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O V IU KHIN CNG NGHIP

BI GING BI GING
TRNG I HC BCH KHOA H NI TRNG I HC BCH KHOA H NI
VIN IN VIN IN
O V IU KHIN CNG NGHIP
1 2/25/2014
Nguyn Th Hu
B mn K thut o v Tin hc cng nghip
NTH-B mn k thut o v tin hc cng nghip
NI DUNG NI DUNG MN HC MN HC
1
2
Lch s pht trin ca cc h thng o v iu khin
cng nghip
Cc thit b o lng trong cng nghip
3
Cc thit b chp hnh
2 2/25/2014
5
C s k thut truyn tin cng nghip
4
7
Thit b iu khin v gim st
Mt s h thng cng nghip thc t
6
Cc giao thc cng nghip tiu biu
NTH-B mn k thut o v tin hc cng nghip
Lu Lu P&ID P&ID
3 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
P&ID (Piping and Instrumentation Diagram)
P&ID l mt dng bn v m k s t ng ha s phi c v
hiu c. N gm cc k hiu quy nh ca 'qu trnh'
(process), ng ng c kh v ph kin, van iu khin/van
an ton, thit b o (instrument) v iu khin lin kt li vi
Lu Lu P&ID P&ID
nhau. c xong chng, bn s nm c 'dng chy', cch
thc iu khin v o m ca 1 khu vc m 1 bn v P&ID
truyn ti cho bn.
Mt nh my c rt nhiu bn v P&ID nu quy m n ln.
Trong 1 nh my tt c cc k s c kh, thit b, ha/cng
ngh/qu trnh, instrumentation u phi dng ci P&ID lm
vic
4 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Quy trinh thit k mt h thng iu khin bao gi cng bt
u vi bc tm hiu cc yu cu cng ngh a ra cc
c t chc nng c th ca h thng da trn c s cc mc
ch iu khin c bn.
Ngi k s thit k h iu khin c cung cp cc ti liu
lin quan m t quy trnh cng ngh, trong bn v lu
Lu Lu P&ID P&ID
lin quan m t quy trnh cng ngh, trong bn v lu
cng ngh l quan trong nht.
Nhim v ca ngi k s thit k iu khin l b! xung thit b
o, chp hnh, cc chc nng iu khin qu trnh c th v
th hin chng qua bn v lu P&ID.
Lu P&ID l c s cho vic phn tch v thit k h thng
5 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cc biu tng trong lu P&ID c s" dng tng i i
thng nht trn ton th gii, hu ht u da trn chu#n
ANSI/ISA.
K hiu ca thit b o v iu khin theo tiu chun ANSI
6 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
K hiu ca thit b o v iu khin theo tiu chun ANSI
7 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
K hiu ca thit b o v iu khin theo tiu chun ANSI
8 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
K hiu ca thit b o v iu khin theo tiu chun ANSI
9 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
K hiu ca thit b o v iu khin theo tiu chun ANSI
10 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
K hiu b sung v chc nng thit b o
Ch ci u Cc ch ci sau
i lng o B sung, thay i Chc nng
hin th
Chc nng
u ra
Thay i
A
Analysis- Phn tch (%O-
2
,
%CO---
2
v.v ----)
Bo ng, bo
hiu
B
(Burner) -Ngn la vi t T chn T chn T chn
C
Dn in, dn nhit Control (13)
D
T trng, trng lng ring Vi sai (4)
E
in p (V), sc in ng Phn t s cp,
cm bin
11 2/25/2014
cm bin
F
Tc dng chy (t/h, m-----
2
/h,
v.v)
T l (Fraction (4))
G
Kch thc Thu tinh (9)
H
Hand- Vn hnh tay Cao (m)
I
Dng in (A) Ch th (10)
J
in nng (KWh) Scan (7)
K
Thi gian (s) Time rate of
change
Trm iu khin
L
Mc (%) nh sng(11) Thp L
M
!m Momentary Gi tr (7, 15) trong B
NTH-B mn k thut o v tin hc cng nghip
K hiu b sung v chc nng thit b o
N T chn T chn T chn T chn
O T chn Orifice- " l# ch$n
P p sut (kgf/cm
2
, bar, mm, H
2
O) im nn kim tra
Q Quantity- Lu lng (m
2
), (t) Tch phn ho%c tng
(4)
R Phng x Ghi hay in
S Tc (m/s, vng/pht), tn s Bo v (8) Cng t&c (bo v)
12 2/25/2014
T Nhit (
0
C) Transmit-B bin i
U Universal- a bin (6) c chc nng
(12)
c chc nng (12) c chc
nng (12)
V Viscosity- nht Van
W Trng lng (t), lc Tt Van, ca chn hng (13)
X Thit b khc: (Folaphon, v.v) Tr'c X Khng s&p xp Khng s&p xp Khng s&p
xp
Y Event, State, Presence Tr'c Y Rle (13, 14)
Z V tr (%) Tr'c Z Thnh phn iu khin
NTH-B mn k thut o v tin hc cng nghip
K K hiu hiu thit thit b b trong trong lu lu trnh trnh cng cng ngh ngh
13 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Mt s v d v thit b o trong s cng ngh
14 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Mt s v d v thit b o trong s cng ngh
15 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
K hiu b sung chc nng iu khin
Ch vit t&t ngha Ch vit t&t ngha
A Tn hiu tng t M Motor actuator
ADAPT. Mode iu khin thch ng MAX. Mode iu khin MAX
AS Ngu(n khng kh cung cp MIN. Mode iu khin MIN
AVG. Trung bnh NS Ngu(n cung cp Nit
C Kt ni ma trn board O Tn hiu t) ho%c m thanh
D - Mode iu khin mch r*
-Tn hiu s
OPT. Mode iu khin t ti u
DIFF. Vi sai DIR. Chiu hot ng
P -Tn hiu kh nn R -Tn hiu tr khng
16 2/25/2014
P -Tn hiu kh nn
-Mode iu khin t l
-Thit b lm sch
R -Tn hiu tr khng
-Mode iu khin t ng ng li
-Thit b Reset ca lin ng s c
E Tn hiu p REV. Quay ngc
ES Ngu(n cung cp in RTD u c nhit in tr
FC ng mch lc s c S Cun dy th)a hnh
FI ng mch ngay sau khi s c S.P. im %t trc
FL Lin ng lc s c SQ.RT. Ly cn
FO H mch lc s c SS Ngu(n cung cp hi
GS Ngu(n cung cp Gas T Vi
H Tn hiu thu lc WS Ngu(n cung cp nc
HS Ngu(n thu lc X -Nhn, -Th)a hnh
I -Dng in, -Lin ng
NTH-B mn k thut o v tin hc cng nghip
Mt s k hiu thng c s dng
Cng tc bo v ( Protection)
ZS Limit switch Cng t&c gii hn
SS Speed Cng t&c tc
RS Rope Dy cng cng t&c ko
DS Driff Cng t&c lch
PS Pressure Cng t&c p sut
LS Level Cng t&c mc
17 2/25/2014
TS Temperature Cng t&c nhit
US Miscellaneous Pha tp, h#n hp
ZQ Torque Cng t&c momen
OS Shock relay Rle va p
FS Flow switch Cng t&c lu tc
Dng c o (Instrument)
TE Temperature element
PT Pressure transmitter
ZT Position transmitter
NTH-B mn k thut o v tin hc cng nghip
ng tn hiu v ng ni trn lu P&ID
Mt s k hiu thng c s dng
18 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Lu trnh (flowsheet) l s m t qu trnh hot ng ca
cc thit b trong qu trnh hot ng sn xut, trong cc
thit b c sp t theo th t ca dng cng ngh.
