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Objective

-The objective of the cost report is to report the cost value (suggested retail price) of the items selected
to build the car. The objective is not to report the cheapest price that an item can be purchased. For
example, if two schools are using the same CVT they both should be reporting the same price, even
though they might have purchased them for different prices, since both schools get the same value from
the CVT.
-The cost report should serve as two functions, (1) a bill of materials for the car, and (2) it should help
equalize teams that choose to use items of high value with teams that use items of low value.
-In industry it is very important to look at design and performance, as well as cost. Cost is the key
driving force to many design decisions. If shocks are selected that cost $4000, the team should
understand it will loose points in cost, but it might improve the score in the dynamic events. During
design presentations these cost decisions should be discussed.
Common Mistakes
- Teams did not use the correct template; the only template that is allowed is the template which posted
for that year. If you submit an older template you will receive a score of 0.
- Teams found prices at discount companies that were not suggested retail prices. Remember to use
the current retail price of all Polaris parts.
- Teams did not get signatures on the summary cost page. It is required that you print out the summary
cost with captain and advisor approval signatures. This must be scanned and placed in the PDF as
page #1.
- Reports were not labeled correctly.
- Make sure everything is filled out. Don't leave anything blank (quantities, descriptions, sub-assembly
times, etc).
- Bring a printed copy of the cost report with you to competition.
It also would be helpful to bring drawings of any components that are hidden or enclosed. For
example, a exploded view of a transmission or the component drawings. This would help speed
up any verification process.
Submission of reports
All reports MUST be done using that year's template. Only one electronic copy will need to be
submitted by each team and this will be for all competitions in which the team is competing. The
template must be submitted as an Excel file (.xls or .xlsx) with a maximum size of 1.0 Mb. Do not add
pictures, drawings or other things that make this file larger than 1.0 Mb.
All supporting documents (i.e.: receipts, drawings, cost overview, pictures, scanned copy of the
summary cost sheet with signature) should be included in the .PDF file. Only .PDF file will be scored.
The maximum size for the .PDF is 4.0 Mb.
These files must be titled as specified in the rules.
If the cost of your vehicle changes after you have submitted your cost report, then at registration you
must submit a "Cost Adjustment Form". When submitting this form you must have receipts or form
"B" attached for each changed item. See the rules for more details on the Cost Adjustment form.
DO NOT SUBMIT REPORTS EMBEDDED WITH
MACROS IN THE FILE OR REPORTS WITH A .XLSM
EXTENSION. REPORTS SUBMITTED IN THIS
FORMAT WILL NOT BE GRADED.
Common Prices
Here is a list of websites that we will be using for scoring to verify prices. If you do not have
documentation on all your items, use one of these sites for your documentation.
www.chassisshop.com www.mcmaster.com www.polarissuppliers.com/sae_team/SAE_parts.pdf
Foreign Teams
All cost numbers are in US dollars at US cost. Non US teams must find the prices for each item they
are using in the US. If the exact item can not be found, then an item of similar use, function and
durability should be used. Foreign receipts are not acceptable.
Cost Reporting Data
Definition Retail List Price is the full retail price either as quoted by the manufacturer or the retailer
for sales of the quantity that is purchased. For example: purchased seats are priced as a single unit;
four identical purchased shocks can be priced as a group of four; small bolts and nuts can be priced
singularly or based on the box price; however they were purchased. The Retail List Price is frequently
more than you actually paid for the item and is never less than you actually paid.
Retail List Prices should not include sales tax, VAT taxes or packaging and shipping costs from the
seller to the team's shop provided such items are itemized separately and not built into the retail price.
Cost Documentation Cost Documentation can be any of the following: (a) Receipts or
invoices for the items as purchased, (b) Catalog pages showing the items and price, (c) On-line
prices, (d) Quotations from a manufacturer or fabricator, or (e) Price tags provided that original
tag identifies the item to which it was affixed.
