Morgan Catalogue

E6301&
P30%6$5 D"5"
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I nsul at i ng Our Wor l d
Copyright 01.06.11
Printed on paper sourced from
responsibly managed forests.
When you have finished with
this brochure please recycle.
www.morganthermalceramics.com
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02 03
Morgan Thermal Ceramics solutions
Morgan Thermal Ceramics world leading products offer a diverse, strongly branded product range that combines quality with
consistency and reliability. Morgan Thermal Ceramics leads the way in bringing technical solutions to all problems of heat containment.
Morgan Thermal Ceramics supply optimum engineered insulation solutions to a diverse range of markets and end users;
we are the market leaders in core products of insulating fibres, insulating fire bricks and monolithics. Our aim is to provide
not only the products, but engineered solutions which satisfy your needs.
Superwool
fibre products - Superwool
fibre meets the requirements requested under NOTA Q of European Directive

67/548. All Superwool
fibre products are exonerated from classification & labelling regulation in Europe. Superwool
fibre products are special alkaline earth silicate (AES) fibres that have been uniquely engineered to offer advantages in high
temperature insulation applications.
Blanket products - These highly versatile Superwool
fibre and refractory ceramic fibre products are lightweight, have low
thermal conductivity, low heat storage and excellent resistance to thermal shock. They are available in a variety of densities,
thicknesses and temperature capabilities.
Bulk products - A complete line of Superwool
fibre and refractory ceramic bulk fibres each of which offers its own unique
combination of properties. These bulk fibres are produced by varying composition, fibre length, compressed density, fibre
content, fibre diameter and lubricity, available in chopped, un-chopped, lubricated and non-lubricated.
Module, Log, and Block products - A unique solution to high temperature insulation needs in industrial heaters, boilers and
furnaces as well as many other applications. These are easy-to-install, high-temperature, Superwool
fibre and refractory

ceramic fibre module systems featuring Pyro-Bloc
, Pyro-Fold and Pyro-Stack design. Pyro-Bloc
is proven monolithic
furnace insulation that installs faster than any other ceramic fibre module on the market.
Vacuum Formed and Shape products - Fibre board and shape products have been engineered to meet a wide range of
temperature requirements. They offer good strength and low thermal conductivity values.
Paper and Felt products - Thin sheet products including millboard, paper, and felt are suitable for a variety of insulation
and filtration applications. Many special grades offer properties such as no binder outgassing, low shot content and high
strength.
Fire protection products - Our FireMaster
brand of fire protection products are high performance materials that provide
high quality, cost-effective fire-safe solutions that do not age, ensuring reliable fire protection when needed.
Textiles - Textile products are made from highly textured forms of various fibres in both Superwool

ceramic fibre. Yarn made from Superwool
fibre bulk and organic binders is converted into a wide variety of woven textile
forms including cloth, ropes, packing and sleeving.
Mastics - Mastic insulation from Morgan Thermal Ceramics complement our full line of refractory and insulation products.
This extensive offering includes pumpables, mouldable, cements, and coatings, and is manufactured specifically to aid in
efficient furnace, kiln, and boiler operations.
Silicon Carbide products - Silicon Carbide displays excellent performance in highly abrasive applications. We produce
two main forms of Silicon Carbide - self bonded and nitride bonded.
Insulating Fire Brick and Mortar - JM
, K
, TC
and TJM
insulating fire bricks offer superior insulating properties,

minimising energy use, combined with the ability to withstand chemical attack and high heat conditions. Both wet and dry
mortars are available that are matched for use with the Morgan Thermal Ceramics IFB range.
Insulating, Dense and Special Duty Monolithics - Tri-Mor
Monolithics offer a full range of products for applications

requiring high resistance to corrosion, abrasion and reducing atmospheres. They are particularly suited to applications where
fast turn around of installation and repairs is important.
Fired Refractory Shapes - Individually crafted fired shapes hold up under harsh conditions. With various alumina-silica,
high alumina, alumina-silica-zirconia, magnesia, zirconia, mullite, silicon carbide and fused silica compositions, these materials
offer excellent hot strengths and resistance to thermal shock and molten metals.
C+*/"*/.
Sec+"'& 1 Blanket products
G G
page 05
Sec+"'& 2 Bulk products
G G
page 11
Sec+"'& 3 Module, Log and Block products
G G
page 17
Sec+"'& 4 Board products
G G
page 25
Sec+"'& 4 OEM/Domestic Board products
G G
page 28
Sec+"'& 5 Vacuum Formed and Shape products
G G
page 31
Sec+"'& 6 Paper products
G G
page 37
Sec+"'& 7 Felt products
G G
page 43
Sec+"'& 8 Textile products
G G
page 49
Sec+"'& 9 Silicon Carbide products page 53
Sec+"'& 10 Mortar, Cements and Mastic products page 59
Sec+"'& 11 Insulating Fire Brick products page 65
Sec+"'& 12 Monolithics products: Tri-Mor
page 71
Sec+"'& 13 Fire protection products: FireMaster
page 95
Sec+"'& 14 Fired Refractory Shapes page 101
Conversion tables page 108
Definitions explained page 110
Data Sheet Codes:
For more information on our products, please refer to the Technical Data Sheet section on our website www.morganthermalceramics.com
Enter the reference code indicated i.e. 11-4-01 or the product name reference i.e. Superwool
607
HT
Blanket.
Material Safety Data Sheet (MSDS):
Are available for all our products. Please refer to the MSDS information section on our website www.morganthermalceramics.com
G
Superwool
is a low biopersistent material

G
RCF is a refractory ceramic fibre material
The values given herein are TYPICAL AVERAGE VALUES obtained in accordance with accepted test methods and are subject to
normal manufacturing variations.
Actual use limit depends on application, construction, fibre thermal stability, anchoring system, etc.
They are supplied as a technical service and are subject to change without notice.
Therefore, the data contained herein should not be used for specification purposes.
Check with your Morgan Thermal Ceramics office to obtain current information, or visit us on line at
SUPERWOOL
is a patented technology for high temperature insulation wools which have been developed to have a low bio persistence (information upon request). This product may be
covered by one or more of the following patents, or their foreign equivalents:
SUPERWOOL
PLUS
products are covered by patent numbers: US5714421, US5994247, US6180546, US7259118, and EP0621858.
SUPERWOOL
607
HT
products are covered by patent numbers: US5955389, US6180546, US7259118, US7470641, US7651965, US7875566, EP0710628, EP1544177, and EP1725503
A list of foreign patent numbers is available upon request to The Morgan Crucible Company plc.
M+-$a* T%"-)a( C"-a)&. - E0-+," P-+!0/ Da/a B-+%0-" M+-$a* T%"-)a( C"-a)&. - E0-+," P-+!0/ Da/a B-+%0-"
02 03
Morgan Thermal Ceramics solutions
Morgan Thermal Ceramics world leading products offer a diverse, strongly branded product range that combines quality with
consistency and reliability. Morgan Thermal Ceramics leads the way in bringing technical solutions to all problems of heat containment.
Morgan Thermal Ceramics supply optimum engineered insulation solutions to a diverse range of markets and end users;
we are the market leaders in core products of insulating fibres, insulating fire bricks and monolithics. Our aim is to provide
not only the products, but engineered solutions which satisfy your needs.
Superwool
fibre products - Superwool
fibre meets the requirements requested under NOTA Q of European Directive

67/548. All Superwool
fibre products are exonerated from classification & labelling regulation in Europe. Superwool
fibre products are special alkaline earth silicate (AES) fibres that have been uniquely engineered to offer advantages in high
temperature insulation applications.
Blanket products - These highly versatile Superwool
fibre and refractory ceramic fibre products are lightweight, have low
thermal conductivity, low heat storage and excellent resistance to thermal shock. They are available in a variety of densities,
thicknesses and temperature capabilities.
Bulk products - A complete line of Superwool
fibre and refractory ceramic bulk fibres each of which offers its own unique
combination of properties. These bulk fibres are produced by varying composition, fibre length, compressed density, fibre
content, fibre diameter and lubricity, available in chopped, un-chopped, lubricated and non-lubricated.
Module, Log, and Block products - A unique solution to high temperature insulation needs in industrial heaters, boilers and
furnaces as well as many other applications. These are easy-to-install, high-temperature, Superwool

ceramic fibre module systems featuring Pyro-Bloc
, Pyro-Fold and Pyro-Stack design. Pyro-Bloc
is proven monolithic
furnace insulation that installs faster than any other ceramic fibre module on the market.
Vacuum Formed and Shape products - Fibre board and shape products have been engineered to meet a wide range of
temperature requirements. They offer good strength and low thermal conductivity values.
Paper and Felt products - Thin sheet products including millboard, paper, and felt are suitable for a variety of insulation
and filtration applications. Many special grades offer properties such as no binder outgassing, low shot content and high
strength.
Fire protection products - Our FireMaster
brand of fire protection products are high performance materials that provide
high quality, cost-effective fire-safe solutions that do not age, ensuring reliable fire protection when needed.
Textiles - Textile products are made from highly textured forms of various fibres in both Superwool

ceramic fibre. Yarn made from Superwool
fibre bulk and organic binders is converted into a wide variety of woven textile
forms including cloth, ropes, packing and sleeving.
Mastics - Mastic insulation from Morgan Thermal Ceramics complement our full line of refractory and insulation products.
This extensive offering includes pumpables, mouldable, cements, and coatings, and is manufactured specifically to aid in
efficient furnace, kiln, and boiler operations.
Silicon Carbide products - Silicon Carbide displays excellent performance in highly abrasive applications. We produce
two main forms of Silicon Carbide - self bonded and nitride bonded.
Insulating Fire Brick and Mortar - JM
, K
, TC
and TJM
insulating fire bricks offer superior insulating properties,

minimising energy use, combined with the ability to withstand chemical attack and high heat conditions. Both wet and dry
mortars are available that are matched for use with the Morgan Thermal Ceramics IFB range.
Insulating, Dense and Special Duty Monolithics - Tri-Mor
Monolithics offer a full range of products for applications

requiring high resistance to corrosion, abrasion and reducing atmospheres. They are particularly suited to applications where
fast turn around of installation and repairs is important.
Fired Refractory Shapes - Individually crafted fired shapes hold up under harsh conditions. With various alumina-silica,
high alumina, alumina-silica-zirconia, magnesia, zirconia, mullite, silicon carbide and fused silica compositions, these materials
offer excellent hot strengths and resistance to thermal shock and molten metals.
C+*/"*/.
Sec+"'& 1 Blanket products
G G
page 05
Sec+"'& 2 Bulk products
G G
page 11
Sec+"'& 3 Module, Log and Block products
G G
page 17
Sec+"'& 4 Board products
G G
page 25
Sec+"'& 4 OEM/Domestic Board products
G G
page 28
Sec+"'& 5 Vacuum Formed and Shape products
G G
page 31
Sec+"'& 6 Paper products
G G
page 37
Sec+"'& 7 Felt products
G G
page 43
Sec+"'& 8 Textile products
G G
page 49
Sec+"'& 9 Silicon Carbide products page 53
Sec+"'& 10 Mortar, Cements and Mastic products page 59
Sec+"'& 11 Insulating Fire Brick products page 65
Sec+"'& 12 Monolithics products: Tri-Mor
page 71
Sec+"'& 13 Fire protection products: FireMaster
page 95
Sec+"'& 14 Fired Refractory Shapes page 101
Conversion tables page 108
Definitions explained page 110
Data Sheet Codes:
For more information on our products, please refer to the Technical Data Sheet section on our website www.morganthermalceramics.com
Enter the reference code indicated i.e. 11-4-01 or the product name reference i.e. Superwool
607
HT
Blanket.
Material Safety Data Sheet (MSDS):
Are available for all our products. Please refer to the MSDS information section on our website www.morganthermalceramics.com
G
Superwool
is a low biopersistent material

G
RCF is a refractory ceramic fibre material
The values given herein are TYPICAL AVERAGE VALUES obtained in accordance with accepted test methods and are subject to
normal manufacturing variations.
Actual use limit depends on application, construction, fibre thermal stability, anchoring system, etc.
They are supplied as a technical service and are subject to change without notice.
Therefore, the data contained herein should not be used for specification purposes.
Check with your Morgan Thermal Ceramics office to obtain current information, or visit us on line at
SUPERWOOL
is a patented technology for high temperature insulation wools which have been developed to have a low bio persistence (information upon request). This product may be
covered by one or more of the following patents, or their foreign equivalents:
SUPERWOOL
PLUS
products are covered by patent numbers: US5714421, US5994247, US6180546, US7259118, and EP0621858.
SUPERWOOL
607
HT
products are covered by patent numbers: US5955389, US6180546, US7259118, US7470641, US7651965, US7875566, EP0710628, EP1544177, and EP1725503
A list of foreign patent numbers is available upon request to The Morgan Crucible Company plc.
SECTION 1
B(a*'"/ ,-+!0/.
Superwool

blanket products
11-4-01 :
Superwool
607
HT Blanket
11-5-01 :
Superwool
Plus Blanket
11-2-11 :
Superwool
AC2 Blanket
Refractory ceramic fibre (RCF) blanket products
5-5-01 :
Cerablanket
Cerachem
Cerachrome
5-7-12 :
Kaowool
Blanket S
Kaowool
Blanket SZr
5-6-09 :
Maftec
5-5-05 :
Cerablanket
AC1
5-5-11 :
Cerablanket
AC2
Superwool
04 05
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
SECTION 1
B(a*'"/ ,-+!0/.
Superwool

blanket products
11-4-01 :
Superwool
607
HT Blanket
11-5-01 :
Superwool
Plus Blanket
11-2-11 :
Superwool
AC2 Blanket
Refractory ceramic fibre (RCF) blanket products
5-5-01 :
Cerablanket
Cerachem
Cerachrome
5-7-12 :
Kaowool
Blanket S
Kaowool
Blanket SZr
5-6-09 :
Maftec
5-5-05 :
Cerablanket
AC1
5-5-11 :
Cerablanket
AC2
Superwool
04 05
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
06 07
Blanket products overview
Introduction to our blanket products
High temperature insulation wool is a material for use in
high temperature applications such as the insulating lining
of metallurgical ovens and furnaces, petrochemical heaters,
and ceramic kilns etc.
Morgan Thermal Ceramics high temperature
insulation wool (HTIW) includes:
G AES wools (alkaline earth silicates): Superwool
fibre
G RCF wools (aluminosilicates) and polycrystalline wools:
Cera
& Kaowool
G HTIW are used in applications from 600C up to 1800C

In use high temperature insulation wool will:
G Contribute to protecting people and property
from excessive heat
G Reduce greenhouse gas emissions
G Reduce energy usage
G Improve efficiency of furnaces and process equipment
Typical applications for high temperature
insulation wool blankets:
G Power generation especially HRSG duct insulation
G Chimney insulation
G Process heater linings
G Pipe wrap
G Annealing furnace linings
G Furnace & kiln back-up insulation
G Storage heater insulation
G Domestic oven insulation
G Automotive exhaust heat shields
G Aluminium transfer launder covers
G Welding stress relief
Blanket
A mat of bulk wool is converted to blanket by
needling. The needles are pushed into the mat and
withdrawn which produces a coherent blanket. Blanket
can be folded, compressed and encapsulated to produce
modules.
Superwool

fibre
Superwool
fibre is a high-temperature insulating wool

composed of man-made vitreous silicate fibres. Superwool
fibre is exonerated from the carcinogen classification in the

European Union under the terms of NOTA Q of European
Directive 67/548/EEC.
Superwool
fibre has been developed to show improved

high temperature characteristics required to act as an
alternative to RCF. The Superwool
fibre family of products

offer a versatile alternative to traditional insulation solutions
for commercial, industrial, and transportation applications.
Morgan Thermal Ceramics Superwool
fibre patented
technology is available in a variety of forms including bulk,
blanket, boards, felt, paper, vacuum-formed, pyro-logs,
pyro-blocs, z-bloks and mastic products.
Superwool
blanket - grades available:

Superwool
607
HT
fibre:
c$a**"f"ca+"'& 13001C
The only low biopersistent fibre available with a
classification temperature of 1300C.
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
An engineered solution which saves energy and
respects the environment.
Benefits:
G Excellent thermal insulation properties
G Free of binder or lubricant
G Thermal stability
G Low thermal conductivity
G Good resistance to tearing
G Excellent thermal shock resistance
G Low heat storage capacity
G Inorganic - smoke free
G Flexible and resilient
G Immune to thermal shock
G Good sound absorption
G Exonerated from any carcinogenic classification
under NOTA Q of European Directive 97/69 E
Refractory ceramic fibre (RCF)
RCF man made vitreous fibres (MMVF); chemical
constituents are predominantly alumina and silica. Such
MMVFs are classified in the EU as category 2 carcinogens.
RCF is a highly versatile material which can be spun or
blown into bulk and air-laid into blanket, folded into
modules, converted into papers, boards, and shapes.
Morgan Thermal Ceramics fibre blanket products are
available in a wide range of chemistries, densities and
thicknesses. Blankets are air laid into a continuous mat
and mechanically needled for added strength and surface
integrity.
RCF blanket - grades available:
Cerablanket
:
c$a**"f"ca+"'& 12601C
Cerachem
:
c$a**"f"ca+"'& 14251C
Cerachrome
:
c$a**"f"ca+"'& 14251C
Excellent chemical stability compared with their raw
materials, they have excellent strength before and after
heating. They have superior acoustic as well as thermal
insulation characteristics.
Kaowool
Blanket S:
c$a**"f"ca+"'& 12601C
Kaowool
Blanket SZr:
c$a**"f"ca+"'& 12601C
Made from bulk fibres produced by the most modern
spinning process, giving exceptional length & uniform
distribution which are ideal for manufacturing blanket
of controlled density, high tensile strength and resiliency.
Maftec
Blanket:
%a/"%,% c'&+"&,',* ,*e 16001C
Made from pure mullite fibre only, needled on both sides
and contains no binder or other added constituent. More
resistant to acid and alkaline solutions than conventional
alumino-silicate fibre blankets, being virtually free of shot,
it has exceptionally good thermal insulation characteristics.
Benefits:
G Excellent insulating performance
G Excellent thermal stability: fibres have good resistance
to devitrification
G Low heat storage
G The combination of long spun fibres and the needling
operation produce tough, resilient and strong blankets,
which resist tearing both before and after heating
G Resistance to thermal shock
G Good acoustic properties
G No smoke emission due to binder burn out
G Easy to install
06 07
Blanket products overview
Introduction to our blanket products
fibre
Cera
& Kaowool

from excessive heat
insulation wool blankets:
G Power generation especially HRSG duct insulation
G Chimney insulation
G Process heater linings
G Pipe wrap
G Annealing furnace linings
G Furnace & kiln back-up insulation
G Storage heater insulation
G Domestic oven insulation
G Automotive exhaust heat shields
G Aluminium transfer launder covers
G Welding stress relief
Blanket
A mat of bulk wool is converted to blanket by
needling. The needles are pushed into the mat and
withdrawn which produces a coherent blanket. Blanket
can be folded, compressed and encapsulated to produce
modules.
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
blanket - grades available:

Superwool
607
HT
fibre:
c$a**"f"ca+"'& 13001C
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Benefits:
G Excellent thermal insulation properties
G Thermal stability
G Inorganic - smoke free
Morgan Thermal Ceramics fibre blanket products are
available in a wide range of chemistries, densities and
thicknesses. Blankets are air laid into a continuous mat
and mechanically needled for added strength and surface
integrity.
Cerablanket
:
c$a**"f"ca+"'& 12601C
Cerachem
:
c$a**"f"ca+"'& 14251C
Cerachrome
:
c$a**"f"ca+"'& 14251C
Excellent chemical stability compared with their raw
materials, they have excellent strength before and after
heating. They have superior acoustic as well as thermal
insulation characteristics.
Kaowool
Blanket S:
c$a**"f"ca+"'& 12601C
Kaowool
Blanket SZr:
c$a**"f"ca+"'& 12601C
Maftec
Blanket:
%a/"%,% c'&+"&,',* ,*e 16001C
Made from pure mullite fibre only, needled on both sides
and contains no binder or other added constituent. More
resistant to acid and alkaline solutions than conventional
alumino-silicate fibre blankets, being virtually free of shot,
it has exceptionally good thermal insulation characteristics.
Benefits:
G Excellent insulating performance
G Excellent thermal stability: fibres have good resistance
to devitrification
G Low heat storage
G The combination of long spun fibres and the needling
operation produce tough, resilient and strong blankets,
which resist tearing both before and after heating
G Resistance to thermal shock
G Good acoustic properties
G No smoke emission due to binder burn out
G Easy to install
08
B-"/,&5 130%6$54
09
B-"/,&5 130%6$54
Classification Temperature, C
Colour
SiO
2
CaO
MgO
11-4-01
1300 1200
128 kg/m
3
Others
Superwool
607
HT
Blanket
1200
Thermal Conductivity, W/mK ASTM C-201 96 kg/m
3
128 kg/m
3
64 kg/m
3
96 kg/m
3
11-5-01
Superwool
Plus
Blanket
Superwool
AC2 Blanket
11-2-11
white white white
Density, kg/m
3
64 50
75 -
96 128 160
30 50 75 95
after 24 hours @ 1000C - - <1.5
@ 1260C
128 kg/m
3
50 kg/m
3
Mean Temperature @ 200C 0.05 0.04 0.06 0.05 0.05 0.09
@ 300C - - - - - 0.14
@ 400C 0.10 0.08 0.10 0.09 0.08 0.22
@ 500C - - - - - 0.32
@ 600C 0.19 0.14 0.17 0.14 0.12 0.44
@ 800C 0.32 0.23 0.26 0.21 0.18 0.70
@ 1000C 0.48 0.34 0.38 0.29 0.25 0.98
@ 1200C 0.69 0.48 - - - -
Acoustic Performance, Airflow
Resistivity per ASTM C522, rayls/m
70-80 62-68 62-68
- 26-32 26-32
18-25 3-7 3-7
<3 <1 <1
<15000 - -
Permanent Linear Shrinkage, %, EN 1094-1
Chemical Composition, %
Tensile Strength kg/m
3
, EN 1094-1 kPa
128 96 64
after 24 hours @ 1100C
@ 1200C
Colour
SiO
2
Al
2
O
3
CaO+MgO
5-5-01 5-7-12
-
white
Blanket Density 64 kg/m
3
Cr
2
O
3
Kaowool
Blanket S
Cerablanket

3 96
kg/m
3
128
kg/m
3 160 kg/m
3
64 kg/m
3 96
kg/m
3
128
kg/m
3 96 kg/m
3
48 kg/m
3
5-6-09
Maftec
5-5-11
white blue/green white
Density, kg/m
3
@ 1100C
128 kg/m
3
64 kg/m
3
Mean Temperature @ 200C 0.07 0.06 0.06 - 0.07 0.06 0.06 - - - 0.08
@ 260C - - - - - - - - 0.08 - -
@ 300C - - - - - - - - - - 0.125
@ 400C 0.12 0.11 0.10 0.09 0.12 0.11 0.10 0.08 - 0.08 0.193
@ 500C - - - - - - - 0.10 0.19 (538C) 0.09 0.285
@ 600C 0.20 0.16 0.15 0.13 0.20 0.16 0.15 0.13 0.23 0.12 0.40
@ 700C - - - - - - - 0.17 - 0.14 -
@ 750C 0.30 0.23 0.20 0.18 - - - - - - -
Cerachem
Blanket
Cerachrome
Blanket
Kaowool
Blanket SZr
5-5-05
Cerablanket
AC1
Cerablanket
AC2
Maximum Continuous Use Temperature, C - - - - 1600 1600 1177 1177
1260 1425 1425 1260 1425 - - 1315 1315
white white white white white
64-160 64-160 64-160 48, 64 64-160 64-160 96 128 48, 64
30 30 30 0.42 39 39 - - 0.28
96 kg/m
3
70 70 65 - 78 78 93 - -
128 kg/m
3
90 90 85 - 103 103 - 103 -
160 kg/m
3
110 110 - - 127 127 - - -
1.5 - 1.5 - 1.5 - - - - -
2.2 - 2.2 - 2.2 - - - - -
@ 1200C 3.0 1.0 2.7 - 3.0 1.0 - - - 1.0
@ 1300C 5.5 2.0 3.5 - 5.5 2.0 0.3 - 2.0
@ 1400C - 3.5 4.0 - - 3.0 0.8 - 3.0
@ 1500C - - 5.0 - - - 0.9 - -
@ 1600C - - - - - - 1.0 - -
@ 800C - - - - 0.30 0.23 0.20 0.19 0.36 (816C) 0.17 -
@ 900C - - - - - - - 0.23 0.47 (982C) 0.20 -
@ 1000C 0.43 0.32 0.27 0.25 0.43 0.32 0.27 0.27 0.54 (1093C) 0.24 -
@ 1200C - - - - - - - 0.39 - 0.33 -
@ 1400C - - - - - - - 0.58 - 0.48 -
@ 1090C 1.13 1.13 1.13 1.13 1.13 1.13 1.25 - -
56 50 54.5 56 50 50 28 53-55 53
44 35 42.7 44 34.9 34.9 72 45-47 47
0.05 0.09 0.10 0.05 0.09 <0.08 trace - <0.08
- - 2.8 - - - - - -
ZrO
2
Fe
2
O
3
Na
2
O+K
2
O
Leachable Chlorides
- 15 - - 15 15 - - -
- - - - - - 0.03 <0.08 <0.08
0.10 0.10 0.10 0.10 0.10 0.10 0.13 <1.5 <1.5
- - - - - - - <10 <10
Others - - - - - - - 0-1 0-1
3
, EN 1094-1 kPa
Specific Heat Capacity, kJ/kgK
<2
<4
-
-
-
-
-
-
-
08
B-"/,&5 130%6$54
09
B-"/,&5 130%6$54
Colour
SiO
2
CaO
MgO
11-4-01
1300 1200
128 kg/m
3
Others
Superwool
607
HT
Blanket
1200
3
128 kg/m
3
64 kg/m
3
96 kg/m
3
11-5-01
Superwool
Plus
Blanket
Superwool
AC2 Blanket
11-2-11
white white white
Density, kg/m
3
64 50
75 -
96 128 160
30 50 75 95
after 24 hours @ 1000C - - <1.5
@ 1260C
128 kg/m
3
50 kg/m
3
@ 300C - - - - - 0.14
@ 400C 0.10 0.08 0.10 0.09 0.08 0.22
@ 500C - - - - - 0.32
@ 600C 0.19 0.14 0.17 0.14 0.12 0.44
@ 800C 0.32 0.23 0.26 0.21 0.18 0.70
@ 1000C 0.48 0.34 0.38 0.29 0.25 0.98
@ 1200C 0.69 0.48 - - - -
Acoustic Performance, Airflow
Resistivity per ASTM C522, rayls/m
70-80 62-68 62-68
- 26-32 26-32
18-25 3-7 3-7
<3 <1 <1
<15000 - -
3
, EN 1094-1 kPa
128 96 64
@ 1200C
Colour
SiO
2
Al
2
O
3
CaO+MgO
5-5-01 5-7-12
-
white
Blanket Density 64 kg/m
3
Cr
2
O
3
Kaowool
Blanket S
Cerablanket

3 96
kg/m
3
128
kg/m
3 160 kg/m
3
64 kg/m
3 96
kg/m
3
128
kg/m
3 96 kg/m
3
48 kg/m
3
5-6-09
Maftec
5-5-11
white blue/green white
Density, kg/m
3
@ 1100C
128 kg/m
3
64 kg/m
3
Mean Temperature @ 200C 0.07 0.06 0.06 - 0.07 0.06 0.06 - - - 0.08
@ 260C - - - - - - - - 0.08 - -
@ 300C - - - - - - - - - - 0.125
@ 400C 0.12 0.11 0.10 0.09 0.12 0.11 0.10 0.08 - 0.08 0.193
@ 500C - - - - - - - 0.10 0.19 (538C) 0.09 0.285
@ 600C 0.20 0.16 0.15 0.13 0.20 0.16 0.15 0.13 0.23 0.12 0.40
@ 700C - - - - - - - 0.17 - 0.14 -
@ 750C 0.30 0.23 0.20 0.18 - - - - - - -
Cerachem
Blanket
Cerachrome
Blanket
Kaowool
Blanket SZr
5-5-05
Cerablanket
AC1
Cerablanket
AC2
Maximum Continuous Use Temperature, C - - - - 1600 1600 1177 1177
1260 1425 1425 1260 1425 - - 1315 1315
white white white white white
64-160 64-160 64-160 48, 64 64-160 64-160 96 128 48, 64
30 30 30 0.42 39 39 - - 0.28
96 kg/m
3
70 70 65 - 78 78 93 - -
128 kg/m
3
90 90 85 - 103 103 - 103 -
160 kg/m
3
110 110 - - 127 127 - - -
1.5 - 1.5 - 1.5 - - - - -
2.2 - 2.2 - 2.2 - - - - -
@ 1200C 3.0 1.0 2.7 - 3.0 1.0 - - - 1.0
@ 1300C 5.5 2.0 3.5 - 5.5 2.0 0.3 - 2.0
@ 1400C - 3.5 4.0 - - 3.0 0.8 - 3.0
@ 1500C - - 5.0 - - - 0.9 - -
@ 1600C - - - - - - 1.0 - -
@ 800C - - - - 0.30 0.23 0.20 0.19 0.36 (816C) 0.17 -
@ 900C - - - - - - - 0.23 0.47 (982C) 0.20 -
@ 1000C 0.43 0.32 0.27 0.25 0.43 0.32 0.27 0.27 0.54 (1093C) 0.24 -
@ 1200C - - - - - - - 0.39 - 0.33 -
@ 1400C - - - - - - - 0.58 - 0.48 -
@ 1090C 1.13 1.13 1.13 1.13 1.13 1.13 1.25 - -
56 50 54.5 56 50 50 28 53-55 53
44 35 42.7 44 34.9 34.9 72 45-47 47
0.05 0.09 0.10 0.05 0.09 <0.08 trace - <0.08
- - 2.8 - - - - - -
ZrO
2
Fe
2
O
3
Na
2
O+K
2
O
Leachable Chlorides
- 15 - - 15 15 - - -
- - - - - - 0.03 <0.08 <0.08
0.10 0.10 0.10 0.10 0.10 0.10 0.13 <1.5 <1.5
- - - - - - - <10 <10
Others - - - - - - - 0-1 0-1
3
, EN 1094-1 kPa
<2
<4
-
-
-
-
-
-
-
SECTION 2
B0(' ,-+!0/.
Superwool

bulk products
11-4-04 :
Superwool
607
HT Bulk
11-5-04 :
Superwool
Plus Bulk
Refractory ceramic fibre (RCF) bulk products
5-5-06 :
Cerafibre
Cerachem
Cerachrome
5-6-13 :
Engineered Fibres
5-7-10 :
Kaowool
Bulk Fibre
10 11
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
SECTION 2
B0(' ,-+!0/.
Superwool

bulk products
11-4-04 :
Superwool
607
HT Bulk
11-5-04 :
Superwool
Plus Bulk
Refractory ceramic fibre (RCF) bulk products
5-5-06 :
Cerafibre
Cerachem
Cerachrome
5-6-13 :
Engineered Fibres
5-7-10 :
Kaowool
Bulk Fibre
10 11
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
12 13
fibre
Cera
& Kaowool

G Contribute to protecting people and property from
excessive heat
insulation wool bulk:
G Raw material for the manufacturing of finished products
such as boards, paper, shapes, yarns etc
G Vacuum forming feedstock
G Textile manufacturing
G Chimney fill
G Fire door infill
G Kiln car infill
G Packing expansion joints (e.g. carbon baking pits)
G Loose insulating fill for complex spaces and areas
where access is difficult
G Reinforcement for insulating concretes and cements
G Precursor for engineered fibres
Bulk
Consists of a loose mass of randomly orientated
normally long, fluffy cotton wool like fibres collected after
fiberisation and not further altered.
Bulk can be:
G needled into a blanket
G converted into boards and shapes
G die-cut into gaskets
G woven into rope and cloth
G blended into liquid binders for coatings and cements
Grades available: Lubricated Bulk
G For packing expansion joints and voids
G For infil in the roofs and walls of certain types of kilns
G For seals around penetrations in furnaces, such as
burner tubes, site holes etc, areas in refractory
constructions
Un-Lubricated Bulk
- un-chopped fibre
- coarse chopped
- fine chopped fibre
G Un-lubricated fibre is used in vacuum forming
processes, mastics, mouldables sprays and coatings
G Selection of different fibre lengths controls the
properties of the final product
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
bulk - grades available:

Superwool
607
HT
fibre:
c$a**"f"ca+"'& 13001C
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Benefits:
G Superwool
Bulk is virtually immune to thermal shock

G The fibres are opaque to infra-red and so maintain
their low thermal conductivity to high temperature
G The fibres absorb very little energy on heating
G The fibres are high purity and non-corrosive
G The fibres are resilient and also resistant to
mechanical damage
G No reaction with alumina based bricks in application
in the range of typical use temperature
constituents are predominantly alumina and silica.
Such MMVFs are classified in the EU as category 2
carcinogens.
Morgan Thermal Ceramics has a complete line of refractory
bulk fibres, each of which offers its own unique
combination of properties. These bulk fibres are produced
by varying composition, fibre length, compressed density,
fibre content, fibre diameter, and lubricity to serve a wide
range of customer needs.
Cerafibre
:
c$a**"f"ca+"'& 12601C
Spun refractory fibres, made from electrically melted
alumina and silica.
Cerachem
:
c$a**"f"ca+"'& 14251C
alumina, silica and zirconia.
Cerachrome
:
c$a**"f"ca+"'& 14251C
alumina, silica and chromia.
All three fibres are resistant to chemical attack, except
for hydrofluoric and phosphoric acids and strong alkalies.
Engineered Fibres:
c$a**"f"ca+"'& 1100 - 14251C
A family of fibres that have been developed to meet
specific engineering needs. At present, 4 chemical
compositions are available: Enfil SF
, Enfil SH
, Enfil HP
and Enfil Z
.
Kaowool
Bulk fibres:
c$a**"f"ca+"'& 1260 - 14251C
Available in two grades: Standard and Zirconia. Both
grades are high purity fibres and are unaffected by
chemicals except for hydrofluoric and phosphoric acids
and strong alkalies. If wet by oil or water, their physical
and thermal properties will be fully restored on drying.
Benefits:
G Excellent resistance to chemical attack
G Unaffected by oil, water or steam
G Very low thermal expansion
G Excellent shock and good corrosion resistance
G Low moisture absorption
G Low electrical conductivity
G Good tensile strength
G Constant coefficient of friction
G Refractoriness: the fibres are stable up to elevated
temperatures
G Low thermal conductivity: the fibres are opaque to
infra-red radiation and so maintain their low thermal
conductivity up to high temperature
Bulk products overview
Introduction to our bulk products
12 13
fibre
Cera
& Kaowool

G Contribute to protecting people and property from
excessive heat
insulation wool bulk:
G Raw material for the manufacturing of finished products
such as boards, paper, shapes, yarns etc
G Vacuum forming feedstock
G Textile manufacturing
G Chimney fill
G Fire door infill
G Kiln car infill
G Packing expansion joints (e.g. carbon baking pits)
G Loose insulating fill for complex spaces and areas
where access is difficult
G Reinforcement for insulating concretes and cements
G Precursor for engineered fibres
Bulk
Consists of a loose mass of randomly orientated
normally long, fluffy cotton wool like fibres collected after
fiberisation and not further altered.
Bulk can be:
G needled into a blanket
G converted into boards and shapes
G die-cut into gaskets
G woven into rope and cloth
G blended into liquid binders for coatings and cements
Grades available: Lubricated Bulk
G For packing expansion joints and voids
G For infil in the roofs and walls of certain types of kilns
G For seals around penetrations in furnaces, such as
burner tubes, site holes etc, areas in refractory
constructions
Un-Lubricated Bulk
- un-chopped fibre
- coarse chopped
- fine chopped fibre
G Un-lubricated fibre is used in vacuum forming
processes, mastics, mouldables sprays and coatings
G Selection of different fibre lengths controls the
properties of the final product
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
bulk - grades available:

Superwool
607
HT
fibre:
c$a**"f"ca+"'& 13001C
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Benefits:
G Superwool
Bulk is virtually immune to thermal shock

G The fibres are opaque to infra-red and so maintain
their low thermal conductivity to high temperature
G The fibres absorb very little energy on heating
G The fibres are high purity and non-corrosive
G The fibres are resilient and also resistant to
mechanical damage
G No reaction with alumina based bricks in application
in the range of typical use temperature
carcinogens.
Morgan Thermal Ceramics has a complete line of refractory
bulk fibres, each of which offers its own unique
combination of properties. These bulk fibres are produced
by varying composition, fibre length, compressed density,
fibre content, fibre diameter, and lubricity to serve a wide
range of customer needs.
Cerafibre
:
c$a**"f"ca+"'& 12601C
alumina and silica.
Cerachem
:
c$a**"f"ca+"'& 14251C
alumina, silica and zirconia.
Cerachrome
:
c$a**"f"ca+"'& 14251C
alumina, silica and chromia.
All three fibres are resistant to chemical attack, except
for hydrofluoric and phosphoric acids and strong alkalies.
Engineered Fibres:
c$a**"f"ca+"'& 1100 - 14251C
A family of fibres that have been developed to meet
specific engineering needs. At present, 4 chemical
compositions are available: Enfil SF
, Enfil SH
, Enfil HP
and Enfil Z
.
Kaowool
Bulk fibres:
c$a**"f"ca+"'& 1260 - 14251C
Available in two grades: Standard and Zirconia. Both
grades are high purity fibres and are unaffected by
chemicals except for hydrofluoric and phosphoric acids
and strong alkalies. If wet by oil or water, their physical
and thermal properties will be fully restored on drying.
Benefits:
G Excellent resistance to chemical attack
G Unaffected by oil, water or steam
G Excellent shock and good corrosion resistance
G Low moisture absorption
G Low electrical conductivity
G Good tensile strength
G Constant coefficient of friction
G Refractoriness: the fibres are stable up to elevated
temperatures
G Low thermal conductivity: the fibres are opaque to
infra-red radiation and so maintain their low thermal
conductivity up to high temperature
Bulk products overview
Introduction to our bulk products
14
B6-, 130%6$54
15
B6-, 130%6$54
Others <3 <1
Colour
Specific Gravity, g/cm
3
Fibre Diameter, *mean, micron
@ 540C
@ 1090C
SiO
2
(*on calcine product)
Al
2
O
3
CaO + MgO
Cr
2
O
3
ZrO
2
Fe
2
O
3
Na
2
O + K
2
O
11-4-04 11-5-04
Superwool
607
HT Bulk
Superwool
Plus
Bulk
1300
white
2.50
-
-
1.22
70-80
-
18-25
-
-
-
-
1200
white
2.65
Beaker Value (fibre length), ml
Unchopped
Coarse chopped
Fine chopped
650
200
130
Thermal Conductivity, W/mk ASTM C-201 64 kg/m
3
96 kg/m
3
128 kg/m
3
160 kg/m
3
200C - 0.06 0.05 0.04 0.05
400C - 0.10 0.09 0.08 0.08
600C - 0.17 0.14 0.12 0.11
800C - 0.26 0.21 0.18 0.16
1000C - 0.38 0.29 0.25 0.22
62 - 68
-
26 - 32
-
-
-
-
MgO - 3 - 7
-
-
-
-
-
-
Alkili/Alkali Earth
Colour
3
@ 980C
@ 1090C
SiO
2
Al
2
O
3
CaO + MgO
ZrO
2
Fe
2
O
3
Na
2
O + K
2
O
TiO
2
5-5-06 5-6-13 5-7-10
Cera-
chrome
Kaowool
Bulk Fibre
1260
white
2.65
1425
white
2.65
1425
blue/green
2.65
1100
white to
light grey
2.5
1250
white to
light grey
2.6
1260
white to
light grey
2.56
Bulk unchopped
Coarse chopped
Medium chopped
Melting Point C
Cr
2
O
3
Engineered Fibres
SF SH HP Z Standard Zirconia
Cerachem
Cerafibre
1425
white to
light grey
2.65
1260
white
2.56
1425
white
2.65
- - - 50-650 50-650 50-650 50-650 - -
- - - - - - - 450 450
- - - 200 200 200 200 200 200
- - - 150 150 150 150 150 -
Fine chopped - - - 80 80 80 80 80 -
Fibre Index - - - 55-98 55-98 55-98 55-98 - -
3.5 3.5 3.5 3.0 3.0 *2.0-3.5 *3.0-3.5 2.3 2.5
- - - - - - - 1.07 1.07
1.13 1.13 1.13 - - - - 1.13 1.13
- - - 1500 1500 >1650 >1650 >1650 >1650
56.0 50.0 54.3 65.0 <69.0 53.0 50.0 53.0 50.0
44.0 34.9 42.6 trace trace 47 36 47 36
- - - 1.0 1.0 1.07 1.07 - -
0.5 0.09 0.10 - - - - <0.08 0.10
- - 2.8 - - - - - -
- 15.2 - - <10 - - - 14
0.15 0.15 0.15 trace trace <0.1 0.06 <0.08 <0.08
0.10 0.10 0.10 - - - - 0.4 0.10
- - - - - <0.05 0.25 - -
- - - 35.0 27-35 <0.25 <0.25 - -
Leachable Chloride - - - - - - - <20 <20
B
2
O
3
- - - - - - - <0.02 <0.02
Hardness, MOH C
Tensile Strength, MPa
- - - 6 6 6 6 - -
- - - - - 1400 1400 - -
14
B6-, 130%6$54
15
B6-, 130%6$54
Others <3 <1
Colour
3
@ 540C
@ 1090C
SiO
2
Al
2
O
3
CaO + MgO
Cr
2
O
3
ZrO
2
Fe
2
O
3
Na
2
O + K
2
O
11-4-04 11-5-04
Superwool
607
HT Bulk
Superwool
Plus
Bulk
1300
white
2.50
-
-
1.22
70-80
-
18-25
-
-
-
-
1200
white
2.65
Unchopped
Coarse chopped
Fine chopped
650
200
130
Thermal Conductivity, W/mk ASTM C-201 64 kg/m
3
96 kg/m
3
128 kg/m
3
160 kg/m
3
200C - 0.06 0.05 0.04 0.05
400C - 0.10 0.09 0.08 0.08
600C - 0.17 0.14 0.12 0.11
800C - 0.26 0.21 0.18 0.16
1000C - 0.38 0.29 0.25 0.22
62 - 68
-
26 - 32
-
-
-
-
MgO - 3 - 7
-
-
-
-
-
-
Alkili/Alkali Earth
Colour
3
@ 980C
@ 1090C
SiO
2
Al
2
O
3
CaO + MgO
ZrO
2
Fe
2
O
3
Na
2
O + K
2
O
TiO
2
5-5-06 5-6-13 5-7-10
Cera-
chrome
Kaowool
Bulk Fibre
1260
white
2.65
1425
white
2.65
1425
blue/green
2.65
1100
white to
light grey
2.5
1250
white to
light grey
2.6
1260
white to
light grey
2.56
Bulk unchopped
Coarse chopped
Medium chopped
Melting Point C
Cr
2
O
3
Engineered Fibres
SF SH HP Z Standard Zirconia
Cerachem
Cerafibre
1425
white to
light grey
2.65
1260
white
2.56
1425
white
2.65
- - - 50-650 50-650 50-650 50-650 - -
- - - - - - - 450 450
- - - 200 200 200 200 200 200
- - - 150 150 150 150 150 -
Fine chopped - - - 80 80 80 80 80 -
Fibre Index - - - 55-98 55-98 55-98 55-98 - -
3.5 3.5 3.5 3.0 3.0 *2.0-3.5 *3.0-3.5 2.3 2.5
- - - - - - - 1.07 1.07
1.13 1.13 1.13 - - - - 1.13 1.13
- - - 1500 1500 >1650 >1650 >1650 >1650
56.0 50.0 54.3 65.0 <69.0 53.0 50.0 53.0 50.0
44.0 34.9 42.6 trace trace 47 36 47 36
- - - 1.0 1.0 1.07 1.07 - -
0.5 0.09 0.10 - - - - <0.08 0.10
- - 2.8 - - - - - -
- 15.2 - - <10 - - - 14
0.15 0.15 0.15 trace trace <0.1 0.06 <0.08 <0.08
0.10 0.10 0.10 - - - - 0.4 0.10
- - - - - <0.05 0.25 - -
- - - 35.0 27-35 <0.25 <0.25 - -
Leachable Chloride - - - - - - - <20 <20
B
2
O
3
- - - - - - - <0.02 <0.02
Hardness, MOH C
Tensile Strength, MPa
- - - 6 6 6 6 - -
- - - - - 1400 1400 - -
SECTION 3
M+!0("., L+$. & B(+' ,-+!0/.
Superwool

fibre products
11-4-03 :
Superwool
607
HT Z-Blok
Modules
11-5-07 :
Superwool
Plus Pyro-Bloc
Modules
11-5-06 :
Superwool
Plus Pyro-Log
11-4-07 :
Superwool
607
HT Pyro-Log
Refractory ceramic fibre (RCF) products

5-6-02 :
Pyro-Bloc
Modules
5-6-03 :
Pyro-Log
5-6-05 :
Z-Blok 1 Modules
5-6-06 :
Z-Blok 3 Modules
5-6-04 :
Pyro-Stack
Modules
5-6-15 :
Unifelt
Modules
5-6-17 :
Thermo-Bloc
Modules
5-5-02 :
Cerablok
16 17
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
SECTION 3
M+!0("., L+$. & B(+' ,-+!0/.
Superwool

fibre products
11-4-03 :
Superwool
607
HT Z-Blok
Modules
11-5-07 :
Superwool
Plus Pyro-Bloc
Modules
11-5-06 :
Superwool
Plus Pyro-Log
11-4-07 :
Superwool
607
HT Pyro-Log
Refractory ceramic fibre (RCF) products

5-6-02 :
Pyro-Bloc
Modules
5-6-03 :
Pyro-Log
5-6-05 :
Z-Blok 1 Modules
5-6-06 :
Z-Blok 3 Modules
5-6-04 :
Pyro-Stack
Modules
5-6-15 :
Unifelt
Modules
5-6-17 :
Thermo-Bloc
Modules
5-5-02 :
Cerablok
16 17
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
18 19
G Re-heat, Strip-annealing, Rotary Hearth and Roller
Hearth Furnaces, Carbonizing and Lift-off Furnaces
Petrochemical
G Process heaters, reformers, ductwork pyrolysis heaters
Homogenizing furnaces
Process heaters
Thermal oxidizers
Engineered shapes
Modules
A unique solution to high temperature insulation needs
in industrial heaters, boilers and furnaces as well as many
other applications. Morgan Thermal Ceramics exclusive
Pyro-Bloc
products have set the standard for quality and

versatility in furnace lining systems. Pyro-Bloc
modules
are the only monolithic fibre modules on the market.
Manufactured from Pyro-Log
, they are fabricated into

modules that offer superior performance and durability.
Logs
An uncompressed monolithic mass of fibre. Pyro-Log
fibre is the basic building block for all Pyro-Bloc
applications. All Pyro-Log
fibre is produced with a special

lubricant that allows the fibre to be intensely needled to
attain varying densities. At moderate temperatures this
lubricant burns out and the fibre becomes rigid enough
to stand on. This feature, unique to Pyro-Log
fibre,
assists during installation and provides the durability and
toughness necessary for long life.
Blocks
Made from high temperature fibres, mineral fibres and
a small amount of organic binder. Due to the high fibre
content, Bloc sheets are strong, lightweight and thermal
shock resistant.
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
607
HT
fibre: c$a**"f"ca+"'& 13001C

The only low biopersistent fibre available with a classification
temperature of 1300C.
Superwool
Plus
fibre: c$a**"f"ca+"'& 12001C