Biu tng ca thit b cng ngh c m t b$ng cc hnh
n gin ha ca thit b th%t m m&i nh thit k t ra v lu
Lu trnh cng ngh
li trong c s d' liu. Thit b c m t tng trng b$ng
cc biu tng v k hiu. K hiu thit b o v iu khin
c k hiu trn.
Lu trnh c th chia ra lm nhiu loi khc nhau v c
dng trong qu trnh thit k, lp t hiu ch(nh v hin th trn
mn hnh ca thao tc vin v k s qun l
19 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cc biu tng ny c s" dng thng nht trong mt qu trnh thit
k, tnh ton, lp t v v%n hnh lu di ca nh my. Thng thng
cc hng ln v t ng ha u xy dng th vin biu tng dng
thng nht cho cc d n v thit k.
Trong thit k HTTTLK (I & C system) c cc lu trnh sau:
Lu trnh m t qu trnh (process flow sheet)
Lu trnh cng ngh
Lu trnh m t qu trnh (process flow sheet)
Lu trnh thit k v thit b (design and item flow sheet)
Lu trnh thit b o v iu khin (instrumentation flow sheet)
Lu trnh thit b bo v (switch and protection flowsheet)
Lu trnh qu trnh rt quan trng i vi vic thit k, tm hiu v hot
ng ca h thng cng ngh. i vi nh my ln lu trnh ny c
chia lm nhiu phn on. V v%y c lu trnh ton cnh v lu trnh
phn on t! chc hp l
20 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Lu trnh ton cnh nh ca mt my xi mng
S Tn cng on
1 My p vi, st, .
. .
2 nh ng, co, trn
(ng u s b
3 Trn nguyn liu
4 My nghin
5 My phn ly tnh in
21 2/25/2014
6 Xilo cha nguyn liu
7 Thp thiu kt
8 L quay Clinke
9 B lm lnh Clinke
10 Xilo Clinke
11 My nghin xi mng
12 Xilo xi mng
13 Phn phi xi mng
NTH-B mn k thut o v tin hc cng nghip
LLu u trnh qu trnh p vi, st trnh qu trnh p vi, st
S Tn cng on
1 Xe ti c+ ln
2 Hm nhn nguyn liu
3 Bng truyn vt xoy
4 My p ba
5 Bng ti
m bo nguyn liu cho nng sut nh my 4000 tn xi mng/ngy ta phi
tnh ton lu lng phi chuyn qua my %p ti a l trn 260 tn/gi. T) y
chn my %p, chn l my %p ca HAZMAG vi nng sut 600 tn/gi (%p
khng lin tc).
Thit k kho
22 2/25/2014
5 Bng ti
NTH-B mn k thut o v tin hc cng nghip
Cn c vo cc s liu y ngi ta chn thit b cng ngh, l%p danh sch
v ti liu cc thit b cng ngh trong dy chuyn
Lu trnh thit k v chn thit b
23 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Trn c s cc thit b chn, nghin cu hot ng ca chng trong dy chuyn:
Lu trnh thit b o v bo v
Khi ng
ng my
Cc lin ng
Cc mch cng
iu khin cn
c
24 2/25/2014
Chn thit b o v iu khin, cc lp t v hot ng trn dy chuyn y l qu trnh thnh
lp lu trnh thit b o v iu khin
NTH-B mn k thut o v tin hc cng nghip
NI DUNG NI DUNG CHNG 2 CHNG 2
Thit b o trong h thng t ng
Cc thit b o lng trong cng nghip
2
25 2/25/2014
Cc thit b o cc i lng in trong cng nghip
Cc thit b o cc i lng khng in trong CN
NTH-B mn k thut o v tin hc cng nghip
Y
x
c th l mt ch( th *
x
(c in) gi l thit b o tng t, c th l con
s N
x
gi l thit b o s. Ngoi ra cn c cc i lng A, B l cc yu t
nh hng hay l nhi+u tc dng ln thit b o v lm nh hng n kt
M M hnh hnh thit thit b b o o
nh hng hay l nhi+u tc dng ln thit b o v lm nh hng n kt
qu o lng.
Phng trnh c tnh c bn ca thit b o c th vit:
Y
x
= F (X,A,B...)
X l mt i lng hng th thit b o l thit b o tnh.
X l mt i lng bin thin theo thi gian X(t) th thit b o l thit b o ng.
X l mt i lng ngu nhin th thit b o l thit b o i lng ngu nhin.
X l mt Vector nhiu thnh phn th thit b o l mt h o gin tip hay hp b.
26 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
nhy ca thit b o (S)
Khong o D
x
= X
max
- X
min
Ng,ng nhy
Kh nng phn ly ca thit b o ,
M rng thang o ca thit b o
c c tnh tnh ca ca thit thit b b o o
x

x
R
x
N
M rng thang o ca thit b o
chnh xc ca thit b o (sai s)
Thi gian o ca thit b
T!n hao cng sut ca thit b
Cp chnh xc ca thit b o.
...
27 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
nhy ca thit b o (S)
K
x
th hin s bin !i ca Y theo s bin !i ca X, hay cn
c c tnh tnh ca ca thit thit b b o o
X
X
dY
K =
dX
dY
X
: bin thin ca Y theo X
dX: bin thin ca i lng vo hay i lng o
K
X
: h s bin !i ca thit b o
K
x
th hin s bin !i ca Y theo s bin !i ca X, hay cn
gi l nhy ca thit b o (S
X
)
S
X
cng ln th nhy thit b cng cao.
Nu K
X
=const mi gi tr ca X trong khong o t) [0,X
n
]
,
ta
c Y = KX v ta c thit b o tuyn tnh.
28 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Ngng nhy
Ng,ng nhy ca thit b o l gi tr o thp nht m dng c
c th phn bit c : -
x
, -
y
.
i vi dng c o tng t, X c xc nh b$ng kim ch( th
th -
x
l phn l. khong chia c th c c (thng thng
c c tnh tnh ca ca thit thit b b o o
th -
x
l phn l. khong chia c th c c (thng thng
c th chn l 1/5 thang chia ).
i vi dng c s -
x
=X
n
/N
n
l ng,ng ca ADC hay l gi tr
mt LSB ca b m ho (Lowest Significating Bit) tc gi tr
mt lng t" o.
29 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Kh nng phn ly ca thit b o
i vi thit b o tng t:
Kh nng phn ly ca thit b c tnh theo cng thc:
-
x
c ly 1/5 vch khc .
c c tnh tnh ca ca thit thit b b o o
X
X
D
R =
,
x
V d: thang chia c chia 100 vch th -
x
=1/5 khong
chia = D
X
/500 nh v%y kh nng phn ly R=500.
i vi thit b o s: -
x
l 1 LSB th kh nng phn ly ca
thit b o s:
30 2/25/2014
X
X
,
X
X
D
=N
1LSB
NTH-B mn k thut o v tin hc cng nghip
Kh nng phn ly ca thit b o
V d: Mt b bin !i tng t s ADC-700 (D, E, F, I, N...)
ca Burr Brown s bit l 16 tc R= 2
16
= 65536.
