or No. Of Stages True Peak Velocity Data
11 Operation To Trip Speed Complete Unit Test (Note 8)
12 OH3 Bearing HS6 Lifter Sound Level Test
13 Connection Design Approval Cleanliness Prior To
14 Torsional and Lateral Analysis Required Final Assembly
15 Torsional and Lateral Analysis Report Nozzle Load Test
16 Progress Reports Check For Co-planar
17 Outline Of Procedures For Optional Tests Mounting Pad Surfaces
18 Additional Data Requiring 10 Years Retention Mechanical Run Until Oil
19 Temp. Stable
20 Manifold Piping To Single Connection 4 h Mechanical Run After
21 Vent Drain Cooling Water Oil Temp. Stable
22 Mount Seal Reservoir Off Baseplate 8 h Mech. Run Test
23 Flanges Req'd In Place Of Socket Weld Unions True Peak Velocity Data
24 Installation List In Proposal BRG HSG Resonance Test
25 Connection Bolting Auxiliary Equipment Test
26 PTFE Coating ASTMA 153 Galvanized Disassemblyafter Test
OTHER PURCHASER REQUIREMENTS
SPARE PARTS
VIETNAM
QA INSPECTION AND TESTING (CONT.)
PIPING AND APPURTENANCES (NOTE 5, 9, 16)
PUMP DATASHEET
26 PTFE Coating ASTM A 153 Galvanized Disassembly after Test
27 Painted SS Vibration Test
28 Final/Site Acceptance Testing
29 Shop Inspection Impact Testing
30 Performance Curve Approval Per EN 13445
31 Test With Substitute Seal Per ASME Sec VIII Div. 1
32 Material Certification Required Vendor Keeps Repair And HT Records
33 Casing Impeller Shaft Vendor Submit Test Procedures
34 Other Vendor Submit Test Data Within 24h
35 Casting Repair Procedure Approval Req'd Include Plotted Vibration Spectra
36 Inspection Required For Connection Welds Submit Completed Inspection Check List
37 Mag. Particle Liquid Penetrant Record Final Assembly Running Clearance
38 Radiographic Ultrasonic
39 Inspection Required For Castings
40 Mag. Particle Liquid Penetrant
41 Radiographic Ultrasonic
42 Hardness Test Required:
43 Additional Subsurface Examination
44 For
45 Method
46
47
48
49
50
51
52
53
54
55
56
REV
AUTHOR
IFR VT Long
ACEPTANCE DATE
M Ross Andrew Hoang
M Ross
COMPANY ACCPETANCE
APPROVER
A
0
27-01-14
Andrew Hoang
NOTES
QA, INSPECTION AND TESTING (NOTE 22)
DOC STATUS ISSUE DATE
CHECKER
VT Long 03-03-14 AFC
REV ACEPTANCE DATE COMPANY ACCPETANCE DOC STATUS ISSUE DATE
CONTRACTOR
Client Name:
Revision No. : 0
1
2 1.
3 2. This data sheet shall be read and conformed conjunction with "Specification for Centrifugal Pumps", Doc. No.: TBDP-A-M-SP-0008
4 3. Pump and motor are intended for intermittent operation but shall be designed for continuous operation.
5 4. Pump shall comply with API 610 & PTS 31.29.02.30-Centrifugal pumps (amendment/supplements to ISO 13709-Dec.2010)
6 5. Pump shall be self venting type.
7 6. VENDOR to provide NPSH calculation with the bid proposal.
8 7. VENDOR shall ensure a design margin difference of 1m between NPSHA and NPSHR throughout the range from minimum continuous flow
9 up to rated flow. NPSHR test shall be performed in the following cases:
10 +If the difference between NPSHA and NPSHR is less than 1 m throughout the range from minimum continuous flow up to rated flow..
11 +For pumps with a suction specific speed above 11,000 US Unit.
12 +If the NPSHA at 120% of rated flow exceeds the NPSHR by less than 0.3m .
13 8. Complete unit test shall be carried out together with the pump motor.
14 9. Design and external protection requirement for bolting shall be as per PTS 39.01.10.12 (Dec 2010) Table 11.
15 10. VENDOR shall provide seal manufacturer's recommendation for the seal type/flush plan suitable for the specified service/duty.