An engineered solution which saves energy and respects
the environment.
Superwool
Modules, Logs & Block -

grades available:
Pyro-Bloc
:
Pyro-Bloc
Modules comprise two sections of Superwool
fibre slabs in edge-grain orientation. These are held in position

with two stainless steel tubes mounted transversely through the
modules and remote from the hot face. They are anchored
to the furnace casing with the patented Pyro-Bloc
fixing in
any one of four standard versions, Y, M, T and Eye-bolt.
Pyro-Log
:
High density needled monolithic slabs Pyro-Log
is the
only 152mm thick needled mass of fibre available in
standard uncompressed densities up to 240kg/m
3
.
Z-Blok 1 & 3:
Convoluted blanket modules made from spun-fibre blanket,
folded and pre-compressed to a specified density, and held
in position with the T-Bar anchoring system - 2 stainless
steel tubes mounted transversely within the module.
Thermo-Bloc
:
Manufactured from two sections of Pyro-Log
slabs in
edgegrain orientation, installed with a pre-studded,
external, side-fixed yoke. The Pyro-Log
slabs can be held

in position by two additional stainless steel tubes mounted
transversely through the modules and remote from the hot
face. The side fixed yokes fit in these tubes.
Benefits:
G High un-compressed densities give low thermal
conductivity and a more uniform and faster installation
G Lubricated fibre allows more uniform compression
and tight joints
under NOTA Q of European Directive 97/69 EC
G Anchorage remote from the hot face protects steel work
Pyro-Bloc
modules are available in uncompressed

module varying densities and in three grades:
G R Grade: alumina - silica
G ZR Grade: alumina - zirconia - silica
G C Grade: alumina - silica - chromia
RCF Modules, Logs & Block -
grades available:
Pyro-Bloc
:
c$a**"f"ca+"'& 1260 - 14251C
Lightweight with low heat storage providing a durable
service with all the advantages of our standard ceramic
fibre blanket products in a pre-compressed modular form
and offer non-exposed anchoring, economical installation
and a positive mechanical attachment.
Pyro-Log
:
%a/"%,% c'&+"&,',* ,*e 1260 - 14251C
Pyro-Log
is the only 152mm thick, high purity, needled

blanket available in standard uncompressed densities
up to 240kg/m
3
. Vertically-fiberized Pyro-Log
fibre is of
exceptional uniformity of dimensions and of naturally low
shot content.
Pyro-Stack
:
%a/"%,% c'&+"&,',* ,*e 1260 - 16001C
High quality spun-fibre blanket, compressed & banded
with plastic strips, including two stainless steel tubes
mounted transversely through the strips remote from the
hot face. They can be anchored to the furnace casing in
Unifelt
:
c$a**"f"ca+"'& 1260 - 17001C
Vacuum-Formed from controlled mixtures of Kaowool
and
SAFFIL
fibres, the ratio of the fibres are adjusted to produce

the different temperature grades. Edge-stacked strips of
Unifelt sheet, bonded under pressure, with a semi-elastic
organic binder.
Thermo-Bloc
:
c$a**"f"ca+"'& 12601C
slabs in
edge-grain orientation they are installed with a pre-studded,
external, side-fixed yoke. They can be held in position by
two additional stainless steel tubes mounted transversely
through the modules and remote from the hot face.
Z-Blok 1 & 3:
%a/"%,% c'&+"&,',* ,*e 1260 - 16001C
Folded modules available in two design configurations;
Z-Blok 1 has a slide channel that runs perpendicular to the
folds, it slides onto a disc or clip that has been attached to
the steel casing. Z-Blok 3 has a C-Channel that runs
parallel to the module folds and is typically attached to
the steel casing with a welded stud and nut.
Benefits:
G Fast one step installation
G All welds automatically torque tested
G Lubricated fibre allows increased compression and
tight joints
G Hardening effect on first firing gives a tough hot face
G Resistant to mechanical damage and gas flow abrasion
Modules, Logs & Block products
overview
Introduction to our Modules,
Logs & Block products
fibre
Cera
& Kaowool

from excessive heat
insulation wool Modules, Log & Block:
Ceramic & Glass
G Kiln lining
G Low mass kiln cars
G Furnace doors
Refining
G Distillation heater lining
Heat Treatment/Metal working
G Heat treatment lining
Non Ferrous
G Annealing furnace
G Heat treating furnace
Power Generation/Boilers
G Cogeneration ducts and silencers
Iron & Steel
G Walking beam furnace skid rail insulation
18 19
G Re-heat, Strip-annealing, Rotary Hearth and Roller
Hearth Furnaces, Carbonizing and Lift-off Furnaces
Petrochemical
G Process heaters, reformers, ductwork pyrolysis heaters
Homogenizing furnaces
Process heaters
Thermal oxidizers
Engineered shapes
Modules
A unique solution to high temperature insulation needs
in industrial heaters, boilers and furnaces as well as many
other applications. Morgan Thermal Ceramics exclusive
Pyro-Bloc
products have set the standard for quality and

versatility in furnace lining systems. Pyro-Bloc
modules
are the only monolithic fibre modules on the market.
Manufactured from Pyro-Log
, they are fabricated into

modules that offer superior performance and durability.
Logs
An uncompressed monolithic mass of fibre. Pyro-Log
fibre is the basic building block for all Pyro-Bloc
applications. All Pyro-Log
fibre is produced with a special

lubricant that allows the fibre to be intensely needled to
attain varying densities. At moderate temperatures this
lubricant burns out and the fibre becomes rigid enough
to stand on. This feature, unique to Pyro-Log
fibre,
assists during installation and provides the durability and
toughness necessary for long life.
Blocks
Made from high temperature fibres, mineral fibres and
a small amount of organic binder. Due to the high fibre
content, Bloc sheets are strong, lightweight and thermal
shock resistant.
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
607
HT
fibre: c$a**"f"ca+"'& 13001C

The only low biopersistent fibre available with a classification
Superwool
Plus
fibre: c$a**"f"ca+"'& 12001C

An engineered solution which saves energy and respects
the environment.
Superwool
Modules, Logs & Block -

grades available:
Pyro-Bloc
:
Pyro-Bloc
Modules comprise two sections of Superwool
fibre slabs in edge-grain orientation. These are held in position

with two stainless steel tubes mounted transversely through the
modules and remote from the hot face. They are anchored
to the furnace casing with the patented Pyro-Bloc
fixing in
Pyro-Log
:
High density needled monolithic slabs Pyro-Log
is the
only 152mm thick needled mass of fibre available in
standard uncompressed densities up to 240kg/m
3
.
Z-Blok 1 & 3:
Convoluted blanket modules made from spun-fibre blanket,
folded and pre-compressed to a specified density, and held
in position with the T-Bar anchoring system - 2 stainless
steel tubes mounted transversely within the module.
Thermo-Bloc
:
slabs in
edgegrain orientation, installed with a pre-studded,
external, side-fixed yoke. The Pyro-Log
slabs can be held

in position by two additional stainless steel tubes mounted
transversely through the modules and remote from the hot
face. The side fixed yokes fit in these tubes.
Benefits:
G High un-compressed densities give low thermal
conductivity and a more uniform and faster installation
G Lubricated fibre allows more uniform compression
and tight joints
under NOTA Q of European Directive 97/69 EC
Pyro-Bloc
modules are available in uncompressed

module varying densities and in three grades:
G R Grade: alumina - silica
G ZR Grade: alumina - zirconia - silica
G C Grade: alumina - silica - chromia
RCF Modules, Logs & Block -
grades available:
Pyro-Bloc
:
c$a**"f"ca+"'& 1260 - 14251C
Lightweight with low heat storage providing a durable
service with all the advantages of our standard ceramic
fibre blanket products in a pre-compressed modular form
and offer non-exposed anchoring, economical installation
and a positive mechanical attachment.
Pyro-Log
:
%a/"%,% c'&+"&,',* ,*e 1260 - 14251C
Pyro-Log
is the only 152mm thick, high purity, needled

blanket available in standard uncompressed densities
up to 240kg/m
3
. Vertically-fiberized Pyro-Log
fibre is of
exceptional uniformity of dimensions and of naturally low
shot content.
Pyro-Stack
:
%a/"%,% c'&+"&,',* ,*e 1260 - 16001C
High quality spun-fibre blanket, compressed & banded
with plastic strips, including two stainless steel tubes
mounted transversely through the strips remote from the
hot face. They can be anchored to the furnace casing in
Unifelt
:
c$a**"f"ca+"'& 1260 - 17001C
Vacuum-Formed from controlled mixtures of Kaowool
and
SAFFIL
fibres, the ratio of the fibres are adjusted to produce

the different temperature grades. Edge-stacked strips of
Unifelt sheet, bonded under pressure, with a semi-elastic
organic binder.
Thermo-Bloc
:
c$a**"f"ca+"'& 12601C
slabs in
edge-grain orientation they are installed with a pre-studded,
external, side-fixed yoke. They can be held in position by
two additional stainless steel tubes mounted transversely
through the modules and remote from the hot face.
Z-Blok 1 & 3:
%a/"%,% c'&+"&,',* ,*e 1260 - 16001C
Folded modules available in two design configurations;
Z-Blok 1 has a slide channel that runs perpendicular to the
folds, it slides onto a disc or clip that has been attached to
the steel casing. Z-Blok 3 has a C-Channel that runs
parallel to the module folds and is typically attached to
the steel casing with a welded stud and nut.
Benefits:
G Fast one step installation
G All welds automatically torque tested
G Lubricated fibre allows increased compression and
tight joints
G Hardening effect on first firing gives a tough hot face
G Resistant to mechanical damage and gas flow abrasion
Modules, Logs & Block products
overview
Introduction to our Modules,
Logs & Block products
fibre
Cera
& Kaowool

from excessive heat
insulation wool Modules, Log & Block:
Ceramic & Glass
G Kiln lining
G Low mass kiln cars
G Furnace doors
Refining
G Distillation heater lining
Heat Treatment/Metal working
G Heat treatment lining
Non Ferrous
G Annealing furnace
G Heat treating furnace
Power Generation/Boilers
G Cogeneration ducts and silencers
Iron & Steel
G Walking beam furnace skid rail insulation
20
M0%6-&4, L0(4 & B-0$, 130%6$54
21
M0%6-&4, L0(4 & B-0$, 130%6$54
Colour
Density, kg/m
3
(*,&c'%()e**ed)
11-5-07 11-4-07
1200
*160
@ 1090C
Superwool
607
HT
Pyro-Bloc
Modules
Superwool
Plus
Pyro-Bloc
Modules
11-5-06
Superwool
Plus
Pyro-Log
11-4-06
*192
@ 1000C
@ 1100C
Mean Temperature @ 200C
@ 400C
@ 600C
@ 800C
@ 1000C
@ 1200C
Superwool
607
HT
Pyro-Log
Classification Temperature, C 1300 1200 1300

*160 *192 *240
@ 1200C
@ 1250C
@ 1300C
White White White White
160 192 160 192 240
1.05 1.22 - 1.22
Loss of Ignition after 2 hours @ 800C <0-25 <0-25 <0-25 <0-25
<1.5 0.2 <1.5 0.2
- 0.5 - 0.5
- 0.8 - 0.8
- - - -
- - - -
@ 1400C - - - -
- - 0.07 0.07 0.07 - - 0.07 0.07 0.07
0.11 0.09 0.14 0.12 0.10 0.11 0.09 0.14 0.12 0.10
0.17 0.15 0.21 0.17 0.15 0.17 0.15 0.21 0.17 0.15
0.24 0.21 0.30 0.25 0.22 0.24 0.21 0.30 0.25 0.22
0.32 0.28 0.40 0.33 0.29 0.32 0.28 0.40 0.33 0.29
- - 0.54 0.44 0.39 - - 0.54 0.44 0.39
- - 62-68 70-80
- - - -
- - CaO 26-32 MgO 3-7 18-25
- - - -
- - <1 <3
Module Systems
Special Shapes, Y Modules,
M and T, Eyebolt Modules
- -
Thermal Conductivity, W/mK ASTM C-201
CaO+MgO
Na
2
O+K
2
O
Others
11-4-03
Superwool
607
HT
Z-Blok
Modules
1300
White
160
1.22
-
-
-
-
-
-
-
160 kg/m
3
-
0.06
0.12
0.22
0.36
0.56
-
-
-
-
-
-
Perm. Lin. Shrinkage, %, ENV (1094-1)
SiO
2
Al
2
O
3
Colour
Density, kg/m
3
(*,&c'%()e**ed)
5-6-02 5-6-03
1260
*160
@ 1090C
Pyro-Log Pyro-Bloc
Modules
5-6-05
Z-Blok 1 Modules
5-6-06
*192 *240
@ 1000C
@ 1100C
Z-Blok 3 Modules
Classification Temperature, C 1425
@ 1200C
White White
<0-25
-
-
3
Standard Fibre Zirconia Fibre
*160 *192 *240
@ 1000C 1.13
-
-
1.6
Standard Fibre,
R Grade
Zirconia Fibre,
H Grade
-
*160 *192 *240
-
White White
*160 *192 *240
Maximum Continuous Use Temperature, C - - 1260 1425
<0-25
-
@ 1080C
- -
1.6
2.3
3
0.6
1.0
1.6
Kaowool S
Cera-
blanket
Kaowool
SZr Cera-
chem
Cera-
chrome
Maftec
Kaowool S
Cera-
blanket
Kaowool
SZr Cera-
chem
Cera-
chrome
1260 1425 1425 1600 1260 1425 1425
White White
Blue/
Green
White
Blue/
Green
White White
160 160 160 160
128/
160
128/
160
128/
160
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
Loss of Ignition after 2 hours @ 800C
- 1.13
1.13 1.13 1.13 2 1.3 1.3 1.3
- - - - - - -
@ 540C - - - 1.05 - - - 1.05 1.05
Mean Temperature @ 400C 0.11 0.10 0.09 0.11 0.10 0.09 0.08 0.0 0.07 0.10 0.10 0.09 0.11 0.12 0.11 0.11 0.10 0.11
@ 600C 0.18 0.16 0.14 0.18 0.16 0.14 0.12 0.11 0.10 0.17 0.16 0.14 0.16 0.19 0.16 0.16 0.15 0.16
@ 800C 0.25 0.23 0.20 0.25 0.23 0.20 0.17 0.15 0.13 0.25 0.23 0.20 0.23 0.27 0.23 0.23 0.21 0.23
@ 1000C 0.34 0.31 0.28 0.34 0.31 0.28 0.22 0.19 0.17 0.34 0.31 0.28 0.31 0.36 0.31 0.31 0.28 0.31
160 kg/m
3
128 kg/m
3 160
kg/m
3
160
kg/m
3
160
kg/m
3
160
kg/m
3 Edge - Grain Blanket - Laid Thermal Conductivity, W/mK
@ 1400C - 3.0 - 3.0 - - - - - - -
@ 1300C - - - 3.2 - - - - - - -
Permanent Linear Shrinkage, %, ENV (1094-7)
20
M0%6-&4, L0(4 & B-0$, 130%6$54
21
M0%6-&4, L0(4 & B-0$, 130%6$54
Colour
Density, kg/m
3
(*,&c'%()e**ed)
11-5-07 11-4-07
1200
*160
@ 1090C
Superwool
607
HT
Pyro-Bloc
Modules
Superwool
Plus
Pyro-Bloc
Modules
11-5-06
Superwool
Plus
Pyro-Log
11-4-06
*192
@ 1000C
@ 1100C
@ 400C
@ 600C
@ 800C
@ 1000C
@ 1200C
Superwool
607
HT
Pyro-Log

*160 *192 *240
@ 1200C
@ 1250C
@ 1300C
White White White White
160 192 160 192 240
1.05 1.22 - 1.22
Loss of Ignition after 2 hours @ 800C <0-25 <0-25 <0-25 <0-25
<1.5 0.2 <1.5 0.2
- 0.5 - 0.5
- 0.8 - 0.8
- - - -
- - - -
@ 1400C - - - -
- - 0.07 0.07 0.07 - - 0.07 0.07 0.07
0.11 0.09 0.14 0.12 0.10 0.11 0.09 0.14 0.12 0.10
0.17 0.15 0.21 0.17 0.15 0.17 0.15 0.21 0.17 0.15
0.24 0.21 0.30 0.25 0.22 0.24 0.21 0.30 0.25 0.22
0.32 0.28 0.40 0.33 0.29 0.32 0.28 0.40 0.33 0.29
- - 0.54 0.44 0.39 - - 0.54 0.44 0.39
- - 62-68 70-80
- - - -
- - CaO 26-32 MgO 3-7 18-25
- - - -
- - <1 <3
Module Systems
- -
CaO+MgO
Na
2
O+K
2
O
Others
11-4-03
Superwool
607
HT
Z-Blok
Modules
1300
White
160
1.22
-
-
-
-
-
-
-
160 kg/m
3
-
0.06
0.12
0.22
0.36
0.56
-
-
-
-
-
-
Perm. Lin. Shrinkage, %, ENV (1094-1)
SiO
2
Al
2
O
3
Colour
Density, kg/m
3
(*,&c'%()e**ed)
5-6-02 5-6-03
1260
*160
@ 1090C
Pyro-Log Pyro-Bloc
Modules
5-6-05
Z-Blok 1 Modules
5-6-06
*192 *240
@ 1000C
@ 1100C
Z-Blok 3 Modules
Classification Temperature, C 1425
@ 1200C
White White
<0-25
-
-
3
Standard Fibre Zirconia Fibre
*160 *192 *240
@ 1000C 1.13
-
-
1.6
Standard Fibre,
R Grade
Zirconia Fibre,
H Grade
-
*160 *192 *240
-
White White
*160 *192 *240
Maximum Continuous Use Temperature, C - - 1260 1425
<0-25
-
@ 1080C
- -
1.6
2.3
3
0.6
1.0
1.6
Kaowool S
Cera-
blanket
Kaowool
SZr Cera-
chem
Cera-
chrome
Maftec
Kaowool S
Cera-
blanket
Kaowool
SZr Cera-
chem
Cera-
chrome
1260 1425 1425 1600 1260 1425 1425
White White
Blue/
Green
White
Blue/
Green
White White
160 160 160 160
128/
160
128/
160
128/
160
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- 1.13
1.13 1.13 1.13 2 1.3 1.3 1.3
- - - - - - -
@ 540C - - - 1.05 - - - 1.05 1.05
Mean Temperature @ 400C 0.11 0.10 0.09 0.11 0.10 0.09 0.08 0.0 0.07 0.10 0.10 0.09 0.11 0.12 0.11 0.11 0.10 0.11
@ 600C 0.18 0.16 0.14 0.18 0.16 0.14 0.12 0.11 0.10 0.17 0.16 0.14 0.16 0.19 0.16 0.16 0.15 0.16
@ 800C 0.25 0.23 0.20 0.25 0.23 0.20 0.17 0.15 0.13 0.25 0.23 0.20 0.23 0.27 0.23 0.23 0.21 0.23
@ 1000C 0.34 0.31 0.28 0.34 0.31 0.28 0.22 0.19 0.17 0.34 0.31 0.28 0.31 0.36 0.31 0.31 0.28 0.31
160 kg/m
3
128 kg/m
3 160
kg/m
3
160
kg/m
3
160
kg/m
3
160
kg/m
3 Edge - Grain Blanket - Laid Thermal Conductivity, W/mK
@ 1400C - 3.0 - 3.0 - - - - - - -
@ 1300C - - - 3.2 - - - - - - -
22
M0%6-&4, L0(4 & B-0$, 130%6$54
23
M0%6-&4, L0(4 & B-0$, 130%6$54
Colour
Density, kg/m
3
(*,&c'%()e**ed)
5-6-04 5-6-15
-
128
@ 1090C
Unifelt
Modules Pyro-Stack
Modules
5-6-17
Thermo-Bloc
Modules
5-5-02
@ 1000C
@ 1200C
@ 400C
@ 600C
@ 800C
@ 1000C
@ 1200C
Cerablok
@ 1300C
@ 1400C
@ 1600C
White
-
-
-
-
-
- - -
Kaowool
S
Cerablanket
Kaowool SZ
Cerachem
@ 1000C
Maftec
Blanket
U 13
Maximum Continuous Use Temperature, C 1260
@ 1080C
@ 1500C -
-
White
-
1260
-
1425
-
1425
-
1600
-
1600
160 128 160 *128 160
- - - - - -
- - - - - -
1.13 1.13 1.13 1.13 1.25 1.25
-
@ 300C
@ 500C
@ 1400C
- - - -
0.12 0.11 0.08 0.09
- - - -
0.19 0.18 0.15 0.14
0.28 0.25 0.23 0.22
0.38 0.34 0.32 0.31
- - - -
- - - -
U 14 U 15 U 16 U 17
1260
-
1425
-
1500
-
1600
-
1700
-
140
White
125 120 110 100
- - - - -
- - - - -
1.13 1.13 1.17 1.20 1.25
-
- - - - -
2 - - - -
- 2 - - -
- - 2 - -
- - - 2 -
- - - - 2
- - - - -
- - - - -
- - - - -
- - - - -
0.15 0.15 0.14 0.14 0.14
0.22 0.21 0.20 0.19 0.19
0.29 0.30 0.28 0.27 0.25
- 0.39 0.39 0.38 0.35
- - 0.51 0.50 0.48
RCF
Super-
wool
Plus
1260 1200
- -
*160-
192
*160-
192
1.13 -
- 1.05
- -
<0.25
- - <1.5 <1.5
3.0 3.0 - -
- - - -
- - - -
- - - -
- - - -
- - - -
- - - -
0.11 0.10 0.12 0.11
- - - -
0.18 0.16 0.19 0.17
0.25 0.23 0.27 0.24
0.34 0.31 0.37 0.32
- - - -
- - - -
800 1000 1100
-
800
-
1000
-
1100
320
White / Tan
320 310
Modules of Rupture MPa 0.7 0.7 0.9 - - - - - - - - - - - - -
Compressive Strength at - - - - - - - - - - - - - 0.35 0.35 0.30
5.5 5.5 5.0
- - -
- - -
- - -
@ 800C
*after 24hrs isothermal heating
at Classification Temperature %
- - - - - - - - - - <0.8 - -
- <2 -
@ 1100C - - - - - - - - - - - - <1
- - -
- - -
- - -
- - -
- - -
0.075 0.090 0.070
0.070 0.082 0.060
0.080 0.100 0.080
0.093 0.112 0.100
0.112 0.127 0.115
- - -
- - -
- - -
- - -
Thermal Conductivity, W/mK ASTM C-201 128 160 128 160
Types of Modules and Different Fixing Systems
Note: F"/"&* *!'.& a)e M')a& T!e)%a$ Ce)a%"c* S+a&da)d*
Z-Blok 1 (Convoluted Blanket) Module Pyro-Stack Y (Stacked Blanket) Module
Pyro-Bloc T (Log) Module Z-Blok 3 (Convoluted Blanket) Module Pyro-Stack T (Stacked Blanket) Module
22
M0%6-&4, L0(4 & B-0$, 130%6$54
23
M0%6-&4, L0(4 & B-0$, 130%6$54
Colour
Density, kg/m
3
(*,&c'%()e**ed)
5-6-04 5-6-15
-
128
@ 1090C
Unifelt
Modules Pyro-Stack
Modules
5-6-17
Thermo-Bloc
Modules
5-5-02
@ 1000C
@ 1200C
@ 400C
@ 600C
@ 800C
@ 1000C
@ 1200C
Cerablok
@ 1300C
@ 1400C
@ 1600C
White
-
-
-
-
-
- - -
Kaowool
S
Cerablanket
Kaowool SZ
Cerachem
@ 1000C
Maftec
Blanket
U 13
Maximum Continuous Use Temperature, C 1260
@ 1080C
@ 1500C -
-
White
-
1260
-
1425
-
1425
-
1600
-
1600
160 128 160 *128 160
- - - - - -
- - - - - -
1.13 1.13 1.13 1.13 1.25 1.25
-
@ 300C
@ 500C
@ 1400C
- - - -
0.12 0.11 0.08 0.09
- - - -
0.19 0.18 0.15 0.14
0.28 0.25 0.23 0.22
0.38 0.34 0.32 0.31
- - - -
- - - -
U 14 U 15 U 16 U 17
1260
-
1425
-
1500
-
1600
-
1700
-
140
White
125 120 110 100
- - - - -
- - - - -
1.13 1.13 1.17 1.20 1.25
-
- - - - -
2 - - - -
- 2 - - -
- - 2 - -
- - - 2 -
- - - - 2
- - - - -
- - - - -
- - - - -
- - - - -
0.15 0.15 0.14 0.14 0.14
0.22 0.21 0.20 0.19 0.19
0.29 0.30 0.28 0.27 0.25
- 0.39 0.39 0.38 0.35
- - 0.51 0.50 0.48
RCF
Super-
wool
Plus
1260 1200
- -
*160-
192
*160-
192
1.13 -
- 1.05
- -
<0.25
- - <1.5 <1.5
3.0 3.0 - -
- - - -
- - - -
- - - -
- - - -
- - - -
- - - -
0.11 0.10 0.12 0.11
- - - -
0.18 0.16 0.19 0.17
0.25 0.23 0.27 0.24
0.34 0.31 0.37 0.32
- - - -
- - - -
800 1000 1100
-
800
-
1000
-
1100
320
White / Tan
320 310
Modules of Rupture MPa 0.7 0.7 0.9 - - - - - - - - - - - - -
Compressive Strength at - - - - - - - - - - - - - 0.35 0.35 0.30
5.5 5.5 5.0
- - -
- - -
- - -
@ 800C
*after 24hrs isothermal heating
at Classification Temperature %
- - - - - - - - - - <0.8 - -
- <2 -
@ 1100C - - - - - - - - - - - - <1
- - -
- - -
- - -
- - -
- - -
0.075 0.090 0.070
0.070 0.082 0.060
0.080 0.100 0.080
0.093 0.112 0.100
0.112 0.127 0.115
- - -
- - -
- - -
- - -
Thermal Conductivity, W/mK ASTM C-201 128 160 128 160
Types of Modules and Different Fixing Systems
Note: F"/"&* *!'.& a)e M')a& T!e)%a$ Ce)a%"c* S+a&da)d*
Z-Blok 1 (Convoluted Blanket) Module Pyro-Stack Y (Stacked Blanket) Module
Pyro-Bloc T (Log) Module Z-Blok 3 (Convoluted Blanket) Module Pyro-Stack T (Stacked Blanket) Module
Superwool

board products
11-5-11 :
Superwool
Plus Board
11-5-12 :
Superwool
Plus Blok
11-4-15 :
Superwool
607
HT Board
11-5-16 :
Superwool
Plus Pyro-Board
11-4-17 :
Superwool
607
HT Unifelt Board
11-5-13 :
Superwool
Plus AluBoard
11-4-13 :
Superwool
607
HT SB
11-4-12 :
Superwool
607
HT WB
Refractory ceramic fibre (RCF) board products
5-8-01 :
Unifelt
Boards
5-5-03 :
Ceraboard
5-5-04 :
Ceracarton
5-7-22 :
Kaowool
Boards
24 25
SECTION 4
B+a-! ,-+!0/.
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
Superwool

board products
11-5-11 :
Superwool
Plus Board
11-5-12 :
Superwool
Plus Blok
11-4-15 :
Superwool
607
HT Board
11-5-16 :
Superwool
Plus Pyro-Board
11-4-17 :
Superwool
607
HT Unifelt Board
11-5-13 :
Superwool
Plus AluBoard
11-4-13 :
Superwool
607
HT SB
11-4-12 :
Superwool
607
HT WB
Refractory ceramic fibre (RCF) board products
5-8-01 :
Unifelt
Boards
5-5-03 :
Ceraboard
5-5-04 :
Ceracarton
5-7-22 :
Kaowool
Boards
24 25
SECTION 4
B+a-! ,-+!0/.
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
26 27
fibre
Cera
& Kaowool

from excessive heat
insulation wool board:
Iron & Steel
G Expansion joints, back-up insulation, heat shields and
mould base insulation
Non-ferrous
G Tundish and launder covers in the casting of copper and
copper-based alloys
Ceramics
G Hot-face lining for kilns and in construction of LTM
(low thermal mass) kiln cars
Glass
G Back-up insulation in melting furnaces and protection of
burners
Furnace building
G Hot face lining material (alternative to blanket); back-up
to solid refractories; expansion joints
Light industry
G Lining combustion chambers in industrial and domestic
boilers
Petrochemical
G High temperature heater lining hot-face material
High temperature gaskets & seals
Heat shields
Board
Rigid composite board made from Superwool
fibres,
refractory fillers containing a variety of fillers, organic and
inorganic binders.
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
board - grades available:

Board 75: Suitable for all applications up to 900C.
H Board: Recommended when a high strength material
is required.
Board LTI: Recommended for all applications where thin,
rigid Insulating panels are required.
Board 607 INO: Recommended for all applications where
minimal smoke or fume emission is desirable.
C Board: Formula specially designed for application up
to 1000C requiring cycling resistance and high mechanical
performances.
Superwool
607
HT
fibre:
c$a**"f"ca+"'& 13001C
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Benefits:
G Good thermal shock resistance allows use in
applications where large variations in temperature occur
G Can be used in direct contact with flame
G High temperature stability and low thermal conductivity
G Good handling strength, easy to cut with standard tools
G Excellent flexural and compressive strength
RCF Board products use refined ceramic fibres and pure
fillers and binders in conjunction with a unique thermal
bonding manufacturing process. This created special
insulation boards with high temperature stability, excellent
strength, hardness, and exceptional machinability for
precise dimensional control.
RCF boards - grades available:
Kaowool
:
c$a**"f"ca+"'& 1260 - 16001C
Produced from refractory fibre compositions specially
developed to give rigid, self-supporting boards with
excellent high temperature properties. Board is designed
for use in applications requiring higher rigidity than blanket
forms, and as a result of its higher density, has improved
thermal insulation properties and abrasion resistance.
Cera
:
c$a**"f"ca+"'& 1260 - 14001C
Unifelt
:
c$a**"f"ca+"'& 1260 - 17001C
Made from refractory fibres compositions, bonded with an
organic binder which begins to burn out on exposure to
180-200C and which imparts high strength prior to heating.
They show excellent flexibility properties which give good
dimensional resilience after compression and make
utilisation of the boards or cut pieces very easy where rigid
products are unsuitable.
Benefits:
G Rigid, self supporting boards
G Good abrasion resistance
G Low heat storage
G Resistant to thermal shock
G Not wetted by most molten non ferrous metals,
including aluminium
G Good resistance to spalling
G Can be easily cut and shaped
G Excellent thermal stability: fibres have good
resistance to devitrification
Board products overview
Introduction to our board products
26 27
fibre
Cera
& Kaowool

from excessive heat
insulation wool board:
Iron & Steel
G Expansion joints, back-up insulation, heat shields and
mould base insulation
Non-ferrous
G Tundish and launder covers in the casting of copper and
copper-based alloys
Ceramics
G Hot-face lining for kilns and in construction of LTM
(low thermal mass) kiln cars
Glass
G Back-up insulation in melting furnaces and protection of
burners
Furnace building
G Hot face lining material (alternative to blanket); back-up
to solid refractories; expansion joints
Light industry
G Lining combustion chambers in industrial and domestic
boilers
Petrochemical
G High temperature heater lining hot-face material
High temperature gaskets & seals
Heat shields
Board
Rigid composite board made from Superwool
fibres,
refractory fillers containing a variety of fillers, organic and
inorganic binders.
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
board - grades available:

H Board: Recommended when a high strength material
is required.
Board LTI: Recommended for all applications where thin,
rigid Insulating panels are required.
Board 607 INO: Recommended for all applications where
minimal smoke or fume emission is desirable.
C Board: Formula specially designed for application up
to 1000C requiring cycling resistance and high mechanical
performances.
Superwool
607
HT
fibre:
c$a**"f"ca+"'& 13001C
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Benefits:
G Good thermal shock resistance allows use in
applications where large variations in temperature occur
G Can be used in direct contact with flame
G High temperature stability and low thermal conductivity
G Good handling strength, easy to cut with standard tools
G Excellent flexural and compressive strength
RCF Board products use refined ceramic fibres and pure
fillers and binders in conjunction with a unique thermal
bonding manufacturing process. This created special
insulation boards with high temperature stability, excellent
strength, hardness, and exceptional machinability for
precise dimensional control.
RCF boards - grades available:
Kaowool
:
c$a**"f"ca+"'& 1260 - 16001C
Produced from refractory fibre compositions specially
developed to give rigid, self-supporting boards with
excellent high temperature properties. Board is designed
for use in applications requiring higher rigidity than blanket
forms, and as a result of its higher density, has improved
thermal insulation properties and abrasion resistance.
Cera
:
c$a**"f"ca+"'& 1260 - 14001C
Unifelt
:
c$a**"f"ca+"'& 1260 - 17001C
Made from refractory fibres compositions, bonded with an
organic binder which begins to burn out on exposure to
180-200C and which imparts high strength prior to heating.
They show excellent flexibility properties which give good
dimensional resilience after compression and make
utilisation of the boards or cut pieces very easy where rigid
products are unsuitable.
Benefits:
G Rigid, self supporting boards
G Good abrasion resistance
G Low heat storage
G Not wetted by most molten non ferrous metals,
including aluminium
G Good resistance to spalling
G Can be easily cut and shaped
G Excellent thermal stability: fibres have good
resistance to devitrification
Board products overview
Introduction to our board products
28
B0"3% 130%6$54
29
B0"3% 130%6$54
Colour
Density, kg/m
3
11-5-11 11-5-12
900
Superwool
Plus
Blok
Superwool
Plus
Board
11-4-15
Superwool
607
HT Board
11-4-17
Superwool
607
HT
Unifelt Board
White/Tan
75 800
Maximum Continuous Use Temperature, C
White/Tan
900 1000 1100 1100
1000 1100 Board C Board
White/Tan
AluBoard
White
Modules of Rupture MPa *,&f")ed 0.8 3.5 0.8 1.5 1.2
11-5-16
SWPlus
Pyro
Board
11-5-13
SWPlus
Pyro
AluBoard
H 85 LTI INO
Pyro
Board
SW607HT
Unifelt
800 1000 1100
- - - 1300 1150 1200 1250 600
- - - - - - - - - -
White
White/
Tan
320 520 320 350 500 320 320 320 350 360 240 190 340
0.7 0.8 0.8 1.2 1.4 - - 1.0
@ 800C
@ 1000C
@ 400C
@ 600C
@ 800C
@ 1000C
@ 1200C
@ 1090C
@ 300C
@ 500C
@ 1400C
Isothermal Heating at Class Temperature
@ 1200C
@ 10% relative deformation 0.4 1.1 0.3 0.3 0.3 - - - 0.3 0.3 - - 0.3
@ 10% reduction in thickness - - - - - 0.30 0.40 0.30 - - - - -
- - - - - - - - - - 1.05 - 1.05
5.0 10.0 5.0. 5.0 4.5 6.0 6.0 6.5 - - - - -
@ 600C - - - - - - - - - - - - 6.0
- - - - - - - - - - 0.15 - - after 2 hours heating @ 600C
- - - - - - - - <5.0 <7.0 0.35 - - after 2 hours heating @ 800C
1.3 1.2 1.5 1.5 2.1 1.4 1.4 1.5 - - - - 0.6
after 24 hrs Isothermal Heating @ 1200C - - - - - - - - <1.5 - - - -
- - - - - - - - - <3.0 - - -
- - - - - - - - <3.0 - - - -
- - - - - 0.07 0.08 0.06 0.05 0.06 0.06 - 0.07
0.09 0.12 0.07 0.08 0.09 0.07 0.09 0.07 - - - - 0.08
0.10 0.13 0.08 0.09 0.11 0.08 0.10 0.08 0.08 0.09 0.09 0.10 0.09
- - - - - 0.09 0.11 0.10 - - - - 0.10
0.12 0.15 0.11 0.12 0.13 0.11 0.13 0.11 0.11 0.12 0.13 0.15 -
- - 0.14 0.15 0.15 - - - 0.15 0.15 0.20 0.21 -
- - - - - - - - 0.20 - - 0.30 -
- - - - - - - - 0.26 - - - -
- - - - - - - - - - - - -
Compressive Strength, Mpa
Permanent Thickness Shrinkage ENV (1094-1), %, After 24 hrs Isothermal Heating
Permanent Linear Shrinkage ENV (1094-1)
11-4-13 11-4-12 11-4-11
Board HT SB Board HT WB Board Plus WB
Colour white/tan white/tan white/tan
Density, kg/m
3
360 360 360
Modulus of rupture, Mpa 0.8 1.5 1.5
Compressive stress, Mpa, @ 10% relative deformation 0.3 0.3 0.3
High Temperature Performance, Organic content 3.5 3.5 3.5
Permanent Linear Shrinkage, %, After 24 hours isothermal heating
@ 800C 0.3 0.3 0.3
@ 1150C <2.0 <2.0 <2.0
Thermal Conductivity, W/mk
Mean Temperature @ 300C 0.07 0.07 0.07
@ 400C 0.09 0.09 0.09
@ 600C 0.12 0.12 0.12
@ 800C 0.15 0.15 0.15
OEM / %0.&45*$ #0"3% 130%6$54
@ 1100C - - - - - - - - - - - <1.0 -
@ 1300C - - - - - - - - - - - - -
Loss of ignition after 2 hours
Colour
Density, kg/m
3
5-8-01 5-5-03
1260
Ceraboard
Unifelt
Boards
5-5-04
Kaowool
Boards
1300
1400 1500 1600 1700
100 115 1260 1600S
Modules of Rupture MPa *,&f")ed
5-7-22
1400 1500 1600 1700
Strong
1260
1400 1600
1260 1400 - 1260 1260 1400 1500 1600
@ 10% relative deformation
SiO
2
Al
2
O
3
ZrO
2
Cera-
carton
- - - - - - - 1260 - - - - -
White White/Tan
White/
Tan
White/Tan
170 160 150 140 130 310 310 250-320 280* 330* 260* 240* 200*
- - - - - 1.0 0.9 1.0 1.05 2.7 0.99 0.99 0.88
fired 15 minutes @ 650C - - - - - - - - 0.58 1.1 0.35 0.30 0.24
- - - - - 0.35 0.3 0.2 - - - - -
@ 5% reduction in thickness - - - - - - - - - 0.56 - - -
@ 400C
@ 600C
@ 800C
@ 1000C
@ 1200C
@ 300C
@ 500C
@ 1400C
- - - - - 3.0 3.7 <4 - - - - -
0.075 - - - - - - - 0.07 0.06 0.06 - -
- - - - - 0.07 0.07 0.08 - - - - -
0.11 0.11 0.10 0.10 0.10 0.08 0.08 0.09 0.09 0.09 0.08 0.07 0.06
- - - - - - - 0.10 - - - - -
0.15 0.14 0.14 0.13 0.13 0.11 0.11 0.11 0.11 0.12 0.10 0.09 0.08
0.22 0.21 0.20 0.18 0.18 0.15 0.15 - 0.15 0.16 0.13 0.12 0.10
0.31 0.29 0.23 0.27 0.25 0.20 0.20 - - - 0.18 0.16 0.14
- 0.39 0.38 0.37 0.35 - - - - - 0.23 0.22 0.20
- - 0.50 0.50 0.48 - - - - - - 0.28 0.26
53 48 44 38 30 - - 50-62 - - - - -
47 52 56 62 70 - - 30-47 - - - - -
- - - - - - - 0-18 - - - - -
Fe
2
O
3
+TiO
2
<0.15 <0.15 <0.15 <0.15 <0.15 - - - - - - - -
CaO+MgO <0.1 <0.1 <0.1 <0.1 <0.1 - - - - - - - -
Na
2
O+K
2
O <0.1 <0.1 <0.1 <0.1 <0.1 - - - - - - - -
Permanent Linear Shrinkage %
Thermal Conductivity, W/mK
Permanent Thickness Shrinkage, %
- - - - - 5.5 3.5 - 5-7 5-10 5-10 5-10 5-10 Loss of Ignition, %
after 24 hrs isothermal heating @ 1100C <2 - - - - - - - - - - - -
after 24 hrs isothermal heating @ 1400C - <2 <2 - - - - - - - - - -
after 24 hrs isothermal heating @ 1500C - - - <2 <2 - - - - - - - -
- - - - - 3.0 3.7 <4 - - - - -
28
B0"3% 130%6$54
29
B0"3% 130%6$54
Colour
Density, kg/m
3
11-5-11 11-5-12
900
Superwool
Plus
Blok
Superwool
Plus
Board
11-4-15
Superwool
607
HT Board
11-4-17
Superwool
607
HT
Unifelt Board
White/Tan
75 800
White/Tan
900 1000 1100 1100
1000 1100 Board C Board
White/Tan
AluBoard
White
Modules of Rupture MPa *,&f")ed 0.8 3.5 0.8 1.5 1.2
11-5-16
SWPlus
Pyro
Board
11-5-13
SWPlus
Pyro
AluBoard
H 85 LTI INO
Pyro
Board
SW607HT
Unifelt
800 1000 1100
- - - 1300 1150 1200 1250 600
- - - - - - - - - -
White
White/
Tan
320 520 320 350 500 320 320 320 350 360 240 190 340
0.7 0.8 0.8 1.2 1.4 - - 1.0
@ 800C
@ 1000C
@ 400C
@ 600C
@ 800C
@ 1000C
@ 1200C
@ 1090C
@ 300C
@ 500C
@ 1400C
@ 1200C
@ 10% relative deformation 0.4 1.1 0.3 0.3 0.3 - - - 0.3 0.3 - - 0.3
@ 10% reduction in thickness - - - - - 0.30 0.40 0.30 - - - - -
- - - - - - - - - - 1.05 - 1.05
5.0 10.0 5.0. 5.0 4.5 6.0 6.0 6.5 - - - - -
@ 600C - - - - - - - - - - - - 6.0
- - - - - - - - - - 0.15 - - after 2 hours heating @ 600C
- - - - - - - - <5.0 <7.0 0.35 - - after 2 hours heating @ 800C
1.3 1.2 1.5 1.5 2.1 1.4 1.4 1.5 - - - - 0.6
after 24 hrs Isothermal Heating @ 1200C - - - - - - - - <1.5 - - - -
- - - - - - - - - <3.0 - - -
- - - - - - - - <3.0 - - - -
- - - - - 0.07 0.08 0.06 0.05 0.06 0.06 - 0.07
0.09 0.12 0.07 0.08 0.09 0.07 0.09 0.07 - - - - 0.08
0.10 0.13 0.08 0.09 0.11 0.08 0.10 0.08 0.08 0.09 0.09 0.10 0.09
- - - - - 0.09 0.11 0.10 - - - - 0.10
0.12 0.15 0.11 0.12 0.13 0.11 0.13 0.11 0.11 0.12 0.13 0.15 -
- - 0.14 0.15 0.15 - - - 0.15 0.15 0.20 0.21 -
- - - - - - - - 0.20 - - 0.30 -
- - - - - - - - 0.26 - - - -
- - - - - - - - - - - - -
Permanent Thickness Shrinkage ENV (1094-1), %, After 24 hrs Isothermal Heating
Permanent Linear Shrinkage ENV (1094-1)
11-4-13 11-4-12 11-4-11
Board HT SB Board HT WB Board Plus WB
Colour white/tan white/tan white/tan
Density, kg/m
3
360 360 360
Modulus of rupture, Mpa 0.8 1.5 1.5
Compressive stress, Mpa, @ 10% relative deformation 0.3 0.3 0.3
High Temperature Performance, Organic content 3.5 3.5 3.5
Permanent Linear Shrinkage, %, After 24 hours isothermal heating
@ 800C 0.3 0.3 0.3
@ 1150C <2.0 <2.0 <2.0
@ 400C 0.09 0.09 0.09
@ 600C 0.12 0.12 0.12
@ 800C 0.15 0.15 0.15
OEM / %0.&45*$ #0"3% 130%6$54
@ 1100C - - - - - - - - - - - <1.0 -
@ 1300C - - - - - - - - - - - - -
Loss of ignition after 2 hours
Colour
Density, kg/m
3
5-8-01 5-5-03
1260
Ceraboard
Unifelt
Boards
5-5-04
Kaowool
Boards
1300
1400 1500 1600 1700
100 115 1260 1600S
5-7-22
1400 1500 1600 1700
Strong
1260
1400 1600
1260 1400 - 1260 1260 1400 1500 1600
@ 10% relative deformation
SiO
2
Al
2
O
3
ZrO
2
Cera-
carton
- - - - - - - 1260 - - - - -
White White/Tan
White/
Tan
White/Tan
170 160 150 140 130 310 310 250-320 280* 330* 260* 240* 200*
- - - - - 1.0 0.9 1.0 1.05 2.7 0.99 0.99 0.88
fired 15 minutes @ 650C - - - - - - - - 0.58 1.1 0.35 0.30 0.24
- - - - - 0.35 0.3 0.2 - - - - -
@ 5% reduction in thickness - - - - - - - - - 0.56 - - -
@ 400C
@ 600C
@ 800C
@ 1000C
@ 1200C
@ 300C
@ 500C
@ 1400C
- - - - - 3.0 3.7 <4 - - - - -
0.075 - - - - - - - 0.07 0.06 0.06 - -
- - - - - 0.07 0.07 0.08 - - - - -
0.11 0.11 0.10 0.10 0.10 0.08 0.08 0.09 0.09 0.09 0.08 0.07 0.06
- - - - - - - 0.10 - - - - -
0.15 0.14 0.14 0.13 0.13 0.11 0.11 0.11 0.11 0.12 0.10 0.09 0.08
0.22 0.21 0.20 0.18 0.18 0.15 0.15 - 0.15 0.16 0.13 0.12 0.10
0.31 0.29 0.23 0.27 0.25 0.20 0.20 - - - 0.18 0.16 0.14
- 0.39 0.38 0.37 0.35 - - - - - 0.23 0.22 0.20
- - 0.50 0.50 0.48 - - - - - - 0.28 0.26
53 48 44 38 30 - - 50-62 - - - - -
47 52 56 62 70 - - 30-47 - - - - -
- - - - - - - 0-18 - - - - -
Fe
2
O
3
+TiO
2
<0.15 <0.15 <0.15 <0.15 <0.15 - - - - - - - -
CaO+MgO <0.1 <0.1 <0.1 <0.1 <0.1 - - - - - - - -
Na
2
O+K
2
O <0.1 <0.1 <0.1 <0.1 <0.1 - - - - - - - -
Permanent Thickness Shrinkage, %
- - - - - 5.5 3.5 - 5-7 5-10 5-10 5-10 5-10 Loss of Ignition, %
after 24 hrs isothermal heating @ 1100C <2 - - - - - - - - - - - -
after 24 hrs isothermal heating @ 1400C - <2 <2 - - - - - - - - - -
after 24 hrs isothermal heating @ 1500C - - - <2 <2 - - - - - - - -
- - - - - 3.0 3.7 <4 - - - - -
SECTION 5
Va00) F+-)"! ,-+!0/.
Superwool

vacuum formed products
11-5-09 :
Superwool
Plus VF
11-4-09 :
Superwool
607
HT VF
11-5-14 :
Superwool
Plus Carton
Refractory ceramic fibre (RCF) vacuum formed products
5-7-24 :
Kaowool
Vacuum Formed Shapes

5-7-22 :
Kaowool
Board
5-5-07 :
Ceraform
5-8-01 :
Unifelt
Boards
30 31
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
SECTION 5
Va00) F+-)"! ,-+!0/.
Superwool

vacuum formed products
11-5-09 :
Superwool
Plus VF
11-4-09 :
Superwool
607
HT VF
11-5-14 :
Superwool
Plus Carton
Refractory ceramic fibre (RCF) vacuum formed products
5-7-24 :
Kaowool

5-7-22 :
Kaowool
Board
5-5-07 :
Ceraform
5-8-01 :
Unifelt
Boards
30 31
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
32 33
Vacuum formed products overview
Introduction to our vacuum formed
products
fibre
Cera
& Kaowool

from excessive heat
insulation wool vacuum formed (VF):
Iron & Steel
G Riser sleeves for ferrous and non ferrous molten metals
G Stopper nut insulation
G Ladle shroud gasket
G Nozzle insulation in continuous casting
G Roller inserts in roller hearth furnace
G Glass casting mould
G Tube insulation end in tube fumes boiler
G Insulation for domestic appliance
G Tap-hole cones and launder linings for non ferrous
molten metals.
G Doors and combustion chamber linings for boilers.
G Furnace sight holes.
G Heating element supports.
G Duct and flue linings.
G Insulation for domestic appliances.
G Pipes insulation
Vacuum Formed (VF)
Vacuum-Forming allows the production of a variety of
configurations, tailored to the particular application and
ranging from simple sections (such as tubes, cones and
flat shapes) to complex shapes (such as combustion
chambers).
Superwool

fibre
Superwool


Directive 67/548/EEC. Superwool
fibre meets the

requirements requested under NOTA Q.
Superwool


fibre patented
Superwool
VF products - grades available:

Superwool
607
HT
VF:
c$a**"f"ca+"'& 13001C
Superwool
Strong:
c$a**"f"ca+"'& 12001C
Produced by the addition of selected fillers in order to
maximize the mechanical properties and the resistance
to erosion of the final product.
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Benefits:
G Tailor made shapes
G Homogeneous structure
G Good erosion resistance and rigidity
G Excellent hardness properties
G Low heat storage, lightweight
G Good cycling performance (standard formula)
G Molten iron & steel resistance
G Flame resistant
G Easy to machine
modules, converted into papers, boards, and shapes. VF
Shapes are insulating products made from a mixture of
refractory ceramic fibre by vacuum forming. This process
allows the production of a variety of configurations, tailored
to the particular application and ranging from simple
sections (such as sleeves, cones) to complex shapes.
RCF VF products - grades available:
Kaowool
VF Shapes:
c$a**"f"ca+"'& 1260 - 16001C
The versatility of the vacuum-forming process facilitates
the manufacture not only of simple forms, such as
tubes, cones and flat panels, but also of geometrically
complex shapes, such as burner blocks, fire bases and
kiln-car blocks.
Ceraform
:
%a/"%,% c'&+"&,',* ,*e 1260 - 14251C
kiln-car blocks.
Ceraform
100: Formula based on Cerafiber.