D ngha l khong o u vo l 0- 10V
Nh v%y mt LSB ca ADC 700-D l : =0.1525 mV
c c tnh tnh ca ca thit thit b b o o
10V
Nh v%y mt LSB ca ADC 700-D l : =0.1525 mV
so snh kh nng phn ly gi'a thit b o tng t v s ta
c th phn tch nh sau: c cng kh nng phn ly 16 bit
nh ca ADC700 dng c tng t phi c chiu di thang
chia l bao nhiu? gi s" khong cch chia l 1mm
31 2/25/2014
10
65536
V
NTH-B mn k thut o v tin hc cng nghip
chnh xc ca thit b o
c c tnh tnh ca ca thit thit b b o o
32 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Thi gian o ca thit b o
L o thi gian tnh t) lc t i lng o vo thit b cho n
khi thit b !n nh ly kt qu o.
i vi cc thit b s th thi gian o l thi gian bin !i ca
b bin !i tng t - s (T
b
).
c c tnh tnh ca ca thit thit b b o o
b bin !i tng t - s (T
b
).
Trong cc thit b s, thi gian ly m/u (T
lm
) phi ln hn thi
gian bin !i.
33 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Thit b o p
o in p DC v AC tn s ti hng MHz
in p trong di t vi mV n hng MV
Dng cu o ch th tng t hoc s
Thit b o dng in (dng c cu ch( th in t) v in ng
Cc Cc thit thit b b o o cc cc i i l!ng l!ng in in
Thit b o dng in (dng c cu ch( th in t) v in ng
hoc s)
o dng in DC v AC tn s ti hng MHz
dng in trong di t vi mV n hng MV
Dng cu o ch th tng t hoc s
34 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Thit b o cng sut, o cng sut phn khng
Ch yu o tn s cng nghip
Cng sut n hng ngn MWhay MVA
Cos (phi) = 0-1
Thit Thit b b o o cc cc i i l!ng l!ng in in
35 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Thit b o tn s
o tn s n hng tr!m GHz
Ch yu o tn s cng nghip
phn gii n 0.01Hz
Thit Thit b b o o cc cc i i l!ng l!ng in in
36 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Thit b o cc thng s mch in RLC
o tng thng s hay o thng s phc hp
Phc v cho xc nh thng s mch in
Phc v cho o cc i lng khng in
Thit Thit b b o o cc cc i i l!ng l!ng in in
37 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Qua cc thi k0 pht trin, thit b o cc i lng khng in
hin i c xy dng trn c s vi x" l (micro processor
based) v bt u chuyn sang giai on xy dng trn c s
vi h thng (micro system based).
Cc Cc thit thit b b o o cc cc i i l!ng l!ng khng khng in in
38 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
o nhit
o tip xc
o bng nhit in tr (Pt100. Pt1000, N, W, ...)
o bng cp nhit ngu (K, E, J,...)
......
Cc Cc thit thit b b o o cc cc i i l!ng l!ng khng khng in in
......
o khng tip xc
o bng phng php h"a quang k
o bng h#ng ngoi
......
39 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Nhit ngu (can nhit)
E
T
= K
T
(t
nng
- t
t do
) = K
T
t
nng
K
T
t
t do
E
T
: sc in ng nhit ng/u
K
T
: nhy ca cp nhit (V/
0
C)
t
nng
: nhit u nng (nhit cn o)
o o nhit nhit
0
2
000
t
nng
: nhit u nng (nhit cn o)
t
-t do
: nhit u t do
40 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cc Cc kiu kiu nhit nhit k k nhit nhit ngu ngu
KH KH
HT
V%t liu cu thnh c im lu tm
B - Platin Rhodium 30
Platin.Rhodium 6
Dy dng nh l hp kim 70%Pt, 30%Rh. Dy m l
hp kim 94%Pt, 6%Rh. Loi B bn hn loi R, gii o
nhit n 1800 C, cn cc c tnh khc th nh loi R.
R - PtRh 13-Pt Dy dng l loi hp kim 87%Pt, 13%Rh. Dy m l Pt
nguyn cht. Cp ny rt chnh xc, bn vi nhit v !n
0
2
000
41 2/25/2014
nguyn cht. Cp ny rt chnh xc, bn vi nhit v !n
nh. Khng nn dng nh'ng mi trng c hi kim loi.
S - PtRh 10-Pt Dy dng l hp kim 90%Pt, 10%Rh. Dy m l Pt
nguyn cht. Cc c tnh khc nh loi R.
K CA Cromel-Alumel Dy dng l hp kim gm ch yu l Ni v Cr. Dy m l
hp kim ch yu l Ni. Dng rng ri cho Cng nghip,
bn vi mi trng oxy ha. Khng c dng trong mi
trng c CO, SO hay kh S c H
NTH-B mn k thut o v tin hc cng nghip
Cc Cc kiu kiu nhit nhit k k nhit nhit ngu ngu
KH KHHT V%t liu cu thnh c im lu tm
E CRC Cromel-Constantan Dy dng nh loi K, dy m nh loi J. C sc
in ng nhit in cao v thng dng mi
trng acid
J IC St-Constantan Dy dng l ng. Dy m l hp kim ch yu l
hp Ni v Cu. Nhit ng/u ny bn trong mi trng
n mn Fe v dng nhit trung bnh.
0
2
000
42 2/25/2014
T CC ng-Constantan Dy dng l Cu. Dy m cng l Cu v Ni. chnh
xc cao khi lm vic di 300 C (-200 C - 1000 C)
dng v vi mi trng kh v oxy ha.
W/W
-
26E
Tungsten-Tungsten-
Rhenium 26
Dy dng b$ng Tungsten v dy m 74% tungsten
v 26% rhenium. Ph hp o nhit cao, tnh bn
gim vi cc kh tr trong khng kh, khng chng
c oxy ha, khng s" dng c trong khng kh.
NTH-B mn k thut o v tin hc cng nghip
Gii Gii hn hn nhit nhit o o vi vi cc cc ng ng bo bo v v khc khc nhau nhau
0
2
000
Dng ca cp
nhit
ng knh ca dy Gii hn nhit lm
vic
1ng bo v
O.D x I.D
K hiu ng
knh bn
ngoi
Gii hn
o chu#n
Gii hn o
trn
1ng bo v
b$ng kim
loi
( mm)
1ng bo v
khng b$ng
kim loi
( mm)
BPtRh 30% L 0.5 1500 C 1700 C - 15 x 11

0000000000000000000000000000000000000000
43 2/25/2014
BPtRh 30%
PtRh 6%
L 0.5 1500 C 1700 C - 15 x 11
RPtRh 13% -Pt L 0.5 1400 C 1600 C - 15 x 11
RPtRh 10% -Pt L 0.5 1400 C 1600 C - 15 x 11
K (Chromel -
Alumel)
D 3.2 1000 C 1200 C 21.7x16.1 17 x 13
C 2.3 900 C 1100 C 21.7x16.1 17 x 13
B 1.6 860 C 1050 C 15 x 11 15 x 11
A 1.0 750 C 950 C 12 x 9 15 x 11
H 0.65 650 C 850 C 10 x 7 10 x 6
NTH-B mn k thut o v tin hc cng nghip
Gii Gii hn hn nhit nhit o o vi vi cc cc ng ng bo bo v v khc khc nhau nhau
0
2
000
Dng ca cp
nhit
ng knh ca dy Gii hn nhit lm vic 1ng bo v
O.D x I.D
K hiu ng
knh bn
ngoi
Gii hn
o chu#n
Gii hn o
trn
1ng bo v
b$ng kim loi
( mm)
1ng bo v
khng b$ng
kim loi
( mm)
E (Chromel -
Constantan)
B 1.6 550 C 650 C 15 x 11 -
A 1.0 500 C 550 C 12 x 9 -

000000000000000000000000000000000000000
44 2/25/2014
Constantan) A 1.0 500 C 550 C 12 x 9 -
H 0.65 450 C 500 C 10 x 7 -
T 0.32 300 C 400 C 10 x 7 -
J
(St-Constantan)
C 2.3 550 C 750 C 21.7x16.1 17 x 13
B 1.6 500 C 650 C 15 x 11 15 x 11
A 1.0 450 C 550 C 12 x 9 15 x 11
H 0.65 400 C 500 C 10 x 7 10 x 6
T
(ng-
Constantan)
B 1.6 300 C 350 C 15 x 11 -
A 1.0 250 C 300 C 12 x 9 -
H 0.65 200 C 250 C 10 x 7 -
T 0.32 200 C 250 C 10 x 7 -
NTH-B mn k thut o v tin hc cng nghip
Transmitter nhit ng/u lm cc nhim v sau:
Bin in p thnh dng thng nht 4-20 mA.