16 VENDOR shall furnish completely filled seal datasheet as per API 682, with bid proposal.
17 11. Surface preparation and painting shall be as per Manufacturer's offshore standard (to be submitted with bid proposal for PURCHASER's review,
18 and approval), however colour scheme shall be as per PTS 30.48.00.31 (Sep 2012) & Supplementary to PTS 30.48.00.31-P (Oct. 2001, Rev.1)
19 12. Flange facing shall be smooth finish with a roughness between 125-250 micro inch.
20 13 Motor shall comply with Specification for LV Motors, Doc. No.: TBDP-A-E-SP-0105
21 14. Rated power (BkW) considered as the basis for sizing of motor and shall include positive tolerance (i.e margin 25%) over rated BkW
22 for driver sizing.
23 15. Motor rating selected shall be suitable for open discharge valve start -up of pump.
24 16. VENDOR shall provide the drain connection complete with isolation valve and blind flange.
25 17. Motor shall be rated at 400V, 3 Phase, 50 Hz, to be connected with 400V AC, 3 ph, 50Hz systemand shall be suitable for continuous operation.
THAI BINH DEVELOPMENT PROJECT, BLOCKS 102 & 106,
OFFSHORE VIETNAM
PUMP DATASHEET
VTA=VENDOR to advice and confirm, N/A =Not Applicable
25 17. Motor shall be rated at 400V, 3 Phase, 50 Hz, to be connected with 400V AC, 3 ph, 50Hz system and shall be suitable for continuous operation.
26 18. Cable gland connection size for electrical and instrumentation for pump package to off-limit electrical and instrument interfaces shall be M20.
27 VENDOR to confirm if different.
28 19. Y type permanent strainer screen shall to be supplied by PURCHASER at pump suction line. VENDOR to advise if diffirent mesh is required and
29 advise the maximum allowable particle size to enter pump.
30 20. Name plates shall be SS 316L and come with bracket (if any).
31 21. VENDOR shall provide special tools required for erection, installation, removal, operation and maintenance.
32 22. Material shall be furnished in accordance with BS EN ISO 10474 and the type indicated in PTS 31.29.02.30 Table I-1.
33 Inspection and testing requirements shall be in accordance with PTS 31.29.02.30.
34 23. Pump base plate shall be provided with two (2) earthing boss with grounding lugs, as per PTS standard drawing S68.004-H.
35 24. VENDOR cannot carry out the specified activity inspection, and/or test without PURCHASERs review and approval and/or attendance/witnessing.
36 VENDOR must notify PURCHASER by fax of the specified activities at least 14 working days in advance. The VENDOR cannot deviate from this rule
37 unless written approval has been given by COMPANY.
38 25. VENDOR must notify the PURCHASER of the specified activity at least 14 working days in advance. PURCHASERs witnessing is mandatory.
39 If PURCHASER do not elect to be present, written approval will be given by PURCHASER to VENDOR. VENDOR may proceed with his own
40 inspection/testing, provided controls and test records are made available to PURCHASER for review and shall be in the presence and witnessing of TPI
41 Agency, if also specified.
42 26. VENDOR shall submit to PURCHASER for comments the documents required prior to the performance of the specified activity, transmit or make
43 available for the review of PURCHASER the results of the controls and tests conducted, as applicable.
44
45
46
47
48
49
50
51
52
53
54
A
REV
CONTRACTOR
27-01-14 IFR VT Long M Ross Andrew Hoang
ISSUE DATE DOC STATUS
Andrew Hoang VT Long M Ross 0 03-03-14 AFC
COMPANY ACCEPTANCEACEPPTANCE DATE
Revision No. : 0
1
2 1. GENERAL
3 This requisition cover the noise limits of equipment, given below. For definitions, method of measuring etc, reference is made to EEMUA
4 specification no. 140 : Noise procedure specification.
5 2. NOISE LIMITS TO BE MET BY THE EQUIPMENT
6 The noise generated by the equipment shall not exceed the more stringent of the noise limits given in the table below for any of the conditions
7 of operation for which the equipment may normally be expected to be used.