Ceraform
200: Formula based on Cerafiber used for

riser sleeves, tap-hole cones and 1000 x 1000mm boards.
Ceraform

premouled launder linings (aluminium foundries) and
1000 x 1000mm boards.
Ceraform
400: Formula based on Cerafiber used for riser

sleeves. High resistance against molten iron and steel. Very
resistant to erosion. Also available in 1000 x 1000mm boards.
Ceraform
1000: Formula based on Cerachrome Fibre.

Used for burner blocks, shapes and 1000 x 1000mm boards.
Ceraform
1400: Formula based on Cerachem Fibre.

Used for shapes or 1000 x 1000mm boards.
Cera-Pak
TM
: Cera-pak is as-cast Ceraform sheets, 1000 x
1000 mm, packed wet into individual plastic bags. The
sheets can be formed in situ to any shape desired, which
on drying, develops properties similar to those of Ceraform.
Benefits:
G Easy to use
G Flame resistant
G Easy to machine
32 33
Vacuum formed products overview
Introduction to our vacuum formed
products
fibre
Cera
& Kaowool

from excessive heat
insulation wool vacuum formed (VF):
Iron & Steel
G Riser sleeves for ferrous and non ferrous molten metals
G Stopper nut insulation
G Ladle shroud gasket
G Nozzle insulation in continuous casting
G Roller inserts in roller hearth furnace
G Glass casting mould
G Tube insulation end in tube fumes boiler
G Insulation for domestic appliance
G Tap-hole cones and launder linings for non ferrous
molten metals.
G Doors and combustion chamber linings for boilers.
G Furnace sight holes.
G Heating element supports.
G Duct and flue linings.
G Insulation for domestic appliances.
G Pipes insulation
Vacuum Formed (VF)
Vacuum-Forming allows the production of a variety of
configurations, tailored to the particular application and
ranging from simple sections (such as tubes, cones and
flat shapes) to complex shapes (such as combustion
chambers).
Superwool

fibre
Superwool


Directive 67/548/EEC. Superwool
fibre meets the

requirements requested under NOTA Q.
Superwool


fibre patented
Superwool
VF products - grades available:

Superwool
607
HT
VF:
c$a**"f"ca+"'& 13001C
Superwool
Strong:
c$a**"f"ca+"'& 12001C
Produced by the addition of selected fillers in order to
maximize the mechanical properties and the resistance
to erosion of the final product.
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Benefits:
G Excellent hardness properties
G Good cycling performance (standard formula)
G Molten iron & steel resistance
G Flame resistant
G Easy to machine
modules, converted into papers, boards, and shapes. VF
Shapes are insulating products made from a mixture of
refractory ceramic fibre by vacuum forming. This process
allows the production of a variety of configurations, tailored
to the particular application and ranging from simple
sections (such as sleeves, cones) to complex shapes.
RCF VF products - grades available:
Kaowool
VF Shapes:
c$a**"f"ca+"'& 1260 - 16001C
kiln-car blocks.
Ceraform
:
%a/"%,% c'&+"&,',* ,*e 1260 - 14251C
kiln-car blocks.
Ceraform
100: Formula based on Cerafiber.

Ceraform

riser sleeves, tap-hole cones and 1000 x 1000mm boards.
Ceraform

premouled launder linings (aluminium foundries) and
1000 x 1000mm boards.
Ceraform
400: Formula based on Cerafiber used for riser

sleeves. High resistance against molten iron and steel. Very
resistant to erosion. Also available in 1000 x 1000mm boards.
Ceraform
1000: Formula based on Cerachrome Fibre.

Used for burner blocks, shapes and 1000 x 1000mm boards.
Ceraform
1400: Formula based on Cerachem Fibre.

Used for shapes or 1000 x 1000mm boards.
Cera-Pak
TM
: Cera-pak is as-cast Ceraform sheets, 1000 x
1000 mm, packed wet into individual plastic bags. The
sheets can be formed in situ to any shape desired, which
on drying, develops properties similar to those of Ceraform.
Benefits:
G Easy to use
G Flame resistant
G Easy to machine
34
"$66. F03.&% 130%6$54
35
"$66. F03.&% 130%6$54
Colour
Density, kg/m
3
11-5-09 11-4-09
1200
Kaowool

Superwool
Plus VF
5-7-24
Kaowool
Board
Plus
1200 1300 1300 1000
Strong 1260 LB 1400 1600
5-7-22
Strong
607
HT
607
HT G
1260 1260
Strong
Board
1260
1400
1260 1260 1260 1400 1500 1600 1260 1260
@ 5%
1400
fired 15 minutes @ 650C
@ 600C
@ 1000C
@ 1200C
@ 400C
@ 800C
after 24 hours heating @ 1250C
Loss of Ignition, %
High Temperature Performance %
Superwool
607
HT VF
11-5-14
SW
Plus
Carton
Carton
607
1500 1600
1600
S
1500 1600
White
/Tan
White
/Tan
White
/Tan
Grey
White
/Tan
280 380 320 450 290 260 330 200 260 240 200 280 330 260 240 200
1.15* 2.01* 1.1 1.6 1.47 1.05 2.7 flexible* 0.99* 0.99* 0.88* 1.05* 2.7* 0.99* 0.99* 0.88*
0.52 0.9 - - - 0.58 1.1 N/A 0.35 0.30 0.24 0.58 1.1 0.35 0.30 0.24
@ 10% 0.16 0.38 - - - - - - - - - - - - - -
- - 6 6 - - - - - - - 5-7 5-10 5-10 5-10 5-10
- - 1.9 1.7 - - - - - - - - - - - -
after 24 hours heating @ 1000C - - - - 2 - - - - - - - - - - -
- - - - - - - - - - - - - - - -
Weight Loss on First Firing, approximate - - - - - 5-7 5-10 5-10 5-10 5-10 5-10 - - - - -
- - - - - 0.07 0.06 0.07 0.06 - - 0.07 0.06 0.06 - -
0.08 0.09 0.10 0.10 0.07 0.09 0.09 0.09 0.08 0.07 0.06 0.09 0.08 0.08 0.07 0.06
0.12 0.12 0.13 0.15 0.10 0.11 0.12 0.11 0.10 0.09 0.08 0.11 0.12 0.10 0.09 0.08
0.16 0.14 0.19 0.19 0.15 0.15 0.16 0.15 0.13 0.12 0.10 0.15 0.16 0.13 0.12 0.10
0.20 0.17 0.24 0.24 - - - - 0.18 0.16 0.14 - - 0.18 0.16 0.14
- - 0.31 0.29 - - - - 0.23 0.22 0.20 - - 0.23 0.22 0.20
@ 1400C - - - - - - - - - 0.28 0.26 - - - 0.28 0.26
0.13 0.30 - - - - - 0.56 - - - - 0.56 - - -
White / Tan White / Tan
Permanent Linear Shrinkage % ENV (1094-1)
Colour
Density, kg/m
3
1260
Ceraform
5-5-07
100
1260 1260 1260 1400
1400 1500 1600
Modules of Rupture MPa
200 250 400 1300
- - - -
Al
2
O
3
SiO
2
ZrO
2
Fe
2
O
3
+TiO
2
CaO+MgO
Na
2
O+K
2
O
Loss of Ignition, %
1400
Grey
White
/Tan
@ 1100C
5-8-01
Unifelt
Board
1700
-
1000
1425 Maximum Continuous Temperature, C
- - - - - 1260 1400 1500 1600 1700
Blue/
Green
250 280 450 390 300 170 160 150 140 130 240
0.8 1.3 3.0 1.6 1.2 - - - - - 0.9
8 6 6 6 6 - - - - - 6
- - - - - <2 - - - - -
@ 1400C - - - - - - <2 <2 - - -
@ 1500C - - - - - - - - <2 <2 -
@ 600C
@ 1000C
@ 400C
@ 800C
shrinkage after 24 hours at C
@ 1260C 3.5 3.7 3.5 2.5 - - - - - - -
@ 1400C - - - - 3 - - - - - -
@ 1425C - - - - - - - - - - 4.5
- - - - - - - - - - -
% - - - - - - - - - - -
0.05 0.05 0.10 0.09 0.05 0.075 - - - - 0.05
0.07 0.07 0.11 0.10 0.07 0.11 0.11 0.10 0.10 0.10 0.07
0.10 0.10 0.13 0.12 0.10 0.15 0.14 0.14 0.13 0.13 0.10
0.15 0.15 0.17 0.16 0.15 0.22 0.21 0.20 0.18 0.18 0.15
0.20 0.20 0.24 0.22 0.20 0.31 0.29 0.23 0.27 0.25 0.20
@ 1200C - - - - 0.25 - 0.39 0.38 0.37 0.35 0.25
@ 1400C - - - - - - - 0.50 0.50 0.48 -
@ 1600C - - - - - - - - - - -
43.7 41.0 31.3 46.0 32.8 47 52 56 62 70 35.8
45.4 50.5 50.0 37.0 48.3 53 48 44 38 30 52.9
Cr
2
O
3
- - - - - - - - - - 2.3
- - 10.0 7.6 10.4 - - - - - -
0.5 0.3 0.4 0.5 0.3 <0.15 <0.15 <0.15 <0.15 <0.15 0.3
0.5 - - 0.2 - <0.1 <0.1 <0.1 <0.1 <0.1 0.3
0.3 - - 0.2 - <0.1 <0.1 <0.1 <0.1 <0.1 0.1
Impurities - - - - - - - - - - -
Permanent Linear Shrinkage
Permanent Linear Shrinkage % after 24 hours
34
"$66. F03.&% 130%6$54
35
"$66. F03.&% 130%6$54
Colour
Density, kg/m
3
11-5-09 11-4-09
1200
Kaowool

Superwool
Plus VF
5-7-24
Kaowool
Board
Plus
1200 1300 1300 1000
Strong 1260 LB 1400 1600
5-7-22
Strong
607
HT
607
HT G
1260 1260
Strong
Board
1260
1400
1260 1260 1260 1400 1500 1600 1260 1260
@ 5%
1400
fired 15 minutes @ 650C
@ 600C
@ 1000C
@ 1200C
@ 400C
@ 800C
after 24 hours heating @ 1250C
Loss of Ignition, %
Superwool
607
HT VF
11-5-14
SW
Plus
Carton
Carton
607
1500 1600
1600
S
1500 1600
White
/Tan
White
/Tan
White
/Tan
Grey
White
/Tan
280 380 320 450 290 260 330 200 260 240 200 280 330 260 240 200
1.15* 2.01* 1.1 1.6 1.47 1.05 2.7 flexible* 0.99* 0.99* 0.88* 1.05* 2.7* 0.99* 0.99* 0.88*
0.52 0.9 - - - 0.58 1.1 N/A 0.35 0.30 0.24 0.58 1.1 0.35 0.30 0.24
@ 10% 0.16 0.38 - - - - - - - - - - - - - -
- - 6 6 - - - - - - - 5-7 5-10 5-10 5-10 5-10
- - 1.9 1.7 - - - - - - - - - - - -
- - - - - - - - - - - - - - - -
Weight Loss on First Firing, approximate - - - - - 5-7 5-10 5-10 5-10 5-10 5-10 - - - - -
- - - - - 0.07 0.06 0.07 0.06 - - 0.07 0.06 0.06 - -
0.08 0.09 0.10 0.10 0.07 0.09 0.09 0.09 0.08 0.07 0.06 0.09 0.08 0.08 0.07 0.06
0.12 0.12 0.13 0.15 0.10 0.11 0.12 0.11 0.10 0.09 0.08 0.11 0.12 0.10 0.09 0.08
0.16 0.14 0.19 0.19 0.15 0.15 0.16 0.15 0.13 0.12 0.10 0.15 0.16 0.13 0.12 0.10
0.20 0.17 0.24 0.24 - - - - 0.18 0.16 0.14 - - 0.18 0.16 0.14
- - 0.31 0.29 - - - - 0.23 0.22 0.20 - - 0.23 0.22 0.20
@ 1400C - - - - - - - - - 0.28 0.26 - - - 0.28 0.26
0.13 0.30 - - - - - 0.56 - - - - 0.56 - - -
Permanent Linear Shrinkage % ENV (1094-1)
Colour
Density, kg/m
3
1260
Ceraform
5-5-07
100
1260 1260 1260 1400
1400 1500 1600
Modules of Rupture MPa
200 250 400 1300
- - - -
Al
2
O
3
SiO
2
ZrO
2
Fe
2
O
3
+TiO
2
CaO+MgO
Na
2
O+K
2
O
Loss of Ignition, %
1400
Grey
White
/Tan
@ 1100C
5-8-01
Unifelt
Board
1700
-
1000
1425 Maximum Continuous Temperature, C
- - - - - 1260 1400 1500 1600 1700
Blue/
Green
250 280 450 390 300 170 160 150 140 130 240
0.8 1.3 3.0 1.6 1.2 - - - - - 0.9
8 6 6 6 6 - - - - - 6
- - - - - <2 - - - - -
@ 1400C - - - - - - <2 <2 - - -
@ 1500C - - - - - - - - <2 <2 -
@ 600C
@ 1000C
@ 400C
@ 800C
shrinkage after 24 hours at C
@ 1260C 3.5 3.7 3.5 2.5 - - - - - - -
@ 1400C - - - - 3 - - - - - -
@ 1425C - - - - - - - - - - 4.5
- - - - - - - - - - -
% - - - - - - - - - - -
0.05 0.05 0.10 0.09 0.05 0.075 - - - - 0.05
0.07 0.07 0.11 0.10 0.07 0.11 0.11 0.10 0.10 0.10 0.07
0.10 0.10 0.13 0.12 0.10 0.15 0.14 0.14 0.13 0.13 0.10
0.15 0.15 0.17 0.16 0.15 0.22 0.21 0.20 0.18 0.18 0.15
0.20 0.20 0.24 0.22 0.20 0.31 0.29 0.23 0.27 0.25 0.20
@ 1200C - - - - 0.25 - 0.39 0.38 0.37 0.35 0.25
@ 1400C - - - - - - - 0.50 0.50 0.48 -
@ 1600C - - - - - - - - - - -
43.7 41.0 31.3 46.0 32.8 47 52 56 62 70 35.8
45.4 50.5 50.0 37.0 48.3 53 48 44 38 30 52.9
Cr
2
O
3
- - - - - - - - - - 2.3
- - 10.0 7.6 10.4 - - - - - -
0.5 0.3 0.4 0.5 0.3 <0.15 <0.15 <0.15 <0.15 <0.15 0.3
0.5 - - 0.2 - <0.1 <0.1 <0.1 <0.1 <0.1 0.3
0.3 - - 0.2 - <0.1 <0.1 <0.1 <0.1 <0.1 0.1
Impurities - - - - - - - - - - -
Permanent Linear Shrinkage % after 24 hours
SECTION 6
Pa,"- ,-+!0/.
Superwool

paper products
11-5-00 :
Superwool
Plus Paper
11-4-00 :
Superwool
607
HT Paper
5-7-31 :
Thermatex
500 Paper
5-7-32 :
Thermatex
850 Paper
Refractory ceramic fibre (RCF) paper products
5-7-33 :
E.R. Glass
5-7-34 :
Green Glass
5-7-20 :
Kaowool
1260
5-7-27 :
Kaowool
1260 Waterproof
5-7-28 :
Kaowool
1400 Paper
5-7-26 :
Kaowool
1600 Paper
36 37
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
SECTION 6
Pa,"- ,-+!0/.
Superwool

paper products
11-5-00 :
Superwool
Plus Paper
11-4-00 :
Superwool
607
HT Paper
5-7-31 :
Thermatex
500 Paper
5-7-32 :
Thermatex
850 Paper
Refractory ceramic fibre (RCF) paper products
5-7-33 :
E.R. Glass
5-7-34 :
Green Glass
5-7-20 :
Kaowool
1260
5-7-27 :
Kaowool
1260 Waterproof
5-7-28 :
Kaowool
1400 Paper
5-7-26 :
Kaowool
1600 Paper
36 37
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
38
Paper products overview
Introduction to our paper products
fibre
Cera
& Kaowool

from excessive heat
insulation wool Paper:
G Gasketing between aluminum and zinc trough sections
G Aluminum furnace tap-out plug cover and parting agent
G Aluminum distributor pan linings
G Gaskets for any high temperature application
G Back up lining for metal troughs
G Refractory back up for aluminum melting and
holding furnaces
G Aluminum casting and fabrication
G Insulating thermal break
G Insulating gaskets
G Expansion joints
G Parting media
G Die cut gaskets for domestic appliances
G Thermal barriers for vehicles (silencers, catalytic
exhausts and heat shields)
G Fire protection
Paper
Specially processed to offer excellent performance in
high-temperature applications and offer an alternative to
traditional solutions due to its unique properties of high
refractoriness and excellent non-wetting characteristics to
applications requiring direct contact with molten aluminium
and stability and resistance to chemical attack.
Insulating paper conforms easily to complex shapes and
can be die-cut and used in a wide range of applications
as thermal insulation and are especially suited to use in
gaskets and as a parting medium.
Morgan Thermal Ceramics - Europe Product Data Brochure
39
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
paper products - grades available:

Superwool
607
HT
:
classification 1300C
Superwool
Plus
fibre:
Benefits:
G Excellent thermal insulating performances
G Thermal stability
G Low heat storage
G Exonerated from any use restriction under annexe V
number 7.1 of the German hazardous substances
regulation (TRGS 905)
carcinogens.
High-performance paper products from Morgan Thermal
Ceramics are the preferred choice over traditional
fibreglass, textile, or metal products for thermal, acoustical,
or filtration management.
RCF paper products - grades available:
Kaowool
:
classification 1260C and 1400C
Kaowool
Waterproof:
Glass fibre paper products - grades available:
E.R. Glass:
maximum continuous use 500C
Green Glass:
Thermatex 500:
Mineral fibre paper products - grades available:
Thermatex 850:
Alumina paper products - grades available:
Kaowool
1600:
Manufactured from high purity refractory fibres and
designed for high temperature insulation. Advanced
production techniques ensure uniform fibre distribution
and close control of thickness and density.
RCF paper is produced from alumina-silicate fibres with
the minimum addition of carefully selected bonds, which
burn out cleanly in service. They exhibit excellent strength,
flexibility and good handling characteristics.
Benefits:
G High flexibility
G Low shot content
G Precise thickness
G Very low thermal conductivity
G Low thermal mass
40
Paper products
11-4-00 11-5-00 5-7-33 5-7-34 5-7-20 5-7-27
Superwool
607
HT
Paper
Superwool
Plus
Paper
E.R.
Glass
Green Glass
Kaowool
1260
Kaowool 1260
Waterproof
Maximum Continuous Temperature, C - - 500 500 - -
Classification Temperature, C 1300 1200 - - 1260 1260
Colour white white white green white white
Density, kg/m
3
210 190 - 210 150 150 210 210
Tensile Strength, kN/m
2
>0.45 >0.65 6.3 >6.5 750 750
Loss on Ignition, % 8 8 - - 8 9
Melting Point, C - - 720 720 1760 1760
Permanent Linear Shrinkage, % ENV (1094-1)
after 24hrs @ 1000C - <2 - 720 750 750
@ 1260C <2 - - - 3.5 3.5
Linear Shrinkage, %, 4 hours @ 500C - - <4 <4 - -
Thickness Measurement Pressure, kPa - - - - 10 10
Mean Fibre Diameter, Microns,
*Optical Measurement
- - *11 *4, 6.5 - 2 - 3
Thermal Conductivity, W/mk ASTM C-201
Mean Temperature @ 200C 0.04 0.05 - - 0.06 0.058
@ 300C - - - - 0.07 0.074
@ 400C 0.07 0.07 - - 0.09 0.090
@ 500C - - - - 0.11 0.110
@ 600C 0.10 0.11 - - 0.13 0.130
@ 800C 0.14 0.16 - - 0.20 0.195
@ 1000C 0.19 0.23 - - - -
@ 1200C 0.25 - - - - -
SiO
2
70-80 - 54.4 49.7 52 52
Al
2
O
3
- - 14.1 14.6 47 47
CaO - - 17.4 16.6 - -
Na
2
O - - 0.4 1.5 - -
B
2
O
3
- - 8 3.5 - -
MgO - - 4.7 8.7 - -
Fe
2
O
3
- - 0.3 3.7 - -
F
2
- - 0.2 0.1 - -
TiO
2
- - 0.5 0.8 - -
CaO + MgO 18-25 - 22.1 25.3 - -
Other Oxides <3 - - - 1 1
41
Paper products
5-7-28 5-7-26 5-7-31 5-7-32
Kaowool
1400 Paper
Kaowool
1600 Paper
Thermatex
500 Paper
Thermatex
850 Paper
Maximum Continuous Temperature, C - - 500 850
Classification Temperature, C 1400 1600 - -
Colour white white white light green
Density, kg/m
3
, (*depending on grade) 210 150 120-150 180-200
2
750 250 -
longitudinal
1.0/transverse
0.5
Loss on Ignition, % 6 6 8 4.5 - 9.0
Melting Point, C 1760 2000 700 >1000
Permanent Linear Shrinkage, %, After 24 hours - 250 500 -
Linear Shrinkage, %, 4 hours @ 1400C 3 - - 4.5 - 9.0
Thickness Measurement Pressure, kPa 10 3 3 -
Fibre Diameter, Microns 2-3 3 2.3 - 3.2 5.5
Fibre Length, mm - - - up to 15
Mean Temperature @ 100C 0.048 0.04 - 0.04
@ 200C 0.070 - - -
@ 300C 0.105 0.06 - 0.084
@ 500C - 0.09 - 0.130
SiO
2
46-52 9 65 47.5
Al
2
O
3
48-54 88 3.5 14.0
Na
2
O - - 12 -
B
2
O
3
- - 6 -
CaO + MgO - - 9.5 26.0
Fe
2
O
3
- - - 6.5
Other Oxides <5 3 <5 4.5
SECTION 7
F"(/ ,-+!0/.
Superwool

felt products
11-5-05 :
Superwool
Plus Clad
11-4-05 :
Superwool
607
HT Clad
11-4-10 :
Superwool
607
HT Felt
Refractory ceramic fibre (RCF) felt products
5-5-08 :
Cerafelt
5-7-29 :
Kaowool
1260 Felt
5-7-30 :
Kaowool
Flexi-Felt
5-6-110 :
Ultrafelt
42 43
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
SECTION 7
F"(/ ,-+!0/.
Superwool

felt products
11-5-05 :
Superwool
Plus Clad
11-4-05 :
Superwool
607
HT Clad
11-4-10 :
Superwool
607
HT Felt
Refractory ceramic fibre (RCF) felt products
5-5-08 :
Cerafelt
5-7-29 :
Kaowool
1260 Felt
5-7-30 :
Kaowool
Flexi-Felt
5-6-110 :
Ultrafelt
42 43
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
44 45
Felt products overview
Introduction to our felt products
fibre
Cera
& Kaowool

from excessive heat
insulation wool Felt:
G Hot Top insulation for steel ingots
G Back-up insulation for furnaces and launder systems
G Insulating wrap for shrouds/stopper rods in steel
manufacture
G Gaskets for low pressure casting systems
G Thermocouple tube protection
G Automotive and aerospace heat shields
Felt
An insulating felt obtained by hot pressing particularly
suitable for die-cutting operations. Semi rigid, it is
neither brittle nor dusty. Felt optimizes the manufacture of
complex, die-cut shapes to close tolerances.
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
felt products
Superwool
Felt is an insulating felt obtained by hot

pressing. It is made from Superwool
fibres, bonded with

an organic binder which begins to burn out at 180C. This
special binder makes Superwool
Felt particularly suitable

for die-cutting operations. Semi rigid, it is neither brittle
nor dusty. Superwool
Felt optimizes the manufacture of

complex, die-cut shapes to close tolerances. Made from
chemically stables fibres, lightweight and very insulating,
Superwool
Felt is a multi-purpose product.

Superwool
felt products - grades available:

Superwool
607
HT
:
c$a**"f"ca+"'& 13001C
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Benefits:
G High temperature resistance with low thermal conductivity
G Particularly suited to cutting operations
G Flexible or semi-rigid, depending on density selected
G High sound absorption properties
G Precise thicknesses
G Low heat storage
carcinogens.
High-performance felt products from Morgan Thermal
or filtration management. These QS 9000/ISO 9002
certified, lightweight products offer equal or superior
performance with reduced costs, can be die-cut easily,
feature low thermal conductivity, and are durable,
compressible, and flexible.
RCF felt products - grades available:
Cerafelt
:
c$a**"f"ca+"'& 13201C
Kaowool
Felt:
c$a**"f"ca+"'& 12601C
Kaowool
Flexi-Felt
:
c$a**"f"ca+"'& 12501C
Ultrafelt
:
c$a**"f"ca+"'& 12601C
Ceramic Felt exhibits excellent strength, has good
flexibility and is pleasant to handle, cuts cleanly and is
ideally suited for the manufacture of the most intricate
die-cut shapes and gaskets even in thin section. It is
available in roll form which permits maximum material
utilisation offering improved flexibility to the die-cutter.
Other beneficial properties include low thermal
conductivity, low thermal mass and exceptionally high
thermal shock resistance.
Benefits:
G High flexibility
G Low shot content
G Precise thickness
G Low thermal mass
44 45
Felt products overview
Introduction to our felt products
fibre
Cera
& Kaowool

from excessive heat
insulation wool Felt:
G Hot Top insulation for steel ingots
G Back-up insulation for furnaces and launder systems
G Insulating wrap for shrouds/stopper rods in steel
manufacture
G Gaskets for low pressure casting systems
G Thermocouple tube protection
G Automotive and aerospace heat shields
Felt
An insulating felt obtained by hot pressing particularly
suitable for die-cutting operations. Semi rigid, it is
neither brittle nor dusty. Felt optimizes the manufacture of
complex, die-cut shapes to close tolerances.
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
felt products
Superwool
Felt is an insulating felt obtained by hot

pressing. It is made from Superwool
fibres, bonded with

an organic binder which begins to burn out at 180C. This
special binder makes Superwool
Felt particularly suitable

for die-cutting operations. Semi rigid, it is neither brittle
nor dusty. Superwool
Felt optimizes the manufacture of

complex, die-cut shapes to close tolerances. Made from
chemically stables fibres, lightweight and very insulating,
Superwool
Felt is a multi-purpose product.

Superwool
felt products - grades available:

Superwool
607
HT
:
c$a**"f"ca+"'& 13001C
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Benefits:
G High temperature resistance with low thermal conductivity
G Particularly suited to cutting operations
G Flexible or semi-rigid, depending on density selected
G High sound absorption properties
G Precise thicknesses
G Low heat storage
carcinogens.
High-performance felt products from Morgan Thermal
or filtration management. These QS 9000/ISO 9002
certified, lightweight products offer equal or superior
performance with reduced costs, can be die-cut easily,
feature low thermal conductivity, and are durable,
compressible, and flexible.
RCF felt products - grades available:
Cerafelt
:
c$a**"f"ca+"'& 13201C
Kaowool
Felt:
c$a**"f"ca+"'& 12601C
Kaowool
Flexi-Felt
:
c$a**"f"ca+"'& 12501C
Ultrafelt
:
c$a**"f"ca+"'& 12601C
Ceramic Felt exhibits excellent strength, has good
flexibility and is pleasant to handle, cuts cleanly and is
ideally suited for the manufacture of the most intricate
die-cut shapes and gaskets even in thin section. It is
available in roll form which permits maximum material
utilisation offering improved flexibility to the die-cutter.
Other beneficial properties include low thermal
conductivity, low thermal mass and exceptionally high
thermal shock resistance.
Benefits:
G High flexibility
G Low shot content
G Precise thickness
G Low thermal mass
46
F&-5 130%6$54
47
F&-5 130%6$54
Density, kg/m
3
(*depending on grade)
Loss of Ignition, % (*depending on grade)
1200
Superwool
PlusClad
11-5-05
Colour
@ 1100C
-
-
@ 1200C
-
-
<3
5-5-08 5-7-29 5-7-30 5-6-11
Cerafelt
Kaowool

1260 Felt Kaowool
Flexi-Felt Ultrafelt
Classification Temperature, C 1320 1260 1250 1260

Colour yellow white white white
Density, kg/m
3
(*depending on
grade)
48 64 96 128 160 192 288 384 130 - 190 128
96, 128,
160
2
- >550 550 -
Loss on Ignition, % 4- 12 7 7 -
Melting Point, C - 1760 1760 -
Permanent Linear Shrinkage, % (after 24hrs)
@ 1260C 2.5 - - -
@ 1320C 3 - - -
Linear Shrinkage, %, 4 hrs @ 1260C - 3.5 3 -
@ 540C 1.13 - - -
Mean fibre diameter (microns),
*optical measurement
- - 2-3 -
@ Mean Temperature @ 200C - - - - - - - - - - 0.05
@ 300C 0.11 0.10 0.08 0.08 0.07 0.07 0.07 0.06 - - -
@ 400C - - - - - - - - - - 0.09
@ 500C 0.20 0.17 0.14 0.12 0.11 0.11 0.10 0.10 - - -
@ 600C - - - - - - - - - - 0.13
@ 700C 0.33 0.27 0.21 0.18 0.16 0.15 0.13 0.13 - - -
@ 800C - - - - - - - - - - 0.18
@ 900C 0.51 0.41 0.31 0.25 0.22 0.20 0.17 0.15 - - 0.24
@ 1000C 0.75 0.59 0.42 0.34 0.29 0.25 0.21 0.18 - - -
SiO
2
49.7 48-54 48-54 53
Al
2
O
3
35.1 46-52 46-52 47
Fe
2
O
3
0.1 - - -
ZrO
2
14.7 - - -
CaO + MgO 0.05 - - -
Na
2
O + K
2
O 0.2 - - -
Other Oxides - <0.5 <0.5 -
Superwool

607
HT Felt
11-4-10
1300
Yellow
*4 - 12
*64 - 288
-
<2
Superwool
607
HT
Clad
11-4-05
Permanent Linear Shrinkage % after 24 hours ENV (1094-1)
1300
White
-
-
-
-
@ 1260C - - <3
Specific Heat Capacity kJ/kg.K @ 540C
Al
2
O
3
SiO
2
(on calcined products)
Others
@ 700C
@ 1000C
@ 500C
@ 900C
Density (wet) kg/m
3
Density (dry) kg/m
3
Tensile Strength (wet)
@ 1100C
CaO+MgO
-
-
@ 1090C -
600 - 700
300
60
-
-
-
-
-
-
-
-
-
0.07 0.07 0.06 0.05
-
1.22
-
-
-
0.16 0.12 0.09 0.08
0.28 0.20 0.14 0.11
0.45 0.32 0.21 0.16
0.55 0.38 0.25 0.19
0.66 0.45 0.30 0.22
-
70 - 80
18 - 25
<3
64kg/m
3
128kg/m
3
192kg/m
3
288kg/m
3
0.27
-
-
-
-
700 - 800
300
-
-
@ 1200C - - - - - 0.37
-
-
@ 800C - - - - - 0.12
-
@ 600C - - - - - 0.07
@ 400C - - - - - 0.04
-
-
Tensile Strength, kg/m
3
Dried
Dried @ 100C
After 24 hrs @ 1000C
>0.5
-
>0.6
65
- -
- -
- -
- -
Modules of Rupture, Mpa
-
Typical Properties
46
F&-5 130%6$54
47
F&-5 130%6$54
Density, kg/m
3
(*depending on grade)
Loss of Ignition, % (*depending on grade)
1200
Superwool
PlusClad
11-5-05
Colour
@ 1100C
-
-
@ 1200C
-
-
<3
5-5-08 5-7-29 5-7-30 5-6-11
Cerafelt
Kaowool

1260 Felt Kaowool
Flexi-Felt Ultrafelt
Classification Temperature, C 1320 1260 1250 1260

Colour yellow white white white
Density, kg/m
3
(*depending on
grade)
48 64 96 128 160 192 288 384 130 - 190 128
96, 128,
160
2
- >550 550 -
Loss on Ignition, % 4- 12 7 7 -
Melting Point, C - 1760 1760 -
Permanent Linear Shrinkage, % (after 24hrs)
@ 1260C 2.5 - - -
@ 1320C 3 - - -
Linear Shrinkage, %, 4 hrs @ 1260C - 3.5 3 -
@ 540C 1.13 - - -
Mean fibre diameter (microns),
*optical measurement
- - 2-3 -
@ Mean Temperature @ 200C - - - - - - - - - - 0.05
@ 300C 0.11 0.10 0.08 0.08 0.07 0.07 0.07 0.06 - - -
@ 400C - - - - - - - - - - 0.09
@ 500C 0.20 0.17 0.14 0.12 0.11 0.11 0.10 0.10 - - -
@ 600C - - - - - - - - - - 0.13
@ 700C 0.33 0.27 0.21 0.18 0.16 0.15 0.13 0.13 - - -
@ 800C - - - - - - - - - - 0.18
@ 900C 0.51 0.41 0.31 0.25 0.22 0.20 0.17 0.15 - - 0.24
@ 1000C 0.75 0.59 0.42 0.34 0.29 0.25 0.21 0.18 - - -
SiO
2
49.7 48-54 48-54 53
Al
2
O
3
35.1 46-52 46-52 47
Fe
2
O
3
0.1 - - -
ZrO
2
14.7 - - -
CaO + MgO 0.05 - - -
Na
2
O + K
2
O 0.2 - - -
Other Oxides - <0.5 <0.5 -
Superwool

607
HT Felt
11-4-10
1300
Yellow
*4 - 12
*64 - 288
-
<2
Superwool
607
HT
Clad
11-4-05
Permanent Linear Shrinkage % after 24 hours ENV (1094-1)
1300
White
-
-
-
-
@ 1260C - - <3
Specific Heat Capacity kJ/kg.K @ 540C
Al
2
O
3
SiO
2
(on calcined products)
Others
@ 700C
@ 1000C
@ 500C
@ 900C
Density (wet) kg/m
3
Density (dry) kg/m
3
Tensile Strength (wet)
@ 1100C
CaO+MgO
-
-
@ 1090C -
600 - 700
300
60
-
-
-
-
-
-
-
-
-
0.07 0.07 0.06 0.05
-
1.22
-
-
-
0.16 0.12 0.09 0.08
0.28 0.20 0.14 0.11
0.45 0.32 0.21 0.16
0.55 0.38 0.25 0.19
0.66 0.45 0.30 0.22
-
70 - 80
18 - 25
<3
64kg/m
3
128kg/m
3
192kg/m
3
288kg/m
3
0.27
-
-
-
-
700 - 800
300
-
-
@ 1200C - - - - - 0.37
-
-
@ 800C - - - - - 0.12
-
@ 600C - - - - - 0.07
@ 400C - - - - - 0.04
-
-
3
Dried
Dried @ 100C
After 24 hrs @ 1000C
>0.5
-
>0.6
65
- -
- -
- -
- -
-
Typical Properties
SECTION 8
T"1/&(" ,-+!0/.
Superwool

textile products
11-5-02 :
Superwool
Plus Textiles
Refractory ceramic fibre (RCF) textile products
5-7-21 :
Kaowool
Rope & Textiles

48 49
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
SECTION 8
T"1/&(" ,-+!0/.
Superwool

textile products
11-5-02 :
Superwool
Plus Textiles
Refractory ceramic fibre (RCF) textile products
5-7-21 :
Kaowool
Rope & Textiles

48 49
Superwool
T)& -&"%*/( #3"/% */ )*()
5&.1&3"563& -08 #*01&34*45&/5
'*#3& */46-"5*0/.
Insulating fibre
50 51
Textile products overview
Introduction to our textile products
fibre
Cera
& Kaowool

from excessive heat
insulation wool Textiles:
G Welding curtains in steel fabrication
G Fire blankets for commercial and domestic kitchens
G Smoke and fire curtains in buildings
G Kiln car, expansion joint and door seals in furnaces
G Gaskets in furnaces and domestic appliances
G Flexible expansion compensators in power generation
equipment
G Removable, flexible thermal insulation quilts for pipe
work and valves in the petrochemical and power
generation industry
Textiles
Cloths, threads, ropes and yarns converted into various
forms for specialised applications.
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
textile products
grades available:
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Benefits:
G Flexible and easy to use
G Excellent appearance
G Resistant to molten aluminium
G Exonerated from any use restriction under annexe
V number 7.1
RCF textile products -
c$a**"f"ca+"'& ,( +' 12601C
Superwool
textiles and RCF textiles -

Range includes:
Yarn: Is the base of all the textile range of products.
The yarn is reinforced with either a glass filament or a
fine inconel wire.
Cloth: Woven from a glass or inconel wire reinforced
ceramic fibre yarn.
Cables Rope (high density): Manufactured from
ceramic yarn which is either glass filament or inconel
wire reinforced. It is composed of 3 pre-twisted strands
each containing a predetermined multiple of fibre yarns
which form a flexible, high density rope.
Cables Rope (low density): Manufactured from
roving which is glass filament reinforced. It is
composed of 3 pre-twisted strands each containing a
predetermined multiple of yarns which are twisted
together to form a flexible, low density rope.
Rope Lagging: Consists of a strip of fibre blanket
that is overbraided with a glass yarn producing a highly
insulating rope product of medium density, which is
also compressible and flexible. Can also be overbraided
with either a cotton yarn or a fine inconel wire.
Twisted Rope: Consists of a multiple of fibre yarn
strands which can be either glass filament or inconel
wire reinforced. They are twisted together to give the
required final product diameter giving a soft rope
product that is easily compressed and particularly
suitable as a seal between uneven surfaces.
Webbing: Woven from either glass or inconel wire
re-inforced fibre yarn.
Ladder Tape: Woven from either glass or inconel
wire reinforced fibre yarn. It has a similar weave to cloth
on the outer edges, but an open weave in the centre
allowing for ease of installation over studs and is
ideal as a gasketing material.
Benefits:
G High temperature stability
G Lightweight and flexibility in use
1200
Kaowool Rope & Textiles
Availability
500
5-7-21 11-5-02
Superwool
PlusTextiles
Twisted Rope Round Braided Packing Rope Lagging
Square Braided Packing Braided Sleeving Webbing
Yarn Cloth Cabled Rope (high density) Cabled Rope (low
density) Rope Lagging Twisted Rope Webbing Ladder Tape
Glass Steel Alumino-Silicate Glass Filament Inconel Wire
1000 1260 550 1100
Superwool
Plus
50 51
Textile products overview
Introduction to our textile products
fibre
Cera
& Kaowool

from excessive heat
insulation wool Textiles:
G Welding curtains in steel fabrication
G Fire blankets for commercial and domestic kitchens
G Smoke and fire curtains in buildings
G Kiln car, expansion joint and door seals in furnaces
G Gaskets in furnaces and domestic appliances
G Flexible expansion compensators in power generation
equipment
G Removable, flexible thermal insulation quilts for pipe
work and valves in the petrochemical and power
generation industry
Textiles
Cloths, threads, ropes and yarns converted into various
forms for specialised applications.
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
textile products
grades available:
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Benefits:
G Flexible and easy to use
G Excellent appearance
G Resistant to molten aluminium
G Exonerated from any use restriction under annexe
V number 7.1
RCF textile products -
c$a**"f"ca+"'& ,( +' 12601C
Superwool
textiles and RCF textiles -