All cost documentation must be dated either as part the document itself or, in the case of undated
references, e.g. catalog pages, price tags, by writing a date on the submission. As of January 1 of the
competition year, receipts are no more than three (3) years old. Polaris part prices must be current for
that year.
Purchased Items Use the Retail List Price (Suggested Retail Price)
Contributed, Discounted and Sale Items Use the Retail List Price. Even if you bought the part on
sale or at a discount use the Retail List Price - do not use the sale or discount price.
Custom Manufactured Items Use a quotation showing the Retail List Price. Manufacturers
quotations must be based on the price the company would charge a typical customer - not on any
special price given to your team.
Reused, Salvaged Items or items purchased from auction sites Use the current Retail List Price
for the item. If you are reusing a part that is no longer in production, then you must provide cost
documentation for the nearest equivalent item that is currently available. For example: if you are
reusing a brake light thats no longer made, then you may substitute the price for an equivalent item
thats available.
Foreign Purchased Items If the item or similar item is available in the United States use the retail
price published in the U.S. If the item is not available in the U.S. then find an item that is similar in
function, size and durability.
Important Note Keep in mind that the cost report is based on retail list price and is therefore
somewhat artificial. The cost report total price is likely to be considerably higher than your actual
production budget.
***Make sure to read the cost guide which is included in this file on the next worksheet.***
Format
This year's cost report will be a 3 level bill of materials with standardized summaries in the 13 major cost
areas. The 3 levels consist of:
-Level 1 is the "Summary Cost" worksheet
-Level 2 is the group of 13 Form "A" worksheets. Each of these sheets come preloaded with a
reasonable number of lines which may be adjusted as required.
-Level 3 is the group of 13 Form "B" worksheets. Note that each of these worksheets may have multiple
items.
Documentation
Receipts, catalog pages, or other documentation of cost must be included in the .PDF. To help make
the documentation clear and readable, each receipt must have the appropriate final cost circled. Each
receipt should also have the section title, Form A line number, and Form B (if needed) line number
clearly marked. All of these receipts must be included in the .PDF file. Documentation should be in the
same order as presented in the report. For example, all the engine documentation first, followed by the
transmission documentation, etc.
Receipts, as of January 1 of the competition year, are no more than three (3) years old. Polaris part
prices must be current for that year.
Editing the worksheets
The worksheets have been designed to be used by most teams with little modification. The majority of
the teams will find that one or more of the worksheets is too short to cover all the components used in
one functional area (Form A), fabricated items must be linked from Form B to Form A, or there are more
fabrication items than shown (Form B). Therefore, it is expected that the spreadsheets will need to be
modified. Use the following guidelines:
-You MAY NOT change the column headings, the categories, or the summation methods.
-You MAY add additional lines to accommodate your particular design. You may also need to add
additional sections to a Form B (and the resulting line in the corresponding Form A) as required. Minor
changes to the formatting of cells (i.e. visible decimal places) is permitted when necessary to
communicate within Forms A and B. If you add lines, it is your responsibility to ensure that formulas
pick up all additional lines and carry through the forms properly.
Form A Issues and Editing
You may insert additional lines as required. As long as you insert the lines above the summation
Formulas, the spreadsheet will pick up the costs in the new lines. You may need to renumber the lines;
this has no effect on the cost rollup. Be careful that the line numbers match the appropriate Form B
items. It is good practice to put all the Form B items at the top of the sheet, purchased items below.
Be careful not to 'CUT' items or drag and drop. Use 'COPY' functions. Failure to do so may lead to
dropped links to the final worksheet.
Form B Issues and Editing
To add an additional section for a fabricated item, highlight lines 2 through 27, 'COPY', highlight the
upper left corner below the last used section (Cell A106 to start with in most of the Form B's, cell A269
for the larger ones), and 'PASTE'. Be sure to add a page break above it and change the item number
appropriately. Next, you will need to add the three links to the appropriate Form B. Go to the appropriate
line on the appropriate Form B, highlight the 'Part Name' cell, enter an '=' to start a Formula, then
(without completing the Formula) switch to Form B, find and highlight the new Part Name cell, and hit
'enter'. This will transfer the location and send you back to Form A. Repeat with materials and labor cost
cells.