B nhit u t do ca cc nhit ng/u khc nhau
u vo ca Transmitter l in p.
E-
T
= K
T
.(t
nng
- t-
t do
) = K
-T--
. t
nng
- K
-T
. t-
t do
Transmitter Transmitter nhit nhit ng"u ng"u
E-
T
= K
T
.(t
nng
- t-
t do
) = K
-T--
. t
nng
- K
-T
. t-
t do
E-
T
sc in ng nhit ng/u
K
T
nhy ca cp nhit
t
nng
nhit u nng (nhit cn o)
t
t do
nhit u t do
45 2/25/2014
T
do tu T T
o
K
.t K E
t

=
NTH-B mn k thut o v tin hc cng nghip
Ta phi ch(nh K
T
th no cho 0 C ng vi 4 mA v nhit
nh mc ng vi 20 mA. Mun th ta phi khuch i v phi
b tr c th nh h s khuch i ng vi cc K
T
mong
mun.
Transmitter Transmitter nhit nhit ng"u ng"u
46 2/25/2014
S nguyn l ca transmitter nhit ngu 7MC1932 ca Siemens
NTH-B mn k thut o v tin hc cng nghip
Nhit ngu k thng phm
Cc nhit k 800004 v 800007 loi K/J
Transmitter Transmitter nhit nhit ng"u ng"u
u o Khong o phn gii chnh xc
Loi K -200 1370
0
C &
-328 2498
0
F
0.1
0
C 0.3% rdg +1
0
C, 2
0
F,
-200 200
0
C v trn 400
0
C /F
hoc 0.5% rdg + 1
0
C, 2
0
F
Loi J -200 1050
0
C &
Cc nhit k 800005 v 800008 vi u ra RS 232.
47 2/25/2014
hoc 0.5% rdg + 1
0
C, 2
0
F
Loi J -200 1050
0
C &
-328 1922
0
F
Model Loi o Khong o chnh xc
800005 Nhit k loi K, J -200/1370
0
C &
-328 /2498
0
F
0.1% rdg. +0.7
0
C, 2
0
F
800008 Nhit k ghi d' liu loi K 0.2% rdg. + 1
0
C, FS
NTH-B mn k thut o v tin hc cng nghip
Nhit k nhit in tr thng dng trong cng nghip, thng
c ch to b$ng Pt, dy ng, dy Ni v c k hiu l: Pt-
100, Cu-100, Ni-100
Quan h gi'a in tr v nhit cho bi:
Nhit Nhit k k nhit nhit in in tr# tr#
( ) -.t 1 R R
0 t
+ =
48 2/25/2014
0 t
NTH-B mn k thut o v tin hc cng nghip
1- Nhit in tr 2- Modul vo
3- Dng cung cp (h$ng) 4- Khuch i in p mt chiu
5- Modul ra 6- iu ch(nh in p
Transmitter Transmitter nhit nhit in in tr# tr#
49 2/25/2014
S nguyn l ca transmitter nhit in tr; (b) Transmitter nhit
in tr 7MC2932 ca Siemens
NTH-B mn k thut o v tin hc cng nghip
trnh nh hng ca in tr ng dy ta phi b tr
c th lp s 2 dy, 3 dy, 4 dy.
Transmitter Transmitter nhit nhit in in tr# tr#
in p nhit in tr a qua A/D bin thnh s. Vi x" l tnh
ton ra nhit , sau qua D/A thnh dng in ra 4-20 mA
ng vi khong o ca nhit vo. Vi x" l cn lm nhim v
tuyn tnh ha nhit k.
50 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
S ca b bin !i thng minh o nhit SITRANS T
ca Siemens
o o nhit nhit
51 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
p sut
Cm bin v s khi b bin !i o p sut
Thit Thit b b o o cc cc i i l!ng l!ng khng khng in in
p
e
: p sut, bin u vo 5 : Khuch i o lng
NTH-B mn k thut o v tin hc cng nghip 52 2/25/2014
p
e
: p sut, bin u vo 5 : Khuch i o lng
I
A
, U
H
: Tn hiu vo v ngu(n cung cp 6 : Chuyn i p tn
1 : .ng dn kt ni 7 : Vi iu khin
2 : Mng ch&n 8 : Chuyn i s - tng t
3 : Cht l/ng truyn p sut 9 : Mch it v kt ni vi ampemet bn ngoi
4 : Cm bin in tr lc cng mng
Silic
p sut
p sut o tc ng vo mt mng v)a ngn cch 2, v)a
truyn p sut qua mt cht truyn p sut. p sut c
truyn ln mt mng o. Mng o l mt mng bin dng, trn
y c mt cu o b$ng 4 in tr lc cng bn d/n.
Thit Thit b b o o cc cc i i l!ng l!ng khng khng in in
NTH-B mn k thut o v tin hc cng nghip 53 2/25/2014
2
pR
0.49
Ed
=
- : bin dng tm mng n hi
p : p sut tc dng ln mng
R : bn knh mng
E : modul n hi ca mng
d : chiu dy mng
p sut
Thit Thit b b o o cc cc i i l!ng l!ng khng khng in in
R
k
R

=
CC CC
U U R
U k
2 R 2

= =
2R/R : bin thin tng i ca in tr
k : nhy ca cm bin ( k = 50 100 i vi Si)
- : bin dng ca mng
2U ny c a vo khuch i, qua b bin !i U f vo vi
iu khin v mt mt s truyn i b$ng s, mt mt bin
thnh dng 4 20 mA truyn ln cc thit b thu th%p s o.
NTH-B mn k thut o v tin hc cng nghip 54 2/25/2014
2 R 2
CC
U
Kp
U

=
p sut
Thit Thit b b o o cc cc i i l!ng l!ng khng khng in in
NTH-B mn k thut o v tin hc cng nghip 55 2/25/2014
p sut
Mt s cm bin p sut ca siemen
SITRANS P DS III di o 0 400 bar
SITRANS P250
SITRANS P200/P210/P220
Thit Thit b b o o cc cc i i l!ng l!ng khng khng in in
SITRANS P280
SITRANS P300
SITRANS P500
SITRANS P Compact
SITRANS P MPS
Archive SITRANS P
NTH-B mn k thut o v tin hc cng nghip 56 2/25/2014
o lc
Cm bin in tr lc c!ng
Cm bin p in, p t
....
Thit Thit b b o o cc cc i i l!ng l!ng khng khng in in
57 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
o lc, gia tc, di chuyn
Cm bin in cm, in dung
Encorder, resolver
My pht tc AC hay DC
Thit Thit b b o o cc cc i i l!ng l!ng khng khng in in
NTH-B mn k thut o v tin hc cng nghip 58 2/25/2014
Thit b o lu lng
Cm bin cm ng in t
S$ dng rotor
Cm bin siu m
o chnh lch p
Thit Thit b b o o cc cc i i l!ng l!ng khng khng in in
o chnh lch p
.........