Range includes:
Yarn: Is the base of all the textile range of products.
The yarn is reinforced with either a glass filament or a
fine inconel wire.
Cloth: Woven from a glass or inconel wire reinforced
ceramic fibre yarn.
Cables Rope (high density): Manufactured from
ceramic yarn which is either glass filament or inconel
wire reinforced. It is composed of 3 pre-twisted strands
each containing a predetermined multiple of fibre yarns
which form a flexible, high density rope.
Cables Rope (low density): Manufactured from
roving which is glass filament reinforced. It is
composed of 3 pre-twisted strands each containing a
predetermined multiple of yarns which are twisted
together to form a flexible, low density rope.
Rope Lagging: Consists of a strip of fibre blanket
that is overbraided with a glass yarn producing a highly
insulating rope product of medium density, which is
also compressible and flexible. Can also be overbraided
with either a cotton yarn or a fine inconel wire.
Twisted Rope: Consists of a multiple of fibre yarn
strands which can be either glass filament or inconel
wire reinforced. They are twisted together to give the
required final product diameter giving a soft rope
product that is easily compressed and particularly
suitable as a seal between uneven surfaces.
Webbing: Woven from either glass or inconel wire
re-inforced fibre yarn.
Ladder Tape: Woven from either glass or inconel
wire reinforced fibre yarn. It has a similar weave to cloth
on the outer edges, but an open weave in the centre
allowing for ease of installation over studs and is
ideal as a gasketing material.
Benefits:
G High temperature stability
G Lightweight and flexibility in use
1200
Kaowool Rope & Textiles
Availability
500
5-7-21 11-5-02
Superwool
PlusTextiles
Twisted Rope Round Braided Packing Rope Lagging
Square Braided Packing Braided Sleeving Webbing
Yarn Cloth Cabled Rope (high density) Cabled Rope (low
density) Rope Lagging Twisted Rope Webbing Ladder Tape
Glass Steel Alumino-Silicate Glass Filament Inconel Wire
1000 1260 550 1100
Superwool
Plus
SECTION 9
S&(&+* Ca-b&!" ,-+!0/.
Nitride Bonded Pressed
Nitride Bonded Cast
Ramming Cements
Castable Cements
Laying Cements
SB 020
SB 019
CBF
CBC
52 53
M03("/ T)&3."- C&3".*$4
0''&34 " 3"/(& 0' S*-*$0/
C"3#*%& 130%6$54 */ 5)& '03.4
0' 4&-' #0/%&% "/% N*53*%&
#0/%&%.
SECTION 9
S&(&+* Ca-b&!" ,-+!0/.
Nitride Bonded Pressed
Nitride Bonded Cast
Ramming Cements
Castable Cements
Laying Cements
SB 020
SB 019
CBF
CBC
52 53
M03("/ T)&3."- C&3".*$4
0''&34 " 3"/(& 0' S*-*$0/
C"3#*%& 130%6$54 */ 5)& '03.4
0' 4&-' #0/%&% "/% N*53*%&
#0/%&%.
54 55
G The alpha silicon carbide crystals impart high thermal
conductivity and refractoriness, low thermal expansion
and outstanding abrasion/erosion resistance.
To manufacture Morsil nitride bonded, graded alpha or
electric furnace silicon carbide crystals and fine silicon are
formed into shape, and fired in a pure nitrogen atmosphere
at approximately 1420C. The result is a refractory
consisting of a mixture of alpha silicon carbide grain in a
matrix of alpha and beta silicon nitride, with minor amounts
of residual silicon and silicon oxynitride.
Due to the fact that the bond phase grows within existing
porosity, there is little to no dimensional change upon firing
and a net weight gain occurs. This bond is mainly
responsible for the extremely high modulus of rupture and
outstanding oxidation and corrosion resistance of Morsil
nitride bonded silicon carbide.
Typical applications
Kiln Furniture: used in kiln settings or on kiln cars as
permanent or tear down assemblies for both periodic and
tunnel kiln firings. The high thermal conductivity of Morsil
silicon carbide promotes circulation of combustion gases
for even heating and subsequent cooling throughout the
ware of the load. Fuel efficiency in improved, as faster kiln
cycles can be used.
Steam Generation: large, flat, thin, easy to handle strong
tiles can be manufactured, that reduce energy consumption
and the number, mass and costs of ancillary kiln furniture.
Multiple deck setting for sanitary ware: the high hot
strength of Morsil silicon carbide translates into minimal
ware losses, due to warpage or distortion, especially on
large sanitary ware shapes, because the tiles remain flat
throughout their service life.
Copper re-melt: it is usual to pre-glaze Morsil silicon
carbide kiln furniture with an alumina or kaolin type wash, to
prevent spitting or discolouration of ware. A wash coat
will also minimise oxidation of Morsil which is suitable for
electric firing of ceramics.
Iron & Steel:
Skid Rails - in reheat furnaces operating up to 1250C
where there is no chance of wet scale formation, Morsil
offer considerable advantage over water cooled metal rails.
Recuperator Tubes - Stronger, more thermally conductive,
higher density have replaced clay tubes in steel plant reheat
furnace.
Aluminium Reduction Cells:
Converting alumina to aluminium by the electrolytic
reduction process for carbon and graphite walls in
aluminium reduction cells.
Non-Ferrous:
Copper Remelt Furnaces - high purity, high density
Morsil gives long trouble free service in re-melt and
holding furnaces producing copper wire bar.
Thermocouple Sheaths - high thermal conductivity,
resistance to thermal spalling, high hot strength and
erosion resistance of Morsil gives accurate, reliable
temperature measurement sometimes under extreme
and corrosive furnace operating conditions.
Foundry:
Hearth Tiles - can resist abuse from heavy loads in
heat treatment furnaces. Oxidation resistance and
abrasion resistance grades are available depending on
furnace operations.
Precious Metals:
Refining & Assaying Muffles - readily transmit heat to
the charge and are often used to contain corrosive fuels
that will reduce the life of furnace refractories and
electric heating elements.
Radiant Tubes - ensures fuels efficiency while the high
density and corrosion resistance prolongs service life.
Steam Generation:
Boiler Brick - excellent spall resistance and high
conductivity coupled with high density which protects
the sidewall and grate from slag and clinker.
Petro Chemical:
Burner Blocks / Combustion Chambers - can withstand
very high temperature, resist corrosive gases and endure
the severe heat shock experienced by burner blocks and
combustion chambers,
Incinerators - successfully used in door linings and
arches to balance the overall life in industrial
incinerators that have spall problems in these areas.
Silicon Carbide 2 types:
MORSIL Silicon Carbide -
Ramming Cements
MORSIL Nitride Bonded Silicon Carbide -
Pressed and Cast
Benefits:
G High strength, even at high temperatures
G High wear resistance
G High decomposition temperature
G Oxidation resistance even at very high temperatures
G Corrosion resistance
G Thermal shock resistance due to the strength of the
Silicon Nitride bond and the low thermal expansion
coefficient
G High thermal conductivity
G Good tribological properties
Silicon Carbide products overview
Introduction to our Silicon Carbide
products
The base of all Silicon Carbide (SiC) refractories is
refractory grade alpha silicon carbide, produced in large
electrical resistance furnaces at approximately 2400C
from a mixture of silicon, carbide, salt and sawdust. These
refractory crystals are then classified, crushed and graded
for use as grog or aggregate in bricks or shapes. The alpha
silicon carbide crystals impart high thermal conductivity
and refractoriness, low thermal expansion and outstanding
abrasion/erosion resistance.
In any refractory product in-service performance or failure
can usually be attributed to initial failure of the bonding
systems and not the refractory grog. Many bonding
systems are available that inter-connect the alpha silicon
carbide grains and in the case of self bonded refractories,
it is mainly in a matrix of silicon and aluminium-silicon
glass.
The bonds in self bonded refractors have been carefully
formulated to give specific properties and subsequent
performance criteria in any specific application.
Self Bonded
Many bonding systems are available that inter-connect
the alpha silicon carbide grains and in the case of self
bonded refractories, it is mainly in a matrix of silicon and
aluminium-silicon glass.
The bonds in self bonded refractories have been carefully
Nitride Bonded
The silicon nitride bond phase in these refractories is
the key to their superior performance in demanding
applications.
The Morsil nitride bonding system allows nitride bonded
refractories to out-perform other silicon carbide based
refractories using silicate, alumina silica, and silicon
oxynitride and beta silicon carbide bond systems.
54 55
G The alpha silicon carbide crystals impart high thermal
conductivity and refractoriness, low thermal expansion
and outstanding abrasion/erosion resistance.
To manufacture Morsil nitride bonded, graded alpha or
electric furnace silicon carbide crystals and fine silicon are
formed into shape, and fired in a pure nitrogen atmosphere
at approximately 1420C. The result is a refractory
consisting of a mixture of alpha silicon carbide grain in a
matrix of alpha and beta silicon nitride, with minor amounts
of residual silicon and silicon oxynitride.
Due to the fact that the bond phase grows within existing
porosity, there is little to no dimensional change upon firing
and a net weight gain occurs. This bond is mainly
responsible for the extremely high modulus of rupture and
outstanding oxidation and corrosion resistance of Morsil
nitride bonded silicon carbide.
Typical applications
Kiln Furniture: used in kiln settings or on kiln cars as
permanent or tear down assemblies for both periodic and
tunnel kiln firings. The high thermal conductivity of Morsil
silicon carbide promotes circulation of combustion gases
for even heating and subsequent cooling throughout the
ware of the load. Fuel efficiency in improved, as faster kiln
cycles can be used.
Steam Generation: large, flat, thin, easy to handle strong
tiles can be manufactured, that reduce energy consumption
and the number, mass and costs of ancillary kiln furniture.
Multiple deck setting for sanitary ware: the high hot
strength of Morsil silicon carbide translates into minimal
ware losses, due to warpage or distortion, especially on
large sanitary ware shapes, because the tiles remain flat
throughout their service life.
Copper re-melt: it is usual to pre-glaze Morsil silicon
carbide kiln furniture with an alumina or kaolin type wash, to
prevent spitting or discolouration of ware. A wash coat
will also minimise oxidation of Morsil which is suitable for
electric firing of ceramics.
Iron & Steel:
Skid Rails - in reheat furnaces operating up to 1250C
where there is no chance of wet scale formation, Morsil
offer considerable advantage over water cooled metal rails.
Recuperator Tubes - Stronger, more thermally conductive,
higher density have replaced clay tubes in steel plant reheat
furnace.
Aluminium Reduction Cells:
Converting alumina to aluminium by the electrolytic
reduction process for carbon and graphite walls in
aluminium reduction cells.
Non-Ferrous:
Copper Remelt Furnaces - high purity, high density
Morsil gives long trouble free service in re-melt and
holding furnaces producing copper wire bar.
Thermocouple Sheaths - high thermal conductivity,
resistance to thermal spalling, high hot strength and
erosion resistance of Morsil gives accurate, reliable
temperature measurement sometimes under extreme
and corrosive furnace operating conditions.
Foundry:
Hearth Tiles - can resist abuse from heavy loads in
heat treatment furnaces. Oxidation resistance and
abrasion resistance grades are available depending on
furnace operations.
Precious Metals:
Refining & Assaying Muffles - readily transmit heat to
the charge and are often used to contain corrosive fuels
that will reduce the life of furnace refractories and
electric heating elements.
Radiant Tubes - ensures fuels efficiency while the high
density and corrosion resistance prolongs service life.
Steam Generation:
Boiler Brick - excellent spall resistance and high
conductivity coupled with high density which protects
the sidewall and grate from slag and clinker.
Petro Chemical:
Burner Blocks / Combustion Chambers - can withstand
very high temperature, resist corrosive gases and endure
the severe heat shock experienced by burner blocks and
combustion chambers,
Incinerators - successfully used in door linings and
arches to balance the overall life in industrial
incinerators that have spall problems in these areas.
Silicon Carbide 2 types:
MORSIL Silicon Carbide -
Ramming Cements
MORSIL Nitride Bonded Silicon Carbide -
Pressed and Cast
Benefits:
G High strength, even at high temperatures
G High wear resistance
G High decomposition temperature
G Oxidation resistance even at very high temperatures
G Corrosion resistance
G Thermal shock resistance due to the strength of the
Silicon Nitride bond and the low thermal expansion
coefficient
G High thermal conductivity
G Good tribological properties
Silicon Carbide products overview
Introduction to our Silicon Carbide
products
The base of all Silicon Carbide (SiC) refractories is
refractory grade alpha silicon carbide, produced in large
electrical resistance furnaces at approximately 2400C
from a mixture of silicon, carbide, salt and sawdust. These
refractory crystals are then classified, crushed and graded
for use as grog or aggregate in bricks or shapes. The alpha
silicon carbide crystals impart high thermal conductivity
and refractoriness, low thermal expansion and outstanding
abrasion/erosion resistance.
In any refractory product in-service performance or failure
can usually be attributed to initial failure of the bonding
systems and not the refractory grog. Many bonding
systems are available that inter-connect the alpha silicon
carbide grains and in the case of self bonded refractories,
it is mainly in a matrix of silicon and aluminium-silicon
glass.
The bonds in self bonded refractors have been carefully
Self Bonded
Many bonding systems are available that inter-connect
the alpha silicon carbide grains and in the case of self
bonded refractories, it is mainly in a matrix of silicon and
aluminium-silicon glass.
The bonds in self bonded refractories have been carefully
Nitride Bonded
The silicon nitride bond phase in these refractories is
the key to their superior performance in demanding
applications.
The Morsil nitride bonding system allows nitride bonded
refractories to out-perform other silicon carbide based
refractories using silicate, alumina silica, and silicon
oxynitride and beta silicon carbide bond systems.
56
S*-*$0/ C"3#*%& 130%6$54
57
S*-*$0/ C"3#*%& 130%6$54
Nitride
Bonded
Pressed
Nitride
Bonded Cast
Ramming Cements
Castable
Cements
CFR 0100 (1) CFR 0110 (2) CFR 0120 (3) CFR 0130 (4) CFC 0100 (1)
Bond Type Silicon Nitride Silicon Nitride - - - - -
Maximum Hot Face Temperature, C 1700 1650 - - - - -
Modulus of Rupture, ASTM 133
MPa @ 20C 40 49 - - - - -
MPa @ 1350C 40 - - - - - -
Bulk Density, ASTM 134, gm/cm
2
2.62 2.62 - - - - -
Apparent Porosity, % 17 15 - - - - -
Hot Load Contractions, % of Lengths - - - - - - -
Thermal Expansion Coeffcient,
Cm/cm/Cx10
6
4.7 4.7 - - - - -
Thermal Conductivity, ASTM C 202, W/mK
@ 1477C 16.3 16.4 - - - - -
Relative Thermal Shock excellent excellent - - - - -
Specific Heat, 1400C, cal/gm/C 0.28 0.28 - - - - -
Relative Abrasion Resistance, 1400C excellent exceptional - - - - -
Spall Resistance, % 100 100 - - - - -
Compresive Strength. kg/cm
2
, MPa >137 >160 - - - - -
Permeability, ccof air/min/in/m
2
/in WG press 3.0 nil - - - - -
Electrical Characteristics
semi-
conductor
semi-
conductor
- - - - -
Application Range, C - - 100 - 1500 1100 - 1750 300 - 1650 100 - 1350 20 - 1480
Set - - heat heat low temp heat air hydraulic
Particle Size, mm - - 2.8 3.4 3.4 3.4 3.4
Required Quantity, kg/m
3
- - 2240 2240 2240 2240 2320
Water to be added before use - Litre/25kg - - 1.4 - 1.5 1.4 - 1.5 dry or 1.5 dry or 1.5 4.5
How Shipped - - dry dry ready mix dry dry
Pack Size, kg - - 25 25 25 25 25
Chemical Composition
SiC 75.0 73.0 76 89 89 4 83
Si
3
N
4
23.4 21.0 - - - - -
SiO
2
0.5 3.0 13 7 7 80 2.0
Al
2
O
3
0.3 2.7 10 3 3 10 12.0
Fe
2
O
3
0.3 0.3 0.7 0.5 0.5 0.5 0.5
CaO 0.2 - - - - - -
Trace Elements 0.3 - - - - 5.5 0.3
Laying Cements
SB 020
SB 019
CBF
CBC
CFL 0130 (1) CFL 0140 (2) CFL 0150 (3) CFL 0160 (4)
Bond Type - - - -
Direct Silicate
Bonded SiC
Silicate Bonded
SiC
Maximum Hot Face Temperature, C - - - - 1700 1500
MPa @ 20C - - - - 20 20
MPa @ 1350C - - - - 15 15
2
- - - - 2.55 2.50
Apparent Porosity, % - - - - 18 18
Hot Load Contractions, % of Lengths - - - - 0.0 0.5
Thermal Expansion Coefficient, Cm/cm/Cx10
6
- - - - 4.7 4.7
@ 1477C - - - - 15.7 15.7
Relative Thermal Shock - - - - very good good
Specific Heat, 1400C, cal/gm/C - - - - 0.285 0.285
Relative Abrasion Resistance, 1400C - - - - excellent excellent
Spall Resistance, % - - - - 100 100
Compressive Strength. kg/cm
2
, MPa - - - - >140 >140
2
/in WG press - - - - 3.5 3.4
Electrical Characteristics - - - - semi-conductor V
Application Range, C 1100 - 1750 500 - 1200 320 - 1600 100 - 1350 - -
Set heat heat air air - -
Particle Size, mm 0.4 0.4 0.4 0.4 - -
3
0.3 0.3 0.3 0.3 - -
Water to be added before use - Litre/25kg 3.8 - 4.5 3.8 - 4.5 0.25 3.8 - 4.5 - -
How Shipped dry dry dry dry - -
Pack Size, kg 25 25 25 25 - -
SiC 86 84 83 80 89.6 87.9
Si
3
N
4
- - - - - -
SiO
2
9 9 4 10 8.5 9.6
Al
2
O
3
3 4 3.3 4 0.70 1.60
Fe
2
O
3
0.8 0.9 1.5 0.5 0.70 0.80
CaO - - - - 0.20 0.10
Trace Elements - - 8.0 5.5 0.30 -
56
S*-*$0/ C"3#*%& 130%6$54
57
S*-*$0/ C"3#*%& 130%6$54
Nitride
Bonded
Pressed
Nitride
Bonded Cast
Ramming Cements
Castable
Cements
CFR 0100 (1) CFR 0110 (2) CFR 0120 (3) CFR 0130 (4) CFC 0100 (1)
Bond Type Silicon Nitride Silicon Nitride - - - - -
Maximum Hot Face Temperature, C 1700 1650 - - - - -
MPa @ 20C 40 49 - - - - -
MPa @ 1350C 40 - - - - - -
2
2.62 2.62 - - - - -
Apparent Porosity, % 17 15 - - - - -
Hot Load Contractions, % of Lengths - - - - - - -
Thermal Expansion Coeffcient,
Cm/cm/Cx10
6
4.7 4.7 - - - - -
@ 1477C 16.3 16.4 - - - - -
Relative Thermal Shock excellent excellent - - - - -
Specific Heat, 1400C, cal/gm/C 0.28 0.28 - - - - -
Relative Abrasion Resistance, 1400C excellent exceptional - - - - -
Spall Resistance, % 100 100 - - - - -
Compresive Strength. kg/cm
2
, MPa >137 >160 - - - - -
2
/in WG press 3.0 nil - - - - -
Electrical Characteristics
semi-
conductor
semi-
conductor
- - - - -
Application Range, C - - 100 - 1500 1100 - 1750 300 - 1650 100 - 1350 20 - 1480
Set - - heat heat low temp heat air hydraulic
Particle Size, mm - - 2.8 3.4 3.4 3.4 3.4
3
- - 2240 2240 2240 2240 2320
Water to be added before use - Litre/25kg - - 1.4 - 1.5 1.4 - 1.5 dry or 1.5 dry or 1.5 4.5
How Shipped - - dry dry ready mix dry dry
Pack Size, kg - - 25 25 25 25 25
SiC 75.0 73.0 76 89 89 4 83
Si
3
N
4
23.4 21.0 - - - - -
SiO
2
0.5 3.0 13 7 7 80 2.0
Al
2
O
3
0.3 2.7 10 3 3 10 12.0
Fe
2
O
3
0.3 0.3 0.7 0.5 0.5 0.5 0.5
CaO 0.2 - - - - - -
Trace Elements 0.3 - - - - 5.5 0.3
Laying Cements
SB 020
SB 019
CBF
CBC
CFL 0130 (1) CFL 0140 (2) CFL 0150 (3) CFL 0160 (4)
Bond Type - - - -
Direct Silicate
Bonded SiC
Silicate Bonded
SiC
Maximum Hot Face Temperature, C - - - - 1700 1500
MPa @ 20C - - - - 20 20
MPa @ 1350C - - - - 15 15
2
- - - - 2.55 2.50
Apparent Porosity, % - - - - 18 18
Hot Load Contractions, % of Lengths - - - - 0.0 0.5
Thermal Expansion Coefficient, Cm/cm/Cx10
6
- - - - 4.7 4.7
@ 1477C - - - - 15.7 15.7
Relative Thermal Shock - - - - very good good
Specific Heat, 1400C, cal/gm/C - - - - 0.285 0.285
Relative Abrasion Resistance, 1400C - - - - excellent excellent
Spall Resistance, % - - - - 100 100
Compressive Strength. kg/cm
2
, MPa - - - - >140 >140
2
/in WG press - - - - 3.5 3.4
Electrical Characteristics - - - - semi-conductor V
Application Range, C 1100 - 1750 500 - 1200 320 - 1600 100 - 1350 - -
Set heat heat air air - -
Particle Size, mm 0.4 0.4 0.4 0.4 - -
3
0.3 0.3 0.3 0.3 - -
Water to be added before use - Litre/25kg 3.8 - 4.5 3.8 - 4.5 0.25 3.8 - 4.5 - -
How Shipped dry dry dry dry - -
Pack Size, kg 25 25 25 25 - -
SiC 86 84 83 80 89.6 87.9
Si
3
N
4
- - - - - -
SiO
2
9 9 4 10 8.5 9.6
Al
2
O
3
3 4 3.3 4 0.70 1.60
Fe
2
O
3
0.8 0.9 1.5 0.5 0.70 0.80
CaO - - - - 0.20 0.10
Trace Elements - - 8.0 5.5 0.30 -
SECTION 10
M+-/a-., ")"*/. a*! )a./& ,-+!0/.
Superwool

mortars, cements and mastic products
11-4-08 :
Superwool
607
HTMastic
5-6-10 :
Hardener
1-11-12 :
JM 2600 / Blakite / JM 3300
5-7-18 :
Kaowool
Mastic
5-7-17 :
Kaowool
White Cement
5-7-16 :
Kaowool
Cement & Veneering Cement

5-7-23 :
Kaoclad
5-7-11 :
Kaofil
5-6-14 :
Cera-Preg Inorganic Refractory Rigidizer
58 59
M03("/ T)&3."- C&3".*$4
&95&/4*7& 3"/(& 0' ."45*$4
*/46-"5*0/ $0.1-&.&/54 063
'6-- -*/& 61 0' '*#3& "/% %&/4&
3&'3"$503: 130%6$54. O63
3"/(& */$-6%&4 16.1"#-&4,
.06-%"#-&4, "*3-4&55*/(
$&.&/54 "/% $0"5*/(4.
SECTION 10
M+-/a-., ")"*/. a*! )a./& ,-+!0/.
Superwool

11-4-08 :
Superwool
607
HTMastic
5-6-10 :
Hardener
1-11-12 :
5-7-18 :
Kaowool
Mastic
5-7-17 :
Kaowool
White Cement
5-7-16 :
Kaowool
Cement & Veneering Cement

5-7-23 :
Kaoclad
5-7-11 :
Kaofil
5-6-14 :
Cera-Preg Inorganic Refractory Rigidizer
58 59
M03("/ T)&3."- C&3".*$4
&95&/4*7& 3"/(& 0' ."45*$4
*/46-"5*0/ $0.1-&.&/54 063
'6-- -*/& 61 0' '*#3& "/% %&/4&
3&'3"$503: 130%6$54. O63
3"/(& */$-6%&4 16.1"#-&4,
.06-%"#-&4, "*3-4&55*/(
$&.&/54 "/% $0"5*/(4.
60 61
Mortars, cements and mastic
products overview
Introduction to our mortars, cements
and mastic products
fibre
Cera
& Kaowool

from excessive heat
insulation wool mortars, cements and mastics:
G Hot or cold repairs of boiler insulation
G Expansion joints and cracks in anode baking pits
G Insulation of furnace penetrations (e.g. tubes, tube
hangers & thermocouples)
G General packing applications
G Coating for metal liners
G Brick lining
G Adhering to fibre or other refractory substrates or
providing a protective coating
G Grouting around insulating bricks
G Filling cup-locks
G Patching and making good refractory insulating linings
G Patching and repair or refractory fibre
G Launders and linings of Ladles in non-ferrous
applications
Mortars, cements, mastics
For use in high temperature industrial applications
where patching and filling of voids is required, available as
pumpables (with pumps), moldables, air-setting cements
and coatings.
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
mortars, cements, mastics:

Superwool
607
HT
:
c$a**"f"ca+"'& 13001C
The only biosoluble fibre available with a classification
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Grades available:
Superwool
Mastic:
A mouldable form of Superwool
fibre which can be

trowelled, hand moulded, or injected from a hand held
pressure gun. Drying converts the Mastic into a strong,
hard yet light weight insulating material. Resistance to
cracking and spalling is excellent, and the dried material
has strong adhesive properties.
Superwool
Hardeners:
An inorganic liquid hardening agents which, when applied
to blanket, modules or board produces a hard surface
finish with increased resistance to mechanical abrasion
and to gas flow erosion.
Benefits:
G Ready to use
G Easy to use
G Highly insulating
G Exonerated from carcinogenic classification under
Developed to match Morgan Thermal Ceramics dense and
insulating firebricks in various thermal, chemical and physical
service conditions. Available in wet and dry grades, Morgan
Thermal Ceramics mortars and cements will provide the
convenience you want with the performance you need for
practically every high temperature refractory application.
RCF mortars, cements and mastics:
Kaowool
Mastic:
%a/"%,% c'&+"&,',* ,*e 10001C
A mouldable form of Kaowool
TM
ceramic fibre which can
be trowelled, hand moulded, or injected from a hand-held
pressure gun.
Kaowool
White Cement:
c$a**"f"ca+"'& +e%( 14001C
A high temperature, air setting cement for use mainly as a
refractory surface coating.
Kaofil
:
c$a**"f"ca+"'& +e%( 12601C
A mouldable form of Kaowool ceramic fibre which can be
injected into cracks and voids using a hand-held pressure
gun. It is very sticky and adheres well to both dense and
light-weight substrates.
Kaowool
Hardener:
c$a**"f"ca+"'& +e%( 12601C
Cera-Preg:
c$a**"f"ca+"'& +e%( 12601C
A highly refractory air-setting inorganic surface rigidizer
designed for refractory fibre products. It penetrates into the
surface of the fibrous body, bonds the fibres together to
achieve a harder more abrasive and erosion-resistant surface.
JM 2600:
c$a**"f"ca+"'& +e%( 14301C
An air-setting cement developed for use in lower temperature
applications, where a high-strength bond is required.
Blakite:
c$a**"f"ca+"'& +e%( 16501C
A highly refractory mortar with a high water-retention
characteristic. Developed for laying insulating firebricks but
is also suitable for use with super-duty and high alumina dense
refractory bricks, at operating temperatures up to 1650C.
Blakite V:
c$a**"f"ca+"'& +e%( 16501C
Standard product with a harder consistency to be used to
glue special refractory shapes and steel plates.
JM 3300:
c$a**"f"ca+"'& +e%( 17601C
A very highly refractory air-setting mortar suitable for
laying JM 32 insulating firebricks, and high alumina dense
refractory bricks.
Benefits:
G High temperature stability with low thermal conductivity
G Low heat storage
G Very resistant to thermal shock
G Good erosion resistance
G Good workability, ideal plasticity and water retention
G Low drying and firing shrinkages
G High refractoriness and high bonding strength
60 61
Mortars, cements and mastic
products overview
Introduction to our mortars, cements
and mastic products
fibre
Cera
& Kaowool

from excessive heat
insulation wool mortars, cements and mastics:
G Hot or cold repairs of boiler insulation
G Expansion joints and cracks in anode baking pits
G Insulation of furnace penetrations (e.g. tubes, tube
hangers & thermocouples)
G General packing applications
G Coating for metal liners
G Brick lining
G Adhering to fibre or other refractory substrates or
providing a protective coating
G Grouting around insulating bricks
G Filling cup-locks
G Patching and making good refractory insulating linings
G Patching and repair or refractory fibre
G Launders and linings of Ladles in non-ferrous
applications
Mortars, cements, mastics
For use in high temperature industrial applications
where patching and filling of voids is required, available as
pumpables (with pumps), moldables, air-setting cements
and coatings.
Superwool

fibre
Superwool


Superwool


fibre patented
Superwool
mortars, cements, mastics:

Superwool
607
HT
:
c$a**"f"ca+"'& 13001C
The only biosoluble fibre available with a classification
Superwool
Plus
fibre:
c$a**"f"ca+"'& 12001C
Grades available:
Superwool
Mastic:
A mouldable form of Superwool
fibre which can be

trowelled, hand moulded, or injected from a hand held
pressure gun. Drying converts the Mastic into a strong,
hard yet light weight insulating material. Resistance to
cracking and spalling is excellent, and the dried material
has strong adhesive properties.
Superwool
Hardeners:
Benefits:
G Ready to use
G Easy to use
G Highly insulating
G Exonerated from carcinogenic classification under
Developed to match Morgan Thermal Ceramics dense and
insulating firebricks in various thermal, chemical and physical
service conditions. Available in wet and dry grades, Morgan
Thermal Ceramics mortars and cements will provide the
convenience you want with the performance you need for
practically every high temperature refractory application.
RCF mortars, cements and mastics:
Kaowool
Mastic:
%a/"%,% c'&+"&,',* ,*e 10001C
A mouldable form of Kaowool
TM
ceramic fibre which can
be trowelled, hand moulded, or injected from a hand-held
pressure gun.
Kaowool
White Cement:
c$a**"f"ca+"'& +e%( 14001C
A high temperature, air setting cement for use mainly as a
refractory surface coating.
Kaofil
:
c$a**"f"ca+"'& +e%( 12601C
A mouldable form of Kaowool ceramic fibre which can be
injected into cracks and voids using a hand-held pressure
gun. It is very sticky and adheres well to both dense and
light-weight substrates.
Kaowool
Hardener:
c$a**"f"ca+"'& +e%( 12601C
Cera-Preg:
c$a**"f"ca+"'& +e%( 12601C
A highly refractory air-setting inorganic surface rigidizer
designed for refractory fibre products. It penetrates into the
surface of the fibrous body, bonds the fibres together to
achieve a harder more abrasive and erosion-resistant surface.
JM 2600:
c$a**"f"ca+"'& +e%( 14301C
An air-setting cement developed for use in lower temperature
applications, where a high-strength bond is required.
Blakite:
c$a**"f"ca+"'& +e%( 16501C
A highly refractory mortar with a high water-retention
characteristic. Developed for laying insulating firebricks but
is also suitable for use with super-duty and high alumina dense
refractory bricks, at operating temperatures up to 1650C.
Blakite V:
c$a**"f"ca+"'& +e%( 16501C
Standard product with a harder consistency to be used to
glue special refractory shapes and steel plates.
JM 3300:
c$a**"f"ca+"'& +e%( 17601C
A very highly refractory air-setting mortar suitable for
laying JM 32 insulating firebricks, and high alumina dense
refractory bricks.
Benefits:
G High temperature stability with low thermal conductivity
G Low heat storage
G Very resistant to thermal shock
G Good erosion resistance
G Good workability, ideal plasticity and water retention
G Low drying and firing shrinkages
G High refractoriness and high bonding strength
62
M035"34, $&.&/54 "/% ."45*$ 130%6$54
63
M035"34, $&.&/54 "/% ."45*$ 130%6$54
3
Density, kg/m
3
, Uncompressed
as supplied (Wet)
-
Superwool
HT Mastic
11-4-08
Colour
1-11-12
Super Duty Classification
Dried
@ 1100C
Refractoriness (PCE)
@ 1260C
after 24hrs Isothermal heating at
classification temperature %
classification temperature %@ 1100C
3
pH Value
Solids Content, (by weight)
Viscosity, (cylinder penetration) mm
5-6-10
Superwool
Kaowool
Hardener
JM 2600 Blakite Blakite V JM 3300
Super Duty Super Duty - - Medium Duty
- 1760 Temperature Limit C 1650 1650 - - 1430
Classification Temperature C 1300 - - - 1260 1260 -
White - - -
Pink (translucent
liquid)
White (translucent
liquid)
-
1420 2000 1950 1900 - - 1700
- - - - - - -
as supplied (Dry)
730 - - - - - -
- - - - 25 28 - 29 -
1.5 - - - - - -
Dried @ 100C - 28 21 20 - - 12
After 24 hrs @ 1000C - - - - - - -
- - - - - - -
- - - - 1.2 1.203 -
- 25 10 24 - 4 30
- - - - 4 - 7 9.7 -
1.0 - - - 4 - 7 9.7 -
- -2 -2.3 -2.4 - - -3
1.0 - - - - - -
- 34 33 33 - - 23
- - - - - - -
@ 400C - - - - - - -
@ 600C - - - - - - -
@ 800C - - - - - - -
@ 1000C - - - - - - -
@ 1200C - - - - - - -
CaO
SiO
2
Al
2
O
3
TiO
2
Fe
2
O
3
Na
2
O+K
2
O+MgO
Chemical Composition %
- 54.8 43.1 43.1 - - 33.4
- 40.6 51.7 51.7 - - 60.7
- 0.9 1.2 1.2 - - 1.3
- 0.6 1 1 - - 1.2
- 0.2 0.2 0.2 - - 0.3
- 2.3 2.7 2.7 - - 0.8
3
*(Wet) Mpa
as supplied (Wet)
Kaowool
Mastic
5-7-18
Kaofil
Colour
5-6-14
Kaowool
White
Cement
Loss of Ignition, %, After 2 hrs @ 800C
Compressive Strength, Kpa (@ 5%)
Estimated Coverage per litre m
2
Brushed
Melting Point C, after drying
5-7-16 5-7-17
Kaowool
Cement &
Veneering
Cement
1400 1380 1260
Cera-Preg
Inorganic
Refractory
Rigidizer
Classification Temperature C - 1400 1260 1260 1260 1260 1260 1400
White White Grey White White White White/Buff White/Buff
1350 1840 - 1950 - 1440 1380 1840 - 1950 625 625
as supplied (Dry)
670 - - 680 610 - 275 275
- - 1.2 - - - - -
Dried MN/m
2
1.6 - - - - - - -
After 24 hrs @ 1000C 1.98 - - - - - - -
- - - - - - *0.12 0.14
- 45 - - - 45 - -
- 1760 - - - 1760 - -
- - - 5.5 4.5 - - -
- - - - - - 0.14 0.14
- - - - - - 0.20 0.20
@ 500C
@ 750C
@ 1000C
110C (*dried)
1000C (*fired)
Solids %
Shelf Life
5-7-23
Kaoclad
1200
5-7-11
Maximum Continuous Temperature, C 1000 - - - - - - -
Sprayed - - 2.4 - - - - -
- - 10 - - - - -
- - - - 2.25 - 0.45 0.45
100-550C - 1.04 - 1.14 - - - 1.04 - 1.14 - -
Specific Heat (BTU/lbC) - - 0.24 - 0.27 - - - - -
1000C - - - - - - - -
- - 6 months - - - - -
- - - - - - 0.10 0.10
1200C
1260C
1300C
after 24 hrs @ 1000C
1.0 - - *1.0 *0.8 - - -
- 2.15 - *2.7 *2.3 2.15 - -
- - - - - - <0.3 -
- 3.2 - - - 3.2 - -
- - - - - - - <0.4
2.0 - - - - - - -
Density, kg/m
3
, Uncompressed
62
M035"34, $&.&/54 "/% ."45*$ 130%6$54
63
M035"34, $&.&/54 "/% ."45*$ 130%6$54
3
Density, kg/m
3
, Uncompressed
as supplied (Wet)
-
Superwool
HT Mastic
11-4-08
Colour
1-11-12
Super Duty Classification
Dried
@ 1100C
Refractoriness (PCE)
@ 1260C
classification temperature %
classification temperature %@ 1100C
3
pH Value
Solids Content, (by weight)
Viscosity, (cylinder penetration) mm
5-6-10
Superwool
Kaowool
Hardener
JM 2600 Blakite Blakite V JM 3300
Super Duty Super Duty - - Medium Duty
- 1760 Temperature Limit C 1650 1650 - - 1430
Classification Temperature C 1300 - - - 1260 1260 -
White - - -
Pink (translucent
liquid)
White (translucent
liquid)
-
1420 2000 1950 1900 - - 1700
- - - - - - -
as supplied (Dry)
730 - - - - - -
- - - - 25 28 - 29 -
1.5 - - - - - -
Dried @ 100C - 28 21 20 - - 12
After 24 hrs @ 1000C - - - - - - -
- - - - - - -
- - - - 1.2 1.203 -
- 25 10 24 - 4 30
- - - - 4 - 7 9.7 -
1.0 - - - 4 - 7 9.7 -
- -2 -2.3 -2.4 - - -3
1.0 - - - - - -
- 34 33 33 - - 23
- - - - - - -
@ 400C - - - - - - -
@ 600C - - - - - - -
@ 800C - - - - - - -
@ 1000C - - - - - - -
@ 1200C - - - - - - -
CaO
SiO
2
Al
2
O
3
TiO
2
Fe
2
O
3
Na
2
O+K
2
O+MgO
- 54.8 43.1 43.1 - - 33.4
- 40.6 51.7 51.7 - - 60.7
- 0.9 1.2 1.2 - - 1.3
- 0.6 1 1 - - 1.2
- 0.2 0.2 0.2 - - 0.3
- 2.3 2.7 2.7 - - 0.8
3
*(Wet) Mpa
as supplied (Wet)
Kaowool
Mastic
5-7-18
Kaofil
Colour
5-6-14
Kaowool
White
Cement
Loss of Ignition, %, After 2 hrs @ 800C
Compressive Strength, Kpa (@ 5%)
Estimated Coverage per litre m
2
Brushed
Melting Point C, after drying
5-7-16 5-7-17
Kaowool
Cement &
Veneering
Cement
1400 1380 1260
Cera-Preg
Inorganic
Refractory
Rigidizer
Classification Temperature C - 1400 1260 1260 1260 1260 1260 1400
White White Grey White White White White/Buff White/Buff
1350 1840 - 1950 - 1440 1380 1840 - 1950 625 625
as supplied (Dry)
670 - - 680 610 - 275 275
- - 1.2 - - - - -
Dried MN/m
2
1.6 - - - - - - -
After 24 hrs @ 1000C 1.98 - - - - - - -
- - - - - - *0.12 0.14
- 45 - - - 45 - -
- 1760 - - - 1760 - -
- - - 5.5 4.5 - - -
- - - - - - 0.14 0.14
- - - - - - 0.20 0.20
@ 500C
@ 750C
@ 1000C
110C (*dried)
1000C (*fired)
Solids %
Shelf Life
5-7-23
Kaoclad
1200
5-7-11
Maximum Continuous Temperature, C 1000 - - - - - - -
Sprayed - - 2.4 - - - - -
- - 10 - - - - -
- - - - 2.25 - 0.45 0.45
100-550C - 1.04 - 1.14 - - - 1.04 - 1.14 - -
Specific Heat (BTU/lbC) - - 0.24 - 0.27 - - - - -
1000C - - - - - - - -
- - 6 months - - - - -
- - - - - - 0.10 0.10
1200C
1260C
1300C
after 24 hrs @ 1000C
1.0 - - *1.0 *0.8 - - -
- 2.15 - *2.7 *2.3 2.15 - -
- - - - - - <0.3 -
- 3.2 - - - 3.2 - -
- - - - - - - <0.4
2.0 - - - - - - -
Density, kg/m
3
, Uncompressed
SECTION 11
I*.0(a/&*$ F&-" B-&' ,-+!0/.
JM
Range
1-11-10
1-10-02
K
Range
114-3
114-2
TJM
Range
200808201
K33i
114-2
Insulating Roof Blocks BV
1-10-04
64 65
M03("/ T)&3."- C&3".*$4
*4 5)& /6.#&3 0/& 130%6$&3
0' */46-"5*/( '*3& #3*$,4 */ 5)&
803-%.
Insulating Fire Bricks
TJM JM K
SECTION 11
I*.0(a/&*$ F&-" B-&' ,-+!0/.
JM
Range
1-11-10
1-10-02
K
Range
114-3
114-2
TJM
Range
200808201
K33i
114-2
1-10-04
64 65
M03("/ T)&3."- C&3".*$4
*4 5)& /6.#&3 0/& 130%6$&3
0' */46-"5*/( '*3& #3*$,4 */ 5)&
803-%.
Insulating Fire Bricks
TJM JM K
66 67
Insulating Fire Brick products overview
Introduction to our
Insulating Fire Brick products
With its market leading JM
, K
& TJM
brands of
Insulating Fire Brick (IFB), Morgan Thermal Ceramics is the
number 1 producer of IFB in the World, and offers;
G the widest geographical manufacturing base
G the most extensive range of manufacturing techniques
G the most complete range of IFB products
G the widest network of global distribution
G the largest & most experienced team dedicated to IFB
technical support in the industry
Fire Bricks are made from high-purity refractory clays,
with graduated additions of alumina for the higher
temperature products, and carefully graded organic fillers,
which burn out during manufacture to give a uniform,
controlled pore structure.
Insulating roof blocks are designed for use as the hot-face
layer in the roofs of furnaces, replacing classic arch roofs in
tunnel and other kilns.
Insulating Fire Bricks, features include:
G Excellent strength at ambient and elevated temperatures
G High compressive strength
G Every brick ground to precise dimensions
G Very low levels of iron and other impurities (especially
for resistance to reducing atmosphere conditions)
G Lower heat storage than denser refractories
G Available in custom designed shapes upon request
Insulating Fire Bricks, benefits include:
G Energy saving benefits
G Lower operating costs
G Lightweight, energy-saving nature results in less heat
loss, and allows for thinner furnace linings
Applications:
Hot face refractory lining or as back-up insulation in:
G Aluminium
- anode bake furnaces, primary electrolytic cells and
secondary re-melt furnaces
G Petrochemical
- kilns, flues, refining vessels and heaters and reactor
chambers
G Coke and Iron making
- blast furnaces, hot blast stoves, hot blast and bustle
mains
G Ceramics
- roller, shuttle, tunnel and hobby kilns
- hobby and laboratory kilns
Insulating Fire Bricks (IFBs) are well established
products for solving many problems of high
temperature heat containment in industries ranging
from ceramic production kilns to anodes for primary
aluminium.
Insulation range
The Insulation Range comprises both IFBs produced by
the Cast method at Casalpusterlengo (Italy) and Augusta,
Georgia (USA) for service temperatures below 1300C
and those produced by the Slinger method at
Casalpusterlengo for higher service temperatures. Our
Cast IFBs in particular are truly market leading products,
offering the lowest thermal conductivity available on the
market today for applications above 1000C, delivering
big energy savings for customers in the ceramics, CPI,
aluminium and iron & steel sectors.
Structural range
The Structural Range focuses on the superior physical
properties offered by our IFBs manufactured by Extrusion
at our manufacturing plant in Yixing (China), with products
available for a wide range of temperatures, plus our Pressed
K33i produced at our manufacturing site in Augusta, Georgia
(USA) for the very highest temperature applications above
1600C. These products offer superior performance in load
bearing applications and in conditions where abrasion from
mechanical abuse or flow of hot gases is severe.
Special shapes:
In addition to the standard brick sizes, our
JM
and K
insulating firebricks are available

in a wide range of special shapes.
JM
in particular can offer joint free large

brick and special shapes due to the unique
large slab production method. Both JM
and
K
ranges can be mortared together and

machined to produce extra large shapes with
minimal joints.
Insulating Roof Block range:
JM
26 30
c$a**"f"ca+"'& 1430 - 16501C
G Good thermal insulation -
Light weight and low thermal conductivity
of the JM
IFB precursors allow for the

construction of thinner roof insulation with
reduced heat losses and hence lower
operating costs.
G Low thermal mass -
Light weight of the blocks means the heat
absorbed by the furnace structure is
greatly reduced, leading to lower fuel
consumption, especially in intermittent
and batch-firing kilns.
G Simplified engineering -
Flat roofs eliminate lateral stresses and allow for simpler
and lighter supporting brick and steel-work. They also
eliminate the need for special brick shapes, such as
arches and wedges.
G Easy installation -
Flat roofs are much simpler and quicker to install than
are traditional arches and do not need specialised
brick-laying skills. They also lend themselves to modular
pre-fabrication, further reducing on-site installation time
and labour costs.
G Low maintenance costs -
Roof repairs and block replacement can be carried out
without necessarily shutting down the furnace, so
reducing maintenance time and costs.
G Accurate dimensions -
Morgan Thermal Ceramics insulating roof blocks are
manufactured to close dimensional tolerances, giving
uniform construction with tight mortar-free joints.
3250F
3200F
3000F
2880F
2800F
2600F
2500F
2460F
2370F
2300F
2010F
Classification
Temperature
1790C
1760C
1650C
1580C
1540C
1430C
1370C
1350C
1300C
1260C
1100C
JM
32
JM
30
JM
28
JM
26
K
26
K
25
JM
25
K
23
JM
24
JM
23
TJM
30
TJM
29
TJM
28
TJM
26
TJM
25
TJM
23
TJM
20
Slinger
Cast
Pressed
Extrusion
Insulation
Range
Structural
Range
K
33i
66 67
Insulating Fire Brick products overview
Introduction to our
Insulating Fire Brick products
With its market leading JM
, K
& TJM
brands of
Insulating Fire Brick (IFB), Morgan Thermal Ceramics is the
number 1 producer of IFB in the World, and offers;
G the widest geographical manufacturing base
G the most extensive range of manufacturing techniques
G the most complete range of IFB products
G the widest network of global distribution
G the largest & most experienced team dedicated to IFB
technical support in the industry
Fire Bricks are made from high-purity refractory clays,
with graduated additions of alumina for the higher
temperature products, and carefully graded organic fillers,
which burn out during manufacture to give a uniform,
controlled pore structure.
Insulating roof blocks are designed for use as the hot-face
layer in the roofs of furnaces, replacing classic arch roofs in
tunnel and other kilns.
Insulating Fire Bricks, features include:
G Excellent strength at ambient and elevated temperatures
G High compressive strength
G Every brick ground to precise dimensions
G Very low levels of iron and other impurities (especially
for resistance to reducing atmosphere conditions)
G Lower heat storage than denser refractories
G Available in custom designed shapes upon request
Insulating Fire Bricks, benefits include:
G Energy saving benefits
G Lower operating costs
G Lightweight, energy-saving nature results in less heat
loss, and allows for thinner furnace linings
Applications:
Hot face refractory lining or as back-up insulation in:
G Aluminium
- anode bake furnaces, primary electrolytic cells and
secondary re-melt furnaces
G Petrochemical
- kilns, flues, refining vessels and heaters and reactor
chambers
G Coke and Iron making
- blast furnaces, hot blast stoves, hot blast and bustle
mains
G Ceramics
- roller, shuttle, tunnel and hobby kilns
- hobby and laboratory kilns
Insulating Fire Bricks (IFBs) are well established
products for solving many problems of high
temperature heat containment in industries ranging
from ceramic production kilns to anodes for primary
aluminium.
Insulation range
The Insulation Range comprises both IFBs produced by
the Cast method at Casalpusterlengo (Italy) and Augusta,
Georgia (USA) for service temperatures below 1300C
and those produced by the Slinger method at
Casalpusterlengo for higher service temperatures. Our
Cast IFBs in particular are truly market leading products,
offering the lowest thermal conductivity available on the
market today for applications above 1000C, delivering
big energy savings for customers in the ceramics, CPI,
aluminium and iron & steel sectors.
Structural range
The Structural Range focuses on the superior physical
properties offered by our IFBs manufactured by Extrusion
at our manufacturing plant in Yixing (China), with products
available for a wide range of temperatures, plus our Pressed
K33i produced at our manufacturing site in Augusta, Georgia
(USA) for the very highest temperature applications above
1600C. These products offer superior performance in load
bearing applications and in conditions where abrasion from
mechanical abuse or flow of hot gases is severe.
Special shapes:
In addition to the standard brick sizes, our
JM
and K
insulating firebricks are available

in a wide range of special shapes.
JM
in particular can offer joint free large

brick and special shapes due to the unique
large slab production method. Both JM
and
K
ranges can be mortared together and

machined to produce extra large shapes with
minimal joints.
Insulating Roof Block range:
JM
26 30
c$a**"f"ca+"'& 1430 - 16501C
G Good thermal insulation -
Light weight and low thermal conductivity
of the JM
IFB precursors allow for the