There are two ways to calculate part costs on Form B: you can enter Density, Amount, Weight, and
$/Unit, and the final cost will be calculated for you. Alternatively, you can leave the Density column blank
and the cost will be calculated on the basis of Amount, and $/Unit.
There may be some cases where the cost calculation does not fit your situation. Use your preferred
calculation method, highlight the calculation in light yellow, and provide an explanation at the bottom of
that page (Insert blank lines as required).
The Amount should be the gross amount of material you started with, not the finished amount of
material in the finished part. i.e. If you machine a full transmission case, use the weight of the starting
billet, not the final case.
Be careful not to 'CUT' items or drag and drop. Use 'COPY' functions. Failure to do so may lead to
dropped links to the matching Form A.
The Cost Report is a representation of the Actual Prototype Cost - consequently, manufacturing and
labor costs are intended to reflect the actual vehicle's manufacturing methods, not idealistic techniques.
If you have an innovative / non-standard method, come prepared to support it.
Cost Adjustment Form
This form is to be used only if you add something to your car after the submission of your report. This
must be submitted at registration during each competition.
Single item changes for subassembly can be shown on the cost adjustment form. Multiple changes,
please attach a separate spreadsheet showing each individual item changed and the corresponding
cost.
Form B and receipts must be submitted as required by the cost guide.
Sample
There is a sample pair of Form A and Form B at the end of the worksheets (last tab). They are identical
to the others with the exception that they do not roll up to the final worksheet.
Cost Guide
Component Categories
Suspension: A Arms, Spindles, Shock, Rod Ends, Ball Joints
Frame: Structural Members, Roll Cage, Mounts, Firewall, Seat
Body: Outer Covering, Fenders, Skid Plates
Brakes: Mech/Hyd. Components, Pedals, Lines, Fittings, Fluid
Safety Equipment: Guards, Padding, Fire Extinguisher, Safety Harness
Electrical: Kill Switch, Battery, Cables, Wiring, Lights, Etc.
Miscellaneous: Transponder, Paint, Trim, Etc
First Event: Tires/Rims, Flotation, and any other items that will be used at that event only
Second Event: Tires/Rims, Flotation, and any other items that will be used at that event only
Third Event: Tires/Rims, Flotation, and any other items that will be used at that event only
Cost Guide
The cost should reflect the prototype vehicle brought to competition. Included in this amount is the
cost for the ten (10) horsepower Briggs & Stratton engine, but excluded are the costs of the required life
preserver, helmet, and face shield. Anything that is in the vehicle at the time of technical
inspection must be represented in the cost report. The prototype cost of the vehicle will be
determined as the sum of the following items:
1. All purchased parts at full retail cost (US dollars), even if it was actually acquired with a discount
or in a foreign country where the exchange rate would make it cheaper than it could be purchased in
the US.
2. Receipts for all components over $30 (US dollars) must be included.
(A) The receipts must be numbered and labeled, and included in the .PDF file.
(B) The full retail cost of parts must be used in the Cost Report. Discounted or wholesale prices are
not to be used. If a part is used,
donated or discounted, the full retail cost for the part must still be used (or a part of similar
specification).
(C) The supplier/retailers phone number must be included with each receipt.
(D) If the actual receipt for a part is not available, a photocopy of a page from a catalog of the part
in question will be acceptable. 3. All modified purchased parts should use full retail cost, plus the cost of the modifications taken
from the Operations Cost Table. 4. Fabricated/Manufactured parts use the cost for the basic material from the Materials Cost Table;
bearing in mind the weight must include any scrap from cutting or machining. If the material is not
listed in the table then a receipt for the material must be provided. The cost for making the part will
then be added using the rates from the Operations Cost Table.
5. Fabricated/Manufactured parts do not include design or setup time for your manufacturing, actual
6. Assembly labor is to be cost at $35.00 US per hour.
(A) Assembly of a component is to be included in the cost of that component.
