AGOM INTERNATIONAL SRL Via Mesero, 12 20010 OSSONA (MI) ITALY
www.agom.it e-mail agom@agom.it
POT BEARINGS
TECHNICAL DATA SHEET BS 5400
AGOM INTERNATIONAL SRL Via Mesero, 12 20010 OSSONA (MI) ITALY www.agom.it e-mail agom@agom.it INTRODUCTION
This technical data sheet is useful for the designers to select the type and the size of the Agom pot bearing required. All bearings listed here are designed in accordance with the requirements of BS 5400, but Agom can design in accordance with any other standard on request, e.g. EN 1337-5, CNR 10018, AASHTO etc.
PRINCIPLE OF FUNCTIONING
Pot bearings are designed to carry combinations of vertical loads, horizontal loads, longitudinal and transversal movements and rotations and they are used in road and railway bridges in steel and concrete. This kind of bearings can carry very high loads, over 50000 kN
A completely encased natural rubber pad is positioned in a steel pot. Under high pressure the pad behaves like a liquid. The elasticity of the rubber allows tilting movement (rotation) of the piston in the horizontal axis. Depending on whether the bearing is fixed, guided sliding or a free sliding, Agom pot bearings accommodate vertical loads and corresponding horizontal forces, as well as movements in longitudinal or transversal directions .
QUALITY
Agom pot bearings are designed and manufactured in accordance with the requirements of a wide range of international standards ( European EN1337.5, British BS 5400, Italian CNR 10018, German DIN 4141, French SETRA B.T.4. and American AASHTO). Every single component is mechanically worked and assembled by fully qualified and trained workers at the Agom factory under strict ISO 9001:2000 accredited quality control standards.
All the pot bearings are manufactured using only high-quality materials:
Ferrous material for pot and piston: The pot, the piston and if applicable the sliding plate are manufactured from ferrous material in accordance with EN 10025 standard
Elastomer material: The elastomer material used for the elastomeric pad is natural rubber in accordance with ISO 6446.
Physical and mechanical properties of elastomer
Characteristics Test method Requirements Tensil strength (MPa) ISO 37 type 2 16 Elongation at break (%) ISO 37 type 2 450 Tear resistance (kN/mm) ISO 34-1 (method A) 5 Compression Set 24 h; 70 C (%) ISO 815 30 Hardness (ShA3) 50 5
AGOM INTERNATIONAL SRL Via Mesero, 12 20010 OSSONA (MI) ITALY www.agom.it e-mail agom@agom.it
Austenitic steel sheet: The austenitic steel used for sliding surfaces is X5CrNiMo17-12-2 in accordance with EN 10088-2 1.4401 with a minimum thickness of 1.5 mm The roughness is R y5i 1 m The Hardness 150 HV1 and 220 HV1
PTFE Agom uses only virgin PTFE without regenerated or filler materials. The minimum thickness of PTFE is 4.5 mm and varies in according with the bearings size.
Physical and mechanical properties of PTFE
Characteristics Test method Requirements Tensil strength (MPa) ISO 527-2 29 Elongation at break (%) ISO 527-2 300 Hardness (Shore D) > 55
CORROSION PROTECTION:
Steel components exposed to the elements are protected against corrosion. Agom adjusts the corrosion protection in accordance with the aggressiveness of the environment in which the bearings are to be installed and each customers requirements.
The standard corrosion protection is as follows: - sandblasting SA3 grade - two components high thickness epoxy zinc paint: 200 m
If required , different type of corrosion protection can be supplied
AGOM INTERNATIONAL SRL Via Mesero, 12 20010 OSSONA (MI) ITALY www.agom.it e-mail agom@agom.it
COMPREHENSIVE LABELLING:
All the bearings are provided with a metal label detailing the propreties of the bearings:
- bearing type - maximum vertical and horizontal loads - rotation - order number - date of manufacture
The top face of the bearing gives information on the type of the bearing, the direction of the axis of the bridge, the presetting (if any), the position.
On customer request, a special sliding label gives the information about the movement condition of the bearing.
LOAD COMBINATIONS
The bearings are designed for combined maximum vertical and horizontal loads. The standard range of Agom pot bearing is designed to have an horizontal load 15% of the maximum vertical load with a maximum rotation of 0.01 rad (other load and rotation combinations are provided on request).