construction of thinner roof insulation with
reduced heat losses and hence lower
operating costs.
G Low thermal mass -
Light weight of the blocks means the heat
absorbed by the furnace structure is
greatly reduced, leading to lower fuel
consumption, especially in intermittent
and batch-firing kilns.
G Simplified engineering -
Flat roofs eliminate lateral stresses and allow for simpler
and lighter supporting brick and steel-work. They also
eliminate the need for special brick shapes, such as
arches and wedges.
G Easy installation -
Flat roofs are much simpler and quicker to install than
are traditional arches and do not need specialised
brick-laying skills. They also lend themselves to modular
pre-fabrication, further reducing on-site installation time
and labour costs.
G Low maintenance costs -
Roof repairs and block replacement can be carried out
without necessarily shutting down the furnace, so
reducing maintenance time and costs.
G Accurate dimensions -
Morgan Thermal Ceramics insulating roof blocks are
manufactured to close dimensional tolerances, giving
uniform construction with tight mortar-free joints.
3250F
3200F
3000F
2880F
2800F
2600F
2500F
2460F
2370F
2300F
2010F
Classification
Temperature
1790C
1760C
1650C
1580C
1540C
1430C
1370C
1350C
1300C
1260C
1100C
JM
32
JM
30
JM
28
JM
26
K
26
K
25
JM
25
K
23
JM
24
JM
23
TJM
30
TJM
29
TJM
28
TJM
26
TJM
25
TJM
23
TJM
20
Slinger
Cast
Pressed
Extrusion
Insulation
Range
Structural
Range
K
33i
68
I/46-"5*/( F*3& B3*$, 130%6$54
69
I/46-"5*/( F*3& B3*$, 130%6$54
Specific Heat Capacity, kJ/kgK @1000C
JM 23
CaO
Na
2
O+K
2
O
Insulation Range
JM 24
Casting Casting Casting Casting Casting
@400C
@1230C
@1290C
@1350C
@1400C
SiO
2
Al
2
O
3
K
23 JM 25 K
25 K
26 JM 26 JM 28 JM 30 JM 32
Casting Slinger Slinger Slinger Slinger
@1510C
@1620C
TiO
2
Fe
2
O
3
Permanent Linear Shrinkage, (ASTM C-210) % after 24hrs Soaking
Manufacturing Method
Modulus of Rupture, MPa (ASTM C-93-84)
Density, kg/m
3
(ASTM C-134-84)
Classification Temperature C 1260 1300 1370 1315 1350 1430 1430 1540 1650 1760
480 510 617 513 615 617 800 890 1020 1250
Cold Crushing Strength, MPa (ASTM C-93-84) 1.2 1.0 1.3 1 1.8 1.3 1.6 2.1 2.1 3.5
1 0.8 0.95 0.79 1.4 0.9 1.5 1.8 2 2.1
-0.2 -0.1 - 0.0 - - - - - -
- -0.3 - - - - - - - -
- - - - -0.4 - - - - -
- - - - - -0.3 -0.2 - - -
- - - - - - - -0.4 - -
- - - - - - - - -0.8 -
@1730C - - - - - - - - - +0.8
Rev. Linear Expansion (max %) 0.5 0.6 - - 0.6 - 0.7 0.8 0.8 1.1
1093C @ 0.069 MPa
1100C @ 0.034 MPa
1100C @ 0.069 MPa
1200C @ 0.034 MPa
1260C @ 0.069 MPa
1320C @ 0.069 MPa
- - - 0.0 - - - - - -
0.1 - - - - - - - - -
- 0.2 - - 0.1 - 0.2 0.1 - -
- 0.1 0.2 - 0.2 0.2 - - - -
- - - - - - 0.2 0.1 - -
- - - - - - - 0.2 0.1 -
1450C @ 0.069 MPa - - - - - - - - - -
0.12 0.14 - - 0.17 - 0.25 0.30 0.38 0.49
@600C 0.14 0.16 - - 0.19 - 0.27 0.32 0.39 0.50
@800C 0.17 0.18 - - 0.21 - 0.30 0.34 0.40 0.51
@1000C 0.19 0.2 - - 0.23 - 0.33 0.36 0.41 0.53
@1200C - - - - - - 0.35 0.38 0.42 0.56
@1400C - - - - - - - - - 0.60
1.05 1.05 - - 1.07 - 1.10 1.10 1.10 1.10
MgO
37.0 44.5 47.0 38.3 48.3 48.0 58.0 67.1 73.4 77.0
44.4 41.2 38.0 44.3 37.2 36.0 39.1 31.0 25.1 21.5
0.7 0.7 0.2 0.3 0.54 0.3 0.7 0.6 0.5 0.3
1.2 0.9 1.4 1.6 1.5 1.2 0.1 0.1 0.1 Trace
15.2 11.6 13.5 15.0 12.1 12.3 0.1 0.1 Trace Trace
0.3 - 0.1 0.1 - 0.1 0.2 0.1 Trace 0.1
1.1 - 0.4 0.4 - 0.3 1.7 0.9 0.9 0.9
Deformation under hot load, % after 90 mins (ASTM C-16)
Thermal Conductivity, (ASTM C-182) W/mK
@1343C - - -0.3 - - - - - - -
@1550C - - - - - - - - - -
@1570C - - - - - - - - - -
1370C @ 0.069 MPa - - - - - - - - 0.5 0.2
CO Attack (popouts after 200hrs) - - - - - - - - - -
Coefficient of Thermal Expansion (in/inCx10
-6
) - - 5.60 5.40 - 4.80 - - - -
@200C - - - - - - - - - -
@260C - - 0.15 0.13 - 0.16 - - - -
@538C - - 0.18 0.17 - 0.19 - - - -
@815C - - 0.20 0.20 - 0.21 - - - -
@1093C - - 0.22 0.24 - 0.24 - - - -
@1371C - - - - - 0.27 - - - -
Na
2
O+K
2
O+MgO - 1.1 - - 0.36 - - - - -
1-11-10 1-10-02 114-3 1-10-02 114-3 114-2 1-11-10 1-11-10 1-11-10 1-11-10
TJM 20
CaO
Na
2
O+K
2
O
Structural Range
TJM 23
Extrusion Extrusion Extrusion Extrusion Extrusion
@400C
@1230C
@1350C
@1400C
SiO
2
Al
2
O
3
TJM 25 TJM 26 TJM 28 TJM 29 TJM 30 K
33i
Extrusion Extrusion Pressing
@1510C
TiO
2
Fe
2
O
3
Modulus of Rupture, MPa(ASTM C-93-84)
Density, kg/m
3
(ASTM C-134-84)
Classification Temperature C 1100 1260 1540 1350 1430 1580 1650 1790
500 500 900 800 800 1100 1100 1314
Cold Crushing Strength, MPa (ASTM C-93-84) 0.8 1.0 2.5 1.8 2.0 3.0 3.0 6.2*
0.7 0.7 1.8 1.2 1.8 2.0 2.0 3.1*
- -0.2 - - - - - -
- - - -0.5 - - - -
- - - - -0.5 - - -
- - -1.0 - - - - -
@1730C - - - - - - - +0.4
Rev. Linear Thermal Expansion (max %) 0.6 0.6 0.8 0.7 0.7 0.9 0.9 -
1093C @ 0.069 MPa
1100C @ 0.034 MPa
1100C @ 0.069 MPa
1200C @ 0.034 MPa
1260C @ 0.069 MPa
1320C @ 0.069 MPa
- - - - - - - -
0.1 0.1 - 0.1 - - - -
- - - - - - - -
- - - - - - - -
- - - 0.7 0.3 - - -
- - 0.2 - - 0.1 0.1 -
1450C @ 0.069 MPa - - - - - - - +0.1
0.18 0.18 0.33 0.25 0.29 0.38 0.38 -
@600C 0.22 0.22 0.34 0.28 0.32 0.41 0.41 -
@800C - 0.27 0.37 - 0.35 - - -
@1000C - 0.32 0.41 - 0.39 - - -
@1200C - - 0.46 - 0.43 - - -
@1400C - - - - - - - -
- - - - - - - -
MgO
45.0 45.0 64.0 50.0 55.0 70.0 73.0 77.0
50.0 48.0 32.0 45.0 41.0 28.0 25.0 21.0
1.0 1.0 0.7 0.9 0.9 0.7 0.6 0.4
- - - - - - - 0.6
- - - - - - - 0.1
- - - - - - - 0.1
1.0 1.2 0.8 1.0 0.9 0.7 0.7 0.3
@1550C - - - - - -1.0 - -
@1570C - - - - - - -1.0 -
1370C @ 0.069 MPa - - - - - - - -
CO Attack (popouts after 200hrs) 0 0 0 0 0 0 0 -
-6
) - - - - - - - 6.80
@200C 0.15 0.15 0.32 0.20 0.28 0.36 0.36 -
@260C - - - - - - - 0.79
@538C - - - - - - - 0.80
@815C - - - - - - - 0.91
@1093C - - - - - - - 1.09
@1371C - - - - - - - 1.33
Na
2
O+K
2
O+MgO - - - - - - - - - -
20080801 20080801 20080801 20080801 20080801 20080801 20080801 114-2
- - - - - - - - IFB Precursor
Support Plate Steel - - - - - - - -
Plate Thickness, mm - - - - - - - -
BV26 BV28 BV30
1-10-04 1-10-04 1-10-04
JM 26 JM 28 JM 30
- - -
1430 1540 1650
800 890 1020
AISI 321 AISI 321
Depends on
Application
1.2 1.2 1.2
1.5 1.8 2.1
1.6 2.1 2.2
- - -
- - -
- - -
- - -
- - -
- - -
- - -
0.7 0.8 0.9
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
68
I/46-"5*/( F*3& B3*$, 130%6$54
69
I/46-"5*/( F*3& B3*$, 130%6$54
JM 23
CaO
Na
2
O+K
2
O
Insulation Range
JM 24
Casting Casting Casting Casting Casting
@400C
@1230C
@1290C
@1350C
@1400C
SiO
2
Al
2
O
3
K
23 JM 25 K
25 K
26 JM 26 JM 28 JM 30 JM 32
Casting Slinger Slinger Slinger Slinger
@1510C
@1620C
TiO
2
Fe
2
O
3
Modulus of Rupture, MPa (ASTM C-93-84)
Density, kg/m
3
(ASTM C-134-84)
Classification Temperature C 1260 1300 1370 1315 1350 1430 1430 1540 1650 1760
480 510 617 513 615 617 800 890 1020 1250
Cold Crushing Strength, MPa (ASTM C-93-84) 1.2 1.0 1.3 1 1.8 1.3 1.6 2.1 2.1 3.5
1 0.8 0.95 0.79 1.4 0.9 1.5 1.8 2 2.1
-0.2 -0.1 - 0.0 - - - - - -
- -0.3 - - - - - - - -
- - - - -0.4 - - - - -
- - - - - -0.3 -0.2 - - -
- - - - - - - -0.4 - -
- - - - - - - - -0.8 -
@1730C - - - - - - - - - +0.8
Rev. Linear Expansion (max %) 0.5 0.6 - - 0.6 - 0.7 0.8 0.8 1.1
1093C @ 0.069 MPa
1100C @ 0.034 MPa
1100C @ 0.069 MPa
1200C @ 0.034 MPa
1260C @ 0.069 MPa
1320C @ 0.069 MPa
- - - 0.0 - - - - - -
0.1 - - - - - - - - -
- 0.2 - - 0.1 - 0.2 0.1 - -
- 0.1 0.2 - 0.2 0.2 - - - -
- - - - - - 0.2 0.1 - -
- - - - - - - 0.2 0.1 -
1450C @ 0.069 MPa - - - - - - - - - -
0.12 0.14 - - 0.17 - 0.25 0.30 0.38 0.49
@600C 0.14 0.16 - - 0.19 - 0.27 0.32 0.39 0.50
@800C 0.17 0.18 - - 0.21 - 0.30 0.34 0.40 0.51
@1000C 0.19 0.2 - - 0.23 - 0.33 0.36 0.41 0.53
@1200C - - - - - - 0.35 0.38 0.42 0.56
@1400C - - - - - - - - - 0.60
1.05 1.05 - - 1.07 - 1.10 1.10 1.10 1.10
MgO
37.0 44.5 47.0 38.3 48.3 48.0 58.0 67.1 73.4 77.0
44.4 41.2 38.0 44.3 37.2 36.0 39.1 31.0 25.1 21.5
0.7 0.7 0.2 0.3 0.54 0.3 0.7 0.6 0.5 0.3
1.2 0.9 1.4 1.6 1.5 1.2 0.1 0.1 0.1 Trace
15.2 11.6 13.5 15.0 12.1 12.3 0.1 0.1 Trace Trace
0.3 - 0.1 0.1 - 0.1 0.2 0.1 Trace 0.1
1.1 - 0.4 0.4 - 0.3 1.7 0.9 0.9 0.9
@1343C - - -0.3 - - - - - - -
@1550C - - - - - - - - - -
@1570C - - - - - - - - - -
1370C @ 0.069 MPa - - - - - - - - 0.5 0.2
CO Attack (popouts after 200hrs) - - - - - - - - - -
-6
) - - 5.60 5.40 - 4.80 - - - -
@200C - - - - - - - - - -
@260C - - 0.15 0.13 - 0.16 - - - -
@538C - - 0.18 0.17 - 0.19 - - - -
@815C - - 0.20 0.20 - 0.21 - - - -
@1093C - - 0.22 0.24 - 0.24 - - - -
@1371C - - - - - 0.27 - - - -
Na
2
O+K
2
O+MgO - 1.1 - - 0.36 - - - - -
1-11-10 1-10-02 114-3 1-10-02 114-3 114-2 1-11-10 1-11-10 1-11-10 1-11-10
TJM 20
CaO
Na
2
O+K
2
O
Structural Range
TJM 23
Extrusion Extrusion Extrusion Extrusion Extrusion
@400C
@1230C
@1350C
@1400C
SiO
2
Al
2
O
3
TJM 25 TJM 26 TJM 28 TJM 29 TJM 30 K
33i
Extrusion Extrusion Pressing
@1510C
TiO
2
Fe
2
O
3
Modulus of Rupture, MPa(ASTM C-93-84)
Density, kg/m
3
(ASTM C-134-84)
Classification Temperature C 1100 1260 1540 1350 1430 1580 1650 1790
500 500 900 800 800 1100 1100 1314
Cold Crushing Strength, MPa (ASTM C-93-84) 0.8 1.0 2.5 1.8 2.0 3.0 3.0 6.2*
0.7 0.7 1.8 1.2 1.8 2.0 2.0 3.1*
- -0.2 - - - - - -
- - - -0.5 - - - -
- - - - -0.5 - - -
- - -1.0 - - - - -
@1730C - - - - - - - +0.4
Rev. Linear Thermal Expansion (max %) 0.6 0.6 0.8 0.7 0.7 0.9 0.9 -
1093C @ 0.069 MPa
1100C @ 0.034 MPa
1100C @ 0.069 MPa
1200C @ 0.034 MPa
1260C @ 0.069 MPa
1320C @ 0.069 MPa
- - - - - - - -
0.1 0.1 - 0.1 - - - -
- - - - - - - -
- - - - - - - -
- - - 0.7 0.3 - - -
- - 0.2 - - 0.1 0.1 -
1450C @ 0.069 MPa - - - - - - - +0.1
0.18 0.18 0.33 0.25 0.29 0.38 0.38 -
@600C 0.22 0.22 0.34 0.28 0.32 0.41 0.41 -
@800C - 0.27 0.37 - 0.35 - - -
@1000C - 0.32 0.41 - 0.39 - - -
@1200C - - 0.46 - 0.43 - - -
@1400C - - - - - - - -
- - - - - - - -
MgO
45.0 45.0 64.0 50.0 55.0 70.0 73.0 77.0
50.0 48.0 32.0 45.0 41.0 28.0 25.0 21.0
1.0 1.0 0.7 0.9 0.9 0.7 0.6 0.4
- - - - - - - 0.6
- - - - - - - 0.1
- - - - - - - 0.1
1.0 1.2 0.8 1.0 0.9 0.7 0.7 0.3
@1550C - - - - - -1.0 - -
@1570C - - - - - - -1.0 -
1370C @ 0.069 MPa - - - - - - - -
CO Attack (popouts after 200hrs) 0 0 0 0 0 0 0 -
-6
) - - - - - - - 6.80
@200C 0.15 0.15 0.32 0.20 0.28 0.36 0.36 -
@260C - - - - - - - 0.79
@538C - - - - - - - 0.80
@815C - - - - - - - 0.91
@1093C - - - - - - - 1.09
@1371C - - - - - - - 1.33
Na
2
O+K
2
O+MgO - - - - - - - - - -
20080801 20080801 20080801 20080801 20080801 20080801 20080801 114-2
- - - - - - - - IFB Precursor
Support Plate Steel - - - - - - - -
Plate Thickness, mm - - - - - - - -
BV26 BV28 BV30
1-10-04 1-10-04 1-10-04
JM 26 JM 28 JM 30
- - -
1430 1540 1650
800 890 1020
AISI 321 AISI 321
Depends on
Application
1.2 1.2 1.2
1.5 1.8 2.1
1.6 2.1 2.2
- - -
- - -
- - -
- - -
- - -
- - -
- - -
0.7 0.8 0.9
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
SECTION 12
M+*+(&/%&. T-&-M+-
3
,-+!0/.
Insulating
Dense
Low Cement
Medium Cement
Clay Bonded
Aluminium Resistance
Phosphate Bonded
Dry Vibratory
Cements and Mortars
Special Duty Grades
70 71
M03("/ T)&3."- C&3".*$4
*4 5)& ."/6'"$563&3 0'
.0/0-*5)*$ "/% $"45"#-&
130%6$54 '03 %&."/%*/(
"11-*$"5*0/4.
SECTION 12
M+*+(&/%&. T-&-M+-
3
,-+!0/.
Insulating
Dense
Low Cement
Medium Cement
Clay Bonded
Aluminium Resistance
Phosphate Bonded
Dry Vibratory
Cements and Mortars
Special Duty Grades
70 71
M03("/ T)&3."- C&3".*$4
*4 5)& ."/6'"$563&3 0'
.0/0-*5)*$ "/% $"45"#-&
130%6$54 '03 %&."/%*/(
"11-*$"5*0/4.
72 73
The range has been classified into the following groups :-
Monolithics:
Tri-Mor
range
Insulating:
Firelite
, Kaolite
, Tri-Mor
(Blockmix, Coolcast
,
Extralite, Insulcast, Insulite)
These grades are used for the containment of heat within
high temperature operating structure. They can be used for
either hot face working linings or as backing linings behind
higher density working linings.
Dense:
Firecrete
, Kaocrete
, Tri-Mor
(Midcast, HT, BF Cast,

1800T Guncrete, etc)
Dense and Conventional grades are bonded by high
alumina cements. These grades are easily placed by
casting or gunning and offer good performance in most
general applications.
Low Cement:
Tri-Mor
Hicast, Morflo, Higun

As the name suggests these grades are formulated with low
cement, typical 5-7%. They also incorporate fine fillers and
dispersants which significantly reduce water demand and
enhance physical properties. Several grades can be placed
with little or no vibration.
Medium Cement:
Tri-Mor
Vibrotek
These grades contain cement additions of 10 to 15%
and offer easy mixing and installation. They offer excellent
resistance to abrasion and thermal shock for general
purpose application.
Clay Bonded:
Tri-Mor
Plastics, Plascast, Plasgun

The original monolithic materials were clay bonded
plastics/mouldables. Grades today can be supplied, with
similar properties, which can be cast or gunned. Clay
bonded grades have excellent thermal shock resistance.
Aluminium Resistance:
Tri-Mor
Alcast, Albond, Alumor, Alcoat

These grades have been specifically developed with
enhanced resistance to corundum growth which can occur
when molten aluminium is in contact with refractory
materials. Particular grades are available for installing by
casting, gunning, veneering or coating.
Phosphate Bonded:
Tri-Mor
Plastic, Morbond, Morgun

It is well known that refractory compositions bonded
with phosphate binders offer excellent resistant to most
molten metals and slags. Grades are available which can
be installed by ramming, casting or gunning.
Dry Vibratory:
Tri-Mor
TV90, TV80
This material is installed dry and consolidated by vibration
to form a dense lining. On heating the material it forms a
sintered, strong lining.
Cements and Mortars:
Airset, Blakite, Triset, JM
These are fine grained compositions, which can be
supplied dry and ready mixed. They are used for bonding
bricks or fibre modules in furnace linings.
Special Duty Grades:
Kao-Tuff
These grades have been specifically developed for

particular applications where abrasion resistance is
essential.
Benefits:
Linings generally provide lower thermal conductivity
results compared to traditional dense brick constructions,
achieving greater heat savings.
They are faster to install, resulting in:
G Faster turnaround of repairs and maintenance
G Lower operational costs
G Greater production availability
G Give reduced stock levels of expensive special brick
shapes
G Monolithic lining reduced joints
G Easy to repair
G Form complex shapes easily
G Good thermal shock resistance
G Improve thermal efficiency
Applications:
Aluminium
G Joint Free Lining
Reduced joint penetration by molten Al
Reduced mechanical damage and no brick pull out
G Reduced Lining Thickness
Increased furnace capacity
G Easy to Repair
Easier to patch repair than brick linings
Wide range of compatible repair materials available
G Fast Installation Rates
Materials can be mixed in bulk, at fast installation
rates without the need for time served brick layers
G Higher Technology Products
New generation monolithic refractories are
out-performing brick linings
G Elimination of Special Shapes
Monolithic linings can be cast to intricate designs
without the need for special shapes
G Material availability
Monolithics can be supplied at much shorter lead
times compared to brick linings
Iron & Steel
G Blast Furnace Repairs
Remote controlled stack gunning
G Steel Ladle Safety Linings
G Reheating Furnace
G Pipe Protection and Insulation
G Heat Treatment Applications
G Pre Cast shapes
Petro Chemical
G Fluid Catalytic Cracking Unit (FCCU)
G Vibration Casting of Transfer Lines
G Process Heaters
G Reformers and Pyrolysis Units
G Convection Section
G Side Wall convection
G Underfired Floor Section
Power Generations
G Wood fired boilers
G Recovery boiler
G Radiant boiler
G Fluidised bed boiler
G Water tube boiler
G Fire tube boiler
Incineration
Refractory Installers
Cement
Monolithics Tri-Mor
products overview
Introduction to our monolithics -
Tri-Mor
products
Morgan Thermal Ceramics produce a range of
Monolithic materials which can be placed in-situ by
casting, gunning, parging, trowelling or ramming.
Particular grades will be selected depending on the
structure to be lined. A lining may be installed using a single
material or can be a complex selection depending on the
environment and operation of the lined structure.
Specific grades have been developed for high temperature
insulation, metal contact, slag resistance, abrasion
resistance or thermal shock resistance.
Morgan Thermal Ceramics offer an extensive range of
Alumino-silicate and Silicon Carbide based Monolithic
grades.
72 73
The range has been classified into the following groups :-
Monolithics:
Tri-Mor
range
Insulating:
Firelite
, Kaolite
, Tri-Mor
(Blockmix, Coolcast
,
Extralite, Insulcast, Insulite)
These grades are used for the containment of heat within
high temperature operating structure. They can be used for
either hot face working linings or as backing linings behind
higher density working linings.
Dense:
Firecrete
, Kaocrete
, Tri-Mor
(Midcast, HT, BF Cast,

1800T Guncrete, etc)
Dense and Conventional grades are bonded by high
alumina cements. These grades are easily placed by
casting or gunning and offer good performance in most
general applications.
Low Cement:
Tri-Mor
Hicast, Morflo, Higun

As the name suggests these grades are formulated with low
cement, typical 5-7%. They also incorporate fine fillers and
dispersants which significantly reduce water demand and
enhance physical properties. Several grades can be placed
with little or no vibration.
Medium Cement:
Tri-Mor
Vibrotek
These grades contain cement additions of 10 to 15%
and offer easy mixing and installation. They offer excellent
resistance to abrasion and thermal shock for general
purpose application.
Clay Bonded:
Tri-Mor
Plastics, Plascast, Plasgun

The original monolithic materials were clay bonded
plastics/mouldables. Grades today can be supplied, with
similar properties, which can be cast or gunned. Clay
bonded grades have excellent thermal shock resistance.
Aluminium Resistance:
Tri-Mor
Alcast, Albond, Alumor, Alcoat

These grades have been specifically developed with
enhanced resistance to corundum growth which can occur
when molten aluminium is in contact with refractory
materials. Particular grades are available for installing by
casting, gunning, veneering or coating.
Phosphate Bonded:
Tri-Mor
Plastic, Morbond, Morgun

It is well known that refractory compositions bonded
with phosphate binders offer excellent resistant to most
molten metals and slags. Grades are available which can
be installed by ramming, casting or gunning.
Dry Vibratory:
Tri-Mor
TV90, TV80
This material is installed dry and consolidated by vibration
to form a dense lining. On heating the material it forms a
sintered, strong lining.
Cements and Mortars:
Airset, Blakite, Triset, JM
These are fine grained compositions, which can be
supplied dry and ready mixed. They are used for bonding
bricks or fibre modules in furnace linings.
Special Duty Grades:
Kao-Tuff
These grades have been specifically developed for