(B) Assembly of components into a sub-assembly is to be listed as Sub-System Assembly Time
(D30 on Form A) in the section
that sub-assembly appears.
(C) Assembly of a sub-assembly or assembly onto the vehicle is Vehicle Assembly Labor and
should be included on the summary
sheet in column F.
Component Categories
Engine: Engine, Choke, Accelerator, Pedal Cables, Fuel Tank, Splash shields, Spill prevention
Transmission: Gearbox, Hydraulic Clutches, Torque Conv., Shift Mechanisms,
Drive Train: Belts, Gears, Chains, Drive Shafts, Bearings, Sprockets, Axles, Chain guards
Steering: Steering Wheel, Bearings, Shafts, Gears, Tie Rods, Bushings
Suspension: A Arms, Spindles, Shock, Rod Ends, Ball Joints
Frame: Structural Members, Roll Cage, Mounts, Firewall, Seat
Body: Outer Covering, Fenders, Skid Plates
Brakes: Mech/Hyd. Components, Pedals, Lines, Fittings, Fluid
Safety Equipment: Guards, Padding, Fire Extinguisher, Safety Harness
Electrical: Kill Switch, Battery, Cables, Wiring, Lights, Etc.
Fasteners: Nuts, Bolts, Rivets, Zip Ties, Etc (don't include fasteners in each subassembly, put the QTY of each various size in the fastener section)
Miscellaneous: Transponder, Paint, Trim, Etc
First Event: Tires/Rims, Flotation, and any other items that will be used at that event only
Second Event: Tires/Rims, Flotation, and any other items that will be used at that event only
Third Event: Tires/Rims, Flotation, and any other items that will be used at that event only
Fasteners: Nuts, Bolts, Rivets, Zip Ties, Etc (don't include fasteners in each subassembly, put the QTY of each various size in the fastener section)
Baja SAE Cost Event Tables
Labor (all other activities) 35.00 $ /hour Mild Steel, e.g. 1010, 1025 1.00 $ /lb
CNC Machine (time) 70.00 $ /hour Alloy Steel, e.g. 4130, ChroMoly 2.00 $ /lb
Computer-aided labor (water jet cutting, etc) 70.00 $ /hour Aluminum 5.00 $ /lb
Welds 0.35 $ /in Mag 9.00 $ /lb
Saw/Tube Cuts 0.40 $ /in Titanium 20.00 $ /lb
Tube Bends 0.75 $ /bend Non-graphite composites 40.00 $ /lb
Non-metallic cutting 0.20 $ /in Graphite-based composites 100.00 $ /lb
Radiusing tube ends 0.75 $ /end Lexan 15.00 $ /lb
Drilled holes 0.35 $ /hole Brass 10.00 $ /lb
Reemed hole 0.35 $ /hole Copper 10.00 $ /lb
Tapping holes 0.35 $ /hole Kevlar 50.00 $ /lb
Sheet Metal Shearing 0.20 $ /cut Plastic
Sheet Metal Punching 0.20 $ /hole Fiberglass
Sheet Metal Bends 0.05 $ /bend
Sheet metal stampings (process cost only) 0.05 $ /sq in
Sand castings (process cost only) 3.00 $ /lb
Die castings (process cost only) 4.00 $ /lb
Investment Castings (process cost only) 8.00 $ /lb
Thermal forming (process cost only) 4.00 $ /lb
Plastic Injection (process cost only) 2.75 $ /lb
provide cost documentation from mcmastercarr
provide cost documentation from mcmastercarr
Operations Cost Table Material Cost Table
Density
0.284lb/in
0.284lb/in
0.0975lb/in
0.0648lb/in
0.160lb/in
-
-
0.043lb/in
0.316lb/in
0.324lb/in
0.0524lb/in
provide cost documentation from mcmastercarr
provide cost documentation from mcmastercarr
ILL TEX KAN
Total Cost
Material Labor Material Labor
1 Engine
2 Transmission
3 Drive Train
4 Steering
5 Suspension
6 Frame
7 Body
8 Brakes
9 Safety Equipment
10 Electrical Equipment
11 Fasteners
12 Miscellaneous
13 ILL Event
14 TEX Event
15 KAN Event
- $ - $ - $ - $ - $
- $ - $ - $ - $ - $
- $ - $ - $ - $ - $
Team Captain: _________________________________ Date: ________________ __________
2014 Baja SAE Cost Adjustment Form
Item
Subassembly Costs
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Subtotal
Description of change
Sum of
Adj.