8 Lp is the maximum (A-weighted) sound pressure level, dB re 20 uPa at any location at 1 m from the equipment surface.
9 Lw is the maximum (A-weighted) sound power level. dB re 1 pW.
10 If the equipment generates noise with tonal or impulsive components the limits shall be taken 5 dB(A) more stringent.
11 Noise levels will be verified according to the following standards: ISO 3740 series, ISO 11200 series or ISO 9614.
12 3. INFORMATION TO BE SUBMITTED WITH THE TENDER
13 This noise data sheet shall be returned with the tender and with guaranteed noise data filled in.
14 Vendor shall state which silencing measures were taken to meet the noise requirements.
15 Where applicable the completed silencer and / or acoustic enclosure data requisition sheet shall also be returned. (See PTS 31.10.00.96)
16
17 Equipment
18 Items / Locations
19
20
21 Lp
22 Lw
23 Lp
24 Lw
25 Lp
OFFSHORE VIETNAM
b
Noise
limit
Noise levels guaranteed by supplier in dB(A)
(upper tolerance +0 dB)
NOISE LIMITATION DATASHEET
Remarks
Total 500
Silencing measures
1
Hz kHz kHz kHz kHz
Potable & Service Water Pump
P-5105
Hz Hz Hz
63 125 250
a
85
4 8 2
dB(A)
1
26 Lw
27 Lp
28 Lw
29 Lp
30 Lw
31 Lp
32 Lw
33 Lp
34 Lw
35 Lp
36 Lw
37 Lp
38 Lw
39 Lp
40 Lw
41
42 The Purchaser shall indicate:
43 - In column "b", the noise limit
44 - In column "a", using the appropriate number, which of the following applies to the required noise levels:
45 1) without acoustic provisions
46 2) with acoustic provisions
47 3) special low-noise design
48 4) Vendor best estimate, not necessarily guaranteed
49 5) Surge control valve noise levels at full recycle flow
50 6) ..
51
52
53
54
55
APPROVER
A
0 03-03-14
27-01-14 IFR VT Long M Ross
AUTHOR CHECKER
AFC VT Long M Ross
Andrew Hoang
Andrew Hoang
APPROVER
REV ISSUE DATE DOC STATUS
AUTHOR CHECKER
ACEEPTANCE DATE COMPANY ACCEPTANCE
CONTRACTOR
Revision No. : 0
1
2
3
4 Heaviest component to be handled during maintenance:- Tender est. *
5 Design est. *
6 Design update *
7 Description * mass * kg As supplied *
8
9 NOTES:
10 * VENDOR to complete for proposal .
11 1) One sheet shall be completed for each separately installed skid or item.
12 2) As supplied equipment shall be weighted by vendor and witnessed by Purchaser or nominee.
13 3) Vendor shall provide current calibration certificate of weighing equipment. Calibration methods shall be to BS 1610.
14 4) Vendor shall submit design update for significant changes in mass.
15
16 Dry * kg Operating * kg Test * kg
17
18
19 Other Description * * kg
20 temporary
21 masses
22
23
24 Certified final mass Date Name Company
MASS/CENTRE OF MASS DATASHEET
OFFSHORE VIETNAM
INFORMATION STATUS
(Tick as necessary)
MASS DATA (KG)
25 Purchaser inspector
26 Vendor
27
28
29 NOTES:
30 1/ Equipment orientation on each skid or item to be indicated.
31 2/ C of M Coordinates to be clearly shown on G.A. drawings.