59 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
o mc
Bng phao n%i
Siu m
Qu p sut thy tnh
.....
Thit Thit b b o o cc cc i i l!ng l!ng khng khng in in
.....
60 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
NI DUNG NI DUNG CHNG 3 CHNG 3
3
Cc thit b chp hnh
Cng tc thng bo
61 2/25/2014
Thit b tha hnh
Cc b iu chnh (Regulators)
C cu chp hnh thy lc v kh nn
NTH-B mn k thut o v tin hc cng nghip
Nhim v: thng bo trng thi ca cc thit b cng ngh v
iu khin phc v cho vic t ng ha qu trnh sn xut,
thc hin cc chc nng bo ng hay ch#n on k thu%t.
Tt c cc cng tc cc loi c xp vo i tng thng
bo, k hiu M.
Cng Cng tc tc thng thng bo bo
Cng tc ph ca cc rle, thit b in (khi ng t), cng
tc t, my ct, v.v) cho bit trng thi ng - ct ca thit
b.
Cng tc bo trng thi ca cc rle bo v khi gi tr o
vt qua gi tr cho php.
NTH-B mn k thut o v tin hc cng nghip 62 2/25/2014
Cc cng tc ny thng c mt b ph%n o, so snh vi gi
tr cho php, khi vt qua gii hn y, cng tc thay !i trng
thi.
u ra ca cng tc c a vo cc u DI (digital input)
ca cc PLC
Cng Cng tc tc thng thng bo bo
NTH-B mn k thut o v tin hc cng nghip 63 2/25/2014
R le
Cng tc t
Aptomat
My ct h p
Cu ch
Cng Cng tc tc thng thng bo bo
Cu ch
Dao ct
Dao cch ly
vv
64 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
R le cng l mt ng dng ca cun dy trong sn xut thit b
in t", nguyn l hot ng ca Rle l bin !i dng in
thnh t) trng thng qua qun dy, t) trng li to thnh lc
R R le le
c hc thng qua lc ht
thc hin mt ng tc v c
kh nh ng m cng tc,
65 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
kh nh ng m cng tc,
ng m cc hnh trnh ca mt
thit b t ng vv...
Cc b ph%n (cc khi) chnh ca rle
C cu tip thu (cun dy)
C nhim v tip nh%n nh'ng tn hiu u vo v
bin !i n thnh i lng cn thit cung cp tn
hiu ph hp cho khi trung gian.
C cu trung gian (nam chm in)
R R le le
C cu trung gian (nam chm in)
Lm nhim v tip nh%n nh'ng tn hiu a n t)
khi tip
thu v bin !i n thnh i lng cn thit cho rle
tc ng.
C cu chp hnh (h thng tip im)
Lm nhim v pht tn hiu cho mch iu khin.
66 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cng tc t l mt loi thit b in dng ng ct t) xa, t
ng hoc b$ng nt n cc mch in lc c ph ti in p n
500V, dng in n 600A.
Cng tc t c hai v tr l ng v ct. Tn s ng c th ti
1500 ln mt gi.
Contactor Contactor
Cng tc t in t) c cc b ph%n chnh nh sau:
+ H thng tip im chnh.
+ H thng d%p h quang.
+ C cu in t).
+ H thng tip im ph.
67 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
p t mt l thit b in dng t ng ct mch in bo v qu ti,
ngn mch, st p,... h quang c d%p trong khng kh.
Cu to p t mt
- Tip im: c hai cp tip im (tip im chnh v tip im h quang)
hoc ba cp tip im (chnh, ph, h quang).
- C cu truyn ng ct ptmt: truyn ng ct ptmt thng c hai
p p to to mt mt
- C cu truyn ng ct ptmt: truyn ng ct ptmt thng c hai
cch: b$ng tay v b$ng c in (in t), ng c in)
- Mc bo v st p: (cn gi l bo v in p thp) cng thng dng kiu
in t). Cun dy mc song song vi mch in chnh
68 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
My ct h th l thit b dng ng ct mch in (h th) mi ch v%n
hnh (ch khng ti, ch nh mc, ch s c).
im khc nhau c bn gi'a my ct khng kh v aptomat:
My ct h th c ch to dng cho nh'ng mch c cng sut ln, c th
ch(nh nh c cc thng s trong phm vi bo v rng. (Thng thng
aptomat ch( ch to n Im <= 1600A)
My My ct ct h h p p
Tt c cc chi tit ca aptomat u c t
69 2/25/2014
Tt c cc chi tit ca aptomat u c t
trong v3 nha, kn v nh3 gn. Cn my ct
h th khng c v3.
My ct h th thng dng trong cc trm
h p, cc trm phn phi.
Cc thnh phn chnh ca my ct h th v c
bn ging aptomat: h thng tip im, h thng
d%p h quang, c cu truyn ng ng ct
aptomat, phn t" bo v.
NTH-B mn k thut o v tin hc cng nghip
Cu ch l mt thit b bo v mch in s" dng nh$m
phng trnh cc hin tng qu ti trn ng dy gy
chy, n!.
Thnh phn khng th thiu trong mt cu ch l mt
dy ch mc ni tip vi hai du dy d/n trong mch
in. V tr lp t cu ch l sau ngun in t!ng v
C$u C$u ch ch, ,
in. V tr lp t cu ch l sau ngun in t!ng v
trc cc b ph%n ca mch in , mng in cn c
bo v nh cc thit b in,...
70 2/25/2014
Cc thnh phn cn li bao gm: hp gi' cu
ch, cc chu mc, np cu ch, v.v... c
thay !i ty thuc vo loi cu ch cng nh
mc ch th#m m
NTH-B mn k thut o v tin hc cng nghip
C$u C$u dao dao, , c$u c$u dao dao cch cch ly ly
71 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cc th)a hnh c nhim v thc hin cc thao tc tc ng
vo i tng.
C th nu ln cc loi th)a hnh sau:
Cun dy iu khin cc rle, cc cng tc t, cc khi
ng t), cc van vi cc iu khin ng m (on off) ni
Cc Cc th%a th%a hnh hnh
ng t), cc van vi cc iu khin ng m (on off) ni
vo cc u ra s (DO) ca PLC.
Cc b iu ch(nh:
iu ch(nh tc cho cc mt: speed controller
B th)a hnh to di chuyn xc nh (positioner):
NTH-B mn k thut o v tin hc cng nghip 72 2/25/2014
Khi ng t) l mt loi thit b in dng iu khin t) xa vic ng/ct,
o chiu v bo v qu ti (nu c mc thm rle nhit) cho cc ng c ba
pha rotor lng sc.
Khi ng t) khi c mt cng tc t gi l khi ng t) n, thng dng
iu khin ng ct ng c in.
Khi ng t) c hai cng tc t gi l khi ng t) kp, dng khi
ng v iu khin o chiu ng c in.
Kh#i Kh#i ng ng t% t%
ng v iu khin o chiu ng c in.
Mun khi ng t) bo v c ngn mch phi mc thm cu chy.
73 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Hin nay, l cc Invertor ni vi u ra t4 l 4 20 mA (4
mA ng vi tc b$ng 0, 20 mA ng vi tc nh mc).
Invertor iu ch(nh tc hin nay c xy dng trn c s
vi x" l v IGBT.
iu iu ch&nh ch&nh tc tc cho cho cc cc mt mt
NTH-B mn k thut o v tin hc cng nghip 74 2/25/2014
Trong truyn ng in, trong cng nghip nhiu khi c yu
cu cc thao tc c kh cng sut ln nh: nng h c"a cng,
iu khin van bm, thit b nng h. v.v
thc hin vic ny, phi s" dng cc b th)a hnh thc
hin trn nguyn tc b iu ch(nh mch vng kn v mch
B B th%a th%a hnh hnh to to di di chuyn chuyn xc xc nh nh
vng h.