KAN Total:
TEX Total:
ILL Total:
ILL TEX KAN
Car Number
Total Cost
Material Labor Time(min) Cost Material Labor
1 Engine $0.00 $0.00 $0.00 $0.00 $0.00
2 Transmission $0.00 $0.00 $0.00 $0.00 $0.00
3 Drive Train $0.00 $0.00 $0.00 $0.00 $0.00
4 Steering $0.00 $0.00 $0.00 $0.00 $0.00
5 Suspension $0.00 $0.00 $0.00 $0.00 $0.00
6 Frame $0.00 $0.00 $0.00 $0.00
7 Body $0.00 $0.00 $0.00 $0.00 $0.00
8 Brakes $0.00 $0.00 $0.00 $0.00 $0.00
9 Safety Equipment $0.00 $0.00 $0.00 $0.00 $0.00
10 Electrical Equipment $0.00 $0.00 $0.00 $0.00 $0.00
11 Fasteners $0.00 $0.00 $0.00 $0.00
12 Miscellaneous $0.00 $0.00 $0.00 $0.00 $0.00
13 ILL Event $0.00 $0.00 $0.00 $0.00 $0.00
14 TEX Event $0.00 $0.00 $0.00 $0.00 $0.00
15 KAN Event $0.00 $0.00 $0.00 $0.00 $0.00
ILL Total: - $ - $ - $ - $ - $
TEX Total: - $ - $ - $ - $ - $
KAN Total: - $ - $ - $ - $ - $
Team Captain: Date: __________ Approval:
Revision: 2014 Rev A Level 1 Summary
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Subtotal
Vehicle Assembly
Labor
Date: _________
Item Description
Subassembly Costs
2014 Baja SAE Official Costing Sheet
Page 14
Sample Subsystem Form A
Item Category Description
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1 Shaft Input Shaft X 1 $3.69 $9.82 $3.69 $9.82 $13.50
2 A-Arm Front Lower A-arm X 4 $1.49 $25.35 $5.95 $101.40 $107.35
3 Bushings Bearings X MSC 6 $12.49 $0.00 $74.94 $0.00 $74.94
4 $0.00 $0.00 $0.00
5 $0.00 $0.00 $0.00
6 $0.00 $0.00 $0.00
7 $0.00 $0.00 $0.00
8 $0.00 $0.00 $0.00
9 $0.00 $0.00 $0.00
10 $0.00 $0.00 $0.00
11 $0.00 $0.00 $0.00
12 $0.00 $0.00 $0.00
13 $0.00 $0.00 $0.00
14 $0.00 $0.00 $0.00
15 $0.00 $0.00 $0.00
16 $0.00 $0.00 $0.00
17 $0.00 $0.00 $0.00
18 $0.00 $0.00 $0.00
19 $0.00 $0.00 $0.00
20 $0.00 $0.00 $0.00
21 $0.00 $0.00 $0.00
22 $0.00 $0.00 $0.00
23 $0.00 $0.00 $0.00
24 $0.00 $0.00 $0.00
25 $0.00 $0.00 $0.00
Subsystem Assembly Time (min) 10 Subsystem Assy Cost $5.83 $5.83
Totals $84.58 $117.05 $195.79
Total: $201.63
Engine Subsystem
Form B
page15
Line 1 on Sample Subsytem Form A
Description: Input Shaft
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 Shaft Steel round 0.084 in^3 12 1.01 $0.30 $0.30
2 Key Keystock feet 0.1 0.00 $0.95 $0.10
3 Spacer Aluminum 0.0975 in^3 27 2.63 $1.25 $3.29
Subtotal: $3.69
Labor:
$/Unit Cost
4 0.40 $ 1.60
5 0.35 $ 0.70
6 0.35 $ 0.35
7 35.00 $ 3.50
8 75.00 $ 2.50
9 35.00 $ 1.17
10 0.00
Subtotal: 9.82
Material Total 3.69
Labor Total 9.82
To Form A Line 1 Subassembly Total 13.50
Sample Subsytem Form B
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Turn spacer (CNC) 0
holes
hour
Press spacer on shaft 0 hour
Mill slot for key (manual) 0 hour
1
holes
Manufacturing Process Amount Unit
Cut Shaft 4 inch
Center drill shaft 2
Tap end
Engine Subsystem
Form B
page16
Line 2 on Sample Subsytem Form A
Description: Front Lower A-arm
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 Tubes 4130 tubing 0.084 in^3 25 2.10 $0.60 $1.26
2 Plug 1018 0.084 in^3 5 0.42 $0.30 $0.13
3 Tabs 4130 sheet 0.084 in^3 2 0.17 $0.60 $0.10
Subtotal: $1.49
Labor:
$/Unit Cost
4 0.40 $ 4.00
5 0.40 $ 1.60
6 0.70 $ 2.10
7 0.75 $ 4.50
8 0.35 $ 10.50
9 75.00 $ 1.25
10 0.35 $ 1.40
Subtotal: 25.35
Material Total 1.49
Labor Total 25.35
To Form A Line 2 Subassembly Total 26.84
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3 holes
Weld tabs 4
inches
Cut Tubes 10 Inches
6 Qty
Cut Plugs 4 Inches
Drill plug & tap
Manufacturing Process Amount Unit
hours
Radius Tubes
inches
Weld plugs and tubes 30
Cut Tab (CNC) 0.02
Engine Subsystem
Form B
page17
Line 3 on Sample Subsytem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Engine Subsystem
Form B
page18
Line 4 on Sample Subsytem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Amount Unit Manufacturing Process
Page 19
Page 20
Engine Subsystem Form A
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1 Engine X Briggs & Stratton 1 $0.00 $0.00 $0.00
2
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Subsystem Assembly Time (min) Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
Engine Subsystem
Form B
page21
Line 1 on Engine Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
Engine Subsystem Form B
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Manufacturing Process Amount Unit
Engine Subsystem
Form B
page22
Line 2 on Engine Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
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Manufacturing Process Amount Unit
0.02
Engine Subsystem
Form B
page23
Line 3 on Engine Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Engine Subsystem
Form B
page24
Line 4 on Engine Subsystem Form A
Description: To Form A
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Page 25