32
33
34
35
36
37 OVERALL SIZES
38 DIMENSION 'L' *
39 DIMENSION 'W' *
40 DIMENSION 'H' *
41
42
43
44
45
46
47 CENTRE OF MASS
48 Dimension Dry Operating
49 'X' * *
50 'Y' * *
51 'Z' * *
52
53
A 27-01-14 IFR VT Long
COMPANY ACCEPTANCEACCEPTANCE DATE
CONTRACTOR
0 03-03-14 AFC VT Long M Ross Andrew Hoang
M Ross Andrew Hoang
DIMENSIONAL DATA (mm)
'
W
'
Y
'
C of M
'L'
'X'
Plan
C of M
Elevation
'
H
'
'
Z
'
'
W
'
Y
'
'L'
'X'
Plan
Elevation
'
H
'
'
Z
'
Revision No. : 0
1
2 1.0 STANDARDS (Note 4) 6.0 CONSTRUCTION
3 NEMA UL 6748 IEEE ANSI Enclosure Drip-proof Ex'd' Ex'e' X Ex'n'A
4 BS X IEC X TEFC WP2 WP1 X IP 56
5 X OTHERS PTS 33.66.05.31 (Feb.2010)
6 * Shaft X Horizontal Vertical Hollow
7 2.0 CERTIFYING SCHEME W/Coupling W/Gear Train X Solid
8 X IECEx UL FM
9 Motor Type X Squirrel Cage Wound Rotor
10 3.0 AREA CLASSIFICATION Others
11 NEC Class Div. Group
12 X IEC Zone Group Temp Class T3 Fan X Anti Static X Non-ferrous
13 SAFE Bi-directional X Uni-directional
14
15 4 ENVIRONMENTAL CONDITION Finish Factory Standard For Offshore
16 X Offshore Onshore X Salt-laden X Others MID GREEN COLOR
17 Indoor X Outdoor X Tropical
18 Frame Material X Cast Iron Aluminium Alloy
19 Design Amb. Temp. 36 C Max .Temp C Min. Temp C
20 Relative Humidity % Max Terminal Boxes X Rotatable In 90 Deg. Increments
21 Altitude: Below 10m MSL X IP 56
22 X Above 10m MSL X Ex'e'
23
24 5.0 RATING & PERFORMANCE 7.0 ACCESSORIES
25 Supply Voltage Volts Phase Hz X Nameplate (316 Stainless Steel)
26 Motor Rating VTA HP 1.1 (VTA) kW RPM Space Heater ( Power Supply V Ph Hz )
27 System Short Circuit Rating kA Separate Space Heater Terminal Box (if any)
28 Stator Thermistor (PTC Type) Qty Per Phase
VIETNAM
94
400 3
2 IIA
36 14
50
1450(VTA)
LOW VOLTAGE MOTOR DATASHEET
50 1 230
28 Stator Thermistor (PTC Type) Qty Per Phase
29 Insulation Class: Thermistor Relay Volt PH
30 B X F H Others Rtd Selector Switch-indicator And Alarm Contact
31 Operating Temp Class/Rise: Bearing RTDs (type PT100 Ohm) Qty Per Bearing
32 X B F H Others Stator RTDs (type PT 100 Ohm) Qty Per Phase
33 Separate RTDs Terminal Box
34 Duty Cycle X Continuous Intermittent Differential CTs
35 Surge Protection
36 Duty Type S1 (to IEC 60034-1) Vibration Detector
37 X Terminal Block
38 Starting Method Full Voltage (normal) X 10 M Tail At Discharge Head
39 Reduced Volt.
40 X 80 % Of Full Voltage Capability
41 Others Remote Control Unit (RCU)
42 Required Off/On Switch
43 Max Starting Current: 7 x Full Load Current (to PTS: 33.66.05.31) Not Required Start Push-Button
44 Stop Push-Button
45 Method Of Cooling: IC 4A1A1 / IC 5A1A1 (to IEC 60034-6)
46
47 Performance To: IEC 60034
48
49
50 Main Power Cable CU/XLPE/SWB/PVC 3C x 2.5mm
2
+E M20
51
52 Space Heater N/A N/A N/A
53
54 Rtds/thermistor
55
NOTES:
1) Space Heaters Are Required For Motors Rated 3.7 Kw And Larger.
2) * VENDOR To advise.
3) Motor shall also comply with requirements as per Specs for LV motor Doc. No.