CONCRETE AND ELASTOMER PRESSURE
According to BS 5400 the allowable concrete pressure depends on the relative dimensions of the bearing structure interface to the total support area and the characteristic strength of the concrete. For the standard range Agom has used the mean concrete pressure at SLS 20 N/mm 2
The elastomer pressure at SLS approaches 40 N/ mm 2
FRICTION OF BEARINGS
The reaction of the bearing to the movement can be mathematically calculated by considering friction coefficient between stainless steel and PTFE to be 0,03. The exact friction coefficient between stainless steel and PTFE is determined in according to BS 5400.
AGOM INTERNATIONAL SRL Via Mesero, 12 20010 OSSONA (MI) ITALY www.agom.it e-mail agom@agom.it
FIXED POT BEARINGS
These bearings consist of a pot / piston assembly within which an elastomeric disc is encapsulated and fitted with an anti-extrusion sealing device. Under load this encapsulated elastomeric disc acts in a similar manner to an uncompressible confined fluid, enabling the pot and piston to rotate relative to each other. Agom bearings enable rotation in any direction while at the same time the structure is constrained horizontally. The pot and piston feature fittings for securing the bearing to the bridge structure.
SLIDING GUIDED POT BEARINGS
Guided sliding devices are identical in construction to free sliding bearings but are also fitted with one or more guides to limit the bearings movement to only one direction
FREE SLIDING POT BEARINGS
Identical in construction to the fixed bearings, these multi-directional devices are fitted with a virgin PTFE sheet in contact with an austenitic steel plate, enabling the bearing to slide in all directions.
AGOM INTERNATIONAL SRL Via Mesero, 12 20010 OSSONA (MI) ITALY www.agom.it e-mail agom@agom.it AGPF - FIXED POT BEARINGS
Rotation capacity: 0,01 Rad. ( 10 ) Average contact pressure 20 N/mm 2 By is fixed by value of longitudinal movement ey = 25 mm In case of bigger value of ey it can be used the following formula: By = B + 2ey
Other sizes available upon request.
AGOM INTERNATIONAL SRL Via Mesero, 12 20010 OSSONA (MI) ITALY www.agom.it e-mail agom@agom.it
Rotation capacity: 0,01 Rad. ( 10 ) Average contact pressure 20 N/mm 2 By is fixed by value of longitudinal movement ex = 10 mm By is fixed by value of longitudinal movement ey = 25 mm For bigger value of ey it can be used the following formula: By = B + 2ey
Other sizes available upon request.
AGOM INTERNATIONAL SRL Via Mesero, 12 20010 OSSONA (MI) ITALY www.agom.it e-mail agom@agom.it
FIXING TYPES
In case of horizontal loads < 20% of the simultaneous vertical load, if there is sufficient friction between the bearing and the sub or superstructure, the anchor bolts can be left out and the bearing can be connected to the structure by means of cementitius or epoxy resin.
Upper and lower anchors can be provided on request
In case of pre-cast concrete beam the bearings can be provided with upper pin and top subsidiary plate
In case of steel beams the bearings shall be provided with upper pin or connecting boalts
AGOM INTERNATIONAL SRL Via Mesero, 12 20010 OSSONA (MI) ITALY www.agom.it e-mail agom@agom.it
To adjust the angle of inclination of the superstructure, the pot bearings top plate can be manufactured at an angle or a wedge plate can be fixed at the top of the bearing
BEARINGS RANGE OF MOVEMENT
The berings total range of movement may be determined base on the need for movement in a given structure. One or more of the following factors may cause movements in the structure: - Total temperature movement - Shrinkage movement - Creep movement - Structural setting - Movement and load arising after installation such as back filling and prestressing. - Wind movement - Earthquake movement
Standard Pot bearing are designed for a range of movement 25 mm in longitudinal direction and 10 mm in the transversal direction (only for multidirectional bearings).
PRESETTING OF POT BEARINGS
When calculating the bearing for site-poured concrete structures, it is important to calculate assumed movements in the structure proper. The aim of pre-setting is to make future longitudinal movement symmetrical over the bearings centre line. Pre- setting makes it possible to offset movements caused by conditions as described in the section (bearings range of movement). Pre-setting is carried out in the factory according to specified criteria. Do not attempt this operation on site.
INSTALLATION PROCEDURE
Refer to the Agom Pot Bearing Handling, storage, installation and maintenance instruction.