Transmission Subsystem Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
Transmission Subsystem
Form B
page26
Line 1 on Transmission Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
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Transmission Subsystem Form B
Transmission Subsystem
Form B
page27
Line 2 on Transmission Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
Manufacturing Process Amount Unit
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Transmission Subsystem
Form B
page28
Line 3 on Transmission Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Amount Unit Manufacturing Process
Transmission Subsystem
Form B
page29
Line 4 on Transmission Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Page 30
Drive Subsystem Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
Drive Subsystem
Form B
page31
Line 1 on Drive Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Drive Subsystem Form B
Drive Subsystem
Form B
page32
Line 2 on Drive Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
Manufacturing Process Amount Unit
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Drive Subsystem
Form B
page33
Line 3 on Drive Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Amount Unit Manufacturing Process
Drive Subsystem
Form B
page34
Line 4 on Drive Subsystem Form A
Description: To Form A
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Page 35
Steering Subsystem Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
Steering Subsystem
Form B
page36
Line 1 on Steering Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Steering Subsystem Form B
Steering Subsystem
Form B
page37
Line 2 on Steering Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
Manufacturing Process Amount Unit
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Steering Subsystem
Form B
page38
Line 3 on Steering Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Amount Unit Manufacturing Process
Steering Subsystem
Form B
page39
Line 4 on Steering Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Steering Subsystem
Form B
page40
Line 5 on Steering Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 5 Subassembly Total 0.00
Manufacturing Process Amount Unit
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Steering Subsystem
Form B
page41
Line 6 on Steering Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 6 Subassembly Total 0.00
Manufacturing Process Amount Unit
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Steering Subsystem
Form B
page42
Line 7 on Steering Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 7 Subassembly Total 0.00
Manufacturing Process Amount Unit
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Steering Subsystem
Form B
page43
Line 8 on Steering Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 8 Subassembly Total 0.00
Manufacturing Process Amount Unit
I
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Steering Subsystem
Form B
page44
Line 9 on Steering Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 9 Subassembly Total 0.00
Manufacturing Process Amount Unit
I
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Steering Subsystem
Form B
page45
Line 10 on Steering Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 10 Subassembly Total 0.00
Manufacturing Process Amount Unit
I
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Page 46
Suspension Subsystem Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
Suspension Subsystem
Form B
page47
Line 1 on Suspension Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
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Steering Subsystem Form B
Manufacturing Process Amount Unit
Suspension Subsystem
Form B
page48
Line 2 on Suspension Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Suspension Subsystem
Form B
page49
Line 3 on Suspension Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
I
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Manufacturing Process Amount Unit
Suspension Subsystem
Form B
page50
Line 4 on Suspension Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
I
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Manufacturing Process Amount Unit
Suspension Subsystem
Form B
page51
Line 5 on Suspension Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 5 Subassembly Total 0.00
I
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Manufacturing Process Amount Unit
Suspension Subsystem
Form B
page52
Line 6 on Suspension Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 6 Subassembly Total 0.00
I
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Manufacturing Process Amount Unit
Suspension Subsystem
Form B
page53
Line 7 on Suspension Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 7 Subassembly Total 0.00
