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MAXIMIZER 912-365-192

PUMPING UNIT
SPECIFICATIONS

Size
912-365-192

17'-7" 10'-1 1/2" 26'-5 7/8" 27 1/2" 12'-11 1/8" 4'-7 7/8" 11'-0" 19'-4" 3'-3 1/2"
S
T
U
V
W
45.750"
30" 5'-3 7/8" 7' 4 1/4" 4'-10 1/8"

O
7'-1"

8'-6 1/2" 117"

WEATHERFORD -MAXIMIZER+A1 PUMPING UNIT


EFFECTIVE COUNTERBALANCE TABLE
DESCRIPTION OF UNIT :
Description

Pos
of
Wts

Cranks Only

912-365-192

T36G192-6TC

Effective Counterbalance
192.022
164.723
138.389
Stroke
Stroke
Stroke
7030

8150

9680

Description

CRANKS : KC-117-53
Pos
of
Wts

Effective Counterbalance
192.022
164.723
138.389
Stroke
Stroke
Stroke

Cranks
4-H

0
1
2
3
4
5
6
7
8
9
10

--8920
9150
9380
9610
9840
10060
10290
10520
10750

--10330
10590
10850
11110
11370
11640
11900
12160
12420

--12250
12550
12860
13170
13480
13790
14100
14410
14710

Cranks
4-R

0
1
2
3
4
5
6
7
8
9
10

----12140
12680
13220
13760
14300
14840
15380

----14030
14650
15270
15890
16510
17130
17750

----16600
17330
18060
18790
19520
20250
20980

Cranks
4-J

0
1
2
3
4
5
6
7
8
9
10

--9290
9570
9850
10120
10400
10680
10960
11240
11510

--10750
11070
11390
11710
12020
12340
12660
12980
13300

--12740
13120
13490
13870
14250
14620
15000
15370
15750

Cranks
4 - PJ

0
1
2
3
4
5
6
7
8
9
10

-10250
10650
11050
11440
11840
12240
12640
13040
13440
13830

-11850
12310
12760
13220
13680
14140
14600
15050
15510
15970

-14040
14580
15120
15660
16190
16730
17270
17810
18350
18890

Cranks
4-L

0
1
2
3
4
5
6
7
8
9
10

---9900
10220
10540
10860
11180
11500
11820
12140

---11440
11810
12180
12550
12920
13290
13660
14030

---13560
14000
14430
14870
15300
15730
16170
16600

Cranks
4 - RJ

0
1
2
3
4
5
6
7
8
9
10

-10980
11460
11940
12420
12900
13380
13860
14340
14820
15300

-12690
13240
13790
14350
14900
15450
16000
16550
17100
17650

-15030
15680
16330
16980
17630
18280
18930
19570
20220
20870

Cranks
4-N

0
1
2
3
4
5
6
7
8
9
10

---10510
10920
11330
11740
12150
12560
12960
13370

---12150
12620
13090
13560
14030
14500
14970
15440

---14390
14950
15500
16050
16610
17160
17710
18260

Cranks
4 - XJ

0
1
2
3
4
5
6
7
8
9
10

---14390
15220
16050
16880
17710
18540
19380
20210

---16600
17560
18510
19470
20420
21380
22330
23290

---19640
20760
21890
23010
24130
25260
26380
27510

Cranks
4-P

0
1
2
3
4
5
6
7
8
9
10

----11280
11730
12180
12630
13080
13540
13990

----13030
13550
14070
14590
15110
15620
16140

----15430
16040
16650
17260
17870
18480
19090

Cranks
4 - YJ

0
1
2
3
4
5
6
7
8
9
10

----18470
19700
20920
22150
23380
24600
25830

----21290
22700
24110
25520
26930
28340
29750

----25160
26820
28480
30140
31800
33450
35110

WEATHERFORD - MAXIMIZER PUMPING UNIT


COUNTERBALANCE MOMENT TABLE
CRANKS:
Description

Cranks &
4-H

KC-117-53

CRANKS ONLY MOMENT:

Pos
C'BALANCE MOMENT
of
One
Cranks
Wts
Weight
& Four
Only
Weights

Description

0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10

--43330
48550
53770
58990
64210
69430
74650
79870
85090
--51740
58100
64460
70820
77180
83540
89900
96260
102620

--862960
883840
904720
925600
946480
967360
988240
1009120
1030000
--896580
922020
947460
972900
998340
1023780
1049220
1074660
1100100

Cranks &
4-R

Cranks &
4-L

0
1
2
3
4
5
6
7
8
9
10

---65610
72960
80310
87660
95010
102360
109710
117060

---952070
981470
1010870
1040270
1069670
1099070
1128470
1157870

Cranks &
4-N

0
1
2
3
4
5
6
7
8
9
10

---79650
89010
98370
107730
117090
126450
135810
145170

Cranks &
4-P

0
1
2
3
4
5
6
8
9
10

----97280
107600
117920
138560
148880
159200

Cranks &
4-J

689619
Pos
C'BALANCE MOMENT
of
One
Cranks
Wts
Weight
& Four
Only
Weights
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10

----117030
129390
141750
154110
166470
178830
191190
-73660
82780
91900
101020
110140
119260
128380
137500
146620
155740

----1157750
1207190
1256630
1306070
1355510
1404950
1454390
-984270
1020750
1057230
1093710
1130190
1166670
1203150
1239630
1276110
1312590

Cranks &
4 - RJ

0
1
2
3
4
5
6
7
8
9
10

-90470
101450
112430
123410
134390
145370
156350
167330
178310
189290

-1051500
1095420
1139340
1183260
1227180
1271100
1315020
1358940
1402860
1446780

---1008250
1045690
1083130
1120570
1158010
1195450
1232890
1270330

Cranks &
4 - XJ

0
1
2
3
4
5
6
7
8
9
10

---168400
187420
206440
225460
244480
263500
282520
301540

---1363250
1439330
1515410
1591490
1667570
1743650
1819730
1895810

----1078770
1120050
1161330
1243890
1285170
1326450

Cranks &
4 - YJ

0
1
2
3
4
5
6
8
9
10

----261780
289860
317940
374100
402180
430260

----1736770
1849090
1961410
2186050
2298370
2410690

Cranks &
4 - PJ

WEATHERFORD MAXIMIZER PUMPING UNIT


PUMPING UNIT STROKE AND TORQUE FACTOR
Designation of unit :

912-365-192

T36G192-6TC

Crank : KC-117-53
Position of
Crank
deg.
0
15
30
45
60
75
90
105
120
135
150
165
180
195
210
225
240
255
270
285
300
315
330
345

Position of Rods
Length of Stroke, in.
192.0224
164.7232
138.3889
0.0028
0.0095
0.0611
0.1523
0.2706
0.4006
0.5293
0.6482
0.7530
0.8417
0.9129
0.9649
0.9946
0.9978
0.9705
0.9107
0.8215
0.7098
0.5844
0.4539
0.3263
0.2091
0.1104
0.0388

0.0021
0.0102
0.0613
0.1501
0.2656
0.3943
0.5237
0.6452
0.7533
0.8448
0.9175
0.9690
0.9964
0.9963
0.9659
0.9045
0.8151
0.7037
0.5784
0.4477
0.3197
0.2028
0.1053
0.0358

Torque Factor
Length of Stroke, in.
192.0224
164.7232
138.3889

0.0016
0.0108
0.0610
0.1474
0.2602
0.3873
0.5172
0.6408
0.7519
0.8461
0.9203
0.9718
0.9975
0.9948
0.9618
0.8987
0.8086
0.6970
0.5716
0.4406
0.3127
0.1965
0.1005
0.0331

-11.402
21.533
53.565
78.697
92.890
96.175
91.535
82.398
71.134
58.805
45.447
30.395
12.660
-8.406
-32.006
-55.298
-74.701
-88.010
-94.836
-95.619
-90.736
-80.169
-63.548
-40.502

-8.467
18.788
44.903
65.678
78.247
82.327
79.678
72.640
63.044
51.867
39.334
25.175
8.963
-9.375
-28.990
-47.950
-63.947
-75.326
-81.437
-82.258
-77.897
-68.332
-53.432
-33.233