Gland Size Cable Type Cable Size
0 03-03-14 AFC VT Long M Ross Andrew Hoang
A 27-01-14 IFR VT Long M Ross Andrew Hoang
CONTRACTOR
Revision No. : 0
1
2 8.0 TESTING & INSPECTION
3 8.1 TEST TO THE FOLLOWING CODES & STANDARDS
4 X IEC/BS ANSI/NEMA/UL
5 8.2 ROUTINE TESTS
6 X Manufacturer's Type Tests ( See Notes)
7 X No-load Losses, Current And Speed Measurement
8 X High Potential Test
9 Witness By PCOSB
10 Third Party Inspection
11 X Testing Authority Certificates For Type Tests
12 X Witnessing Not Required
13 8.3 BASIC TEST
14 X Winding Resistance Measurement (cold & Hot)
15 X Locked Rotor Current/torque
16 X Winding Temperature Rise
17 X Bearing Temperature Rise
18 Slip, Power Factor/efficiency Test
19 X Vibration Measurement
20 X Noise Measurement
21 Witness By PCOSB
23 Testing Authority Certificates
24 Witnessing Not Required
25 8.4 PERFORMANCE/SPECIAL TESTS
26 Momentary Overload (Current/Torque)
27 Overspeed
OFFSHORE VIETNAM
27 Overspeed
28 Speed Vs Torque/Current/P.F
29 Witness By PCOSB
31 Testing Authority Certificates
32 Witnessing Not Required
33 NOTES:
34 Type Tests Should Include Most Or All Of The Following;
35 1 Winding Resistance Cold
36 2 Full Load Heat Run
37 3 Winding Resistance Hot
38 4 Calculated Winding Temperature Rise
39 5 Calculated Winding Temperature at 20
o
C
40 6 Bearing Temperature Rise
41 7 Slip At No, 1/2, 3/4 And Full Load
42 8 Efficiency At 1/2, 3/4 And Full Load
43 9 Motor Current Unbalance At Full Load
44 10 Locked Rotor Current
45 11 Locked Rotor Torque
46 12 No Load Current
47 13 No Load Losses
48 14 Vibration At No Load And Full Load
49 15 Noise At No Load And Full Load
50 16 Insulation Resistance
51 17 Torque-speed Curve
52 18 Noise Level Test
NOTES:
4) Motor Brand Shall Be ABB, LOHER, BROOK HANSEN or PCOSB Approved Equivalent.
5) All Motors Shall Be Of Low Noise Type.
7) The Space Heaters Shall Be Automatically Switched On When Motor Is Tripped Or Stopped.
8) Rain Canopy Shall Be Provided For Motors With Vertical Shaft.
VT Long M Ross
Andrew Hoang IFR VT Long
Andrew Hoang
REMARKS
M Ross
AFC 0 03-03-14
A 27-01-14
COMPANY ACCEPTANCE
CONTRACTOR
ACCEPTANCE DATE REV ISSUE DATE DOC STATUS
Revision No. : 0
1
2
3
Manufacturer
4
Nameplate Rating kW
5
Speed RPM
6
Poles
7
Frame Size
8
Model No.
9
Nominal Current A
10
Locked Rotor Current A
11
Starting Inrush Current A
12
Power Factor
13
Full Load Torque
14
Starting Torque
15
Max Torque
16
Acceleration Time Equip And Motor Sec
17
Max Stall Time Sec
18
Motor Inertia N-M
2
19
No Of Consecutive Starts Hot Cold
20
Total No Start Per Hour Hot Cold
21
Rotation Facing Coupling End (CW/CCW)
22
Bearing Type
23
Lubrication
24
Total Shaft End Float mm
25
Method Of Cooling ( IC Code )
26
Mounting Arrangement ( Im Code )
DATA TO BE FURNISHED BY VENDOR
OFFSHORE VIETNAM
g g ( )
27
RTD Relay Setting : Bearing
28
Stator
29
Field Test Data Min Megger Reading OHMS
30
Max Potential AC DC
31
Enclosure Protection (IP/NEMA)
32
Space Heater Rating W
33
Rotor Weight kg
34
Stator Weight kg
35
Motor Net Weight kg
36
Dimension (LX W X H) : (L) X (W) X (H) mm
37
38
39
Current(AMPS)
40
Efficiency
41
Power Factor
42
Torque(Nm)
43
Slip (%)
44
Min Permissible Starting Voltage V
45
Safe Locked Rotor Time: (HOT) Sec. (COLD) Sec
46
Multi-speed Motor Type
47
No Of Windings
48
49
OTHER SPECIAL FEATURES:
50
51 NOTE:
52
The Above Information May Be Provided By The Manufacturer by Way of this Standard Data Sheets
53
Provided All Relevant Information Is Provided.