particular applications where abrasion resistance is
essential.
Benefits:
Linings generally provide lower thermal conductivity
results compared to traditional dense brick constructions,
achieving greater heat savings.
They are faster to install, resulting in:
G Faster turnaround of repairs and maintenance
G Lower operational costs
G Greater production availability
G Give reduced stock levels of expensive special brick
shapes
G Monolithic lining reduced joints
G Easy to repair
G Form complex shapes easily
G Good thermal shock resistance
G Improve thermal efficiency
Applications:
Aluminium
G Joint Free Lining
Reduced joint penetration by molten Al
Reduced mechanical damage and no brick pull out
G Reduced Lining Thickness
Increased furnace capacity
G Easy to Repair
Easier to patch repair than brick linings
Wide range of compatible repair materials available
G Fast Installation Rates
Materials can be mixed in bulk, at fast installation
rates without the need for time served brick layers
G Higher Technology Products
New generation monolithic refractories are
out-performing brick linings
G Elimination of Special Shapes
Monolithic linings can be cast to intricate designs
without the need for special shapes
G Material availability
Monolithics can be supplied at much shorter lead
times compared to brick linings
Iron & Steel
G Blast Furnace Repairs
Remote controlled stack gunning
G Steel Ladle Safety Linings
G Reheating Furnace
G Pipe Protection and Insulation
G Heat Treatment Applications
G Pre Cast shapes
Petro Chemical
G Fluid Catalytic Cracking Unit (FCCU)
G Vibration Casting of Transfer Lines
G Process Heaters
G Reformers and Pyrolysis Units
G Convection Section
G Side Wall convection
G Underfired Floor Section
Power Generations
G Wood fired boilers
G Recovery boiler
G Radiant boiler
G Fluidised bed boiler
G Water tube boiler
G Fire tube boiler
Incineration
Refractory Installers
Cement
Monolithics Tri-Mor
products overview
Introduction to our monolithics -
Tri-Mor
products
Morgan Thermal Ceramics produce a range of
Monolithic materials which can be placed in-situ by
casting, gunning, parging, trowelling or ramming.
Particular grades will be selected depending on the
structure to be lined. A lining may be installed using a single
material or can be a complex selection depending on the
environment and operation of the lined structure.
Specific grades have been developed for high temperature
insulation, metal contact, slag resistance, abrasion
resistance or thermal shock resistance.
Morgan Thermal Ceramics offer an extensive range of
Alumino-silicate and Silicon Carbide based Monolithic
grades.
74
T3*-M03
;
I/46-"5*/( C"45"#-& 130%6$54
75
T3*-M03
;
I/46-"5*/( C"45"#-& 130%6$54
Bulk Density, kg/m
3
, dried @ 110C
Blockmix
2-1-01
Extralite
Maximum Service Temperature C
2-1-06
SiO
2
Fe
2
O
3
Blockmix G
105C
CaO
Net Material Required (Cast), kg/m
3
2-1-03 2-1-01b
Coolcast Lightweight
Medium
Weight
Raw Material Base
Net Material Required (Gunned), kg/m
3
110C
800C
@ 600C
2-1-04
Coolcast G
2-1-05
Bond Type Hydraulic Hydraulic - - Hydraulic Hydraulic -
Test Temperature
-
Al
2
O
3
Refractoriness, C (Seger Cone)
2-1-02
Vermiculite Vermiculite Calcined PFA Calcined PFA Vermiculite Vermiculite Expanded Clay
1000 1000 1250 1200 1100 1100 1100
1150 (3A) 1150 (3A) 1380 (13) 1350 1250 (7) 1250 (7) 1250 (7)
465 465 1490 1250 770 - 840 750 920
420 (n/a) n/a 1470 1280 800 (900) 720 (900) 1070
- 417 1350 1160 - - 890
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
- - - - - - - 5.0 Nil 12.0 Nil 1.9 Nil
1.9 Nil 1.9 Nil 1.8-3.0 Nil 2.5 Nil - - - - - -
1.0 -0.7 1 -0.7 1.4 -1.0 1.4 -1.0 - - - - - -
815C - - - - - - - - 3.5 -0.3 9.0 -0.1 1.3 -0.7
1000C 0.8 -1.5 0.8 -1.5 0.9 -1.4 0.9 -1.4 - - - - - -
1093C - - - - - - - - 3.0 -0.7 7.0 -0.4 1.0 -1.0
1100C - - - - 0.9 -1.4 0.9 -1.4 - - - - - -
1200C - - - - - - - - 9.0 -1.4 17.0 -1.0 - -
- - 0.46 0.37 - - 0.25
0.14 0.14 - - 0.22 0.22 -
10 30 30 29 19 48 30
32 8 40 41 39 30 34
37 25 14.5 4 26 13 16
4 12 10 9.5 3.8 2.7 10.5
Litres / 25kgs
Water Addition
% By Weight 134-140 130-140 25-28 35-38 69-73 69-73 56-60
33.5-35.0 32.5-35.0 6.25-7.0 8.75-9.5 17.25-18.25 17.25-18.25 14-15
2-1-07 2-1-08 2-1-09 2-1-10
Insulcast Insulite Insulite H Insulite HLI
Bond Type Hydraulic Hydraulic Hydraulic -
Raw Material Base Expanded Clay Calcined Fireclay/Perlite Calcined Fireclay/Perlite Calcined Fireclay/Perlite
Maximum Service Temperature, C 1200 1370 1370 1370 (2500)
Refractoriness, C (Seger Cone) 1350 (12) 1460 (16) 1460 (16) 1460 (16)
Bulk Density, kg/m
3
, dried to 110C 1480 1440 1530 1490 (93)
3
1380 (1500) 1350 (1440) 1420 (1520) 1480 (92)
3
- - - 1380 (86)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Cold
Crushing
Strength
P.S.I.
Permanent
Linear
Shrinkage
105C - - - - - - 13 1890 Nil
110C 13 Nil 4.5 Nil 9 Nil - - -
800C 9 -0.3 3.5 -0.4 6 -0.2 - - -
815C - - - - - - 6.0 870 -0.3
1000C 9 -0.5 3.0 -0.5 5 -0.3 - - -
1093C - - - - - - 6.0 870 -0.7
1200C 13 -1.7 - - - - - - -
1300C - - 5.0 -1.0 9 -1.5 - - -
1316C - - - - - - 10.0 1450 -1.1
1370C - - 5.0 -1.5 12 +/- 1.0 10.0 1450 -1.5
Mean Temperature @ 540C - - - 0.40
@ 600C 0.46 0.35 0.43 -
Al
2
O
3
31 35 35 38
SiO
2
37 44 41 40
CaO 15 10 12 13
Fe
2
O
3
10 6.5 7.0 2.5
Water Addition
% By Weight 25 - 28 27 - 30 28 - 31 27 - 30
Litres / 25kgs 6.2 - 5-7 6.75 - 7.5 7.0 - 7.5 6.75 - 7.5
74
T3*-M03
;
I/46-"5*/( C"45"#-& 130%6$54
75
T3*-M03
;
I/46-"5*/( C"45"#-& 130%6$54
Bulk Density, kg/m
3
, dried @ 110C
Blockmix
2-1-01
Extralite
Maximum Service Temperature C
2-1-06
SiO
2
Fe
2
O
3
Blockmix G
105C
CaO
3
2-1-03 2-1-01b
Coolcast Lightweight
Medium
Weight
Raw Material Base
3
110C
800C
@ 600C
2-1-04
Coolcast G
2-1-05
Bond Type Hydraulic Hydraulic - - Hydraulic Hydraulic -
Test Temperature
-
Al
2
O
3
Refractoriness, C (Seger Cone)
2-1-02
Vermiculite Vermiculite Calcined PFA Calcined PFA Vermiculite Vermiculite Expanded Clay
1000 1000 1250 1200 1100 1100 1100
1150 (3A) 1150 (3A) 1380 (13) 1350 1250 (7) 1250 (7) 1250 (7)
465 465 1490 1250 770 - 840 750 920
420 (n/a) n/a 1470 1280 800 (900) 720 (900) 1070
- 417 1350 1160 - - 890
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
- - - - - - - 5.0 Nil 12.0 Nil 1.9 Nil
1.9 Nil 1.9 Nil 1.8-3.0 Nil 2.5 Nil - - - - - -
1.0 -0.7 1 -0.7 1.4 -1.0 1.4 -1.0 - - - - - -
815C - - - - - - - - 3.5 -0.3 9.0 -0.1 1.3 -0.7
1000C 0.8 -1.5 0.8 -1.5 0.9 -1.4 0.9 -1.4 - - - - - -
1093C - - - - - - - - 3.0 -0.7 7.0 -0.4 1.0 -1.0
1100C - - - - 0.9 -1.4 0.9 -1.4 - - - - - -
1200C - - - - - - - - 9.0 -1.4 17.0 -1.0 - -
- - 0.46 0.37 - - 0.25
0.14 0.14 - - 0.22 0.22 -
10 30 30 29 19 48 30
32 8 40 41 39 30 34
37 25 14.5 4 26 13 16
4 12 10 9.5 3.8 2.7 10.5
Litres / 25kgs
Water Addition
% By Weight 134-140 130-140 25-28 35-38 69-73 69-73 56-60
33.5-35.0 32.5-35.0 6.25-7.0 8.75-9.5 17.25-18.25 17.25-18.25 14-15
2-1-07 2-1-08 2-1-09 2-1-10
Insulcast Insulite Insulite H Insulite HLI
Raw Material Base Expanded Clay Calcined Fireclay/Perlite Calcined Fireclay/Perlite Calcined Fireclay/Perlite
Refractoriness, C (Seger Cone) 1350 (12) 1460 (16) 1460 (16) 1460 (16)
Bulk Density, kg/m
3
, dried to 110C 1480 1440 1530 1490 (93)
3
1380 (1500) 1350 (1440) 1420 (1520) 1480 (92)
3
- - - 1380 (86)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Cold
Crushing
Strength
P.S.I.
Permanent
Linear
Shrinkage
105C - - - - - - 13 1890 Nil
110C 13 Nil 4.5 Nil 9 Nil - - -
800C 9 -0.3 3.5 -0.4 6 -0.2 - - -
815C - - - - - - 6.0 870 -0.3
1000C 9 -0.5 3.0 -0.5 5 -0.3 - - -
1093C - - - - - - 6.0 870 -0.7
1200C 13 -1.7 - - - - - - -
1300C - - 5.0 -1.0 9 -1.5 - - -
1316C - - - - - - 10.0 1450 -1.1
1370C - - 5.0 -1.5 12 +/- 1.0 10.0 1450 -1.5
@ 600C 0.46 0.35 0.43 -
Al
2
O
3
31 35 35 38
SiO
2
37 44 41 40
CaO 15 10 12 13
Fe
2
O
3
10 6.5 7.0 2.5
Water Addition
% By Weight 25 - 28 27 - 30 28 - 31 27 - 30
Litres / 25kgs 6.2 - 5-7 6.75 - 7.5 7.0 - 7.5 6.75 - 7.5
76
T3*-M03
;
D&/4& C"45"#-& 130%6$54
77
T3*-M03
;
D&/4& C"45"#-& 130%6$54
2-2-03 2-2-04 2-2-01 2-2-31 2-2-08 2-2-06 2-2-28
HS Castable Extra HS Castable Standard Castable 1350 GP BF Castable Midcast Emcast LI
Bond Type Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
Raw Material Base Calcined Fireclay Calcined Chamotte Calcines Fireclay Flintclay Calcined Chamotte Calcined Bauxite Calcined Chamotte
Maximum Service
Temperature, C
1250 1250 1350 1350 1500 1500 1500
Refractoriness, C (Seger Cone) 1460 (16) 1460 (16) 1480 (17) - 1690 (31) 1750 (34) 1690 (31)
Bulk Density, kg/m
3
,
Dried to 110C
2020 2200 1900 2125 2130 2560 2080
Net Material Required
(Gunned), kg/m
3
1900 (2030) 2110 (2200) 1850 (NA) 2110 2030 (n/a) 2500 (n/a) 2060 (N/A)
Test Temperature C
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 24 Nil 48 Nil 8 Nil 25 Nil 46 Nil 45 Nil 21 Nil
@ 800C 18 -0.1 33 -0.1 6 -0.1 26 -0.2 40 -0.1 16 -0.1
@ 1000C 14 -0.2 27 -0.2 5 -0.2 24 -0.25 25 -0.2 23 -0.2 12 -0.3
@ 1250C 16 -1.0 22 -0.6 - - - - - - - - - -
@ 1300C - - - - - - - - 27 -0.8 23 +0.8 13 -0.5
@ 1350C - - - - 15 -1.5 20 +/-0.5 - - - - - -
@ 1500C - - - - - - - - 45 -1.2 45 -1.8 - -
@ 1550C - - - - - - - - - - - - - -
@ 1600C - - - - - - - - - - - - 42 +/-0.5
Mean Temperature @ 600C 0.72 0.79 0.72 0.79 0.79 1.31 0.79
Al
2
O
3
40.2 40 36 48 49 76 47
SiO
2
36.0 40 47 36 40 6 43
CaO 11.5 11.4 6.2 10.5 7 8.8 6
Fe
2
O
3
7.0 5.8 5.5 1.4 0.8 5.0 1
Water Addition
% By Weight 17-20 11-13 17-20 13-14 11-12.5 11-13 11-13
Litres / 25kgs 4.25 - 5.0 2.75 - 3.25 4.25-5 3.25-3.5 2.75-3.125 2.75-3.25 2.75-3.25
2-2-33 2-2-29 2-2-02 2-2-13 2-2-20 2-2-17 2-2-26
1600GP Mulcast HT Castable 1800T Castable Philcast T Insulbond
Fused Silica
Castable
Raw Material Base Flintclay
Calcined
Alumina-Silicate
Calcined Chamotte
& Bauxite
Tabular Alumina Tabular Alumina
Calcined
Chamotte
Fused Silica
Castable
Max Service Temperature, C 1600 1650 1700 1800 1800 1500 1300
Refractoriness, C (Seger Cone) - >1710 (32) 1790 (36) 1950 (40) >1950 (40) 1690 (31) 1690 (31)
Bulk Density, kg/m
3
, Dried
to 110C
2100 2340 2210 2850 2835 1920 2020
Net material required
(Gunned), kg/m
3
2000 (2050) 2280 (n/a) 2130 (n/a) 2790 (n/a) 2787 (n/a) 1830 (n/a) 1900 (n/a)
Test Temperature C
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 40 40 45 Nil 17 Nil 50 Nil 34 Nil 28 Nil 50 Nil
@ 800C - - - - 11 -0.1 40 -0.1 25 -0.1 23 -0.2 45 -0.1
@ 1000C 25 25 30 -0.3 11 -0.2 40 -0.1 23 -0.1 21 -0.3 40 -0.2
@ 1300C - - - - 15 -0.5 40 -0.4 25 -0.2 25 -0.3 50 -0.4
@ 1500C - - - - - - - - - - 28 -0.4 - -
@ 1550C 50 +1.8 - - - - - - - - - - - -
@ 1600C - - 60 +1.5 60 +/-0.5 70 0.5 34 +/-0.5 - - - -
Al
2
O
3
50 61 63 96 96.5 47 32
SiO
2
42 32 30 0.1 0.1 44 60
CaO 2.4 2.8 2.7 2.7 5.4 7
Fe
2
O
3
1.3 1.3 1.2 0.1 0.1 0.7 0.2
Water Addition
% By Weight 11-13 8.5-9.5 11-13 7-9 7-9 18-20 12-13
Litres / 25kgs 2.75-3.25 2.125-2.375 2.75-3.25 1.75-2.25 1.75-2.25 4.5-5.0 3.0-3.25
76
T3*-M03
;
D&/4& C"45"#-& 130%6$54
77
T3*-M03
;
D&/4& C"45"#-& 130%6$54
2-2-03 2-2-04 2-2-01 2-2-31 2-2-08 2-2-06 2-2-28
HS Castable Extra HS Castable Standard Castable 1350 GP BF Castable Midcast Emcast LI
Raw Material Base Calcined Fireclay Calcined Chamotte Calcines Fireclay Flintclay Calcined Chamotte Calcined Bauxite Calcined Chamotte
Maximum Service
Temperature, C
1250 1250 1350 1350 1500 1500 1500
Refractoriness, C (Seger Cone) 1460 (16) 1460 (16) 1480 (17) - 1690 (31) 1750 (34) 1690 (31)
Bulk Density, kg/m
3
,
Dried to 110C
2020 2200 1900 2125 2130 2560 2080
Net Material Required
(Gunned), kg/m
3
1900 (2030) 2110 (2200) 1850 (NA) 2110 2030 (n/a) 2500 (n/a) 2060 (N/A)
Test Temperature C
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 24 Nil 48 Nil 8 Nil 25 Nil 46 Nil 45 Nil 21 Nil
@ 800C 18 -0.1 33 -0.1 6 -0.1 26 -0.2 40 -0.1 16 -0.1
@ 1000C 14 -0.2 27 -0.2 5 -0.2 24 -0.25 25 -0.2 23 -0.2 12 -0.3
@ 1250C 16 -1.0 22 -0.6 - - - - - - - - - -
@ 1300C - - - - - - - - 27 -0.8 23 +0.8 13 -0.5
@ 1350C - - - - 15 -1.5 20 +/-0.5 - - - - - -
@ 1500C - - - - - - - - 45 -1.2 45 -1.8 - -
@ 1550C - - - - - - - - - - - - - -
@ 1600C - - - - - - - - - - - - 42 +/-0.5
Al
2
O
3
40.2 40 36 48 49 76 47
SiO
2
36.0 40 47 36 40 6 43
CaO 11.5 11.4 6.2 10.5 7 8.8 6
Fe
2
O
3
7.0 5.8 5.5 1.4 0.8 5.0 1
Water Addition
% By Weight 17-20 11-13 17-20 13-14 11-12.5 11-13 11-13
Litres / 25kgs 4.25 - 5.0 2.75 - 3.25 4.25-5 3.25-3.5 2.75-3.125 2.75-3.25 2.75-3.25
2-2-33 2-2-29 2-2-02 2-2-13 2-2-20 2-2-17 2-2-26
1600GP Mulcast HT Castable 1800T Castable Philcast T Insulbond
Fused Silica
Castable
Raw Material Base Flintclay
Calcined
Alumina-Silicate
Calcined Chamotte
& Bauxite
Tabular Alumina Tabular Alumina
Calcined
Chamotte
Fused Silica
Castable
Max Service Temperature, C 1600 1650 1700 1800 1800 1500 1300
Refractoriness, C (Seger Cone) - >1710 (32) 1790 (36) 1950 (40) >1950 (40) 1690 (31) 1690 (31)
Bulk Density, kg/m
3
, Dried
to 110C
2100 2340 2210 2850 2835 1920 2020
Net material required
(Gunned), kg/m
3
2000 (2050) 2280 (n/a) 2130 (n/a) 2790 (n/a) 2787 (n/a) 1830 (n/a) 1900 (n/a)
Test Temperature C
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 40 40 45 Nil 17 Nil 50 Nil 34 Nil 28 Nil 50 Nil
@ 800C - - - - 11 -0.1 40 -0.1 25 -0.1 23 -0.2 45 -0.1
@ 1000C 25 25 30 -0.3 11 -0.2 40 -0.1 23 -0.1 21 -0.3 40 -0.2
@ 1300C - - - - 15 -0.5 40 -0.4 25 -0.2 25 -0.3 50 -0.4
@ 1500C - - - - - - - - - - 28 -0.4 - -
@ 1550C 50 +1.8 - - - - - - - - - - - -
@ 1600C - - 60 +1.5 60 +/-0.5 70 0.5 34 +/-0.5 - - - -
Al
2
O
3
50 61 63 96 96.5 47 32
SiO
2
42 32 30 0.1 0.1 44 60
CaO 2.4 2.8 2.7 2.7 5.4 7
Fe
2
O
3
1.3 1.3 1.2 0.1 0.1 0.7 0.2
Water Addition
% By Weight 11-13 8.5-9.5 11-13 7-9 7-9 18-20 12-13
Litres / 25kgs 2.75-3.25 2.125-2.375 2.75-3.25 1.75-2.25 1.75-2.25 4.5-5.0 3.0-3.25
78
T3*-M03
;
G6//*/( C"45"#-& 130%6$54
79
T3*-M03
;
G6//*/( C"45"#-& 130%6$54
2-2-33 2-3-05 2-3-06
1600GP Guncrete 160 Guncrete 170
Bond Type Hydraulic Hydraulic Hydraulic
Raw Material Base Flintclay Calcined Chamotte Calcined Chamotte & Bauxite
Maximum Service Temperature, C 1600 1600 1700
Refractoriness, C (Seger Cone) - 1690 (31) 1790 (36)
Bulk Density, kg/m
3
, Dried to 110C 2100 2080 2200
Net Material Required (Gunned) kg/m
3
2000 (2050) 1950 (2020) 2080 (2130)
Test Temperature
Cold Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C Nil Nil 34 Nil 20 Nil
@ 800C - - 27 -0.2 15 -0.1
@ 1000C -0.25 -0.25 24 -0.3 12 -0.2
@ 1300C - - 31 -0.6 15 -0.5
@ 1550C 50 +1.8 - - - -
@ 1600C - - 34 -1.8 34 +/-1.5
Al
2
O
3
50 49 64
SiO
2
42 43 27
CaO - 5.5 4.3
Fe
2
O
3
1.3 1.0 1.0
Water Addition
% By Weight 11-13 12-14 12-14
Litres / 25kgs 2.75-3.25 3.0-3.5 3-3.5
2-3-01 2-2-04 2-3-02 2-3-03 2-2-31 2-3-07
Guncrete BC Extra HS Castable Dense Guncrete Guncrete 130 1350 GP Guncrete BFS
Bond Type Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
Raw Material Base Fireclay Calcined Chamotte Calcined Fireclay Calcined Fireclay Flintclay Calcined Chamotte
Maximum Service Temperature C 1100 1250 1300 1300 1350 1500
Refractoriness, C (Seger Cone) 1250 (8) 1460 (16) 1500 (18) 1460 (16) - 1690 (31)
Bulk Density kg/m
3
, Dried to 110C 1850 2200 1600 1850 2125 2160
Net material required (Gunned) kg/m
3
n/a (1800) 2110 (2200) N/A (1570) 1790 (1850) 2110 2050 (2120)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 29 Nil 48 Nil 12 -0.1 19 Nil 25 Nil 55 Nil
@ 800C 11 -0.3 33 -0.1 6 -0.8 15 -0.2 - - 25 -0.2
@ 1000C 8 -0.5 27 -0.2 7 -1.3 13 -0.3 24 -0.25 20 -0.3
@ 1100C 7 -1.5 - - - - - - - - - -
@ 1250C - - 22 -0.6 - - - - - - - -
@ 1300C - - - - 10 -2.4 15 -1.3 - - 15 -0.8
@ 1350C - - - - - - - - 20 +/-0.5 - -
@ 1500C - - - - - - - - - - 45 +/-1.0
Al
2
O
3
26 40 33 38 48 49
SiO
2
45 40 48 42 36 40
CaO 20 11.4 13 9.1 10.5 7
Fe
2
O
3
2.6 5.8 3 6.2 1.4 0.7
TiO
2
1.2 - - - - -
MgO 0.9 - - - - -
Alks 1.05 - - - - -
Water Addition
% By Weight Added at nozzle 11-13 22-24 17-19 13-14 11-13
Litres / 25kgs - 2.75 - 3.25 5.5-6.0 4.25-4.75 3.25-3.5 2.75-3.25
78
T3*-M03
;
G6//*/( C"45"#-& 130%6$54
79
T3*-M03
;
G6//*/( C"45"#-& 130%6$54
2-2-33 2-3-05 2-3-06
1600GP Guncrete 160 Guncrete 170
Bond Type Hydraulic Hydraulic Hydraulic
Raw Material Base Flintclay Calcined Chamotte Calcined Chamotte & Bauxite
Refractoriness, C (Seger Cone) - 1690 (31) 1790 (36)
Bulk Density, kg/m
3
, Dried to 110C 2100 2080 2200
Net Material Required (Gunned) kg/m
3
2000 (2050) 1950 (2020) 2080 (2130)
Test Temperature
Cold Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C Nil Nil 34 Nil 20 Nil
@ 800C - - 27 -0.2 15 -0.1
@ 1000C -0.25 -0.25 24 -0.3 12 -0.2
@ 1300C - - 31 -0.6 15 -0.5
@ 1550C 50 +1.8 - - - -
@ 1600C - - 34 -1.8 34 +/-1.5
Al
2
O
3
50 49 64
SiO
2
42 43 27
CaO - 5.5 4.3
Fe
2
O
3
1.3 1.0 1.0
Water Addition
% By Weight 11-13 12-14 12-14
Litres / 25kgs 2.75-3.25 3.0-3.5 3-3.5
2-3-01 2-2-04 2-3-02 2-3-03 2-2-31 2-3-07
Guncrete BC Extra HS Castable Dense Guncrete Guncrete 130 1350 GP Guncrete BFS
Raw Material Base Fireclay Calcined Chamotte Calcined Fireclay Calcined Fireclay Flintclay Calcined Chamotte
Refractoriness, C (Seger Cone) 1250 (8) 1460 (16) 1500 (18) 1460 (16) - 1690 (31)
Bulk Density kg/m
3
, Dried to 110C 1850 2200 1600 1850 2125 2160
Net material required (Gunned) kg/m
3
n/a (1800) 2110 (2200) N/A (1570) 1790 (1850) 2110 2050 (2120)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 29 Nil 48 Nil 12 -0.1 19 Nil 25 Nil 55 Nil
@ 800C 11 -0.3 33 -0.1 6 -0.8 15 -0.2 - - 25 -0.2
@ 1000C 8 -0.5 27 -0.2 7 -1.3 13 -0.3 24 -0.25 20 -0.3
@ 1100C 7 -1.5 - - - - - - - - - -
@ 1250C - - 22 -0.6 - - - - - - - -
@ 1300C - - - - 10 -2.4 15 -1.3 - - 15 -0.8
@ 1350C - - - - - - - - 20 +/-0.5 - -
@ 1500C - - - - - - - - - - 45 +/-1.0
Al
2
O
3
26 40 33 38 48 49
SiO
2
45 40 48 42 36 40
CaO 20 11.4 13 9.1 10.5 7
Fe
2
O
3
2.6 5.8 3 6.2 1.4 0.7
TiO
2
1.2 - - - - -
MgO 0.9 - - - - -
Alks 1.05 - - - - -
Water Addition
% By Weight Added at nozzle 11-13 22-24 17-19 13-14 11-13
Litres / 25kgs - 2.75 - 3.25 5.5-6.0 4.25-4.75 3.25-3.5 2.75-3.25
80
T3*-M03
;
L08 C&.&/5 C"45"#-& 130%6$54
81
T3*-M03
;
L08 C&.&/5 C"45"#-& 130%6$54
2-4-01 2-4-14 2-4-15 2-4-16 2-4-17 2-4-18
Hicast Super LC 140 Morflo 40 SiC Morflo 60 SiC Morflo 80 SiC Morflo 160
Raw Material Base Calcined Chamotte Chamotte
Chamotte/Silicon
Carbide
Silicone Carbide Silicone Carbide Charmotte
Maximum Service Temperature C 1600 1400 1450 (oxidising) 1450 (oxidising) 1450 (oxidising) 1600
Refractoriness C (Seger Cone) 1690 (31) 1690 (31) 1730 (33) 1730 (33) 1730 (33) 1690 (31)
Bulk Density, kg/m
3
, dried to 110C 2300 2440 2400 2530 2550 2400
Net Material Req, (Gunned), kg/m
3
2300 (N/A) 2440 2350 (NA) 2450 (NA) 2550 (NA) 2400 (NA)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 80 Nil 100 Nil 50-80 Nil 50-80 Nil 50-80 Nil 70-120 Nil
@ 800C 80 -0.2 60 -0.2 70-90 -0.3 70-90 -0.2 70-90 -0.2 70-120 -0.2
@ 1000C 90 -0.3 75 -0.3 100-120 -0.4 100-150 -0.3 140-180 -0.2 100-150 -0.3
@ 1300C 90 -0.3 - - 100-150 -0.5 100-150 -0.5 140-180 -0.4 120-150 -0.5
@ 1400C - - 80 -0.3 - - - - - - - -
@ 1450C - - - - 80-120 +/-0.5 150-200 +/-0.5 200-250 +0.2 - -
@ 1600C 90 -0.8 80 -1.0 - - - - - - 200-240 -1.0
Mean Temperature 600C 1.53 1.6 4 6.5 10 1.6
Al
2
O
3
45 49 27 16 12 52
SiO
2
49 41 30 17 7 42
CaO 1.7 4 1.3 1.3 1.3 1.5
Fe
2
O
3
0.9 2.5 0.4 0.3 0.2 0.6
Cr
2
O
3
- - - - - -
SiC - - 39 62 78 -
Water Addition
% By Weight 5.5 - 6.5 6 - 7 5.5 - 6.5 5 - 6.5 5.5 - 6.5 5.2 - 6.4
Litres / 25kgs 1.375 - 1.625 1.5 - 1.75 1.375 - 1.625 1.25 - 1.625 1.375 - 1.625 1.3 - 1.6
2-14-19 2-4-20 2-4-21 2-4-21 2-4-22 2-4-23
Morflo 165AL Morflo 165 Morflo 170 Plus CR Morflo 170 Morflo 180 Vibrotek 42
Raw Material Base Andalusite Andalusite Calcined Bauxite Calcined Bauxite Tabular Alumina Charmotte
Refractoriness C (Seger Cone) 1790 (36) 1790 (36) 1790 (36) 1790 (36) >1950 (>40) -
Bulk Density, kg/m
3
, dried to 110C 2640 2640 2780 2800 3100 2200
3
2640 (NA) 2640 (NA) 2780 (NA) 2800 (NA) 3100 (NA) 2150 (NA)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 70-130 Nil 70-130 Nil 80-140 Nil 100-180 Nil 100 Nil 80 Nil
@ 800C 80-130 +/-0.1 80-130 +/-0.1 80-140 -0.2 100-180 -0.2 150 -0.2 60 -0.5
@ 1000C 80-130 +/-0.1 80-130 +/-0.1 120-200 -0.3 150-200 -0.3 200 -0.3 - -
@ 1300C 80-130 +/-0.2 80-130 +/-0.2 120-200 -0.6 150-200 -0.4 200 -0.3 70 +0.6
@ 1600C 100-180 +/-0.5 100-180 +/-0.5 120-200 +1.0 150-200 -1.5 200 -1.5 - -
Mean Temperature 600C 1.85 1.85 2.3 2.3 3.5 1.40
Al
2
O
3
61 61 80 84 93 43
SiO
2
35 35 12 9 5 47
CaO 1.9 1.3 1.4 .4 1.2 3.8
Fe
2
O
3
0.8 0.8 1.4 1.4 0.2 2.9
Cr
2
O
3
- - 1.9 - - -
Water Addition
% By Weight 5.0 - 6.4 5.0 - 6.4 5.7 - 6.7 5.5 - 6.5 4 - 5 6.0 - 7.5
Litres / 25kgs 1.25 - 1.6 1.25 - 1.6 1.425 - 1.675 1.375 - 1.625 1 - 1.25 1.50 - 1.875
80
T3*-M03
;
L08 C&.&/5 C"45"#-& 130%6$54
81
T3*-M03
;
L08 C&.&/5 C"45"#-& 130%6$54
2-4-01 2-4-14 2-4-15 2-4-16 2-4-17 2-4-18
Hicast Super LC 140 Morflo 40 SiC Morflo 60 SiC Morflo 80 SiC Morflo 160
Raw Material Base Calcined Chamotte Chamotte
Chamotte/Silicon
Carbide
Silicone Carbide Silicone Carbide Charmotte
Maximum Service Temperature C 1600 1400 1450 (oxidising) 1450 (oxidising) 1450 (oxidising) 1600
Refractoriness C (Seger Cone) 1690 (31) 1690 (31) 1730 (33) 1730 (33) 1730 (33) 1690 (31)
Bulk Density, kg/m
3
, dried to 110C 2300 2440 2400 2530 2550 2400
3
2300 (N/A) 2440 2350 (NA) 2450 (NA) 2550 (NA) 2400 (NA)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 80 Nil 100 Nil 50-80 Nil 50-80 Nil 50-80 Nil 70-120 Nil
@ 800C 80 -0.2 60 -0.2 70-90 -0.3 70-90 -0.2 70-90 -0.2 70-120 -0.2
@ 1000C 90 -0.3 75 -0.3 100-120 -0.4 100-150 -0.3 140-180 -0.2 100-150 -0.3
@ 1300C 90 -0.3 - - 100-150 -0.5 100-150 -0.5 140-180 -0.4 120-150 -0.5
@ 1400C - - 80 -0.3 - - - - - - - -
@ 1450C - - - - 80-120 +/-0.5 150-200 +/-0.5 200-250 +0.2 - -
@ 1600C 90 -0.8 80 -1.0 - - - - - - 200-240 -1.0
Mean Temperature 600C 1.53 1.6 4 6.5 10 1.6
Al
2
O
3
45 49 27 16 12 52
SiO
2
49 41 30 17 7 42
CaO 1.7 4 1.3 1.3 1.3 1.5
Fe
2
O
3
0.9 2.5 0.4 0.3 0.2 0.6
Cr
2
O
3
- - - - - -
SiC - - 39 62 78 -
Water Addition
% By Weight 5.5 - 6.5 6 - 7 5.5 - 6.5 5 - 6.5 5.5 - 6.5 5.2 - 6.4
Litres / 25kgs 1.375 - 1.625 1.5 - 1.75 1.375 - 1.625 1.25 - 1.625 1.375 - 1.625 1.3 - 1.6
2-14-19 2-4-20 2-4-21 2-4-21 2-4-22 2-4-23
Morflo 165AL Morflo 165 Morflo 170 Plus CR Morflo 170 Morflo 180 Vibrotek 42
Raw Material Base Andalusite Andalusite Calcined Bauxite Calcined Bauxite Tabular Alumina Charmotte
Refractoriness C (Seger Cone) 1790 (36) 1790 (36) 1790 (36) 1790 (36) >1950 (>40) -
Bulk Density, kg/m
3
, dried to 110C 2640 2640 2780 2800 3100 2200
3
2640 (NA) 2640 (NA) 2780 (NA) 2800 (NA) 3100 (NA) 2150 (NA)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 70-130 Nil 70-130 Nil 80-140 Nil 100-180 Nil 100 Nil 80 Nil
@ 800C 80-130 +/-0.1 80-130 +/-0.1 80-140 -0.2 100-180 -0.2 150 -0.2 60 -0.5
@ 1000C 80-130 +/-0.1 80-130 +/-0.1 120-200 -0.3 150-200 -0.3 200 -0.3 - -
@ 1300C 80-130 +/-0.2 80-130 +/-0.2 120-200 -0.6 150-200 -0.4 200 -0.3 70 +0.6
@ 1600C 100-180 +/-0.5 100-180 +/-0.5 120-200 +1.0 150-200 -1.5 200 -1.5 - -
Mean Temperature 600C 1.85 1.85 2.3 2.3 3.5 1.40
Al
2
O
3
61 61 80 84 93 43
SiO
2
35 35 12 9 5 47
CaO 1.9 1.3 1.4 .4 1.2 3.8
Fe
2
O
3
0.8 0.8 1.4 1.4 0.2 2.9
Cr
2
O
3
- - 1.9 - - -
Water Addition
% By Weight 5.0 - 6.4 5.0 - 6.4 5.7 - 6.7 5.5 - 6.5 4 - 5 6.0 - 7.5
Litres / 25kgs 1.25 - 1.6 1.25 - 1.6 1.425 - 1.675 1.375 - 1.625 1 - 1.25 1.50 - 1.875
82
T3*-M03
;
L08 C&.&/5 C"45"#-& 130%6$54
83
T3*-M03
;
L08 C&.&/5 C"45"#-& 130%6$54
2-14-24 2-4-25 2-4-26 2-4-27 2-4-28 2-4-29
Vibrotek 50 Vibrotek 54 Vibrotek 54C Vibrotek 54 HS Vibrotek 55A Vibrotek 58
Raw Material Base Charmotte Charmotte/Bauxite Charmotte/Bauxite Charmotte/Bauxite
Charmotte/
Andalusite
Charmotte/Bauxite
Max Service Temperature C 1500 1500 1500 1500 1600 1600
Bulk Density, kg/m
3
, dried to 110C 2250 2300 2250 2300 2400 2450
3
2200 (NA) 2250 (NA) 2200 (NA) 2250 (NA) 2400 (NA) 2400 (NA)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 45 nil 50 Nil 50 Nil 60 Nil 60 Nil 50 Nil
@ 800C 35 -0.3 60 -0.3 50 -0.3 70 -0.3 50 -0.3 55 -0.2
@ 1300C - - - - 40 +0.8 - - - - - -
@ 1400C 55 +1.0 70 +0.8 - - - - - - - -
@ 1500C - - - - - - 80 +0.8 - - - -
@ 1600C - - - - - - - - 80 +1.5 70 +1.8
Mean Temperature 600C 1.50 1.50 1.50 1.50 - 1.70
Al
2
O
3
50 53 50 51 55 58
SiO
2
42 38 43 43 40 30
CaO 3.9 3.9 4.3 4.0 1.5 2.5
Fe
2
O
3
1.7 1.7 2.0 1.8 0.8 1.5
Water Addition
% By Weight 7.5 - 8.5 7.5 - 8.5 7.5 - 9.0 7.0 - 8.5 4.5 - 6.5 6 - 8
Litres / 25kgs 1.875 - 2.125 1.875 - 2.125 1.875 - 2.25 1.750 - 1.125 1.125 - 1.625 1.5 - 2.0
2-4-30 2-4-31 2-4-18 2-4-14
Vibrotek 60 Vibrotek 80 Hicast 85 SiC Ramming Kaocrete HPM 90TR
Raw Material Base Bauxite Bauxite Silicon Carbide Tabular Alumina
Refractoriness, C (Seger Cone) - - - >1850 (38)
Bulk Density, kg/m
3
, dried to 110C 2540 2700 2500 2850 (178)
3
2480 (N/A) 2700 (NA) 2500 (NA) -
3
- 2840 (177) - 2840 (177)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Cold
Crushing
Strength
P.S.I.
Permanent
Linear
Shrinkage
@ 105C - - - - - - 76-97
11000-
14000
-0.1
@ 110C 75 Nil 40 Nil 50 Nil - - -
@ 800C 55 -0.2 50 -0.5 70 -0.1 - - -
@ 815C - - - - - - 93-117
13500-
17000
-0.3
@ 1000C - - - - 100 -0.3 - - -
@ 1300C - - - - 100 -0.7 - - -
@ 1450C - - - - 100 +/-1.0 - - -
@ 1600C 95 +1.8 60 +0.5 - - - - -
Abrasion Loss, cm
3
, ASTM C704 - - - - - - 4-6 - -
@ 600C 1.70 1.90 8.8 -
Al
2
O
3
63 85 8 91
SiO
2
29 8.3 5.6 6
CaO 1.8 1.5 1.2 1.9
Fe
2
O
3
1.3 1.7 0.2 0.1
Cr
2
O
3
- - - -
SiC - - 85 -
Water Addition
% By Weight 5.5 - 6.5 6.0 - 8.0 5.0-5.7 4.5-4.8
Litres / 25kgs 1.375 - 1.625 1.50 - 2.00 1.125-1.425 1.125-1.2
82
T3*-M03
;
L08 C&.&/5 C"45"#-& 130%6$54
83
T3*-M03
;
L08 C&.&/5 C"45"#-& 130%6$54
2-14-24 2-4-25 2-4-26 2-4-27 2-4-28 2-4-29
Vibrotek 50 Vibrotek 54 Vibrotek 54C Vibrotek 54 HS Vibrotek 55A Vibrotek 58
Raw Material Base Charmotte Charmotte/Bauxite Charmotte/Bauxite Charmotte/Bauxite
Charmotte/
Andalusite
Charmotte/Bauxite
Max Service Temperature C 1500 1500 1500 1500 1600 1600
Bulk Density, kg/m
3
, dried to 110C 2250 2300 2250 2300 2400 2450
3
2200 (NA) 2250 (NA) 2200 (NA) 2250 (NA) 2400 (NA) 2400 (NA)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 45 nil 50 Nil 50 Nil 60 Nil 60 Nil 50 Nil
@ 800C 35 -0.3 60 -0.3 50 -0.3 70 -0.3 50 -0.3 55 -0.2
@ 1300C - - - - 40 +0.8 - - - - - -
@ 1400C 55 +1.0 70 +0.8 - - - - - - - -
@ 1500C - - - - - - 80 +0.8 - - - -
@ 1600C - - - - - - - - 80 +1.5 70 +1.8
Mean Temperature 600C 1.50 1.50 1.50 1.50 - 1.70
Al
2
O
3
50 53 50 51 55 58
SiO
2
42 38 43 43 40 30
CaO 3.9 3.9 4.3 4.0 1.5 2.5
Fe
2
O
3
1.7 1.7 2.0 1.8 0.8 1.5
Water Addition
% By Weight 7.5 - 8.5 7.5 - 8.5 7.5 - 9.0 7.0 - 8.5 4.5 - 6.5 6 - 8
Litres / 25kgs 1.875 - 2.125 1.875 - 2.125 1.875 - 2.25 1.750 - 1.125 1.125 - 1.625 1.5 - 2.0
2-4-30 2-4-31 2-4-18 2-4-14
Vibrotek 60 Vibrotek 80 Hicast 85 SiC Ramming Kaocrete HPM 90TR
Raw Material Base Bauxite Bauxite Silicon Carbide Tabular Alumina
Refractoriness, C (Seger Cone) - - - >1850 (38)
Bulk Density, kg/m
3
, dried to 110C 2540 2700 2500 2850 (178)
3
2480 (N/A) 2700 (NA) 2500 (NA) -
3
- 2840 (177) - 2840 (177)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Cold
Crushing
Strength
P.S.I.
Permanent
Linear
Shrinkage
@ 105C - - - - - - 76-97
11000-
14000
-0.1
@ 110C 75 Nil 40 Nil 50 Nil - - -
@ 800C 55 -0.2 50 -0.5 70 -0.1 - - -
@ 815C - - - - - - 93-117
13500-
17000
-0.3
@ 1000C - - - - 100 -0.3 - - -
@ 1300C - - - - 100 -0.7 - - -
@ 1450C - - - - 100 +/-1.0 - - -
@ 1600C 95 +1.8 60 +0.5 - - - - -
Abrasion Loss, cm
3
, ASTM C704 - - - - - - 4-6 - -
@ 600C 1.70 1.90 8.8 -
Al
2
O
3
63 85 8 91
SiO
2
29 8.3 5.6 6
CaO 1.8 1.5 1.2 1.9
Fe
2
O
3
1.3 1.7 0.2 0.1
Cr
2
O
3
- - - -
SiC - - 85 -
Water Addition
% By Weight 5.5 - 6.5 6.0 - 8.0 5.0-5.7 4.5-4.8
Litres / 25kgs 1.375 - 1.625 1.50 - 2.00 1.125-1.425 1.125-1.2
84
T3*-M03
;
P-"45*$ C"45"#-& 130%6$54
85
T3*-M03
;
C&.&/5 & P08%&3 C"45"#-& 130%6$54
2-7-06 2-15-02
Plasgun Plasram 85P
Bond Type Ceramo-Hydraulic Chemical
Raw Material Base Chamotte/Bauxite Bauxite
Maximum Service Temperature, C 1700 1700
Refractoriness, C (Seger Cone) 1825 (37) 1790 (36)
Bulk Density, kg/m
3
, dried to 110C 2170 2750
Net Material Required, (Gunned), kg/m
3
n/a (2110) 2850 Rammed
Test Temperature Cold Crushing Strength N/mm
2
Permanent Linear Shrinkage Cold Crushing Strength N/mm
2
@ 110C 10 nil 12 -1.0 (wet/Dried)
@ 800C 10 -0.2 30 -0.1 (Dried/Fired)
@ 1000C 15 -0.3 40 -0.2 (Dried/Fired)
@ 1300C 20 -0.7 40 -0.2 (Dried/Fired)
@ 1600C 45 +/-1.5 40 -1.0 (Dried/Fired)
Mean Temperature @ 600C 1.00 2.0
Al
2
O
3
65 89
SiO
2
28 6
CaO 1.5 0.1
Fe
2
O
3
1.0 1.0
P
2
O
5
- 3
Water Addition Add at Nozzle for Gunning
% By Weight 12-14% Trowelling -
Litres / 25kgs 3.0-3.5 -
2-6-01 2-6-02 2-6-03
Plascast Super Plascast HT Plascast Extra
Bond Type Ceramo-Hydraulic Ceramo-Hydraulic Ceramo-Hydraulic
Raw Material Base Calcined Chamotte Calcined Chamotte & Bauxite Calcined Bauxite
Refractoriness, C (Seger Cone) 1770 (35) 1790 (36) 1825 (37)
Bulk Density, kg/m
3
, dried to 110C 2200 2300 2500
3
2200 (n/a) 2300 (n/a) 2500 (n/a)
Test Temperature
Cold Crushing
Strength N/mm
2
Permanent Linear
Shrinkage
Cold Crushing
Strength N/mm
2
Permanent Linear
Shrinkage
Cold Crushing
Strength N/mm
2
Permanent Linear
Shrinkage
@ 110C 5 -0.2 (Wet/Dried) 6 -0.2 (Wet/Dried) 6 -0.2 (Wet/Dried)
@ 800C 12 -0.2 (Dried/Fired) 12 -0.2 (Dried/Fired) 12 -0.2 (Dried/Fired)
@ 1600C 38 +/-1.0 (Dried/Fired) 38 +/-1.0 (Dried/Fired) 38 +/-1.0 (Dried/Fired)
Al
2
O
3
49 64 77
SiO
2
45 30 15
Fe
2
O
3
0.9 1.5 1.5
Water Addition
% By Weight 8.5-9.5 8.5-9.5 8.5-9.5
Litres / 25kgs 2.125-2.375 2.125-2.375 2.125-2.375
2-11-01 2-11-02 2-11-04 2-11-07
Airset Cement Triset Cement Triset D Bailey Bond
Bond Type Air Setting Air Setting Air Setting Chemical
Raw Material Base Charmotte Alumino Silicate Alumino Silicate Corundum
Maximum Service Temperature, C 1600 1700 1700 1000
Refractoriness, C (Seger Cone) 1650 (29) 1770-1790 (35/36) 1770-1790 (35/36) 1150 (3A)
Appearance Dry, off white powder Wet mortar, ready to use Dry powder Ready mix putty
Method of Application Troweling or dipping
Troweling, dipping or
brush coating
brush coating
By hand
Chemical Analysis %
Al
2
O
3
38.0 43.0 44.0 76.0
SiO
2
54 51.0 49.0 16.0
CaO - 1.5 - -
Fe
2
O
3
0.9 1.1 1.1 3.0
TiO2 1.1 - 1.5 -
Alkalies 3.7 - 2.5 -
84
T3*-M03
;
P-"45*$ C"45"#-& 130%6$54
85
T3*-M03
;
C&.&/5 & P08%&3 C"45"#-& 130%6$54
2-7-06 2-15-02
Plasgun Plasram 85P
Bond Type Ceramo-Hydraulic Chemical
Raw Material Base Chamotte/Bauxite Bauxite
Refractoriness, C (Seger Cone) 1825 (37) 1790 (36)
Bulk Density, kg/m
3
, dried to 110C 2170 2750
3
n/a (2110) 2850 Rammed
Test Temperature Cold Crushing Strength N/mm
2
Permanent Linear Shrinkage Cold Crushing Strength N/mm
2
@ 110C 10 nil 12 -1.0 (wet/Dried)
@ 800C 10 -0.2 30 -0.1 (Dried/Fired)
@ 1000C 15 -0.3 40 -0.2 (Dried/Fired)
@ 1300C 20 -0.7 40 -0.2 (Dried/Fired)
@ 1600C 45 +/-1.5 40 -1.0 (Dried/Fired)
Mean Temperature @ 600C 1.00 2.0
Al
2
O
3
65 89
SiO
2
28 6
CaO 1.5 0.1
Fe
2
O
3
1.0 1.0
P
2
O
5
- 3
Water Addition Add at Nozzle for Gunning
% By Weight 12-14% Trowelling -
Litres / 25kgs 3.0-3.5 -
2-6-01 2-6-02 2-6-03
Plascast Super Plascast HT Plascast Extra
Bond Type Ceramo-Hydraulic Ceramo-Hydraulic Ceramo-Hydraulic
Raw Material Base Calcined Chamotte Calcined Chamotte & Bauxite Calcined Bauxite
Refractoriness, C (Seger Cone) 1770 (35) 1790 (36) 1825 (37)
Bulk Density, kg/m
3
, dried to 110C 2200 2300 2500
3
2200 (n/a) 2300 (n/a) 2500 (n/a)
Test Temperature
Cold Crushing
Strength N/mm
2
Permanent Linear
Shrinkage
Cold Crushing
Strength N/mm
2
Permanent Linear
Shrinkage
Cold Crushing
Strength N/mm
2
Permanent Linear
Shrinkage
@ 110C 5 -0.2 (Wet/Dried) 6 -0.2 (Wet/Dried) 6 -0.2 (Wet/Dried)
@ 1600C 38 +/-1.0 (Dried/Fired) 38 +/-1.0 (Dried/Fired) 38 +/-1.0 (Dried/Fired)
Al
2
O
3
49 64 77
SiO
2
45 30 15
Fe
2
O
3
0.9 1.5 1.5
Water Addition
% By Weight 8.5-9.5 8.5-9.5 8.5-9.5
Litres / 25kgs 2.125-2.375 2.125-2.375 2.125-2.375
2-11-01 2-11-02 2-11-04 2-11-07
Airset Cement Triset Cement Triset D Bailey Bond
Bond Type Air Setting Air Setting Air Setting Chemical
Raw Material Base Charmotte Alumino Silicate Alumino Silicate Corundum
Maximum Service Temperature, C 1600 1700 1700 1000
Refractoriness, C (Seger Cone) 1650 (29) 1770-1790 (35/36) 1770-1790 (35/36) 1150 (3A)
Appearance Dry, off white powder Wet mortar, ready to use Dry powder Ready mix putty
Method of Application Troweling or dipping
brush coating
brush coating
By hand
Chemical Analysis %
Al
2
O
3
38.0 43.0 44.0 76.0
SiO
2
54 51.0 49.0 16.0
CaO - 1.5 - -
Fe
2
O
3
0.9 1.1 1.1 3.0
TiO2 1.1 - 1.5 -
Alkalies 3.7 - 2.5 -
86
T3*-M03
;
AI R&4*45"/5 C"45"#-& 130%6$54
87
T3*-M03
;
AI R&4*45"/5 C"45"#-& 130%6$54
2-8-01 2-8-03 2-8-09 2-8-10 2-8-12 2-8-13
Alcast Super Alcast Extra HS Albond Albond HS Morbond Al Higun Extra Al
Bond Type Hydraulic - ceramic Hydraulic Hydraulic Hydraulic Hydraulic
Raw Material Base Chamotte Bauxite Calcined Bauxite Calcined Bauxite Chemical Bauxite
Maximum Service Temperature, C 1300 1300 1400 1400 1450 1400
Refractoriness, C (Seger Cone) 1610 (27) 1650 (29) 1785 (35) 1785 (35) 1690 (31) n/a
Bulk Density, kg/m
3
, dried to 110C 2380 2900 2820 2920 2650 2800
3
2380 (NA) 2900 (n/a) 2800 (n/a) 2890 (n/a) 2650 (n/a) n/a (2800)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 70 Nil 100 Nil 110-160 Nil 140-160 Nil 30 Nil 70 Nil
@ 800C 80 -0.3 100 -0.2 110-160 -0.2 150-160 -0.2 30 -0.1 70 -0.2
@ 1000C 100 -0.5 100 -0.3 140-200 -0.3 160-200 -0.25 30 -0.1 70 -0.3
@ 1300C 100 -1.0 85 -0.7 140-200 -0.8 150-200 +/-0.5 - - 70 -0.3
@ 1400C - - - - 140-200 -1.2 150-200 +0.7 - - 70 +/-1.5
@ 1450C - - - - - - - - 50 -1.0 - -
Al2O
3
43 77 81 81 87 78
SiO
2
47 12 11 11 2 11
CaO 1.6 1.4 1.8 1.8 - 1.5
Fe
2
O
3
0.5 1.1 1.2 1.2 0.6 1.1
P
2
O
5
- - - - 5.4 -
Water Addition
% By Weight 5.5-6.5 5.0-5.8 5.5-6.5 4.7-5.2 - Added at nozzle
Litres / 25kgs 1.375-1.625 1.25-1.45 1.375-1.625 1.175-1.3 - -
Ratio of Solid : Liquid - - - - 10 : 1 -
2-8-14
Gunning
2-8-08
Casting
2-8-15
Casting
Morgun Al Alcoat Alpatch
Bond Type Phosphate Air Setting Hydraulic
Raw Material Base Calcined Alumina Silicates Alumina Bauxite
Maximum Service Temperature, C 1600 >1600 >1400
Refractoriness, C (Seger Cone) 1750 (34) 1750 (>34) 1670 (>30)
Bulk Density, kg/m
3
, dried to 110C 2450 - 25kgs multi-ply bags
3
n/a (2450) - -
Appearance - White Paste Dry Powder
Packaging - 15kg Polydrums 25kgs multi-ply bags
Method of Application - Painting by hand, trowel, tamping or grouting
Test Temperature
Cold Crushing
Strength N/mm
2
Permanent Linear
Shrinkage
Cold Crushing
Strength N/mm2
Permanent Linear
Shrinkage
Cold Crushing
Strength N/mm
2
@ 110C 16 Nil - - - -
@ 1000C 16 -0.1 - - - -
@ 1600C 100 -1.25 - - - -
Al
2
O
3
75 86 72
SiO
2
16 - 13
CaO 1.4 - 1.5
Fe
2
O
3
0.8 - 1.0
P
2
O
5
3.1 - -
B
2
O
3
- 13 -
Water Addition, % by Weight Added at Nozzle Supplied Ready Mixed 8.5
2-14-01
Dry-Vibe
2-15-05
Phosphate Bonded Grade
TV90 Morbond 170
Bond Type Heat Set Chemical
Raw Material Base Bauxite -
Refractoriness, C (Seger Cone) 1790 (36) -
Bulk Density, kg/m
3
, dried to 110C 2640 2500
3
2640 Dry Rammed 2450
Test Temperature
Cold
Crushing Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing Strength,
N/mm
2
Permanent
Linear
Shrinkage
@ 110C - - 30 Nil
@ 800C >20 +/- 0.2 - -
@ 1000C >30 -0.4 30 -0.1
@ 1300C >40 -0.8 - -
@ 1450C - -50 - -
@ 1600C >50 -1.5 65 +/- 0.5
Mean Temperature 600C 2.2 -
Al
2
O
3
85 74
SiO
2
5.0 15
CaO - -
Fe
2
O
3
1.3 0.6
P
2
O
3
- 5.4
Others - 5.0
Water Addition, % by Weight Used Dry -
86
T3*-M03
;
AI R&4*45"/5 C"45"#-& 130%6$54
87
T3*-M03
;
AI R&4*45"/5 C"45"#-& 130%6$54
2-8-01 2-8-03 2-8-09 2-8-10 2-8-12 2-8-13
Alcast Super Alcast Extra HS Albond Albond HS Morbond Al Higun Extra Al
Bond Type Hydraulic - ceramic Hydraulic Hydraulic Hydraulic Hydraulic
Raw Material Base Chamotte Bauxite Calcined Bauxite Calcined Bauxite Chemical Bauxite
Refractoriness, C (Seger Cone) 1610 (27) 1650 (29) 1785 (35) 1785 (35) 1690 (31) n/a
Bulk Density, kg/m
3
, dried to 110C 2380 2900 2820 2920 2650 2800
3
2380 (NA) 2900 (n/a) 2800 (n/a) 2890 (n/a) 2650 (n/a) n/a (2800)
Test Temperature
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength
N/mm
2
Permanent
Linear
Shrinkage
@ 110C 70 Nil 100 Nil 110-160 Nil 140-160 Nil 30 Nil 70 Nil
@ 800C 80 -0.3 100 -0.2 110-160 -0.2 150-160 -0.2 30 -0.1 70 -0.2
@ 1000C 100 -0.5 100 -0.3 140-200 -0.3 160-200 -0.25 30 -0.1 70 -0.3
@ 1300C 100 -1.0 85 -0.7 140-200 -0.8 150-200 +/-0.5 - - 70 -0.3
@ 1400C - - - - 140-200 -1.2 150-200 +0.7 - - 70 +/-1.5
@ 1450C - - - - - - - - 50 -1.0 - -
Al2O
3
43 77 81 81 87 78
SiO
2
47 12 11 11 2 11
CaO 1.6 1.4 1.8 1.8 - 1.5
Fe
2
O
3
0.5 1.1 1.2 1.2 0.6 1.1
P
2
O
5
- - - - 5.4 -
Water Addition
% By Weight 5.5-6.5 5.0-5.8 5.5-6.5 4.7-5.2 - Added at nozzle
Litres / 25kgs 1.375-1.625 1.25-1.45 1.375-1.625 1.175-1.3 - -
Ratio of Solid : Liquid - - - - 10 : 1 -
2-8-14
Gunning
2-8-08
Casting
2-8-15
Casting
Morgun Al Alcoat Alpatch
Bond Type Phosphate Air Setting Hydraulic
Raw Material Base Calcined Alumina Silicates Alumina Bauxite
Maximum Service Temperature, C 1600 >1600 >1400
Refractoriness, C (Seger Cone) 1750 (34) 1750 (>34) 1670 (>30)
Bulk Density, kg/m
3
, dried to 110C 2450 - 25kgs multi-ply bags
3
n/a (2450) - -
Appearance - White Paste Dry Powder
Packaging - 15kg Polydrums 25kgs multi-ply bags
Method of Application - Painting by hand, trowel, tamping or grouting
Test Temperature
Cold Crushing
Strength N/mm
2
Permanent Linear
Shrinkage
Cold Crushing
Strength N/mm2
Permanent Linear
Shrinkage
Cold Crushing
Strength N/mm
2
@ 110C 16 Nil - - - -
@ 1000C 16 -0.1 - - - -
@ 1600C 100 -1.25 - - - -
Al
2
O
3
75 86 72
SiO
2
16 - 13
CaO 1.4 - 1.5
Fe
2
O
3
0.8 - 1.0
P
2
O
5
3.1 - -
B
2
O
3
- 13 -
Water Addition, % by Weight Added at Nozzle Supplied Ready Mixed 8.5
2-14-01
Dry-Vibe
2-15-05
Phosphate Bonded Grade
TV90 Morbond 170
Bond Type Heat Set Chemical
Raw Material Base Bauxite -
Refractoriness, C (Seger Cone) 1790 (36) -
Bulk Density, kg/m
3
, dried to 110C 2640 2500
3
2640 Dry Rammed 2450
Test Temperature
Cold
Crushing Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing Strength,
N/mm
2
Permanent
Linear
Shrinkage
@ 110C - - 30 Nil
@ 800C >20 +/- 0.2 - -
@ 1000C >30 -0.4 30 -0.1
@ 1300C >40 -0.8 - -
@ 1450C - -50 - -
@ 1600C >50 -1.5 65 +/- 0.5
Mean Temperature 600C 2.2 -
Al
2
O
3
85 74
SiO
2
5.0 15
CaO - -
Fe
2
O
3
1.3 0.6
P
2
O
3
- 5.4
Others - 5.0
Water Addition, % by Weight Used Dry -
88
T3*-M03
;
L08 C&.&/5 G6//*/( C"45"#-& 130%6$54
89
T3*-M03
;
L08 C&.&/5 G6//*/( C"45"#-& 130%6$54
2-9-02 2-9-03 2-9-04 2-9-06 2-9-07 2-9-08
Higun 160 Higun 165 Higun 170 Higun 175 Higun 20 SiC Higun 40 SiC
Raw Material Base Chamotte Andalusite Chamotte/Bauxite Bauxite
60% Alumina
Calcine/Silicon
Carbide
Charmotte/Silicon
Carbide
Maximum Service Temperature, C 1600 (2910) 1650 1700 1700 1450 (Oxidising) 1450 (Oxidising)
Refractoriness, C (Seger Cone) 1690 (31) 1770 (35) >1770 (35) >1790 (36) NA 1730 (33)
Bulk Density, kg/m
3
, dried to 110C 2280 (142) 2470 2530 2700 2500 2400
Net Material Req (Gunned), kg/m
3
2200 (137) NA (2400) n/a (2450) n/a (2600) NA (2400) NA (2400)
Test Temperature
Cold
Crushing
Strength,
N/mm
2
P.S.I.
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
@ 105C 95 13800 nil - - - - - - - - - -
@ 110C - - - 70 Nil 100 Nil 70 Nil 80 Nil 70 Nil
@ 800C - - - 50 -0.1 90 -0.2 60 -0.2 70 -0.3 70 -0.2
@ 815C 75 10900 -0.3 - - - - - - - - - -
@ 1000C - - - 50 -0.2 70 -0.3 60 -0.2 70 -0.3 60 -0.2
@ 1093C 80 11600 -0.3 - - - - - - - - - -
@ 1300C - - - 45 +0.2 80 -0.2 60 -0.2 70 -0.5 80 -0.4
@ 1316C 80 11600 -0.5 - - - - - - - - - -
@ 1450C - - - - - - - - - 90 +0.5 100 +/-0.5
@ 1593C 150 21800 -1.5 - - - - - - - - - -
@ 1600C - - - 50 +0.2 110 +1.4 70 -0.4 - - - -
Abrasion Loss, cm
3
(ASTM C704) 6-8 6-8 6-8 - - - - - - - - - -
Mean Temperature 540C 1.55 - - - - -
600C - 1.85 1.85 2.19 2.25 4.0
Al
2
O
3
47 58 66 81 50 29
SiO
2
48 37 27 12 23 28
CaO 29 2.9 2.9 1.5 2.9 2.9
Fe
2
O
3
0.5 0.7 1.0 1.4 0.8 0.4
SiC - - - - 19 38
Water Addition
% By Weight Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle
2-9-08 2-9-10 2-9-22 2-9-12 2-9-13
Higun 60 SiC Higun 80 SiC Higun MS2 Higun MS4 Higun MS5
Bond Type Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
Raw Material Base Silicon Carbide Silicon Carbide Chamotte 70% Alumina Calcine 60% Alumina Calcine/SiC
Maximum Service Temperature, C 1450 (Oxidising) 1450 (Oxidising) 1600 1650 1600 (Reducing)
Refractoriness, C (Seger Cone) NA NA 1690 (31) 1770 (35) 1690 (31)
Bulk Density, kg/m
3
, dried to 110C 2400 2500 2280 2420 2500
3
NA (2350) NA (2400) NA (2200) NA (2420) NA (2400)
Test Temperature
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold Crush-
ing Strength,
N/mm
2
Permanent
Linear
Shrinkage
@ 105C - - - - - - - - - -
@ 110C 70 Nil 70 Nil 95 Nil 80 Nil 80 Nil
@ 800C 70 -0.3 70 -0.2 75 -0.3 80 -0.4 70 -0.3
@ 815C - - - - - - - - - -
@ 1000C 70 -0.3 80 -0.3 80 -0.3 65 -0.5 70 -0.3
@ 1093C - - - - - - - - - -
@ 1300C 80 -0.4 80 -0.3 80 -0.5 65 -0.4 80 -0.5
@ 1316C - - - - - - - - - -
@ 1450C 100 +/-0.5 100 +/-0.5 - - - - - -
@ 1593C - - - - - - - - - -
@ 1600C - - - - 150 -1.5 80 -0.3 80 -0.5
Abrasion Loss, cm
3
(ASTM C704) - - - - - - - - - -
Mean Temperature 600C 6.0 10 1.55 1.75 2.25
Al
2
O
3
20 12 47 65.5 50
SiO
2
17 7 48 27 23
CaO 2.9 3 2.9 2.9 2.9
Fe
2
O
3
1.0 1.4 0.5 0.9 0.8
SiC 57 78 - - 19.0
Water Addition
% By Weight Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle
Litres / 25kgs - - Generally 7-9% - Generally 7-9%
88
T3*-M03
;
L08 C&.&/5 G6//*/( C"45"#-& 130%6$54
89
T3*-M03
;
L08 C&.&/5 G6//*/( C"45"#-& 130%6$54
2-9-02 2-9-03 2-9-04 2-9-06 2-9-07 2-9-08
Higun 160 Higun 165 Higun 170 Higun 175 Higun 20 SiC Higun 40 SiC
Raw Material Base Chamotte Andalusite Chamotte/Bauxite Bauxite
60% Alumina
Calcine/Silicon
Carbide
Charmotte/Silicon
Carbide
Maximum Service Temperature, C 1600 (2910) 1650 1700 1700 1450 (Oxidising) 1450 (Oxidising)
Refractoriness, C (Seger Cone) 1690 (31) 1770 (35) >1770 (35) >1790 (36) NA 1730 (33)
Bulk Density, kg/m
3
, dried to 110C 2280 (142) 2470 2530 2700 2500 2400
3
2200 (137) NA (2400) n/a (2450) n/a (2600) NA (2400) NA (2400)
Test Temperature
Cold
Crushing
Strength,
N/mm
2
P.S.I.
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
@ 105C 95 13800 nil - - - - - - - - - -
@ 110C - - - 70 Nil 100 Nil 70 Nil 80 Nil 70 Nil
@ 800C - - - 50 -0.1 90 -0.2 60 -0.2 70 -0.3 70 -0.2
@ 815C 75 10900 -0.3 - - - - - - - - - -
@ 1000C - - - 50 -0.2 70 -0.3 60 -0.2 70 -0.3 60 -0.2
@ 1093C 80 11600 -0.3 - - - - - - - - - -
@ 1300C - - - 45 +0.2 80 -0.2 60 -0.2 70 -0.5 80 -0.4
@ 1316C 80 11600 -0.5 - - - - - - - - - -
@ 1450C - - - - - - - - - 90 +0.5 100 +/-0.5
@ 1593C 150 21800 -1.5 - - - - - - - - - -
@ 1600C - - - 50 +0.2 110 +1.4 70 -0.4 - - - -
Abrasion Loss, cm
3
(ASTM C704) 6-8 6-8 6-8 - - - - - - - - - -
Mean Temperature 540C 1.55 - - - - -
600C - 1.85 1.85 2.19 2.25 4.0
Al
2
O
3
47 58 66 81 50 29
SiO
2
48 37 27 12 23 28
CaO 29 2.9 2.9 1.5 2.9 2.9
Fe
2
O
3
0.5 0.7 1.0 1.4 0.8 0.4
SiC - - - - 19 38
Water Addition
% By Weight Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle
2-9-08 2-9-10 2-9-22 2-9-12 2-9-13
Higun 60 SiC Higun 80 SiC Higun MS2 Higun MS4 Higun MS5
Bond Type Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
Raw Material Base Silicon Carbide Silicon Carbide Chamotte 70% Alumina Calcine 60% Alumina Calcine/SiC
Maximum Service Temperature, C 1450 (Oxidising) 1450 (Oxidising) 1600 1650 1600 (Reducing)
Refractoriness, C (Seger Cone) NA NA 1690 (31) 1770 (35) 1690 (31)
Bulk Density, kg/m
3
, dried to 110C 2400 2500 2280 2420 2500
3
NA (2350) NA (2400) NA (2200) NA (2420) NA (2400)
Test Temperature
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold
Crushing
Strength,
N/mm
2
Permanent
Linear
Shrinkage
Cold Crush-
ing Strength,
N/mm
2
Permanent
Linear
Shrinkage
@ 105C - - - - - - - - - -
@ 110C 70 Nil 70 Nil 95 Nil 80 Nil 80 Nil
@ 800C 70 -0.3 70 -0.2 75 -0.3 80 -0.4 70 -0.3
@ 815C - - - - - - - - - -
@ 1000C 70 -0.3 80 -0.3 80 -0.3 65 -0.5 70 -0.3
@ 1093C - - - - - - - - - -
@ 1300C 80 -0.4 80 -0.3 80 -0.5 65 -0.4 80 -0.5
@ 1316C - - - - - - - - - -
@ 1450C 100 +/-0.5 100 +/-0.5 - - - - - -
@ 1593C - - - - - - - - - -
@ 1600C - - - - 150 -1.5 80 -0.3 80 -0.5
Abrasion Loss, cm
3
(ASTM C704) - - - - - - - - - -
Mean Temperature 600C 6.0 10 1.55 1.75 2.25
Al
2
O
3
20 12 47 65.5 50
SiO
2
17 7 48 27 23
CaO 2.9 3 2.9 2.9 2.9
Fe
2
O
3
1.0 1.4 0.5 0.9 0.8
SiC 57 78 - - 19.0
Water Addition
% By Weight Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle
Litres / 25kgs - - Generally 7-9% - Generally 7-9%
90
D&/4& C"45"#-& 130%6$54
91
I/46-"5*/( C"45"#-& 130%6$54
3-12-01
Dense Concretes - Firecrete
97 95 4X 3X 3X-G HT HT-G STD 2400 2400-G 2400 HS C2 C2G

Method of Application Cast Cast Cast Cast Gun Cast Gun Cast Gun Cast Gun Cast Cast Gun
Temperature Limit, C >1800 >1800 1650 1650 1650 1540 1540 1400 1400 1315 1315 1315 1260 1260
Pyrometric Cone Equivalent 40 40 33 33 33 29 29 16 16 15 15 15 15 15
Basic Raw Material
bubble and tabular alumina - - - - - - - - - - - -
chamotte corundum - - - - - - - - - - - -
chamotte - - - -
Maximum Grain Size, mm 7 3 5 5 5 5 5 5 5 3 3 3 3 3
Density, kg/m
3
as placed 3030 2830 2430 2410 2350 2220 2250 2260 2280 2110 2130 2180 2200 2300
oven dried @ 105C 2850 2620 2210 2190 2150 1980 2000 2090 2090 1850 1910 2050 2000 2090
after 5 hours firing @ 815C 2780 2550 2160 2150 2050 1900 1910 1970 2010 1750 1810 1900 1850 2000
Cold Crushing Strength, Mpa
oven dried @ 105C 49.0 66.7 39.2 31.4 34.3 19.6 21.6 36.3 39.2 22.5 30.4 36.0 58.8 63.7
after 5 hours firing @ 815C 30.4 60.8 34.3 21.6 30.4 11.8 13.7 27.4 30.4 14.7 25.5 25.0 35.3 40.2
1000C 29.4 60.8 29.4 16.7 22.5 9.8 11.8 22.5 25.5 14.7 24.5 - 29.4 34.3
1200C 34.3 59.8 26.5 16.7 20.6 10.8 13.7 17.6 17.8 18.6 26.5 - 26.5 32.3
1400C 37.3 58.3 24.5 36.5 - 22.5 25.5 35.3 37.3 - - - - -
1600C - 51.0 - 52.9 - - - - - - - - - -
Permanent Linear Change, %
after 5 hours @ 815C -0.1 -0.1 -0.2 -0.1 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2
1000C -0.2 -0.1 - -0.1 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.4 -0.3
1200C -0.2 -0.1 -0.2 -0.2 -0.2 -0.3 -0.3 -0.3 -0.3 -0.4 -0.4 -0.5 -0.8 -0.7
1400C -0.3 -0.2 -0.2 -0.4 -0.3 -0.5 -0.5 -0.5 -0.5 - - - - -
1600C +0.1 -0.3 - +0.2 - - - - - - - - - -
Thermal Conductivity, (ASTM C-417-84) W/mk
Mean Temperature @400C - - 1.02 0.97 0.97 0.64 0.66 0.59 0.59 0.56 0.58 0.60 0.47 0.49
@ 600C 1.89 1.60 1.07 1.02 1.02 0.73 0.75 0.64 0.64 0.60 0.62 0.64 0.49 0.50
@ 800C 1.85 1.45 1.14 1.09 1.09 0.81 0.84 0.71 0.71 0.68 0.69 0.71 0.54 0.56
@ 1000C 1.84 1.35 1.28 1.22 1.22 0.92 0.95 0.81 0.81 0.79 0.80 0.82 0.70 0.74
@ 1200C 1.80 1.30 1.58 1.50 1.50 1.01 1.05 0.93 0.93 - - - - -
Estimated Weight of Dry Material/m
3
of Construction
kg 2800 2570 2190 2170 2100 1950 1970 1980 1980 2020 1800 1850 1900 2020
Estimated Weight of Water/100kg of Dry Material
kg 8 10 11 11 12 14 14 14 13 17 15 18 16 14
Al
2
O
3
96.3 94.1 60.0 53.4 53.4 47.1 47.0 41.6 41.6 31.9 31.8 33.8 34.5 34.6
SiO
2
<0.1 <0.1 33.1 39.6 38.5 45.3 45.3 40.0 40.0 48.9 48.9 44.0 41.9 42.3
Fe
2
O
3
0.1 0.1 1.0 1.1 1.3 1.5 1.5 5.2 5.2 4.9 4.9 12.6 7.2 7.1
TiO
2
Trace Trace 1.1 1.6 1.6 1.4 1.3 1.8 1.8 1.4 1.4 6.8 1.4 1.4
CaO 2.5 4.9 3.7 3.3 4.0 4.0 4.0 10.7 10.7 9.0 9.0 1.3 13.8 13.4
MgO+K
2
O+Na
2
O <0.5 <0.4 0.55 0.3 0.3 0.4 0.4 0.3 0.3 3.5 3.6 1.3 1.2 1.2
Ignition Loss 0.2 0.5 0.3 0.2 0.8 0.2 0.4 0.3 0.3 0.3 0.3 0.2 0.1 0.2
Packaging In Bags, kg 25 25 25 25 25 25 25 25 25 25 25 25 25 25
3-12-04 3-12-05
Medium Light Weight Insulating Concretes - Firelite
Low Iron Insulating Concretes