NTH-B mn k thut o v tin hc cng nghip 75 2/25/2014
B B th%a th%a hnh hnh to to di di chuyn chuyn xc xc nh nh
Dng ra 4 20 mA c a vo so snh vi dng in phn
hi v do encoder u ra gn vi trc ng c bin !i tr v
dng in.
Vi mch iu ch(nh ny, gc quay hay s ch( ca encoder t4
l vi dng (4 20 mA) i vo b iu ch(nh. Dng ny c
ly t) u ra tng t (AO) ca PLC.
NTH-B mn k thut o v tin hc cng nghip 76 2/25/2014
Nguyn l hot ng
Bin Bin t$n t$n
NTH-B mn k thut o v tin hc cng nghip 77 2/25/2014
ng c mt chiu
ng c xoay chiu
Mt pha hay ba pha
#ng b
Khng #ng b
Thit Thit b b truyn truyn ng ng
Khng #ng b
My iu kh
iu khin in p
iu khin h s trt
78 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cu trc chung
B iu ch(nh v tr, van t4 l
Cc b iu ch&nh (regulators)
79 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
H thng truyn ng thy lc c ng rng rng ri trong
nhiu lnh vc cng nghip khc nhau, vi nh'ng dy truyn
thit b c chnh xc cao, iu khin tinh cp b$ng my tnh,
cng sut ln.
C C cu cu chp chp hnh hnh thy thy lc lc
80 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
u im:
C kh nng truyn ng vi cng sut ln v p sut cao.
C cu n gin, hot ng vi tin c%y cao, i h3i bo d,ng chm sc t.
C kh nng iu ch(nh v%n tc lm vic tinh cp hoc v cp.
Kt cu gn nh5, v tr cc phn t" d/n v b d/n khng l thuc vi nhau.
Gim kch thc, khi lng c h thng b$ng cch nng cao p sut lm vic.
C C cu cu chp chp hnh hnh thy thy lc lc
Gim kch thc, khi lng c h thng b$ng cch nng cao p sut lm vic.
Nh qun tnh nh3 ca my bm v ng c, kh nng chu nn cao ca du
m h thng c th lm vic vi tc cao m khng cn tnh ton ti yu t va
%p nh h thng in v c kh.
Khu ra ca h thng d+ dng bin !i t) chuyn ng quay - tnh tin, tnh tin
- quay.
Phng ng)a qu ti nh van an ton.
81 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
u im:
D+ theo di quan st mch thy lc vi s h& tr ca p k.
Cc phn t" c tiu chu#n ha to iu kin thit k ch to.
Nhc im
Hiu sut khng cao do mt mt ng ng, s r r( ca cc phn
C C cu cu chp chp hnh hnh thy thy lc lc
t".
Khi ph ti thay !i kh gi' tc lm vic !n nh do tnh nn ca
cht l3ng v n h!i ca ng ng.
Nhit v nht thay !i lm nh hng n chnh xc iu
khin
Khi mi khi ng, nhit h thng thay !i d/n ti thay !i
nht cht l3ng v ko theo thay !i v%n tc lm vic
82 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
C C cu cu chp chp hnh hnh thy thy lc lc
83 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
C C cu cu chp chp hnh hnh thy thy lc lc
84 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
u im:
Do c im chu n hi tt ca khng kh, v v%y kh nn c
th d+ dng cha trong cc bnh chu p.
C th truyn nng lng (kh nn) xa, bi v t!n tht p sut
trn ng ng nh3 v nht ng hc ca kh nn nh3.
C C cu cu chp chp hnh hnh kh kh nn nn
trn ng ng nh3 v nht ng hc ca kh nn nh3.
Khng cn s" dng ng ng hi kh nn v ng ng thi
kh ra.
Do phn ln trong cc x nghip h thng ng ng d/n kh
nn c s6n cho nn chi ph s thp to ra mt h thng
truyn ng b$ng kh nn.
H thng phng ng)a p sut gii hn c m bo.
85 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Nhc im:
Lc truyn ti thp.
Khng th thc hin c nh'ng cc thao tc th7ng hoc
quay u bi v kh nng n hi ca kh nn ln. V khi ti
trng trong h thng thay !i th v%n tc cng thay !i
C C cu cu chp chp hnh hnh kh kh nn nn
trng trong h thng thay !i th v%n tc cng thay !i
Dng kh nn thot ra ng d/n kh gy ra ting n.
Ngy nay trong lnh vc iu khin, ngi ta thng kt hp
h thng iu khin b$ng kh nn vi in hoc in t", hoc
h thng thy lc. Cho nn rt kh xc nh mt cch chnh
xc,r rng u in ca t)ng h thng iu khin.
86 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
H thng iu khin thy lc kh nn bao gm cc phn t"
iu khin v c cu chp hnh c kt ni vi nhau thnh
h thng hon ch(nh thc hin nh'ng nhim v theo yu
cu t ra. H thng c m t nh hnh.
C C cu cu chp chp hnh hnh thy thy lc lc -- kh kh nn nn
87 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
:
Tn hiu u vo: nt nhn, cng tc, cng tc hnh trnh, cm bin.
Phn x" l thng tin: x" l tn hiu nh%n vo theo mt qui tc logic xc nh,
lm thay !i trng thi ca phn t" iu khin: van logic And, Or, Not, Yes,
C C cu cu chp chp hnh hnh thy thy lc lc kh kh nn nn
Flip-Flop, R le,
Phn t" iu khin: iu khin dng nng lng (lu lng, p sut) theo
yu cu, thay !i trng thi ca c cu chp hnh: van ch(nh p, van o
chiu, van tit lu, ly hp,
C cu chp hnh: thay !i trng thi ca i tng iu khin, i lng
u ra ca mch iu khin: xy lanh thy kh, ng c thy kh.
Nng lng iu khin: bao gm phn thng tin v cng sut
88 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
B iu khin phn hi vng kn
C C cu cu chp chp hnh hnh thy thy lc lc kh kh nn nn
89 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
NI DUNG NI DUNG CHNG 4 CHNG 4
4
Thit b iu khin v gim st
PLC (programmable logic controller)
90 2/25/2014
PAC (Programable automation controller)
NTH-B mn k thut o v tin hc cng nghip
H thng Gim st
Ni dung ca b iu khin t ng ha phn lm cc vic sau:
Chn khi ng nhm hay trnh t.
Khi ng trnh t.
D)ng trnh t.
Gii quyt lin ng.
Thit Thit b b iu iu khin khin
Gii quyt lin ng.
Chuyn cc bc trong trnh t.
m bo iu kin v%n hnh !n nh cc thit b cng ngh.
L%p cc vng iu ch(nh.
Thu th%p s liu o v trng thi cc kha iu khin v bo
v.
91 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cc PLC c nghin cu ngay t) khi ra i cc vi x" l 8 bit
v pht trin rt nhanh.
Trit l ca nh'ng nh sn xut PLC l gii quyt bi ton t
ng ha thay cho cc mch t ng b$ng rle, gim thi gian
ni dy
PLC (programmable logic controller) PLC (programmable logic controller)
V PLC gii quyt cc bi ton logic t hp v logic trnh t
nn mang tn iu khin logic lp trnh.
Trit l modul ha c s" dng trit , trit l phn b
c m rng.
L%p trnh ha gn vi s t ng b$ng rle cng
c ng dng.
92 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Phn c!ng
Phn cng c t! chc thnh modul kch thc gn ging
nhau, c th g dng trn gi.