Manufacturing Process Amount Unit
I
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Suspension Subsystem
Form B
page54
Line 8 on Suspension Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 8 Subassembly Total 0.00
I
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Manufacturing Process Amount Unit
Suspension Subsystem
Form B
page55
Line 9 on Suspension Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 9 Subassembly Total 0.00
Unit Manufacturing Process Amount
I
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Suspension Subsystem
Form B
page56
Line 10 on Suspension Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 10 Subassembly Total 0.00
Unit
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Manufacturing Process Amount
Page 57
Frame Subsystem Form A
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1 Complete Roll Cage X 1 $0.00 $0.00 $0.00 $0.00 $0.00
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
Frame Subsystem
Form B
page58
Line 1 on Frame Subsystem Form A
Description: Completed Roll Cage Tubes Only
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
4 0.00 $0.00
5 0.00 $0.00
6 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.35 $ 0.00
5 0.40 $ 0.00
6 0.40 $ 0.00
7 0.75 $ 0.00
8 0.75 $ 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
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Frame Subsystem Form B
Inches
Inches
Manufacturing Process Amount Unit
Inches
Welding
Tube Cuts
Saw Cuts (cut to length)
Tube Bends Bends
Radiusing tube ends Ends
Frame Subsystem
Form B
page59
Line 2 on Frame Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Frame Subsystem
Form B
page60
Line 3 on Frame Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Frame Subsystem
Form B
page61
Line 4 on Frame Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Frame Subsystem
Form B
page62
Line 5 on Frame Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 5 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Frame Subsystem
Form B
page63
Line 6 on Frame Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 6 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Frame Subsystem
Form B
page64
Line 7 on Frame Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 7 Subassembly Total 0.00
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Frame Subsystem
Form B
page65
Line 8 on Frame Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 8 Subassembly Total 0.00
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Frame Subsystem
Form B
page66
Line 9 on Frame Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 9 Subassembly Total 0.00
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Frame Subsystem
Form B
page67
Line 10 on Frame Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 10 Subassembly Total 0.00
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Page 68
Body Subsystem Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
Body Subsystem
Form B
page69
Line 1 on Body Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
Amount Unit
Body Subsystem Form B
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Manufacturing Process
Body Subsystem
Form B
page70
Line 2 on Body Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
Manufacturing Process Amount Unit
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Body Subsystem
Form B
page71
Line 3 on Body Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Body Subsystem
Form B
page72
Line 4 on Body Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Amount Unit Manufacturing Process
Page 73
Brakes Subsystem Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
Brakes Subsystem
Form B
page74
Line 1 on Brakes Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
Amount Unit
Brakes Subsystem Form B
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Manufacturing Process
Brakes Subsystem
Form B
page75
Line 2 on Brakes Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
Manufacturing Process Amount Unit
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Brakes Subsystem
Form B
page76
Line 3 on Brakes Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Brakes Subsystem
Form B
page77
Line 4 on Brakes Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Page 78
Safety Equipment Subsystem Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
Safety Equipment Subsystem
Form B
page79
Line 1 on Safety Equipment Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
Amount Unit
Safety Equipment Subsystem Form B
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Manufacturing Process
Safety Equipment Subsystem
Form B
page80
Line 2 on Safety Equipment Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