2500 LW
LW
HS
LW
HS-G
1230 14 14-G
14
HS
95
2800
LI
2700
LI
2600
LI
2600
LI-G
2300
VLI
2300
VLI-G
Method of Application Cast Gun Cast Gun Cast Gun Cast Gun Cast Cast Cast Cast Cast Cast Cast Gun Cast Cast
Temperature Limit, C 1370 1370 1320 1320 1320 1320 1230 1230 1100 1100 1100 1760 1540 1480 1430 1430 1260 1260
Basic Raw Material
bubble and tabular alumina - - - - - - - - - - - - - - - - -
bubble alumina - - - - - - - - - - - - - - - - -
insulating aggregate - - - - -
porous aggregate - - - - - - - - - - - - - - -
vermiculite/insulating aggregate - - - - - - - - - -
Maximum Grain Size, mm 6 6 6 6 4 4 8 8 8 4 4 5 6 6 6 6 8 6
Density, kg/m
3
as placed 1860 1930 1740 1760 1610 1680 1700 1750 1490 1580 1520 1690 1820 1760 1720 1760 1480 1660
oven dried @ 105C 1420 1500 1200 1290 1340 1430 1150 1220 1200 1200 1300 1730 1430 1330 1230 1320 930 1080
after 5 hours firing @ 815C 1340 1420 1150 1200 1250 1330 1100 1140 1060 1100 1190 1690 1340 1210 1140 1200 860 1020
oven drive @ 105C 8.8 10.8 4.3 6.4 9.8 14.7 4.2 6.4 8.8 8.8 15.7 17.6 10.0 9.3 6.3 9.8 3.7 6.9
after 5 hours firing @ 815C 6.9 8.4 3.2 5.9 7.8 11.8 3.7 6.2 5.9 5.9 9.3 9.8 6.0 6.3 4.5 6.5 2.1 4.9
1000C 5.1 6.0 2.8 5.4 - - 2.9 5.9 - - 7.4 10.8 4.2 - 4.3 6.0 1.9 4.4
1100C - - - 4.9 4.9 5.9 2.7 4.5 3.9 3.9 - - - - - - - -
1200C 5.9 6.5 3.9 4.4 - - 2.8 4.4 - - - 11.8 3.6 4.9 3.9 5.5 1.7 -
1300C 6.9 7.0 - - 6.4 6.9 - - - - - - - - - - - -
1400C - - - - - - - - - - - 17.6 3.6 5.9 5.3 7.0 - -
1500C - - - - - - - - - - - 25.5 7.2 - - - - -
1600C - - - - - - - - - - - 34.3 - - - - - -
after 5 hrs.@ 815C -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.3 -0.3 -0.2 -0.3 -0.2 -0.1 -0.1 -0.2 -0.2 -0.2 -0.1 -0.2
1000C -0.3 -0.3 -0.3 -0.3 - - - - - - - -0.1 -0.2 - - - - -
1100C -0.4 -0.4 - - -0.4 -0.4 -0.4 -0.4 -0.2 -0.3 -0.2 - - - - - - -
1200C - - -0.6 -0.7 -0.6 -0.6 -0.4 -0.4 - - - -0.2 -0.2 -0.6 -0.8 -0.7 -0.3 -0.4
1300C -0.7 -0.7 -1.0 -0.8 -0.5 -1.5 - - - - - - - - - - - -
1400C - - - - - - - - - - - -0.2 -0.6 -1.2 - - - -
1500C - - - - - - - - - - - +0.6 -0.10 - - - - -
1600C - - - - - - - - - - - -0.3 - - - - - -
Mean Temperature @200C 0.34 0.36 0.28 0.29 0.29 0.29 0.31 0.22 0.21 0.23 0.27 0.42 0.35 0.29 0.28 0.29 0.16 0.17
@ 400C 0.37 0.39 0.30 0.31 0.31 0.33 0.24 0.26 0.24 0.27 0.29 0.49 0.40 0.32 0.31 0.32 0.19 0.20
@ 600C 0.40 0.42 0.33 0.34 0.34 0.36 0.26 0.28 0.27 0.29 0.31 0.52 0.44 0.35 0.34 0.35 0.21 0.23
@ 800C 0.42 0.45 0.35 0.36 0.36 0.38 0.28 0.30 - - - 0.57 0.48 0.37 0.36 0.37 - -
@ 1000C 0.44 0.48 0.38 0.39 0.39 0.41 - - - - - 0.63 0.53 0.42 0.40 0.42 - -
@ 1200C - - - - - - - - - - - 0.67 - - - - - -
3
of Construction
kg 1350 1450 1160 1220 1250 1330 1110 1180 1060 1160 1200 1690 1350 1220 1140 1230 860 1050
kg 25 23 30 27 24 20 53 48 36 36 27 16 35 44 49 43 70 58
Al
2
O
3
44.4 44.4 46.2 46.2 38.8 40.0 36.8 36.8 31.4 30.9 28.1 94.5 79.7 60.8 58.0 58.7 47.4 47.4
SiO
2
34.6 34.6 34.3 34.3 37.6 36.2 33.1 33.1 36.0 36.6 39.9 0.2 11.7 28.2 31.4 30.0 31.7 31.8
Fe
2
O
3
5.4 5.4 4.7 4.7 6.9 6.8 5.8 5.8 7.2 7.3 7.9 0.1 0.3 0.7 0.7 0.7 0.5 0.5
TiO
2
1.5 1.5 1.4 1.4 1.1 1.1 1.3 1.3 1.4 1.3 1.3 - - 0.3 0.5 0.1 0.7 0.7
CaO 11.7 11.7 10.1 10.1 11.8 11.8 20.3 20.3 19.8 19.4 17.0 4.3 6.5 7.7 6.8 7.0 17.6 16.9
MgO+K
2
O+Na
2
O 1.1 1.1 1.5 1.5 1.9 1.3 1.5 1.5 3.7 3.9 5.3 0.2 0.9 1.1 1.4 1.6 1.0 0.8
Ignition Loss 1.1 1.1 1.7 1.7 1.9 1.3 1.1 1.1 0.3 0.5 0.3 trace 0.2 1.1 1.8 1.0 1.0 1.6
Packaging In Bags, kg 22 22 25 25 30 30 30 30 25 25 25 25 30 30 30 30 25 25
90
D&/4& C"45"#-& 130%6$54
91
I/46-"5*/( C"45"#-& 130%6$54
3-12-01
Dense Concretes - Firecrete
97 95 4X 3X 3X-G HT HT-G STD 2400 2400-G 2400 HS C2 C2G

Method of Application Cast Cast Cast Cast Gun Cast Gun Cast Gun Cast Gun Cast Cast Gun
Temperature Limit, C >1800 >1800 1650 1650 1650 1540 1540 1400 1400 1315 1315 1315 1260 1260
Pyrometric Cone Equivalent 40 40 33 33 33 29 29 16 16 15 15 15 15 15
Basic Raw Material
bubble and tabular alumina - - - - - - - - - - - -
chamotte corundum - - - - - - - - - - - -
chamotte - - - -
Maximum Grain Size, mm 7 3 5 5 5 5 5 5 5 3 3 3 3 3
Density, kg/m
3
as placed 3030 2830 2430 2410 2350 2220 2250 2260 2280 2110 2130 2180 2200 2300
oven dried @ 105C 2850 2620 2210 2190 2150 1980 2000 2090 2090 1850 1910 2050 2000 2090
after 5 hours firing @ 815C 2780 2550 2160 2150 2050 1900 1910 1970 2010 1750 1810 1900 1850 2000
oven dried @ 105C 49.0 66.7 39.2 31.4 34.3 19.6 21.6 36.3 39.2 22.5 30.4 36.0 58.8 63.7
after 5 hours firing @ 815C 30.4 60.8 34.3 21.6 30.4 11.8 13.7 27.4 30.4 14.7 25.5 25.0 35.3 40.2
1000C 29.4 60.8 29.4 16.7 22.5 9.8 11.8 22.5 25.5 14.7 24.5 - 29.4 34.3
1200C 34.3 59.8 26.5 16.7 20.6 10.8 13.7 17.6 17.8 18.6 26.5 - 26.5 32.3
1400C 37.3 58.3 24.5 36.5 - 22.5 25.5 35.3 37.3 - - - - -
1600C - 51.0 - 52.9 - - - - - - - - - -
after 5 hours @ 815C -0.1 -0.1 -0.2 -0.1 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2
1000C -0.2 -0.1 - -0.1 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.4 -0.3
1200C -0.2 -0.1 -0.2 -0.2 -0.2 -0.3 -0.3 -0.3 -0.3 -0.4 -0.4 -0.5 -0.8 -0.7
1400C -0.3 -0.2 -0.2 -0.4 -0.3 -0.5 -0.5 -0.5 -0.5 - - - - -
1600C +0.1 -0.3 - +0.2 - - - - - - - - - -
Mean Temperature @400C - - 1.02 0.97 0.97 0.64 0.66 0.59 0.59 0.56 0.58 0.60 0.47 0.49
@ 600C 1.89 1.60 1.07 1.02 1.02 0.73 0.75 0.64 0.64 0.60 0.62 0.64 0.49 0.50
@ 800C 1.85 1.45 1.14 1.09 1.09 0.81 0.84 0.71 0.71 0.68 0.69 0.71 0.54 0.56
@ 1000C 1.84 1.35 1.28 1.22 1.22 0.92 0.95 0.81 0.81 0.79 0.80 0.82 0.70 0.74
@ 1200C 1.80 1.30 1.58 1.50 1.50 1.01 1.05 0.93 0.93 - - - - -
3
of Construction
kg 2800 2570 2190 2170 2100 1950 1970 1980 1980 2020 1800 1850 1900 2020
kg 8 10 11 11 12 14 14 14 13 17 15 18 16 14
Al
2
O
3
96.3 94.1 60.0 53.4 53.4 47.1 47.0 41.6 41.6 31.9 31.8 33.8 34.5 34.6
SiO
2
<0.1 <0.1 33.1 39.6 38.5 45.3 45.3 40.0 40.0 48.9 48.9 44.0 41.9 42.3
Fe
2
O
3
0.1 0.1 1.0 1.1 1.3 1.5 1.5 5.2 5.2 4.9 4.9 12.6 7.2 7.1
TiO
2
Trace Trace 1.1 1.6 1.6 1.4 1.3 1.8 1.8 1.4 1.4 6.8 1.4 1.4
CaO 2.5 4.9 3.7 3.3 4.0 4.0 4.0 10.7 10.7 9.0 9.0 1.3 13.8 13.4
MgO+K
2
O+Na
2
O <0.5 <0.4 0.55 0.3 0.3 0.4 0.4 0.3 0.3 3.5 3.6 1.3 1.2 1.2
Ignition Loss 0.2 0.5 0.3 0.2 0.8 0.2 0.4 0.3 0.3 0.3 0.3 0.2 0.1 0.2
Packaging In Bags, kg 25 25 25 25 25 25 25 25 25 25 25 25 25 25
3-12-04 3-12-05
Medium Light Weight Insulating Concretes - Firelite
Low Iron Insulating Concretes

2500 LW
LW
HS
LW
HS-G
1230 14 14-G
14
HS
95
2800
LI
2700
LI
2600
LI
2600
LI-G
2300
VLI
2300
VLI-G
Method of Application Cast Gun Cast Gun Cast Gun Cast Gun Cast Cast Cast Cast Cast Cast Cast Gun Cast Cast
Temperature Limit, C 1370 1370 1320 1320 1320 1320 1230 1230 1100 1100 1100 1760 1540 1480 1430 1430 1260 1260
Basic Raw Material
bubble and tabular alumina - - - - - - - - - - - - - - - - -
bubble alumina - - - - - - - - - - - - - - - - -
insulating aggregate - - - - -
porous aggregate - - - - - - - - - - - - - - -
vermiculite/insulating aggregate - - - - - - - - - -
Maximum Grain Size, mm 6 6 6 6 4 4 8 8 8 4 4 5 6 6 6 6 8 6
Density, kg/m
3
as placed 1860 1930 1740 1760 1610 1680 1700 1750 1490 1580 1520 1690 1820 1760 1720 1760 1480 1660
oven dried @ 105C 1420 1500 1200 1290 1340 1430 1150 1220 1200 1200 1300 1730 1430 1330 1230 1320 930 1080
after 5 hours firing @ 815C 1340 1420 1150 1200 1250 1330 1100 1140 1060 1100 1190 1690 1340 1210 1140 1200 860 1020
oven drive @ 105C 8.8 10.8 4.3 6.4 9.8 14.7 4.2 6.4 8.8 8.8 15.7 17.6 10.0 9.3 6.3 9.8 3.7 6.9
after 5 hours firing @ 815C 6.9 8.4 3.2 5.9 7.8 11.8 3.7 6.2 5.9 5.9 9.3 9.8 6.0 6.3 4.5 6.5 2.1 4.9
1000C 5.1 6.0 2.8 5.4 - - 2.9 5.9 - - 7.4 10.8 4.2 - 4.3 6.0 1.9 4.4
1100C - - - 4.9 4.9 5.9 2.7 4.5 3.9 3.9 - - - - - - - -
1200C 5.9 6.5 3.9 4.4 - - 2.8 4.4 - - - 11.8 3.6 4.9 3.9 5.5 1.7 -
1300C 6.9 7.0 - - 6.4 6.9 - - - - - - - - - - - -
1400C - - - - - - - - - - - 17.6 3.6 5.9 5.3 7.0 - -
1500C - - - - - - - - - - - 25.5 7.2 - - - - -
1600C - - - - - - - - - - - 34.3 - - - - - -
after 5 hrs.@ 815C -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.3 -0.3 -0.2 -0.3 -0.2 -0.1 -0.1 -0.2 -0.2 -0.2 -0.1 -0.2
1000C -0.3 -0.3 -0.3 -0.3 - - - - - - - -0.1 -0.2 - - - - -
1100C -0.4 -0.4 - - -0.4 -0.4 -0.4 -0.4 -0.2 -0.3 -0.2 - - - - - - -
1200C - - -0.6 -0.7 -0.6 -0.6 -0.4 -0.4 - - - -0.2 -0.2 -0.6 -0.8 -0.7 -0.3 -0.4
1300C -0.7 -0.7 -1.0 -0.8 -0.5 -1.5 - - - - - - - - - - - -
1400C - - - - - - - - - - - -0.2 -0.6 -1.2 - - - -
1500C - - - - - - - - - - - +0.6 -0.10 - - - - -
1600C - - - - - - - - - - - -0.3 - - - - - -
Mean Temperature @200C 0.34 0.36 0.28 0.29 0.29 0.29 0.31 0.22 0.21 0.23 0.27 0.42 0.35 0.29 0.28 0.29 0.16 0.17
@ 400C 0.37 0.39 0.30 0.31 0.31 0.33 0.24 0.26 0.24 0.27 0.29 0.49 0.40 0.32 0.31 0.32 0.19 0.20
@ 600C 0.40 0.42 0.33 0.34 0.34 0.36 0.26 0.28 0.27 0.29 0.31 0.52 0.44 0.35 0.34 0.35 0.21 0.23
@ 800C 0.42 0.45 0.35 0.36 0.36 0.38 0.28 0.30 - - - 0.57 0.48 0.37 0.36 0.37 - -
@ 1000C 0.44 0.48 0.38 0.39 0.39 0.41 - - - - - 0.63 0.53 0.42 0.40 0.42 - -
@ 1200C - - - - - - - - - - - 0.67 - - - - - -
3
of Construction
kg 1350 1450 1160 1220 1250 1330 1110 1180 1060 1160 1200 1690 1350 1220 1140 1230 860 1050
kg 25 23 30 27 24 20 53 48 36 36 27 16 35 44 49 43 70 58
Al
2
O
3
44.4 44.4 46.2 46.2 38.8 40.0 36.8 36.8 31.4 30.9 28.1 94.5 79.7 60.8 58.0 58.7 47.4 47.4
SiO
2
34.6 34.6 34.3 34.3 37.6 36.2 33.1 33.1 36.0 36.6 39.9 0.2 11.7 28.2 31.4 30.0 31.7 31.8
Fe
2
O
3
5.4 5.4 4.7 4.7 6.9 6.8 5.8 5.8 7.2 7.3 7.9 0.1 0.3 0.7 0.7 0.7 0.5 0.5
TiO
2
1.5 1.5 1.4 1.4 1.1 1.1 1.3 1.3 1.4 1.3 1.3 - - 0.3 0.5 0.1 0.7 0.7
CaO 11.7 11.7 10.1 10.1 11.8 11.8 20.3 20.3 19.8 19.4 17.0 4.3 6.5 7.7 6.8 7.0 17.6 16.9
MgO+K
2
O+Na
2
O 1.1 1.1 1.5 1.5 1.9 1.3 1.5 1.5 3.7 3.9 5.3 0.2 0.9 1.1 1.4 1.6 1.0 0.8
Ignition Loss 1.1 1.1 1.7 1.7 1.9 1.3 1.1 1.1 0.3 0.5 0.3 trace 0.2 1.1 1.8 1.0 1.0 1.6
Packaging In Bags, kg 22 22 25 25 30 30 30 30 25 25 25 25 30 30 30 30 25 25
92
I/46-"5*/( C"45"#-& 130%6$54
93
I/46-"5*/( C"45"#-& 130%6$54
3-12-02 3-12-03
Light Weight Insulating Concretes - Firelite
Very Light Weight Insulating Concretes -

Firelite
LOD 607 HT 20 X 20 X-G 20 XL 20 XL-G 20 124 124-G 124-L 105 105 L 105 L-G 1700 BM
Method of Application cast trowel cast gun cast gun cast gun cast gun cast cast cast gun cast cast gun
Temperature Limit, C 1200 1200 1230 1230 1230 1230 1230 1230 1100 1100 1100 1100 1100 1100 1000 870 870
ASTM C-401-854 Class - - N,O,P N,O,P N,O,P O,P O,P,Q O,P,Q O,P O,P O,P - - - - - -
Basic Raw Material
insulating aggregate - - - - - - -
soluble glass fibre - - - - - - - - - - - - - - -
vermiculite - - - - - - - - - - - - - -
vermiculite silicate - - - - - - - - - - - - - - - -
vermiculite/insulating aggregate - - - - - - - - - - - - - - - -
Maximum Grain Size, mm 10 10 8 8 8 8 8 8 8 8 8 3 8 8 3 8 8
Density, kg/m
3
as placed 1530 1580 1460 1510 1310 1390 1570 1670 1400 1450 1350 1216 1190 1300 990 1020 1050
oven dried @ 105C 980 1040 880 950 850 930 1040 1130 1020 1060 960 720 660 720 550 450 540
after 5 hours firing @ 815C 900 960 820 870 770 850 960 1050 900 920 860 620 570 660 490 400 490
oven dried @ 105C 1.5 1.7 2.0 2.8 2.9 3.9 4.0 5.4 5.9 5.9 4.5 2.2 1.3 1.6 1.6 0.6 1.0
after 5 hours firing @ 650C - - - - - - - - - - - 1.8 1.1 1.4 1.2 0.5 0.8
815C 1.2 1.4 1.5 2.3 2.1 3.0 3.3 3.9 4.2 4.2 3.1 1.6 1.0 1.3 1.1 0.4 0.7
1000C - - 1.2 1.8 - - 2.9 3.4 2.5 2.5 1.7 - - - - - -
1100C - - 1.0 1.5 2.0 2.7 - 3.3 - - - - - - - - -
1200C - - - - - - 2.8 3.4 - - - - - - - - -
after 5 hours @ 650C - - - - - - - - - - - -0.2 -0.2 -0.2 -0.2 -0.7 -0.6
815C -0.2 -0.2 -0.3 -0.3 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.5 -0.5 -0.5 -0.4 -1.2 -1.0
1000C -1.0 -1.0 -0.3 -0.3 -0.3 -0.3 -0.2 -0.2 -0.3 -0.3 -0.4 -1.0 -1.1 -1.1 - - -
1100C -1.5 -1.5 -0.4 -0.4 -0.5 -0.5 -0.5 -0.3 -0.6 -0.6 -0.6 - - - - - -
1200C - - -0.6 -0.7 -0.6 -0.6 -0.4 -0.4 - - - - - - - - -
Mean Temperature @200C 0.17 0.18 0.15 0.15 0.15 0.17 0.20 0.22 0.17 0.20 0.16 0.13 0.13 0.14 0.12 0.09 0.11
@ 400C 0.20 0.21 0.17 0.17 0.17 0.20 0.21 0.24 0.20 0.21 0.19 0.15 0.15 0.16 0.14 0.12 0.14
@ 600C 0.22 0.23 0.20 0.22 0.20 0.22 0.23 0.27 0.22 0.24 0.21 0.17 0.17 0.18 0.16 - -
@ 800C 0.24 0.25 - - 0.22 0.24 - - - - - - - - - - -
Estimated Weight of Dry Material/ m
3
of Construction
kg 900 960 820 890 780 870 970 1060 900 920 860 640 580 700 500 400 500
kg 70 65 78 70 68 60 62 58 55 50 53 90 105 85 98 165 110
Al
2
O
3
- - 37.0 35.9 37.1 34.6 39.0 39.0 32.0 31.5 30.6 35.0 33.7 33.7 31.8 24.7 24.7
SiO
2
- - 33.6 32.0 31.0 34.4 28.9 28.9 29.0 30.0 34.7 22.6 23.3 23.3 26.2 32.6 32.6
Fe
2
O
3
- - 4.5 5.3 6.7 6.4 5.4 5.4 8.9 9.6 9.5 8.8 9.7 9.7 10.0 7.3 7.3
TiO
2
- - 1.2 1.3 1.2 1.1 1.4 1.4 1.4 1.4 1.2 1.5 1.4 1.4 0.1 0.8 0.8
CaO - - 22.0 22.5 21.3 19.6 23.2 23.2 21.8 22.0 18.8 25.2 24.9 24.9 22.8 22.7 22.7
MgO+K
2
O+Na
2
O - - 1.2 1.5 1.7 0.1 1.0 1.0 4.9 3.3 5.0 5.7 6.1 6.1 8.3 9.9 9.9
Ignition Loss - - 0.3 0.7 1.0 1.7 1.1 1.1 0.2 0.7 0.2 1.1 0.1 0.1 0.7 2.0 2.0
Packaging In Bags, kg 25 25 25 25 25 25 25 25 25 20 20 20 20 20 18 16 16
3-12-08 3-12-06
Low Lime Insulating Concretes
Insulating and Finishing
Cements
2500 LW LW HS LW HS-G 2200 LL 2000 LL 2000 LL-G JM 500 JM 460 JM 375
Max. Continuous Use Temperature, C - - - - - - - - - - 980 980 760
Method of Application Cast Gun Cast Gun Cast Gun Cast Gun Cast Gun - - -
Temperature Limit, C 1370 1370 1320 1320 1320 1320 1200 1200 1100 1100 - - -
Basic Raw Material
insulating aggregate - - -
soluble glass fibre - - - - - - - - - - -
vermiculite - - - - - - - - - - - -
Maximum Grain Size, mm 6 6 6 6 4 4 4 4 4 4 - - -
Density, kg/m
3
as placed 1860 1930 1740 1760 1610 1680 1510 1560 1300 1300 - - -
oven dried @ 105C 1420 1500 1200 1290 1340 1430 1230 1390 1040 1060 280 470 750
after 5 hours firing @ 815C 1340 1420 1150 1200 1250 1330 1190 1330 1010 1050 - - -
oven dried @ 105C - - - - - - - - - - 0.4 0.5 0.8
after 5 hours firing @ 650C - - - - - - - - - - - 0.9 1.2
after 5 hours firing @ 815C - - - - - - - - - - 0.4 0.8 -
oven dried @ 105C 8.8 10.8 4.3 6.4 9.8 14.7 9.1 19.6 5.9 9.8 - - -
after 5 hours firing @ 650C - - - - - - - - - - - -
815C 6.9 8.4 3.2 5.9 7.8 11.8 6.2 14.7 3.9 6.9 - - -
1000C 5.1 6.0 2.8 5.4 - - - 9.8 - - - - -
1100C - - - 4.9 4.9 5.9 - - - - - - -
1200C 5.9 6.5 3.9 4.4 - - - - - - - - -
1300C 6.9 7.0 - - 6.4 6.9 - - - - - - -
oven dried @ 105C - - - - - - - - - - -3.0 -4.0 -0.5
after 5 hours @ 650C -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.3 -0.2 -0.3 - -3.5 -2.5 -2.1
815C -0.3 -0.3 -0.3 -0.3 - -0.6 -0.5 -0.6 -0.5 - -4.0 -2.8 -
1000C -0.4 -0.5 - - -0.4 - - - - - - - -
1100C - - -0.6 -0.5 0.6 - - - - - - - -
1200C -0.7 -0.7 -1.0 -0.8 -1.5 - - - - - - - -
Mean Temperature @200C 0.34 0.36 0.28 0.29 0.29 0.31 0.24 0.29 0.21 0.21 0.12 0.14 0.13
@ 400C 0.37 0.39 0.30 0.31 0.31 0.33 0.27 0.31 0.23 0.24 0.14 0.16 0.14
@ 600C 0.40 0.42 0.33 0.34 0.34 0.36 0.29 0.34 0.26 0.27 0.16 0.19 -
@ 800C 0.42 0.45 0.35 0.36 0.36 0.38 0.33 0.36 - - - - -
@ 1000C 0.44 0.48 0.38 0.39 0.39 0.41 - - - - - - -
3
of Construction
kg 1350 1450 1160 1220 1250 1330 1190 1300 1020 1040 250 750 850
kg 25 23 30 27 24 20 27 20 27 25 250 120 100
Al
2
O
3
44.4 44.4 46.2 46.2 38.8 40.0 30.7 30.7 28.0 29.1 15.3 13.2 13.6
SiO
2
34.4 34.4 34.3 34.3 37.6 36.2 42.9 42.9 45.8 45.2 54.0 59.4 50.0
Fe
2
O
3
5.4 5.4 4.7 4.7 6.9 6.8 8.0 8.0 8.4 8.1 5.3 0.76 1.3
TiO
2
1.5 1.5 1.4 1.4 1.1 1.1 1.4 1.4 1.0 1.0 - 0.2 0.1
CaO 11.7 11.7 10.1 10.1 11.8 11.8 11.8 11.8 10.5 10.3 1.7 20.5 26.9
MgO+K
2
O+Na
2
O 1.1 1.1 1.5 1.5 1.9 1.3 3.9 3.9 5.3 4.8 19.1 6.6 4.4
Ignition loss 1.1 1.1 1.7 1.7 1.9 2.3 1.3 1.3 1.0 1.5 - - -
Packaging In Bags, kg - - - - - - - - - - 7 18 18
92
I/46-"5*/( C"45"#-& 130%6$54
93
I/46-"5*/( C"45"#-& 130%6$54
3-12-02 3-12-03
Light Weight Insulating Concretes - Firelite
Very Light Weight Insulating Concretes -

Firelite
LOD 607 HT 20 X 20 X-G 20 XL 20 XL-G 20 124 124-G 124-L 105 105 L 105 L-G 1700 BM
Method of Application cast trowel cast gun cast gun cast gun cast gun cast cast cast gun cast cast gun
Temperature Limit, C 1200 1200 1230 1230 1230 1230 1230 1230 1100 1100 1100 1100 1100 1100 1000 870 870
ASTM C-401-854 Class - - N,O,P N,O,P N,O,P O,P O,P,Q O,P,Q O,P O,P O,P - - - - - -
Basic Raw Material
insulating aggregate - - - - - - -
soluble glass fibre - - - - - - - - - - - - - - -
vermiculite - - - - - - - - - - - - - -
vermiculite silicate - - - - - - - - - - - - - - - -
vermiculite/insulating aggregate - - - - - - - - - - - - - - - -
Maximum Grain Size, mm 10 10 8 8 8 8 8 8 8 8 8 3 8 8 3 8 8
Density, kg/m
3
as placed 1530 1580 1460 1510 1310 1390 1570 1670 1400 1450 1350 1216 1190 1300 990 1020 1050
oven dried @ 105C 980 1040 880 950 850 930 1040 1130 1020 1060 960 720 660 720 550 450 540
after 5 hours firing @ 815C 900 960 820 870 770 850 960 1050 900 920 860 620 570 660 490 400 490
oven dried @ 105C 1.5 1.7 2.0 2.8 2.9 3.9 4.0 5.4 5.9 5.9 4.5 2.2 1.3 1.6 1.6 0.6 1.0
after 5 hours firing @ 650C - - - - - - - - - - - 1.8 1.1 1.4 1.2 0.5 0.8
815C 1.2 1.4 1.5 2.3 2.1 3.0 3.3 3.9 4.2 4.2 3.1 1.6 1.0 1.3 1.1 0.4 0.7
1000C - - 1.2 1.8 - - 2.9 3.4 2.5 2.5 1.7 - - - - - -
1100C - - 1.0 1.5 2.0 2.7 - 3.3 - - - - - - - - -
1200C - - - - - - 2.8 3.4 - - - - - - - - -
after 5 hours @ 650C - - - - - - - - - - - -0.2 -0.2 -0.2 -0.2 -0.7 -0.6
815C -0.2 -0.2 -0.3 -0.3 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.5 -0.5 -0.5 -0.4 -1.2 -1.0
1000C -1.0 -1.0 -0.3 -0.3 -0.3 -0.3 -0.2 -0.2 -0.3 -0.3 -0.4 -1.0 -1.1 -1.1 - - -
1100C -1.5 -1.5 -0.4 -0.4 -0.5 -0.5 -0.5 -0.3 -0.6 -0.6 -0.6 - - - - - -
1200C - - -0.6 -0.7 -0.6 -0.6 -0.4 -0.4 - - - - - - - - -
Mean Temperature @200C 0.17 0.18 0.15 0.15 0.15 0.17 0.20 0.22 0.17 0.20 0.16 0.13 0.13 0.14 0.12 0.09 0.11
@ 400C 0.20 0.21 0.17 0.17 0.17 0.20 0.21 0.24 0.20 0.21 0.19 0.15 0.15 0.16 0.14 0.12 0.14
@ 600C 0.22 0.23 0.20 0.22 0.20 0.22 0.23 0.27 0.22 0.24 0.21 0.17 0.17 0.18 0.16 - -
@ 800C 0.24 0.25 - - 0.22 0.24 - - - - - - - - - - -
Estimated Weight of Dry Material/ m
3
of Construction
kg 900 960 820 890 780 870 970 1060 900 920 860 640 580 700 500 400 500
kg 70 65 78 70 68 60 62 58 55 50 53 90 105 85 98 165 110
Al
2
O
3
- - 37.0 35.9 37.1 34.6 39.0 39.0 32.0 31.5 30.6 35.0 33.7 33.7 31.8 24.7 24.7
SiO
2
- - 33.6 32.0 31.0 34.4 28.9 28.9 29.0 30.0 34.7 22.6 23.3 23.3 26.2 32.6 32.6
Fe
2
O
3
- - 4.5 5.3 6.7 6.4 5.4 5.4 8.9 9.6 9.5 8.8 9.7 9.7 10.0 7.3 7.3
TiO
2
- - 1.2 1.3 1.2 1.1 1.4 1.4 1.4 1.4 1.2 1.5 1.4 1.4 0.1 0.8 0.8
CaO - - 22.0 22.5 21.3 19.6 23.2 23.2 21.8 22.0 18.8 25.2 24.9 24.9 22.8 22.7 22.7
MgO+K
2
O+Na
2
O - - 1.2 1.5 1.7 0.1 1.0 1.0 4.9 3.3 5.0 5.7 6.1 6.1 8.3 9.9 9.9
Ignition Loss - - 0.3 0.7 1.0 1.7 1.1 1.1 0.2 0.7 0.2 1.1 0.1 0.1 0.7 2.0 2.0
Packaging In Bags, kg 25 25 25 25 25 25 25 25 25 20 20 20 20 20 18 16 16
3-12-08 3-12-06
Low Lime Insulating Concretes
Insulating and Finishing
Cements
2500 LW LW HS LW HS-G 2200 LL 2000 LL 2000 LL-G JM 500 JM 460 JM 375
Max. Continuous Use Temperature, C - - - - - - - - - - 980 980 760
Method of Application Cast Gun Cast Gun Cast Gun Cast Gun Cast Gun - - -
Temperature Limit, C 1370 1370 1320 1320 1320 1320 1200 1200 1100 1100 - - -
Basic Raw Material
insulating aggregate - - -
soluble glass fibre - - - - - - - - - - -
vermiculite - - - - - - - - - - - -
Maximum Grain Size, mm 6 6 6 6 4 4 4 4 4 4 - - -
Density, kg/m
3
as placed 1860 1930 1740 1760 1610 1680 1510 1560 1300 1300 - - -
oven dried @ 105C 1420 1500 1200 1290 1340 1430 1230 1390 1040 1060 280 470 750
after 5 hours firing @ 815C 1340 1420 1150 1200 1250 1330 1190 1330 1010 1050 - - -
oven dried @ 105C - - - - - - - - - - 0.4 0.5 0.8
after 5 hours firing @ 650C - - - - - - - - - - - 0.9 1.2
after 5 hours firing @ 815C - - - - - - - - - - 0.4 0.8 -
oven dried @ 105C 8.8 10.8 4.3 6.4 9.8 14.7 9.1 19.6 5.9 9.8 - - -
after 5 hours firing @ 650C - - - - - - - - - - - -
815C 6.9 8.4 3.2 5.9 7.8 11.8 6.2 14.7 3.9 6.9 - - -
1000C 5.1 6.0 2.8 5.4 - - - 9.8 - - - - -
1100C - - - 4.9 4.9 5.9 - - - - - - -
1200C 5.9 6.5 3.9 4.4 - - - - - - - - -
1300C 6.9 7.0 - - 6.4 6.9 - - - - - - -
oven dried @ 105C - - - - - - - - - - -3.0 -4.0 -0.5
after 5 hours @ 650C -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.3 -0.2 -0.3 - -3.5 -2.5 -2.1
815C -0.3 -0.3 -0.3 -0.3 - -0.6 -0.5 -0.6 -0.5 - -4.0 -2.8 -
1000C -0.4 -0.5 - - -0.4 - - - - - - - -
1100C - - -0.6 -0.5 0.6 - - - - - - - -
1200C -0.7 -0.7 -1.0 -0.8 -1.5 - - - - - - - -
Mean Temperature @200C 0.34 0.36 0.28 0.29 0.29 0.31 0.24 0.29 0.21 0.21 0.12 0.14 0.13
@ 400C 0.37 0.39 0.30 0.31 0.31 0.33 0.27 0.31 0.23 0.24 0.14 0.16 0.14
@ 600C 0.40 0.42 0.33 0.34 0.34 0.36 0.29 0.34 0.26 0.27 0.16 0.19 -
@ 800C 0.42 0.45 0.35 0.36 0.36 0.38 0.33 0.36 - - - - -
@ 1000C 0.44 0.48 0.38 0.39 0.39 0.41 - - - - - - -
3
of Construction
kg 1350 1450 1160 1220 1250 1330 1190 1300 1020 1040 250 750 850
kg 25 23 30 27 24 20 27 20 27 25 250 120 100
Al
2
O
3
44.4 44.4 46.2 46.2 38.8 40.0 30.7 30.7 28.0 29.1 15.3 13.2 13.6
SiO
2
34.4 34.4 34.3 34.3 37.6 36.2 42.9 42.9 45.8 45.2 54.0 59.4 50.0
Fe
2
O
3
5.4 5.4 4.7 4.7 6.9 6.8 8.0 8.0 8.4 8.1 5.3 0.76 1.3
TiO
2
1.5 1.5 1.4 1.4 1.1 1.1 1.4 1.4 1.0 1.0 - 0.2 0.1
CaO 11.7 11.7 10.1 10.1 11.8 11.8 11.8 11.8 10.5 10.3 1.7 20.5 26.9
MgO+K
2
O+Na
2
O 1.1 1.1 1.5 1.5 1.9 1.3 3.9 3.9 5.3 4.8 19.1 6.6 4.4
Ignition loss 1.1 1.1 1.7 1.7 1.9 2.3 1.3 1.3 1.0 1.5 - - -
Packaging In Bags, kg - - - - - - - - - - 7 18 18
SECTION 13
F&-" ,-+/"/&+* ,-+!0/. : F&-"Ma./"-
7-9-03 :
FireMaster Marine Plus Blanket
7-9-11 :
FireMaster 607
Blanket Water Repellant

7-9-12 :
FireMaster 607
Faced Blanket
7-9-06 :
FireFelt 607
7-9-03 :
Expanding Felt 607
7-9-04 :
FireBarrier
94 95
F*3&M"45&3 130%6$54 0''&3 '*3&,
5)&3."- "/% "$$0645*$"- '*3&
1305&$5*0/ */ " 4*/(-& 130%6$5
"/%, %6& 50 5)& -*()58&*()5
'-&9*#-& /"563& 0' 5)& ."5&3*"-,
-"#063 *4 4*(/*'*$"/5-: 3&%6$&%
%63*/( */45"--"5*0/.
SECTION 13
F&-" ,-+/"/&+* ,-+!0/. : F&-"Ma./"-
7-9-03 :
FireMaster Marine Plus Blanket
7-9-11 :
FireMaster 607

7-9-12 :
FireMaster 607
Faced Blanket
7-9-06 :
FireFelt 607
7-9-03 :
Expanding Felt 607
7-9-04 :
FireBarrier
94 95
F*3&M"45&3 130%6$54 0''&3 '*3&,
5)&3."- "/% "$$0645*$"- '*3&
1305&$5*0/ */ " 4*/(-& 130%6$5
"/%, %6& 50 5)& -*()58&*()5
'-&9*#-& /"563& 0' 5)& ."5&3*"-,
-"#063 *4 4*(/*'*$"/5-: 3&%6$&%
%63*/( */45"--"5*0/.
96 97
Offshore & CPI:
FireMaster Systems have been providing for offshore
platforms and chemical process plants fire protection for
over 20 years with references in many major projects.
G H0d)'ca)b'& F")e
G B,$#!ead & Dec# F")e
G Ve**e$ F")e
G P"(e F")e
G S+),c+,)a$ S+ee$
G Cab$e T)a0*
Construction / Industrial:
G S+),c+,)a$ S+ee$.')#
G M'-e%e&+ J'"&+ F")e
Ductwork:
FireMaster duct wrap products are manufactured using
Morgan Thermal Ceramics patented low biopersistent
Superwool
fibres. FireMaster Duct Wrap products are

completely encapsulated in aluminium foil. It is installed onto
ductwork using band straps to provide fire protection for up
to two hours.
FireMaster
:
Products offer fire, thermal and acoustical fire protection in a
single product, and due to the lightweight flexible nature of
the material, labour is significantly reduced during installation.
FireMaster
products provide high

performance fire protection for:
G Commercial Buildings, Hotels, Sports Stadiums and
Airport Terminals
G Industrial Plants
G Petrochemical plants
G Offshore Platforms and FPSOs
G Cruise Ships, Military Vessels, Mega Yachts and
Fast Ferries
G Tunnels and Underground Construction
G Duct work protection
G Fire Doors, OEM and Fire Stops
Systems are tested to many international standards and
have approvals valid worldwide for cellulosic, hydrocarbon
and jet fire protection.
FireMaster
products and engineered

systems are:
G Used globally to protect people and structures
against fire
G Comprehensively fire tested and approved to national
and international standards
FireMaster
product range encompasses:

G Lightweight insulating fibre products supplied in
a variety of product forms
G Spray applied cementitious products
G Engineered systems
FireMaster product range includes:
FireMaster
607
Marine Plus Blanket:

A highly insulating blanket especially developed for fire
protection applications that are very space or weight
sensitive. Lightweight solution for aluminium structures
with weight savings of 20 30% compared to traditional
fibre solutions.
Tested and approved for the fire protection of steel,
aluminium and composite structures used in the marine
industry and offers substantial weight savings over
traditionally-used fibre insulation systems. It is also
suitable for use where high insulation performance in fires
is required in the offshore, petrochemical and construction
industries.
FireMaster
607
Blanket Water Repellent:

A flexible, resilient product that is able to provide effective
fire protection in standard, hydrocarbon and jet fire
applications whilst limiting water ingress through the use of
a special additive treatment. Provides excellent resistance
to water ingress due to the water repellent treatment being
applied throughout the entire blanket thickness. The small
amount of additive used ensures the blanket retains the
non-combustibility performance of the base blanket.
FireMaster Blanket has low density thus allowing even
hydrocarbon fire protection standards to be met using thin
and light specifications significantly contributing to weight
savings.
FireMaster
607
Faced Blanket:
A variety of facings designed to give greater flexibility when
using blanket in areas where surface protection for the
blanket may be required.
G FireMaster
Alu 20R Blanket - factory-applied covering

of scrim-reinforced aluminium foil, approximately 20
micron thick, on one side. The blanket has good handling
strength and aesthetic appearance when installed.
G FireMaster
Alu 40 Blanket - factory-applied covering

of non-reinforced aluminium foil, approximately 30
micron thick, on one side. The blanket is an approved
non-combustible product.
G FireMaster
GC Blanket - factory-applied covering of

glass cloth applied on one side. The blanket is suitable
for applications where aluminium foil would not be
appropriate and provides a surface that can be painted
if required.
FireFelt
607
:
Low density offers a flexible form which is compressible
yet resilient but still highly insulating. This offers a key
advantage in weight critical applications such as high
speed craft fire protection offering lower product
densities than alternative materials but without the risk
of loss of physical integrity or insulation performance
in a fire. A semi-rigid board with higher tensile and
compressive strength.
Expanding Felt 607
:
Immediately expands a minimum of three times its original
thickness on heating making it ideal for any application
where assured fire protection is required under conditions
of movement. Typical applications are construction joint
sealing, penetration seals and fire protection applications
requiring thin layers of insulation.
FireBarrier
:
Cementitious materials designed for a variety of fire
protection applications requiring strong and weather
resistant exterior finishes, when mixed with water can be
applied by spray equipment to a variety of substrates.
G FireBarrier
135 is suitable for cellulosic and

hydrocarbon fires and has been fire tested in high-rise
hydrocarbon fires of up to 1350C.
G FireBarrier
110 is a lighter weight product suitable for

cellulosic and hydrocarbon fires up to 1100C
Applications:
G A class and IMO HSC steel, aluminium and PVC
composite bulkhead and deck insulation in high speed
craft
G Upgrading of fire performance of composite panels to
meet IMO room corner test requirements
G H class and A class steel bulkhead and deck fire
protection for ships and offshore platforms
G Hydrocarbon and Jet fire protection of process pipes
G Hydrocarbon and Jet fire protection of vessels
G Infill to fire doors and cladding panels
G Construction joints
G Cellulosic and hydrocarbon fire protection of structural
steelwork
G Ductwork fire protection
G Cable tray fire protection
G Fire protection to concrete tunnel linings
G Structural steel fire protection
G Vessel fire protection
FireMaster
Products Overview
Introduction to our FireMaster
Products
Tunnels:
Not only is there a risk to human life but also severe damage
to the tunnel structure can occur, requiring extensive repairs
or even causing collapse of the tunnel. The resulting
disruption of transport links can cause serious economic
or social problems such as increased traffic congestion,
reduction in tourism or damage to local businesses.
FireMaster
Tunnel references:
G El-Azhar Tunnel: (Cairo, Egypt)
G Mont Blanc Tunnel: (France, Italy)
G Foix Tunnel: (France)
G L Epine Tunnel: (France)
G Lecco Tunnel: (Italy)
G Verla Di Giovo Tunnel: (Italy)
Marine:
G A$,%"&",% B,$#!ead* a&d Dec#*
G S+ee$ B,$#!ead* a&d Dec#*
G C'%('*"+e B,$#!ead* a&d Dec#*
G H"! S(eed C)af+
G C),"*e S!"(*
G Mea Yac!+*
G M"$"+a)0 Ve**e$*
96 97
Offshore & CPI:
FireMaster Systems have been providing for offshore
platforms and chemical process plants fire protection for
over 20 years with references in many major projects.
G H0d)'ca)b'& F")e
G B,$#!ead & Dec# F")e
G Ve**e$ F")e
G P"(e F")e
G S+),c+,)a$ S+ee$
G Cab$e T)a0*
Construction / Industrial:
G S+),c+,)a$ S+ee$.')#
G M'-e%e&+ J'"&+ F")e
Ductwork:
FireMaster duct wrap products are manufactured using
Morgan Thermal Ceramics patented low biopersistent
Superwool
fibres. FireMaster Duct Wrap products are

completely encapsulated in aluminium foil. It is installed onto
ductwork using band straps to provide fire protection for up
to two hours.
FireMaster
:
Products offer fire, thermal and acoustical fire protection in a
single product, and due to the lightweight flexible nature of
the material, labour is significantly reduced during installation.
FireMaster
products provide high

performance fire protection for:
G Commercial Buildings, Hotels, Sports Stadiums and
Airport Terminals
G Industrial Plants
G Petrochemical plants
G Offshore Platforms and FPSOs
G Cruise Ships, Military Vessels, Mega Yachts and
Fast Ferries
G Tunnels and Underground Construction
G Duct work protection
G Fire Doors, OEM and Fire Stops
Systems are tested to many international standards and
have approvals valid worldwide for cellulosic, hydrocarbon
and jet fire protection.
FireMaster
products and engineered

systems are:
G Used globally to protect people and structures
against fire
G Comprehensively fire tested and approved to national
and international standards
FireMaster
product range encompasses:

G Lightweight insulating fibre products supplied in
a variety of product forms
G Spray applied cementitious products
G Engineered systems
FireMaster product range includes:
FireMaster
607
Marine Plus Blanket:

A highly insulating blanket especially developed for fire
protection applications that are very space or weight
sensitive. Lightweight solution for aluminium structures
with weight savings of 20 30% compared to traditional
fibre solutions.
Tested and approved for the fire protection of steel,
aluminium and composite structures used in the marine
industry and offers substantial weight savings over
traditionally-used fibre insulation systems. It is also
suitable for use where high insulation performance in fires
is required in the offshore, petrochemical and construction
industries.
FireMaster
607
Blanket Water Repellent:

A flexible, resilient product that is able to provide effective
fire protection in standard, hydrocarbon and jet fire
applications whilst limiting water ingress through the use of
a special additive treatment. Provides excellent resistance
to water ingress due to the water repellent treatment being
applied throughout the entire blanket thickness. The small
amount of additive used ensures the blanket retains the
non-combustibility performance of the base blanket.
FireMaster Blanket has low density thus allowing even
hydrocarbon fire protection standards to be met using thin
and light specifications significantly contributing to weight
savings.
FireMaster
607
Faced Blanket:
A variety of facings designed to give greater flexibility when
using blanket in areas where surface protection for the
blanket may be required.
G FireMaster
Alu 20R Blanket - factory-applied covering

of scrim-reinforced aluminium foil, approximately 20
micron thick, on one side. The blanket has good handling
strength and aesthetic appearance when installed.
G FireMaster
Alu 40 Blanket - factory-applied covering

of non-reinforced aluminium foil, approximately 30
micron thick, on one side. The blanket is an approved
non-combustible product.
G FireMaster
GC Blanket - factory-applied covering of

glass cloth applied on one side. The blanket is suitable
for applications where aluminium foil would not be
appropriate and provides a surface that can be painted
if required.
FireFelt
607
:
Low density offers a flexible form which is compressible
yet resilient but still highly insulating. This offers a key
advantage in weight critical applications such as high
speed craft fire protection offering lower product
densities than alternative materials but without the risk
of loss of physical integrity or insulation performance
in a fire. A semi-rigid board with higher tensile and
compressive strength.
Expanding Felt 607
:
Immediately expands a minimum of three times its original
thickness on heating making it ideal for any application
where assured fire protection is required under conditions
of movement. Typical applications are construction joint
sealing, penetration seals and fire protection applications
requiring thin layers of insulation.
FireBarrier
:
Cementitious materials designed for a variety of fire
protection applications requiring strong and weather
resistant exterior finishes, when mixed with water can be
applied by spray equipment to a variety of substrates.
G FireBarrier
135 is suitable for cellulosic and

hydrocarbon fires and has been fire tested in high-rise
hydrocarbon fires of up to 1350C.
G FireBarrier
110 is a lighter weight product suitable for

cellulosic and hydrocarbon fires up to 1100C
Applications:
G A class and IMO HSC steel, aluminium and PVC
composite bulkhead and deck insulation in high speed
craft
G Upgrading of fire performance of composite panels to
meet IMO room corner test requirements
G H class and A class steel bulkhead and deck fire
protection for ships and offshore platforms
G Hydrocarbon and Jet fire protection of process pipes
G Hydrocarbon and Jet fire protection of vessels
G Infill to fire doors and cladding panels
G Construction joints
G Cellulosic and hydrocarbon fire protection of structural
steelwork
G Ductwork fire protection
G Cable tray fire protection
G Fire protection to concrete tunnel linings
G Structural steel fire protection
G Vessel fire protection
FireMaster
Products Overview
Introduction to our FireMaster
Products
Tunnels:
Not only is there a risk to human life but also severe damage
to the tunnel structure can occur, requiring extensive repairs
or even causing collapse of the tunnel. The resulting
disruption of transport links can cause serious economic
or social problems such as increased traffic congestion,
reduction in tourism or damage to local businesses.
FireMaster
Tunnel references:
G El-Azhar Tunnel: (Cairo, Egypt)
G Mont Blanc Tunnel: (France, Italy)
G Foix Tunnel: (France)
G L Epine Tunnel: (France)
G Lecco Tunnel: (Italy)
G Verla Di Giovo Tunnel: (Italy)
Marine:
G A$,%"&",% B,$#!ead* a&d Dec#*
G S+ee$ B,$#!ead* a&d Dec#*
G C'%('*"+e B,$#!ead* a&d Dec#*
G H"! S(eed C)af+
G C),"*e S!"(*
G Mea Yac!+*
G M"$"+a)0 Ve**e$*
98
F*3& P305&$5*0/ P30%6$54 : F*3&M"45&3
99
F*3& P305&$5*0/ P30%6$54 : F*3&M"45&3
7-9-03 7-9-11
FireMaster
Marine Plus
Blanket
FireMaster
607

Colour white white
Density, kg/m
3
64 96 128 64 96 128 160 192
Loss on Ignition, % 5hrs 1000C - <0.1
Silicone Content, % - <0.5
Water Absorption, % - 2.5
Linear Shrinkage, %, after 24hrs @ 1000C - <1
Thermal Insulation Properties, R Value, MK/w
Blanket Thickness 25mm 0.78
0.95
1.09
0.73
-
-
30mm
35mm
38mm 0.94 (35 mm)
1.25
1.11
- 40mm
50mm 1.56 1.46
75mm - 2.19
100mm - 2.92
Mean Temperature @ 200C 0.06 0.05 0.04 0.07 0.06 0.06 0.06 0.06
@ 300C - - - 0.09 0.08 0.08 0.07 0.07
@ 400C 0.11 0.10 0.09 0.12 0.11 0.10 0.09 0.09
@ 500C - - - 0.17 0.14 0.13 0.12 0.11
@ 600C 0.17 0.15 0.13 0.22 0.17 0.16 0.15 0.14
@ 800C 0.26 0.21 0.19 - - - - -
@ 1000C 0.38 0.29 0.25 - - - - -
Acoustic Performance Class A Class B
Frequency, MHz 125 0.40 - 0.79 0.09 - -
250 0.94 - 0.29 0.54 - -
500 0.95 - 0.73 0.86 - -
1000 0.85 - 0.92 0.94 - -
2000 0.80 - 0.96 0.94 - -
4000 0.65 - 0.99 0.96 - -
Overall Sound Absorption Coefficient 0.80 - 0.82 0.82 - -
7-9-12 7-9-06 7-9-03 7-9-04
FireMaster
607
Faced Blanket
FireFelt
607
Expanding
Felt 607
FireBarrier
ALU 20R
ALU 40
GC* FB 135
Maximum Continuous Use Temperature, C - - - 1350
Colour