PLC (programmable logic controller) PLC (programmable logic controller)
93 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cc modul c t chc nh sau:
Modul ngun PS (power suply)
cp cc in p mt chiu cho cc modul khc n$m trong cc
rnh ci modul
PLC (programmable logic controller) PLC (programmable logic controller)
94 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Modul CPU (central processing unit). y l modul quan trng
nht ca PLC. Phi ni r$ng modul CPU l mt my tnh cng
nghip chuyn dng. Trong nhiu PLC, CPU xy dng trn
c s vi x" l Pentium vi a chc, a nhim v. nh gi mt
CPU l tc x" l, s modul m n qun l c, cc hm v
s liu, cc dch v, cc cng c xy dng c.
PLC (programmable logic controller) PLC (programmable logic controller)
s liu, cc dch v, cc cng c xy dng c.
95 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cc modul vo ra:
y l cc modul giao tip vi cc thit b cp hin trng, gm:
Modul vo tng t AI (analog input): Dng nh%n dng
in thng nht ha 4-20mA ca cc transmitter o lng.
Mt modul AI thng c 8, 16, 32 u vo tng t dng
PLC (programmable logic controller) PLC (programmable logic controller)
Mt modul AI thng c 8, 16, 32 u vo tng t dng
thu th%p s liu o lng.
Modul u vo s DI (digital input): Dng nh%n dng
nh'ng trng thi ca cc: thit b cng nghip (stop start),
dng ct (on off), vt qu gi tr cho php (1, 0). Modul
ny n gin ch( l nh'ng kha tng t v thng t! chc
8, 16, 32 u vo.
96 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cc modul vo ra:
Modul u ra tng t AO (analog output): Dng t
thng s cho cc b iu ch(nh ngoi.
t thng s cho cc Invertor: 4 mA cho tc b$ng 0;
20 mA cho tc nh mc.
PLC (programmable logic controller) PLC (programmable logic controller)
t thng s cho cc van cnh bm: 4 mA cho ng
van; 20 mA cho m hon ton.
Modul u ra s DO (digital output): Dng iu khin
ng ct cc thit b th)a hnh.
Cng tc ph cc khi ng t), cng tc t, v.v
Cc cun dy van in t), cc rle, trung gian.
Cc cng tc khi ng ng c.
97 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Modul giao din IM (interface modul): Dng ly thng tin t)
cc i tng c thng tin s ni tip, theo cc chu#n xc nh
cp thp (RS 485, modbus, v.v).
Modul ny m bo cho t! chc cc I/O phn b (distributed
I/O) m bo tnh phn b cao trong h thng.
PLC (programmable logic controller) PLC (programmable logic controller)
Modul truyn thng CP (communication processor):
Modul ny m bo ni PLC vi cc xa l hay vi h thng
theo cc giao thc yu cu.
Ngoi ra cn c cc modul chc nng c bit FM (function
module) ty theo t)ng nh ch to.
98 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Phn mm
PLC (programmable logic controller) PLC (programmable logic controller)
99 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
PLC phi gii quyt nh"ng vn sau:
Xy dng mt ngn ng' l%p trnh kh hon ch(nh, n gin, d+
tip thu, s" dng gn vi quan nim ca c k s t ng ha
trong h thng nh3 v ln.
Chng trnh theo chu#n IEC 61131-3
PLC (programmable logic controller) PLC (programmable logic controller)
Chng trnh theo chu#n IEC 61131-3
LD (Ladder Diagram)
FBD (Function Block Diagram)
IL (Intruction List)
ST (Structuted Text)
SFC (Sequential Function Chart)
100 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Gii quyt vn thu th%p s liu o lng x" l iu khin,
a vo h thng iu ch(nh trong PLC v ngoi PLC gm
cc vn sau:
t thng s cho cc cm bin o lng (parameterization)
thch ng vi cc gi tr o vi cc thang o khc nhau.
PLC (programmable logic controller) PLC (programmable logic controller)
Tnh ton ra gi tr o theo n v nh.
X" l khc cc u o (calibration).
Chuyn s liu ln cp trn lm cc dch v khc.
Tnh ton cc php tnh s hc.
101 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Gii quyt vn iu khin (t ng ha):
Cc tnh ton logic cho vic khi ng, d)ng lin ng.
Cc chuyn trng thi ca trnh t (logic dy).
Xc nh cc trng thi bo ng.
Gii quyt cc vn pht hin l&i, s"a l&i (chu#n on k
PLC (programmable logic controller) PLC (programmable logic controller)
Gii quyt cc vn pht hin l&i, s"a l&i (chu#n on k
thu%t).
Chuyn cc trng thi cn thit ln cp trn.
102 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
To cc mch vng iu khin:
So snh, t thng s.
Vng iu khin h.
Vng iu khin kn: PI, PID controller.
Vng iu khin ca cc bi ton phi tuyn, iu khin m
PLC (programmable logic controller) PLC (programmable logic controller)
Vng iu khin ca cc bi ton phi tuyn, iu khin m
(Fuzzy controllers)
T! chc giao tip:
Hin th.
L%p s flowsheet.
Giao tip ngi my n gin.
103 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
PLC ca ABB
AC800F
AC800M
AC800A
AV700F
PLC (programmable logic controller) PLC (programmable logic controller)
AV700F
....
NTH-B mn k thut o v tin hc cng nghip 104 2/25/2014
Cu trc h thng AC800F
Cc AC 800F c cu trc module. CPU c thit k nh mt
bng ni a nng m cc module khc nhau
PLC (programmable logic controller) PLC (programmable logic controller)
NTH-B mn k thut o v tin hc cng nghip 105 2/25/2014
Ngu#n cung cp
SA 811F in p vo t) 115 230 VAC cho PM 803F.
PLC (programmable logic controller) PLC (programmable logic controller)
NTH-B mn k thut o v tin hc cng nghip 106 2/25/2014
Module Ethernet
EI 813F: m un AUI kt ni thu pht cho 10 base 5 ,10
base 2, 10 base T, 10 base FL hoc n v kt ni cho
PM803F
PLC (programmable logic controller) PLC (programmable logic controller)
NTH-B mn k thut o v tin hc cng nghip 107 2/25/2014
Cc bus trng (fieldbus)
Cc AC 800F s" dng module fieldbus thu th%p v x" l
thi gian thc v ch#n on d' liu. Ti a 4 module
fieldbus c th c gn vo AC 800F.
Cc module fieldbus c nhim v v c im:
PLC (programmable logic controller) PLC (programmable logic controller)
c l%p l&i v pht hin tn hiu l&i
Kt ni ca cc phn on fieldbus v mng con.
Chi tit v module fieldbus:
+FI 830F: M un Profibus DP cho iu hnh trc tip
ca cc thit b trng Profibus.
FI 840F: giao thc s6n c Foundation Fieldbus HSE ,
TCP/ IP g"i v nh%n, lien tc c m rng.