-6.167
15.886
36.792
53.661
64.486
68.846
67.680
62.476
54.561
44.774
33.466
20.660
6.316
-9.339
-25.529
-40.905
-53.922
-63.351
-68.518
-69.182
-65.292
-56.840
-43.871
-26.685

A=
C=
G=
H=
I=
K=
P=
R1=
R2=
R3=

211.000
121.500
118.000
311.000
132.000
233.823
194.500
53.000
46.000
39.000

Position of crank is the angular displacement measured clockwise from the 12 o'clock
position, viewed with the well head to the right.
Position of rods is expressed as a fraction of the lowermost position.
Torque factor = T/W where T = torque on pumping unit reducer due to polished rod load W.

STRUCTURAL UNBALANCE : -500 #

Permissible Load for 912-365-192


with 1812819 inch-pounds of moment

50000

40000

Load

30000

20000

10000

0
0

0.1

0.2

0.3

0.4

0.5
Position

0.6

0.7

0.8

0.9

MANUFACTURER'S GEAR REDUCER DATA SHEET


MANUFACTUERD BY:
NOMINAL API REDUCER SIZE:

WEATHERFORD - MAXIMIZER PUMPING UNIT


912
DATE SUBMITTED:
DECEMBER 12, 2008
CALCULATED VALUES

PITTING RESISTANCE TORQUE


First Reduction
1,301,016 in-lb
Second Reduction 1,236,605 in-lb
BENDING STRENGTH TORQUE
First Reduction:
Gear
1,544,938
Pinion
1,792,717
Second Reduction:
Gear
1,217,660
Pinion
1,411,544

in-lb
in-lb

STATIC TORQUE
First Reduction:
Gear
6,715,870
Pinion
8,573,365
Second Reduction:
Gear
5,627,660
Pinion
7,177,025

in-lb
in-lb
in-lb
in-lb

Note: First reduction is the


high speed reduction.

in-lb
in-lb

CALCULATED FEATURES
TYPE OF REDUCER:
Double Reduction, Double Helical Gearing
TEETH
Number of Teeth and Normal Diametral Pitch or Transverse Diametral Pitch
First Reduction:
Np 20
Ng 114
Pnd 4.2333
Pd 3.8
Second Reduction:
Np 21
Ng 116
Pnd 2.8222
Pd 2.4
Center Distance and Net Face Width
First Reduction:
C.D. 17.756
F.W. 7.48
Second Reduction: C.D. 28.031
F.W. 15.75
Helix Angle and Normal Pressure Angle or Transverse Pressure Angle
First Reduction:
H.A. 27.0
NPA
20
TPA 22.21
Second Reduction: H.A. 30.0
NPA
20
TPA 22.80
GEOMETRY FACTORS I AND J (FOR PINIONS AND GEARS)
First Reduction Geometry Factor
I 0.2542
Jp
Second Reduction Geometry Factor
I 0.2598
Jp
MANUFACTURING METHODS
Teeth Generated By
Teeth Finished By
Tooth Hardening Method

0.546
0.5443

Jg
Jg

HOB
Process
HOB
Process
QUENCH & TEMPERED

GEAR AND PINION MATERIALS AND HARDNESS


First Reduction:
Gear Material
A-7e NODULAR IRON
Pinion Material
AISI 4150/4145
Second Reduction:
Gear Material
A-7e NODULAR IRON
Pinion Material
AISI 4150/4145

Surface BHN
Surface BHN

260 MIN
300 MIN

Surface BHN
Surface BHN

260 MIN
300 MIN

OTHER COMPONENTS
Crank Shaft Material:
AISI 4150/4145
Hardness BHN
Housing Material:
ASTM A-48 CLASS 30 CAST IRON
Housing Type:
TWO PIECE SPLIT TYPE
BEARING SIZES
High Speed Pinion
Low Speed Pinion
Low Speed Shaft

0.5168
0.5157

NU-2324EM
NU-2328EM
NJ-2244EM

BEARING LOADING
High Speed Pinion
Low Speed Pinion
Low Speed Shaft

300 MIN

>140,000 HRS
>50,000 HRS
>50,000 HRS