White with Silver Colour Aluminium Foil 1 Side
*White Blanket / White Glass Cloth Facing 1 Side
yellow -
Density, kg/m
3
- 48 - 384 230
Density, kg/m
3
, Installed - - - 1150
Long Term Density - - - 1180
Dry Density - - - 1100
Cold Crushing Strength, MPa, after 72 hrs curing - - - 3.0
Dry Density - - - 4.0
Water to Mix - - - 50
Adhesion Strength, Mpa - - - -
Tensile Strength, Mpa after 7 days - - - 0.7
after 28 days - - - 1.1
Modulus of Elasticity, Mpa as installed - - - 4.05
after curing - - - 4.05
Loss on Ignition, % 5hrs 1000C <0.1 - -
Linear Shrinkage, %, after 24hrs @ 1000C <1 - -
Blanket Thickness 25mm 0.73 - -
38mm 1.11 - -
50mm 1.46 - -
75mm 2.19 - -
100mm 2.92 - -
Mean Temperature @ 50C - - - - - 0.267
@ 200C 0.07 0.06 0.06 - - 0.194
@ 300C 0.09 0.08 0.08 - - -
@ 400C 0.12 0.11 0.10 - - -
@ 500C 0.17 0.14 0.13 - - 0.169
@ 600C 0.22 0.17 0.16 - - -
Acoustic Performance
Frequency, MHz 125 - - - 15
250 - - - 0.7
1000 - - - 1.5
SiO
2
- - - 25.5
Al
2
O
3
- - - 45.8
CaO Free Lime - - - 14.5
CaO Total - - - 24.8
Fe
2
O
3
- - - 15
TiO
2
- - - 0.7
MgO+K
2
O + Na
2
O
3
- - - 1.5
98
F*3& P305&$5*0/ P30%6$54 : F*3&M"45&3
99
F*3& P305&$5*0/ P30%6$54 : F*3&M"45&3
7-9-03 7-9-11
FireMaster
Marine Plus
Blanket
FireMaster
607

Colour white white
Density, kg/m
3
64 96 128 64 96 128 160 192
Loss on Ignition, % 5hrs 1000C - <0.1
Silicone Content, % - <0.5
Water Absorption, % - 2.5
Linear Shrinkage, %, after 24hrs @ 1000C - <1
Blanket Thickness 25mm 0.78
0.95
1.09
0.73
-
-
30mm
35mm
38mm 0.94 (35 mm)
1.25
1.11
- 40mm
50mm 1.56 1.46
75mm - 2.19
100mm - 2.92
Mean Temperature @ 200C 0.06 0.05 0.04 0.07 0.06 0.06 0.06 0.06
@ 300C - - - 0.09 0.08 0.08 0.07 0.07
@ 400C 0.11 0.10 0.09 0.12 0.11 0.10 0.09 0.09
@ 500C - - - 0.17 0.14 0.13 0.12 0.11
@ 600C 0.17 0.15 0.13 0.22 0.17 0.16 0.15 0.14
@ 800C 0.26 0.21 0.19 - - - - -
@ 1000C 0.38 0.29 0.25 - - - - -
Acoustic Performance Class A Class B
Frequency, MHz 125 0.40 - 0.79 0.09 - -
250 0.94 - 0.29 0.54 - -
500 0.95 - 0.73 0.86 - -
1000 0.85 - 0.92 0.94 - -
2000 0.80 - 0.96 0.94 - -
4000 0.65 - 0.99 0.96 - -
Overall Sound Absorption Coefficient 0.80 - 0.82 0.82 - -
7-9-12 7-9-06 7-9-03 7-9-04
FireMaster
607
Faced Blanket
FireFelt
607
Expanding
Felt 607
FireBarrier
ALU 20R
ALU 40
GC* FB 135
Maximum Continuous Use Temperature, C - - - 1350
Colour

White with Silver Colour Aluminium Foil 1 Side
*White Blanket / White Glass Cloth Facing 1 Side
yellow -
Density, kg/m
3
- 48 - 384 230
Density, kg/m
3
, Installed - - - 1150
Long Term Density - - - 1180
Dry Density - - - 1100
Cold Crushing Strength, MPa, after 72 hrs curing - - - 3.0
Dry Density - - - 4.0
Water to Mix - - - 50
Adhesion Strength, Mpa - - - -
Tensile Strength, Mpa after 7 days - - - 0.7
after 28 days - - - 1.1
Modulus of Elasticity, Mpa as installed - - - 4.05
after curing - - - 4.05
Loss on Ignition, % 5hrs 1000C <0.1 - -
Linear Shrinkage, %, after 24hrs @ 1000C <1 - -
Blanket Thickness 25mm 0.73 - -
38mm 1.11 - -
50mm 1.46 - -
75mm 2.19 - -
100mm 2.92 - -
Mean Temperature @ 50C - - - - - 0.267
@ 200C 0.07 0.06 0.06 - - 0.194
@ 300C 0.09 0.08 0.08 - - -
@ 400C 0.12 0.11 0.10 - - -
@ 500C 0.17 0.14 0.13 - - 0.169
@ 600C 0.22 0.17 0.16 - - -
Acoustic Performance
Frequency, MHz 125 - - - 15
250 - - - 0.7
1000 - - - 1.5
SiO
2
- - - 25.5
Al
2
O
3
- - - 45.8
CaO Free Lime - - - 14.5
CaO Total - - - 24.8
Fe
2
O
3
- - - 15
TiO
2
- - - 0.7
MgO+K
2
O + Na
2
O
3
- - - 1.5
SECTION 14
F&-"! R"#-a/+-2 S%a,".
DFC16 :
Liquid Metal Handling
DFC17 :
Morgan Zircon Patch
DFC18 :
Crucibles - Isoprest Grades
Crucibles - Cast Grades
DFC03 :
Element Tiles and Holders
DFC05 :
Glass Feeder Ware
DFC10 :
Muffles
DFC13 :
Saggers, Trays and Tiles
100 101
U4*/( 53"%*5*0/"- "/% 45"5&
0' 5)& "35 ."/6'"$563*/(
5&$)/*26&4, F*3&% S)"1&4 $"/
#& %&4*(/&% 41&$*'*$"--: '03
:063 "11-*$"5*0/.
SECTION 14
F&-"! R"#-a/+-2 S%a,".
DFC16 :
DFC17 :
Morgan Zircon Patch
DFC18 :
Crucibles - Isoprest Grades
DFC03 :
DFC05 :
Glass Feeder Ware
DFC10 :
Muffles
DFC13 :
Saggers, Trays and Tiles
100 101
U4*/( 53"%*5*0/"- "/% 45"5&
0' 5)& "35 ."/6'"$563*/(
5&$)/*26&4, F*3&% S)"1&4 $"/
#& %&4*(/&% 41&$*'*$"--: '03
:063 "11-*$"5*0/.
102 103
Fired Refractory Shapes products
overview
Introduction to our
Fired Refractory Shapes
Fired Refractory Shapes are manufactured specifically
for critical heat intensive applications in a wide range of
materials such as High Alumina, Sillimanite, Silicon Carbide,
Fused Silica, Alumina-Zirconia-Silica (AZS), Zirconia,
Zircon and Mullite using traditional and state of the art
manufacturing techniques.
These techniques would include thixotropic and chemical
casting, hydraulic and isostatic pressing, extrusion, slip and
freeze casting.
Fired Refractory Shapes range:
Alumina:
Cast, Pressed, Isoprest and Porous grades used to
manufacture an extensive range of refractory shapes -
generally in higher temperature applications from 1350C
upwards in very specialist areas. Our Alumina grades are
extensively used in a wide range of applications particularly
within Vacuum Induction Melting of Superalloys, Special
Steels and Vacuum & Air-Melt Investment Casting.
Aluminas are also made into Kiln Furniture, Muffles & other
furnace shapes and forehearth shapes for the Glass
Container Ware industry.
Cements, Powders & Rammings:
Specialist Insulating Powders and other materials for
specific high temperature applications including - lining
Copper and Zinc Alloy melting furnaces; Patching
materials for glass tank repairs; Heating-Element bedding
cements.
T-Material Modelling Clay:
A specialist, course textured modelling clay, well renowned
in the world of ceramic art. It is very resistant to thermal
shock and particularly suited to hand building.
Cordierite:
Cast grade for furnace shapes requiring good thermal
cycling properties up to 1450C including Insuloc (Reheat
Furnace Pipe Insulation) and Saggars & Lids.
Crucible Backing Material:
Specialist materials for use in the installation of Isoprest
and Cast crucibles for Investment Casting and induction
melting processes. These materials can also be used
as backing insulation for tundish and launder transfer
systems.
Fireclay:
A range of specialist materials generally used in the
assaying of precious metals and remelting of gold.
Products include: Crucibles - with or without covers,
scorifiers, ingot moulds and other special shapes.
Isoprest Crucibles:
A wide range of materials specifically designed to
manufacture our Isoprest crucibles for use in the
Investment Casting market and high frequency induction
melting of high temperature alloys.
Crucibles can be used in Vacuum & Air-Melt applications
including Superalloys & Special Steels, Platinum,
Palladium and Iridium. Morgan Thermal Ceramics Isoprest
crucibles are extensively used in the Aerospace, Industrial
Gas Turbine, Turbocharger and other medical and
engineering sectors throughout the World.
Magnesia:
Cast grades for special shapes such as furnace pouring
spouts and Isoprest grades for crucible applications such
as Investment Casting and Iridium melting.
Metamics:
Metal Ceramic composite material used as a
thermocouple protection sheath in the temperature
measurement of molten Superalloys & Special Steels under
vacuum conditions. Morgan Thermal Ceramics Metamics
are used for multiple immersions. In some regions these
products are also referred to as Cermets.
Mullite:
Pressed, Isoprest and Cast grades for a wide range of
shapes, particularly for higher temperature applications
such as kiln furniture, bricks, crucibles and ladle liners.
Silica:
Pressed, Isoprest and Cast grades particularly for
applications such as crucibles, one shot liners and
aluminium contact shapes.
Silicon Carbide:
Cast and Isoprest grades available. Particular applications
include copper furnace linings, Sealed Quench furnace
muffles, saggars for use in reducing atmospheres, kiln
furniture and Aluminium contact refractory shapes.
Sillimanite:
A very extensive range of materials to Cast, Press and
Isopress an even wider range of refractory shapes. With
materials containing from 42 to 66% Alumina these
products are used at temperatures typically up to 1600C.
Our Sillimanite grades are successfully used in a wide
range of applications particularly within Vacuum Induction
Melting of Superalloys & Special Steels, forehearth shapes
for the Glass Container Ware industry, Kiln Furniture,
Muffles and other furnace shapes.
Zircon:
Isoprest grade of material used for melting Platinum,
Palladium and their alloys in high frequency induction
melting furnaces. Zircon and AZS Patching materials for
Glass Tank repairs.
Zirconia:
Morgan Thermal Ceramics Isoprest Zirconia grades are
used to manufacture a range of specialist high frequency
Induction Melting crucibles.
Specific grades have been developed for use in the
Vacuum Investment Casting of Aerospace, Turbocharger &
Medical components and Precious Metal melting.
Cast and Pressed grades are available for Kiln Furniture,
Metal Powder Atomisation Nozzles and Glass Contact
refractories.
Applications:
G Vacuum Induction Melting Industry
G Furnace spouts,
G Distribution boxes (often referred to as hot tops),
G Samplers and Metamic (metal-ceramic composite)
thermocouple sheaths for the VIM market
G Muffles, Ladle Liners, Saggars, Sealed Quench
Furnace Muffle assemblies and other special shapes
G Glass contact refractories, particularly glass feeder
ware consumables.
102 103
Fired Refractory Shapes products
overview
Introduction to our
Fired Refractory Shapes
Fired Refractory Shapes are manufactured specifically
for critical heat intensive applications in a wide range of
materials such as High Alumina, Sillimanite, Silicon Carbide,
Fused Silica, Alumina-Zirconia-Silica (AZS), Zirconia,
Zircon and Mullite using traditional and state of the art
manufacturing techniques.
These techniques would include thixotropic and chemical
casting, hydraulic and isostatic pressing, extrusion, slip and
freeze casting.
Fired Refractory Shapes range:
Alumina:
Cast, Pressed, Isoprest and Porous grades used to
manufacture an extensive range of refractory shapes -
generally in higher temperature applications from 1350C
upwards in very specialist areas. Our Alumina grades are
extensively used in a wide range of applications particularly
within Vacuum Induction Melting of Superalloys, Special
Steels and Vacuum & Air-Melt Investment Casting.
Aluminas are also made into Kiln Furniture, Muffles & other
furnace shapes and forehearth shapes for the Glass
Container Ware industry.
Cements, Powders & Rammings:
Specialist Insulating Powders and other materials for
specific high temperature applications including - lining
Copper and Zinc Alloy melting furnaces; Patching
materials for glass tank repairs; Heating-Element bedding
cements.
T-Material Modelling Clay:
A specialist, course textured modelling clay, well renowned
in the world of ceramic art. It is very resistant to thermal
shock and particularly suited to hand building.
Cordierite:
Cast grade for furnace shapes requiring good thermal
cycling properties up to 1450C including Insuloc (Reheat
Furnace Pipe Insulation) and Saggars & Lids.
Crucible Backing Material:
Specialist materials for use in the installation of Isoprest
and Cast crucibles for Investment Casting and induction
melting processes. These materials can also be used
as backing insulation for tundish and launder transfer
systems.
Fireclay:
A range of specialist materials generally used in the
assaying of precious metals and remelting of gold.
Products include: Crucibles - with or without covers,
scorifiers, ingot moulds and other special shapes.
Isoprest Crucibles:
A wide range of materials specifically designed to
manufacture our Isoprest crucibles for use in the
Investment Casting market and high frequency induction
melting of high temperature alloys.
Crucibles can be used in Vacuum & Air-Melt applications
including Superalloys & Special Steels, Platinum,
Palladium and Iridium. Morgan Thermal Ceramics Isoprest
crucibles are extensively used in the Aerospace, Industrial
Gas Turbine, Turbocharger and other medical and
engineering sectors throughout the World.
Magnesia:
Cast grades for special shapes such as furnace pouring
spouts and Isoprest grades for crucible applications such
as Investment Casting and Iridium melting.
Metamics:
Metal Ceramic composite material used as a
thermocouple protection sheath in the temperature
measurement of molten Superalloys & Special Steels under
vacuum conditions. Morgan Thermal Ceramics Metamics
are used for multiple immersions. In some regions these
products are also referred to as Cermets.
Mullite:
Pressed, Isoprest and Cast grades for a wide range of
shapes, particularly for higher temperature applications
such as kiln furniture, bricks, crucibles and ladle liners.
Silica:
Pressed, Isoprest and Cast grades particularly for
applications such as crucibles, one shot liners and
aluminium contact shapes.
Silicon Carbide:
Cast and Isoprest grades available. Particular applications
include copper furnace linings, Sealed Quench furnace
muffles, saggars for use in reducing atmospheres, kiln
furniture and Aluminium contact refractory shapes.
Sillimanite:
A very extensive range of materials to Cast, Press and
Isopress an even wider range of refractory shapes. With
materials containing from 42 to 66% Alumina these
products are used at temperatures typically up to 1600C.
Our Sillimanite grades are successfully used in a wide
range of applications particularly within Vacuum Induction
Melting of Superalloys & Special Steels, forehearth shapes
for the Glass Container Ware industry, Kiln Furniture,
Muffles and other furnace shapes.
Zircon:
Isoprest grade of material used for melting Platinum,
Palladium and their alloys in high frequency induction
melting furnaces. Zircon and AZS Patching materials for
Glass Tank repairs.
Zirconia:
Morgan Thermal Ceramics Isoprest Zirconia grades are
used to manufacture a range of specialist high frequency
Induction Melting crucibles.
Specific grades have been developed for use in the
Vacuum Investment Casting of Aerospace, Turbocharger &
Medical components and Precious Metal melting.
Cast and Pressed grades are available for Kiln Furniture,
Metal Powder Atomisation Nozzles and Glass Contact
refractories.
Applications:
G Vacuum Induction Melting Industry
G Furnace spouts,
G Distribution boxes (often referred to as hot tops),
G Samplers and Metamic (metal-ceramic composite)
thermocouple sheaths for the VIM market
G Muffles, Ladle Liners, Saggars, Sealed Quench
Furnace Muffle assemblies and other special shapes
G Glass contact refractories, particularly glass feeder
ware consumables.
104
F*3&% R&'3"$503: S)"1&4
105
F*3&% R&'3"$503: S)"1&4
DFC03
31E
Fireclay
42C
Sillimanite
45E
Sillimanite
55E
Sillimanite
63C
Sillimanite
63V
Sillimanite
90P High
Alumina
Maximum Service Temperature, C 1350 1500 1450 1500 1600 1600 1700
Bulk Density, kg/m
3
2070 2000 2180 2250 2200 2420 2860
Apparent Porosity, % 19.0 24.5 20.8 30.0 25.5 21.5 21.0
Modulus of Rupture, MN/m
2
- 6.7 - 2.0 10.0 11.3 27.5
Al
2
O
3
31.8 43.5 45.0 63.2 65.5 67.0 91.2
SiO
2
54.7 52.6 50.3 33.7 32.0 30.3 7.9
Fe
2
O
3
1.9 1.0 1.4 0.7 0.7 0.7 0.3
TiO
2
- - 1.4 0.5 - - 0.2
CaO/MgO 7.0 1.0 0.6 0.3 0.9 1.4 0.1
ZrO
2
- - - - - - -
Na
2
O/K
2
O 0.8 1.9 1.7 0.9 1.3 0.2 0.3
DFC10
Muffles
63V
Sillimanite
63C
Sillimanite
90V High
Alumina
90C High
Alumina
63V Silicon
Carbide
90C Silicon
Carbide
Bulk Density, kg/m
3
2420 2200 2920 2800 2520 2470
Apparent Porosity, % 21.5 25.5 18.0 22.0 20.0 19.0
2
11.3 10.0 17.2 13.0 18.5 20.0
Al
2
O
3
67.0 65.5 90.0 90.5 28.8 1.3
SiO
2
30.3 32.0 9.0 9.0 6.6 5.8
Fe
2
O
3
0.7 0.7 0.2 0.1 0.2 0.3
TiO
2
0.4 - - - - -
CaO/MgO 0.2 0.9 0.15 0.1 0.2 0.3
ZrO
2
- - - - - -
SiC - - - - 63.5 85.0
Na
2
O/K
2
O 1.4 1.3 0.65 0.3 0.4 0.1
DFC13
Saggars, Trays and Tiles
50V
Cordierite
63V
Sillimanite
70C F
Mullite
90P High
Alumina
90V High
Alumina
90C High
Alumina
99V Pure
Alumina
63V
Silicon
Carbide
90C
Silicon
Carbide
94P
Zirconia
Maximum Service Temperature, C 1450 1600 1600 1700 1700 1700 1900 1500 1500 -
Bulk Density, kg/m
3
2150 2420 2350 2860 2920 2800 3220 2520 2470 3830
Apparent Porosity,% 20.0 21.5 23.5 21.0 18.0 22.0 16.0 24.5 19.0 31.5
2
8.0 11.3 9.0 27.5 17.2 13.0 25.2 18.5 20.0 -
Al
2
O
3
50.6 67.0 70.7 91.2 90.0 90.5 99.1 28.8 1.3 0.5
SiO
2
42.2 30.3 26.9 7.9 9.0 9.0 0.1 6.6 5.8 0.8
CaO - - - - - - - - - 4.5
ZrO
2
- - - - - - - - - 94.1
SiC - - - - - - - 63.5 85.0 -
DFC16 DFC17
Glass Contact
Products
Morgan
Zircon Patch
Triangle
66V
Silimanite
Triangle
90V High
Alumina
Triangle
95C High
Alumina
63V
Sillimanite
66V
Sillimanite
90V High
Alumina
17V
Zirconia
Triangle
60FC
Sillimanite
Maximum Service Temperature, C - - - - - - - - 1450
Bulk Density, kg/m
3
2460 2920 2750 - 2420 2460 2920 2910 2250
Apparent Porosity, % 19.5 18.0 25.0 - 21.5 19.5 18.0 19.0 21.0
Thermal Conductivity, W/mK - - - - 1.58 - - - 1.7
Specific Heat Capacity, kJ/kgK - - - - - - - - -
Coefficient of Thermal Expansion x 10
6
C
-1
- - - - 5.5 - - - 5.01
Thermal Shock Resistance - - - - - - - - excellent
2
14.3 17.2 6.6 - 11.3 10.3 17.2 15.9 8.5
Grain Size Mesh - - - 8 - F - - - - -
Pyrometric Cone Equivalent, BS 1902 - - - above 39 - - - - -
Material Required, kg/m
3
, Fired to 1500C - - - 3740 - - - - -
Apparent Porosity, %, BS 1902, Fired @ 1500C - - - 17.8 - - - - -
Al
2
O
3
65.0 90.0 90.0 0.4 67.0 65.0 90.0 67.2 55.0
SiO
2
31.3 9.0 0.1 31.8 30.3 31.3 9.0 14.6 42.5
Fe
2
O
3
0.2 0.2 0.1 - 0.7 1.1 0.2 0.18 0.78
CaO 0.3 0.15 3.3 - - - - - 0.05
MgO - - - - - - - - 0.22
TiO
2
1.4 0.1 0.1 - 0.4 - - - 0.05
CaO/MgO - - - - 0.2 - - - -
ZrO
2
+ HfO
2
- - - - - - - - -
ZrO
2
- - - 63.0 - - - 17.4 -
Na
2
O/K
2
O 0.8 0.5 0.3 - 1.4 0.75 0.65 - -
Others - - - 4.5 - - - - -
DFC05
Glass Contact Products
Glass
Contact
Products
DFC19
104
F*3&% R&'3"$503: S)"1&4
105
F*3&% R&'3"$503: S)"1&4
DFC03
31E
Fireclay
42C
Sillimanite
45E
Sillimanite
55E
Sillimanite
63C
Sillimanite
63V
Sillimanite
90P High
Alumina
Bulk Density, kg/m
3
2070 2000 2180 2250 2200 2420 2860
Apparent Porosity, % 19.0 24.5 20.8 30.0 25.5 21.5 21.0
2
- 6.7 - 2.0 10.0 11.3 27.5
Al
2
O
3
31.8 43.5 45.0 63.2 65.5 67.0 91.2
SiO
2
54.7 52.6 50.3 33.7 32.0 30.3 7.9
Fe
2
O
3
1.9 1.0 1.4 0.7 0.7 0.7 0.3
TiO
2
- - 1.4 0.5 - - 0.2
CaO/MgO 7.0 1.0 0.6 0.3 0.9 1.4 0.1
ZrO
2
- - - - - - -
Na
2
O/K
2
O 0.8 1.9 1.7 0.9 1.3 0.2 0.3
DFC10
Muffles
63V
Sillimanite
63C
Sillimanite
90V High
Alumina
90C High
Alumina
63V Silicon
Carbide
90C Silicon
Carbide
Bulk Density, kg/m
3
2420 2200 2920 2800 2520 2470
Apparent Porosity, % 21.5 25.5 18.0 22.0 20.0 19.0
2
11.3 10.0 17.2 13.0 18.5 20.0
Al
2
O
3
67.0 65.5 90.0 90.5 28.8 1.3
SiO
2
30.3 32.0 9.0 9.0 6.6 5.8
Fe
2
O
3
0.7 0.7 0.2 0.1 0.2 0.3
TiO
2
0.4 - - - - -
CaO/MgO 0.2 0.9 0.15 0.1 0.2 0.3
ZrO
2
- - - - - -
SiC - - - - 63.5 85.0
Na
2
O/K
2
O 1.4 1.3 0.65 0.3 0.4 0.1
DFC13
Saggars, Trays and Tiles
50V
Cordierite
63V
Sillimanite
70C F
Mullite
90P High
Alumina
90V High
Alumina
90C High
Alumina
99V Pure
Alumina
63V
Silicon
Carbide
90C
Silicon
Carbide
94P
Zirconia
Maximum Service Temperature, C 1450 1600 1600 1700 1700 1700 1900 1500 1500 -
Bulk Density, kg/m
3
2150 2420 2350 2860 2920 2800 3220 2520 2470 3830
Apparent Porosity,% 20.0 21.5 23.5 21.0 18.0 22.0 16.0 24.5 19.0 31.5
2
8.0 11.3 9.0 27.5 17.2 13.0 25.2 18.5 20.0 -
Al
2
O
3
50.6 67.0 70.7 91.2 90.0 90.5 99.1 28.8 1.3 0.5
SiO
2
42.2 30.3 26.9 7.9 9.0 9.0 0.1 6.6 5.8 0.8
CaO - - - - - - - - - 4.5
ZrO
2
- - - - - - - - - 94.1
SiC - - - - - - - 63.5 85.0 -
DFC16 DFC17
Glass Contact
Products
Morgan
Zircon Patch
Triangle
66V
Silimanite
Triangle
90V High
Alumina
Triangle
95C High
Alumina
63V
Sillimanite
66V
Sillimanite
90V High
Alumina
17V
Zirconia
Triangle
60FC
Sillimanite
Maximum Service Temperature, C - - - - - - - - 1450
Bulk Density, kg/m
3
2460 2920 2750 - 2420 2460 2920 2910 2250
Apparent Porosity, % 19.5 18.0 25.0 - 21.5 19.5 18.0 19.0 21.0
Thermal Conductivity, W/mK - - - - 1.58 - - - 1.7
Specific Heat Capacity, kJ/kgK - - - - - - - - -
6
C
-1
- - - - 5.5 - - - 5.01
Thermal Shock Resistance - - - - - - - - excellent
2
14.3 17.2 6.6 - 11.3 10.3 17.2 15.9 8.5
Grain Size Mesh - - - 8 - F - - - - -
Pyrometric Cone Equivalent, BS 1902 - - - above 39 - - - - -
Material Required, kg/m
3
, Fired to 1500C - - - 3740 - - - - -
Apparent Porosity, %, BS 1902, Fired @ 1500C - - - 17.8 - - - - -
Al
2
O
3
65.0 90.0 90.0 0.4 67.0 65.0 90.0 67.2 55.0
SiO
2
31.3 9.0 0.1 31.8 30.3 31.3 9.0 14.6 42.5
Fe
2
O
3
0.2 0.2 0.1 - 0.7 1.1 0.2 0.18 0.78
CaO 0.3 0.15 3.3 - - - - - 0.05
MgO - - - - - - - - 0.22
TiO
2
1.4 0.1 0.1 - 0.4 - - - 0.05
CaO/MgO - - - - 0.2 - - - -
ZrO
2
+ HfO
2
- - - - - - - - -
ZrO
2
- - - 63.0 - - - 17.4 -
Na
2
O/K
2
O 0.8 0.5 0.3 - 1.4 0.75 0.65 - -
Others - - - 4.5 - - - - -
DFC05
Glass Contact Products
Glass
Contact
Products
DFC19
106
F*3&% R&'3"$503: S)"1&4
107
F*3&% R&'3"$503: S)"1&4
Induction Crucible
Crucibles - Isoprest Grades (DFC18)
Isoprest Grades -
Alumina
Isoprest Grades -
Magnesia
Super
Alumina
S90
98 Pure
Alumina
Chrome
Alumina
Magnesia
Spinel
Magnesia
Fused
Silica
Silicon
Carbide
Mullite Silimanite
94M
Zirconia
92M
Zirconia
92L
Zirconia
Zircon
Alumina
Maximum Service Temperature, C 1800 1800 1800 1800 1800 1500 1500 1600 1550 2400 2400 2400 2400
Bulk Density, kg/m
3
2850 3100 3140 2880 2720 1800 2450 2450 2360 4500 4350 4300 3250
Apparent Porosity, % 20 20 20 18.5 22 18.5 22 22 21 20 22 22 28
Thermal Conductivity, W/mK or Wm
-1
K
-1
2.3 2.5 3.0 3.0 - 2.0 3.25 - 2.6 0.9 - 1.2 1.5 - 8.5 1.6 1.3 - 1.7 0.8 - 1.8 0.8 - 1.8 0.8 - 1.8 1.8
Specific Heat Capacity, J/kgK or JKg
-1
K
-1
1380 1380 1400 1175 1215 -
850 -
1400
1000 1050
550 -
810
550 -
810
550 -
810
840
6
C
-1
7.5 8.5 8.7 10.5 - 14 12 - 15 0.55 4.5 4.5 4.5 6 - 9.5 6 - 9.5 6 - 9.5 4 - 5
Thermal Shock Resistance good fair good fair fair excellent excellent good fair fair fair fair good
Al
2
O
3
90.0 97.5 92.8 8.0 2.67 0.2 23.4 74.8 65.3 0.56 - 1.2 2.5
SiO
2
9.0 2.0 2.6 0.2 2.97 99.6 8.3 22.9 32.1 0.74 1.5 1.7 32.0
Fe
2
O
3
0.2 <0.05 0.1 0.1 0.1 <0.1 <0.1 0.6 0.8 0.07 <0.15 <0.15 0.1
CaO 0.1 - 0.1 0.9 3.87 <0.05 0.1 0.15 0.1 0.17 0.15 4.5 0.1
MgO 0.1 - 0.1 90.2 90.2 <0.1 <0.1 0.15 0.1 2.71 4.6 0.1 0.1
ZrO
2
+ HfO
2
- - - 0 - 0 0 0.15 - 95.2 92.5 92.1 65.0
Na
2
O/K
2
O 0.5 0.3 0.3 <0.1 <0.05 <0.1 <0.2 0.6 1.4 0.05 0.05 .05 -
SiC - - - 0 - 0 67.9 - - - - - -
Cr
2
O
3
- - 4.0 0 - 0 0 - - - - - -
Others - - - 0 - 0 0 - - - - - -
DFC18
90V High
Alumina
90FC
Alumina
95C High
Alumina
70CS Mullite
63V
Silimanite
63C
Silimanite
95C
Magnesia
Bulk Density, kg/m
3
2920 2900 2750 2400 2420 2200 2790
Apparent Porosity, % 18 23 25 18 21.5 25.5 20.3
-1
K
-1
2.3 - - 2.0 1.6 1.3 - 1.7 3.25 - 2.6
-1
K
-1
1380 - 1400 - - - - - 1200
6
C
-1
7.5 - - 4.2 5.5 4.5 12 - 15
Thermal Shock Resistance excellent excellent good good good very good fair
Al
2
O
3
90.0 89.5 96.0 74.0 67.0 65.5 0.1
SiO
2
9.2 9.5 0.1 24.0 30.3 31.5 4.0
Fe
2
O
3
0.2 <0.05 <0.1 0.1 0.7 0.7 <0.3
CaO/MgO 0.15 >0.1 3.4 1.0 0.2 0.9 0.9
MgO - - - - 0.2 - 95.5
ZrO
2
+ HfO
2
0 - 0 - 0 - -
Na
2
O/K
2
O 0.65 >0.1 0.3 0.3 1.4 1.3 0.1
SiC 0 - 0 - 0 - -
Cr
2
O
3
0 - 0 - 0 - -
Others 0.1 - 0 - 0 - -
Isoprest Grades -
Others
Isoprest Grades - Zirconia
106
F*3&% R&'3"$503: S)"1&4
107
F*3&% R&'3"$503: S)"1&4
Induction Crucible
Crucibles - Isoprest Grades (DFC18)
Isoprest Grades -
Alumina
Isoprest Grades -
Magnesia
Super
Alumina
S90
98 Pure
Alumina
Chrome
Alumina
Magnesia
Spinel
Magnesia
Fused
Silica
Silicon
Carbide
Mullite Silimanite
94M
Zirconia
92M
Zirconia
92L
Zirconia
Zircon
Alumina
Maximum Service Temperature, C 1800 1800 1800 1800 1800 1500 1500 1600 1550 2400 2400 2400 2400
Bulk Density, kg/m
3
2850 3100 3140 2880 2720 1800 2450 2450 2360 4500 4350 4300 3250
Apparent Porosity, % 20 20 20 18.5 22 18.5 22 22 21 20 22 22 28
-1
K
-1
2.3 2.5 3.0 3.0 - 2.0 3.25 - 2.6 0.9 - 1.2 1.5 - 8.5 1.6 1.3 - 1.7 0.8 - 1.8 0.8 - 1.8 0.8 - 1.8 1.8
-1
K
-1
1380 1380 1400 1175 1215 -
850 -
1400
1000 1050
550 -
810
550 -
810
550 -
810
840
6
C
-1
7.5 8.5 8.7 10.5 - 14 12 - 15 0.55 4.5 4.5 4.5 6 - 9.5 6 - 9.5 6 - 9.5 4 - 5
Thermal Shock Resistance good fair good fair fair excellent excellent good fair fair fair fair good
Al
2
O
3
90.0 97.5 92.8 8.0 2.67 0.2 23.4 74.8 65.3 0.56 - 1.2 2.5
SiO
2
9.0 2.0 2.6 0.2 2.97 99.6 8.3 22.9 32.1 0.74 1.5 1.7 32.0
Fe
2
O
3
0.2 <0.05 0.1 0.1 0.1 <0.1 <0.1 0.6 0.8 0.07 <0.15 <0.15 0.1
CaO 0.1 - 0.1 0.9 3.87 <0.05 0.1 0.15 0.1 0.17 0.15 4.5 0.1
MgO 0.1 - 0.1 90.2 90.2 <0.1 <0.1 0.15 0.1 2.71 4.6 0.1 0.1
ZrO
2
+ HfO
2
- - - 0 - 0 0 0.15 - 95.2 92.5 92.1 65.0
Na
2
O/K
2
O 0.5 0.3 0.3 <0.1 <0.05 <0.1 <0.2 0.6 1.4 0.05 0.05 .05 -
SiC - - - 0 - 0 67.9 - - - - - -
Cr
2
O
3
- - 4.0 0 - 0 0 - - - - - -
Others - - - 0 - 0 0 - - - - - -
DFC18
90V High
Alumina
90FC
Alumina
95C High
Alumina
70CS Mullite
63V
Silimanite
63C
Silimanite
95C
Magnesia
Bulk Density, kg/m
3
2920 2900 2750 2400 2420 2200 2790
Apparent Porosity, % 18 23 25 18 21.5 25.5 20.3
-1
K
-1
2.3 - - 2.0 1.6 1.3 - 1.7 3.25 - 2.6
-1
K
-1
1380 - 1400 - - - - - 1200
6
C
-1
7.5 - - 4.2 5.5 4.5 12 - 15
Thermal Shock Resistance excellent excellent good good good very good fair
Al
2
O
3
90.0 89.5 96.0 74.0 67.0 65.5 0.1
SiO
2
9.2 9.5 0.1 24.0 30.3 31.5 4.0
Fe
2
O
3
0.2 <0.05 <0.1 0.1 0.7 0.7 <0.3
CaO/MgO 0.15 >0.1 3.4 1.0 0.2 0.9 0.9
MgO - - - - 0.2 - 95.5
ZrO
2
+ HfO
2
0 - 0 - 0 - -
Na
2
O/K
2
O 0.65 >0.1 0.3 0.3 1.4 1.3 0.1
SiC 0 - 0 - 0 - -
Cr
2
O
3
0 - 0 - 0 - -
Others 0.1 - 0 - 0 - -
Isoprest Grades -
Others
Isoprest Grades - Zirconia
108
C0/7&34*0/ 5"#-&4
109
C0/7&34*0/ 5"#-&4
AREA - Conversion tables
Metric Imperial
1 square centimetre = 0.1550 square inches
1 square metre = 1.1960 square yards
1 hectare = 2.4711 acres
1 square kilometre = 0.3861 square miles
Imperial Metric
1 square inch = 6.4516 square centimetres
1 square foot = 0.0929 square metres
1 square yard = 0.8361 square metres
1 acre = 4046.9 square metres
1 square mile = 2.59 square kilometres
LENGTH - Conversion tables
Metric Imperial
1 millimetre = 0.0394 inches
1 centimetre = 0.3937 inches
1 metre = 1.0936 yards
1 kilometre = 0.6214 miles
Imperial Metric
1 inch = 2.54 centimetres
1 foot = 0.3048 metres
1 yard = 0.9144 metres
1 mile = 1.6093 kilometre
TEMPERATURE - Conversion formula
Celsius to Fahrenheit
[Celsius degrees] x 9/5 + 32 = F
Fahrenheit to Celsius
[Fahrenheit degrees] - 32 x 5/9 = C
VOLUME - Conversion tables
Metric Imperial
1 cubic centimetre = 0.0610 cubic inches
1 cubic decimetre = 0.0353 cubic feet
1 cubic metre = 1.3080 cubic yards
1 litre = 1.76 pints
1 hectolitre = 21.997 gallons
Imperial Metric
1 cubic inch (in
3
) = 16.387 cubic centimetres
1 cubic foot (ft
3
) = 0.0283 cubic metres
1 fluid ounce (fl oz) = 28.413 millilitres
1 pint (pt) = 0.5683 litres
1 gallon (gal) = 4.5461 litres
WEIGHT - Conversion tables
Metric Imperial
1 milligram = 0.0154 grains
1 gram = 0.0353 ounces
1 kilogram = 2.2046 pounds
1 tonne = 0.9842 tons
Imperial Metric
1 ounce (oz) = 28.35 grams
1 pound (lb) = 0.4536 kilograms
1 stone = 6.3503 kilograms
1 hundredweight (cwt) = 50.802 kilograms
1 ton (t) = 1.016 tonnes
108
C0/7&34*0/ 5"#-&4
109
C0/7&34*0/ 5"#-&4
AREA - Conversion tables
Metric Imperial
1 square centimetre = 0.1550 square inches
1 square metre = 1.1960 square yards
1 hectare = 2.4711 acres
1 square kilometre = 0.3861 square miles
Imperial Metric
1 square inch = 6.4516 square centimetres
1 square foot = 0.0929 square metres
1 square yard = 0.8361 square metres
1 acre = 4046.9 square metres
1 square mile = 2.59 square kilometres
LENGTH - Conversion tables
Metric Imperial
1 millimetre = 0.0394 inches
1 centimetre = 0.3937 inches
1 metre = 1.0936 yards
1 kilometre = 0.6214 miles
Imperial Metric
1 inch = 2.54 centimetres
1 foot = 0.3048 metres
1 yard = 0.9144 metres
1 mile = 1.6093 kilometre
TEMPERATURE - Conversion formula
Celsius to Fahrenheit
[Celsius degrees] x 9/5 + 32 = F
Fahrenheit to Celsius
[Fahrenheit degrees] - 32 x 5/9 = C
VOLUME - Conversion tables
Metric Imperial
1 cubic centimetre = 0.0610 cubic inches
1 cubic decimetre = 0.0353 cubic feet
1 cubic metre = 1.3080 cubic yards
1 litre = 1.76 pints
1 hectolitre = 21.997 gallons
Imperial Metric
1 cubic inch (in
3
) = 16.387 cubic centimetres
1 cubic foot (ft
3
) = 0.0283 cubic metres
1 fluid ounce (fl oz) = 28.413 millilitres
1 pint (pt) = 0.5683 litres
1 gallon (gal) = 4.5461 litres
WEIGHT - Conversion tables
Metric Imperial
1 milligram = 0.0154 grains
1 gram = 0.0353 ounces
1 kilogram = 2.2046 pounds
1 tonne = 0.9842 tons
Imperial Metric
1 ounce (oz) = 28.35 grams
1 pound (lb) = 0.4536 kilograms
1 stone = 6.3503 kilograms
1 hundredweight (cwt) = 50.802 kilograms
1 ton (t) = 1.016 tonnes
110
D&'*/*5*0/4 &91-"*/&%
111
N05&4
AES:
AES fibres are Alkaline Earth Silicate fibres. These are man
made vitreous fibre composed predominantly of calcium,
magnesium and silicon oxides in various proportions.
Most AES fibres available on the market are exonerated
from the EU carcinogen classification on the basis of their
low biopersistent.
Organic Binder:
Organic binders such as starch or polymer latex are added
to fibres when making boards, vacuum formed shapes,
paper or felt. The organic binder adds strength in the green
state, which is valuable for handling, cutting or application.
At high temperature the organic binder is burnt out and is
no longer present in the fired product.
Biopersistent:
Superwool
fibres are referred to as having low

biopersistent as they are designed to be cleared from the
lungs very quickly if they are inhaled. Clearance occurs
through the body's natural defence mechanisms and is
described in more detail in Fact Sheet 6.
C.A.S. Number:
Registry number given to a substance by the Chemical
Abstract Service (CAS).
CARE:
CARE is an occupational hygiene programme which has
been developed by ECFIA. CARE stands for Controlled
and Reduced Exposure.
Classification Temperature:
The classification temperature is determined by following
the test procedure in one of the accepted norms, such as
ENV1094-3. It corresponds to the temperature for which
the product has a permanent linear shrinkage not
exceeding a given value (depending on the product): 2%
for boards and vacuum formed products 4% for blankets,
felts, mats, and papers.
ECFIA:
ECFIA is the European association representing the high
temperature insulation wool industry.
Man Made Vitreous Fibres (MMVF):
Man made vitreous fibres are amorphous silicate fibres
manufactured from liquid melts at 1000C - 1700C by
drawing (continuous filaments), spinning or blowing. Both
RCF and Superwool
fibres are examples of MMVF.

Maximum Continuous Use Temperature:
This term is used by Morgan Thermal Ceramics to advise
on the temperature at which its products can be expected
to work for extended periods of time without adverse
effects. In some applications, where a short or one shot
exposure is expected, this application temperature may
be exceeded. It is always advisable to seek applications
advice from Morgan Thermal Ceramics in such a case.
Refractory Ceramic Fibres (RCF):
The term RCF is used to mean an MMVF whose chemical
constituents are predominantly Alumina and Silica.
carcinogens.
Thermal Conductivity:
This is the ability of a material to transmit heat. The lower
the thermal conductivity the better the product is at
resisting the flow of heat through it. The thickness of a
furnace lining necessary to give a known cold face
temperature can be calculated using the thermal
conductivity. It is normally independent of size or shape
of the tested material. Thermal conductivity is measured
in Watts per meter per degree Kelvin (W/mK).
110
D&'*/*5*0/4 &91-"*/&%
111
N05&4
AES:
AES fibres are Alkaline Earth Silicate fibres. These are man
made vitreous fibre composed predominantly of calcium,
magnesium and silicon oxides in various proportions.
Most AES fibres available on the market are exonerated
from the EU carcinogen classification on the basis of their
low biopersistent.
Organic Binder:
Organic binders such as starch or polymer latex are added
to fibres when making boards, vacuum formed shapes,
paper or felt. The organic binder adds strength in the green
state, which is valuable for handling, cutting or application.
At high temperature the organic binder is burnt out and is
no longer present in the fired product.
Biopersistent:
Superwool
fibres are referred to as having low

biopersistent as they are designed to be cleared from the
lungs very quickly if they are inhaled. Clearance occurs
through the body's natural defence mechanisms and is
described in more detail in Fact Sheet 6.
C.A.S. Number:
Registry number given to a substance by the Chemical
Abstract Service (CAS).
CARE:
CARE is an occupational hygiene programme which has
been developed by ECFIA. CARE stands for Controlled
and Reduced Exposure.
Classification Temperature:
The classification temperature is determined by following
the test procedure in one of the accepted norms, such as
ENV1094-3. It corresponds to the temperature for which
the product has a permanent linear shrinkage not
exceeding a given value (depending on the product): 2%
for boards and vacuum formed products 4% for blankets,
felts, mats, and papers.
ECFIA:
ECFIA is the European association representing the high
temperature insulation wool industry.
Man Made Vitreous Fibres (MMVF):
Man made vitreous fibres are amorphous silicate fibres
manufactured from liquid melts at 1000C - 1700C by
drawing (continuous filaments), spinning or blowing. Both
RCF and Superwool
fibres are examples of MMVF.

Maximum Continuous Use Temperature:
This term is used by Morgan Thermal Ceramics to advise
on the temperature at which its products can be expected
to work for extended periods of time without adverse
effects. In some applications, where a short or one shot
exposure is expected, this application temperature may
be exceeded. It is always advisable to seek applications
advice from Morgan Thermal Ceramics in such a case.
Refractory Ceramic Fibres (RCF):
The term RCF is used to mean an MMVF whose chemical
constituents are predominantly Alumina and Silica.
carcinogens.
Thermal Conductivity:
This is the ability of a material to transmit heat. The lower
the thermal conductivity the better the product is at
resisting the flow of heat through it. The thickness of a
furnace lining necessary to give a known cold face
temperature can be calculated using the thermal
conductivity. It is normally independent of size or shape
of the tested material. Thermal conductivity is measured
in Watts per meter per degree Kelvin (W/mK).
112
N05&4
113
N05&4
112
N05&4
113
N05&4
E6301&
P30%6$5 D"5"
B30$)63& - 2011/12
Copyright 01.06.11
Printed on paper sourced from
responsibly managed forests.
When you have finished with
this brochure please recycle.
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E6301&

fibre products - Superwool

fibre meets the requirements requested under NOTA Q of European Directive

fibre and refractory

, Pyro-Fold and Pyro-Stack design. Pyro-Bloc

fibre and refractory

insulating fire bricks offer superior insulating properties,

Monolithics offer a full range of products for applications

is a low biopersistent material

fibre products - Superwool

fibre meets the requirements requested under NOTA Q of European Directive

fibre and refractory

, Pyro-Fold and Pyro-Stack design. Pyro-Bloc

fibre and refractory

insulating fire bricks offer superior insulating properties,

Monolithics offer a full range of products for applications

is a low biopersistent material

G HTIW are used in applications from 600C up to 1800C

fibre is a high-temperature insulating wool

fibre is exonerated from the carcinogen classification in the

fibre has been developed to show improved

fibre family of products

blanket - grades available:

G HTIW are used in applications from 600C up to 1800C

fibre is a high-temperature insulating wool

fibre is exonerated from the carcinogen classification in the

fibre has been developed to show improved

fibre family of products

blanket - grades available:

Thermal Conductivity, W/mK ASTM C-201 64 kg/m

Thermal Conductivity, W/mK ASTM C-201 64 kg/m

G HTIW are used in applications from 600C up to 1800C

fibre is a high-temperature insulating wool

fibre is exonerated from the carcinogen classification in the

fibre has been developed to show improved

fibre family of products

bulk - grades available:

Bulk is virtually immune to thermal shock

G HTIW are used in applications from 600C up to 1800C

fibre is a high-temperature insulating wool

fibre is exonerated from the carcinogen classification in the

fibre has been developed to show improved

fibre family of products

bulk - grades available:

Bulk is virtually immune to thermal shock

Refractory ceramic fibre (RCF) products

Refractory ceramic fibre (RCF) products

products have set the standard for quality and

, they are fabricated into

fibre is the basic building block for all Pyro-Bloc

applications. All Pyro-Log

fibre is produced with a special

fibre is a high-temperature insulating wool

fibre is exonerated from the carcinogen classification in the

fibre has been developed to show improved

fibre family of products

fibre: c$a**"f"ca+"'& 13001C

fibre: c$a**"f"ca+"'& 12001C

Modules, Logs & Block -

Modules comprise two sections of Superwool

fibre slabs in edge-grain orientation. These are held in position

slabs can be held

modules are available in uncompressed

is the only 152mm thick, high purity, needled