54
REMARKS
A
03-03-14 VT Long 0 AFC
27 01 14 IFR VT L MR A d H
M Ross Andrew Hoang
Full Load Start 1/2 Load 3/4 Load
A
CONTRACTOR
27-01-14 IFR VT Long M Ross Andrew Hoang
Revision No. : 0
Specification No: TBDP-A-M-SP-0008 P&ID No.:11-TBDP-A-B-1204-1/1
1
2 9 SPECIFIC REQUIREMENT
3 GENERAL
4 - When motors are furnished with the driven equipment as a package, the torque characteristics and speed shall be the responsibility of the driven equipment
5 VENDOR. Motor design shall be based on IEC.
6 - The cable entry size for terminal boxes shall be suitable for PURCHASER's cable termination. The cable entry size shall be approved by PURCHASER.
7 - Motors and all individual items forming part of motors shall have an expected service life of 20 years. This includes heaters, wirings, terminals etc. but with
8 the exception of the rolling element bearings.
9 - Motor screens or louvres shall be corrosion resistant.
10 - Motors shall be provided with lifting eyes or other types of facilities to lift the motors.
11
12 WINDINGS
13 - Stator windings shall be made of high quality enamelled copper wire with class F insulation which shall be resistant to high humidity, saline atmosphere,
14 chemical fumes, oil and grease.
15 - The windings especially the end windings shall be adequately braced to prevent movement and cracking of the insulation at the slot exists during all
16 conditions of service.
17 - The connections inside the motor shall not be mechanically overstressed during starting.
18 - Winding insulation shall be based on full vacuum pressure impregnation (VPI) method.
19
20 BEARINGS
21 - Bearings shall have a rated L10 lifetime in excess of 40,000 hours under the worst case operating conditions. The lifetime shall be calculated in accordance
22 with ISO R 281-1. When the motor shaft is subjected to external forces a relaxation to 32,000 hours lifetime is permitted.
23 - Motors with rated output upto 22 kW may be equipped with pre-lubricated non-rechargeable bearings. The rated L10 lifetime of these bearings shall be in
24 excess of 16,000 hours.
25
26 TERMINAL BOXES AND MOTOR TERMINALS
VIETNAM
26 TERMINAL BOXES AND MOTOR TERMINALS
27 - The main terminal box shall permit easy mounting and removal of the cable without breaking or stressing the cable.
28 - Terminals and cable termination boxes shall provide sufficient space for segregating the cores and maintaining the minimum insulation clearances and
29 creepage distances.
30 - Cable terminals, terminal leads, and associated fittings for motors controlled by conventional circuit breakers shall be able to withstand a maximum through
31 fault level.
32 - The main cable terminals inside the cable box shall have the following characteristics :
33 a) be non-loosening to prevent slackening of connection due to vibration.
34 b) guaranteed sufficient contact pressure without damaging the cable conductor.
35 c) guaranteed good contact, independent of temperature changes and other conditions mentioned in the specification.
36 - An earthing clamp or bolt of adequate dimensions shall be provided inside the terminal box for connection of the cable earthing.
37 - An earth stud terminal with nuts and washers and diameter not less than that of a line terminal shall be provided on the exterior of the motor frame for the
38 connection of an earthing cable.
39 VENDOR DATA REQUIREMENTS
40 The VENDOR shall supply as a minimum the following data for the purpose of evaluation, approval and records by PURCHASER :-
41 - a) All physical drawings showing all dimensions, location of terminals boxes and size, connection diagrams, methods of terminations, couplings, keyways etc.
42 b) A complete set of installation, operating and maintenance data.
43 c) A list of recommended spares (separately priced).
44 MOTOR NAMEPLATE
45 Each motor shall be equipped with a stainless steel nameplate permanently attached to the motor. Information shall be impressed onto the nameplate and
46 shall include the following :-
47 a) Manufacturer's name i) Locked rotor current
48 b) Motor serial number j) Full load speed
49 c) Bearing manufacturer's name and part numbers k) Enclosure (Index of Protection e.g. IP56)
50 d) Kilowatt rating l) Type of explosion protection (e.g. Ex'n' IIA T3)
51 e) Voltage m) Frame number
52 f) Frequency n) Insulation class and temperature rise.
53 g) Phase o) Space heater wattage and voltage (if applicable)
54
h) Full load current
55
56
03-03-14 AFC M Ross
M Ross Andrew Hoang VT Long
ACCEPTANCE DATE COMPANY ACCEPTANCE
0
A 27-01-14 IFR
Andrew Hoang VT Long
CONTRACTOR

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