Manufacturing Process Amount Unit
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Safety Equipment Subsystem
Form B
page81
Line 3 on Safety Equipment Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Safety Equipment Subsystem
Form B
page82
Line 4 on Safety Equipment Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Page 83
Electrical Subsystem Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
Electrical Subsystem
Form B
page84
Line 1 on Electrical Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
Amount Unit
Electrical Subsystem Form B
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Manufacturing Process
Electrical Subsystem
Form B
page85
Line 2 on Electrical Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
Manufacturing Process Amount Unit
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Electrical Subsystem
Form B
page86
Line 3 on Electrical Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Electrical Subsystem
Form B
page87
Line 4 on Electrical Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Page 88
Fasteners Subsystem Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
Page 89
Miscellaneous Items Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
Miscellanous Items
Form B
page90
Line 1 on Miscellanous Items Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
Amount Unit
Miscellanous Items Form B
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Manufacturing Process
Miscellanous Items
Form B
page91
Line 2 on Miscellanous Items Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
Manufacturing Process Amount Unit
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Miscellanous Items
Form B
page92
Line 3 on Miscellanous Items Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Miscellanous Items
Form B
page93
Line 4 on Miscellanous Items Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Page 94
ILL Event Subsystem Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
TEN Event Subsystem
Form B
page95
Line 1 on ILL Event Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
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Manufacturing Process Amount Unit
First Event Subsystem Form B
TEN Event Subsystem
Form B
page96
Line 2 on ILL Event Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
Manufacturing Process Amount Unit
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TEN Event Subsystem
Form B
page97
Line 3 on ILL Event Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Amount Unit Manufacturing Process
TEN Event Subsystem
Form B
page98
Line 4 on ILL Event Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Page 99
TEX Event Subsystem Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
WAS Event Subsystem
Form B
page100
Line 1 on TEX Event Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
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Second Event Subsystem Form B
Manufacturing Process Amount Unit
WAS Event Subsystem
Form B
page101
Line 2 on TEX Event Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
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Manufacturing Process Amount Unit
WAS Event Subsystem
Form B
page102
Line 3 on TEX Event Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
I
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Manufacturing Process Amount Unit
WAS Event Subsystem
Form B
page103
Line 4 on TEX Event Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Page 104
KAN Event Subsystem Form A
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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00
Totals $0.00 $0.00 $0.00
Total: $0.00
ROC Event Subsystem
Form B
page105
Line 1 on KAN Event Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
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Manufacturing Process Amount Unit
Third Event Subsystem Form B
ROC Event Subsystem
Form B
page106
Line 2 on KAN Event Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
Manufacturing Process Amount Unit
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ROC Event Subsystem
Form B
page107
Line 3 on KAN Event Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
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Amount Unit Manufacturing Process
ROC Event Subsystem
Form B
page108
Line 4 on KAN Event Subsystem Form A
Description:
Material:
Part Name Material Density Unit Amount Weight $/Unit Cost
1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00
Labor:
$/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00
Material Total 0.00
Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
I
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Manufacturing Process Amount Unit

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