NTH-B mn k thut o v tin hc cng nghip 108 2/25/2014
AC700F
Khi PM 783F
B x" l: Motorola Power PC (MPC 8247)
B nh chng trnh: 2 MB SRAM
B nh trong: 8MB SDRAM, 4MB FLASH ROM
PLC (programmable logic controller) PLC (programmable logic controller)
B nh trong: 8MB SDRAM, 4MB FLASH ROM
S module vo ra ti a: 8
Ngun: Pin
H thi gian thc: c
Giao tip: RS 232, RS 485 (Tc 1200 bps n 38400
bps)
NTH-B mn k thut o v tin hc cng nghip 109 2/25/2014
AC700F
C!ng vo ra s DC 732F:
C!ng vo s!: 16 c!ng (hot ng 24V DC)
LED hin th: Thng bo trng thi, thng bo l&i v ngun
cung cp
PLC (programmable logic controller) PLC (programmable logic controller)
Module vo ra tng t AX 722F
cung cp
Mc logic 0 : in p gi'a -3V v +5V
Mc in p khng nh ngha gi'a +5V v +15V
Mc logic 1: in p n$m gi'a +15V v +30V
NTH-B mn k thut o v tin hc cng nghip 110 2/25/2014
Module vo ra tng t AX 722F
AC700F
Module vo ra tng t AX 722F
PLC (programmable logic controller) PLC (programmable logic controller)
NTH-B mn k thut o v tin hc cng nghip 111 2/25/2014
PLC S7 ca Siemens
Siemens l nh ch to PLC ln nht th gii: C 2 h PLC S5
v PLC S7.
H SIMATIC S7 ca Siemens gm:
H t ng ha nh3 S7 200
PLC (programmable logic controller) PLC (programmable logic controller)
H t ng ha nh3 S7 200
H t ng ha trung bnh S7 300
H t ng ha ln S7 400.
H hon ch(nh C7 v M7.
NTH-B mn k thut o v tin hc cng nghip 112 2/25/2014
H t ng ha trung bnh S7 300:
PLC (programmable logic controller) PLC (programmable logic controller)
113 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cc $c im ni bt ca Simatic S7 - 300:
L b iu khin c s" dng nhiu nht trong cc h t
ng ha tch hp cng nghip khp ni trn th gii.
Thit k nh3 gn, gn trn rnh DIN.
Nhiu chc nng tch hp vo trong CPU (I/O, cc chc
PLC (programmable logic controller) PLC (programmable logic controller)
Nhiu chc nng tch hp vo trong CPU (I/O, cc chc
nng cng ngh, kt ni Profibus/Profinet).
Khng cn bo d,ng, cc d' liu lu li trn Card b nh
siu nh3 (micro memory card).
Ch 7ng thi trn Profibus.
Cc phin bn an ton.
114 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
S ra i ca PAC
Vi s pht trin ca k thu%t in t" v cng ngh thng tin,
hin nay PLC bc l mt s nhc im:
Ngn ng' l%p trnh ca PLC u l ngn ng' ring ca
nh'ng nh sn xut PLC, ch yu gii quyt bi ton t
PAC ( PAC (Programable Programable automation controller) automation controller)
nh'ng nh sn xut PLC, ch yu gii quyt bi ton t
ng ha, v th lm vic khng th linh hot v c c s
b$ng cc ngn ng' cao cp dng trong cng ngh thng tin.
V truyn tin: Trong truyn tin, cc PLC t! chc mng ring
truyn tin vi giao thc ring. V th, khi s" dng thit b
ca mt nh cung cp b l thuc vo nh sn xut lc s"a
ch'a, bo d,ng v pht trin.
115 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
PAC ra i c mc ch l s" dng nh'ng u vit ca PLC, ng
thi khc phc nh'ng nhc im ca PLC.
Mt s c im ca PAC l:
Ngn ng' l%p trnh l ngn ng' chung ca cng ngh thng tin.
Cc cng c s" dng cng l cng c ca cng ngh thng tin.
PAC ( PAC (Programable Programable automation controller) automation controller)
Cc cng c s" dng cng l cng c ca cng ngh thng tin.
Giao thc truyn tin l giao thc TCP/IP ca Ethernet v
Internet.
8ng dng cc kin trc chung ca cng ngh thng tin gim
gi thnh thit k.
M rng trng giao tip vi i tng b$ng cch ci thin h
thng I/O.
116 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Mt s PAC
LinPAC-8000 l b PAC th hai ca ICP DAS. N trang b mt
CPU PXA270 520MB chy h iu hnh Linux Kernel bn
2.6.19 vi:
Kh nng kt ni VGA, USB, Ethernet, RS-232/485;
PAC ( PAC (Programable Programable automation controller) automation controller)
Kh nng kt ni VGA, USB, Ethernet, RS-232/485;
Cc modul I/O song song tc thc thi cao 1/4/8 khe (cc
modul I-8K)
Cc module I/O loi ni tip (cc module I/O I-87K).
117 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Kin trc mng kt ni PAC ti my tnh v cc thit b
PAC ( PAC (Programable Programable automation controller) automation controller)
118 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Chc nng ca PAC
PAC ( PAC (Programable Programable automation controller) automation controller)
119 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
LinPAC l s kt hp ca IPC v PLC
PAC ( PAC (Programable Programable automation controller) automation controller)
120 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Mi trng pht trin: LinPAC SDK l phn mm dng cho
LinPAC-8000 ca ICP DAS
Cc ng dng ca LinPAC:
T ng ha nh my x nghip.
iu khin my mc cng nghip.
PAC ( PAC (Programable Programable automation controller) automation controller)
iu khin my mc cng nghip.
H thng qun l xy dng.
ng c my bay,v.v
121 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cp qun l k thu%t, gim st, thao tc, theo di, qun l
thng tin
Cp ny thng c t bn cnh ban gim c x nghip,
qun tr doanh nghip trong mt phng trung tm iu khin
(CCR - central control room).
C'p C'p iu iu khin khin gim gimst st
122 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Nhim v% ca phng iu khin trung tm
Thao tc iu khin sn xut ca thao tc vin.
Theo di qu trnh sn xut (monitoring), hin th, trao !i, ra lnh,
hnh thnh h thng OMS (operator monitoring system).
Qun l thng tin MIS (management information system)
C'p C'p iu iu khin khin gim gimst st
Theo di, hin th s liu o lng hin ti, theo di qu trnh
Bo co kt qu sn xut.
Lu gi' thng tin.
Tr gip bo ng.
Tr gip pht hin l&i v ch#n on k thu%t.
Lu gi' s liu cc s c
123 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Nhim v% ca phng iu khin trung tm
.Qun l k thu%t.
Qun l cc chng trnh, cc cng c
S di theo chng trnh.
Vit chng trnh mi.
C'p C'p iu iu khin khin gim gimst st
Vit chng trnh mi.
Thay !i cu trc ca h.
Tin hnh bo d,ng, thay th phn t" h h3ng, cho hot
ng li.
124 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Cc thit b trong phng iu khin trung tm (CCR) g#m
cc thit b sau
Mng LAN: hin nay tt c mng LAN u s" dng chu#n
Ethernet, bus truyn tin thng l cp quang ni thnh vng v
d phng i.
C'p C'p iu iu khin khin gim gimst st
My tnh ch phc v cho cc nhim v ni trn, thng c h
iu hnh Windows NT hay Windows 2000.
Cc u cui lm thnh h OMS (operator monitoring system)
v hnh thnh trm iu hnh OWS (operator work station).
Mt h qun l k thu%t c t mt my tnh ring hnh
thnh trm iu hnh k thu%t EWS (enginering work station).
125 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
Mt s my in, in li cc s liu theo MIS.
Mt my Hard Copy ghi li cc kt qu hin th trn cc mn
hnh ca OWS v EWS.
Mt my in ghi s liu ca cc s c (event recorder).
Mt h thng thit b thng tin nh Gateway server, h thng
C'p C'p iu iu khin khin gim gimst st
Mt h thng thit b thng tin nh Gateway server, h thng
iu khin ni b, h truyn hnh cng nghip trong nh my.
126 2/25/2014 NTH-B mn k thut o v tin hc cng nghip
NTH-B mn k thut o v tin hc cng nghip 127 2/25/2014

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