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Capral is an Australian, nationwide manufacturer and stockholder of aluminium and other semi-finished non-ferrous products. A strategic regional network of sales account managers and distribution centres supply solutions and immediate stock availability of certain products. Extrusion manufacturing facilities are located in Victoria, new south Wales, Queensland, south Australia and western australia.
Capral is an Australian, nationwide manufacturer and stockholder of aluminium and other semi-finished non-ferrous products. A strategic regional network of sales account managers and distribution centres supply solutions and immediate stock availability of certain products. Extrusion manufacturing facilities are located in Victoria, new south Wales, Queensland, south Australia and western australia.
Capral is an Australian, nationwide manufacturer and stockholder of aluminium and other semi-finished non-ferrous products. A strategic regional network of sales account managers and distribution centres supply solutions and immediate stock availability of certain products. Extrusion manufacturing facilities are located in Victoria, new south Wales, Queensland, south Australia and western australia.
Capral is Australias largest manufacturer of aluminium products
with a history of investing in Australian industry for over 75 years. Capral understands the Australian market and its environmental conditions and this has made it Australias leading designer, manufacturer and distributer of aluminium extrusions. Who are we? Capral is an Australian, nationwide manufacturer and stockholder of aluminium and other semi-nished non-ferrous products. A strategic regional network of sales account managers and distribution centres supply solutions and immediate stock availability of certain products to a wide range of industries and market sectors. Special Extruded Products Capral has the capability to design, produce and stock our customers own sections. Our extrusion manufacturing facilities can provide technical information along with in-house facilities to help design and produce extruded proles specic to our customers needs. Our extrusion manufacturing facilities produce proles to the highest quality for use in numerous applications, such as architectural, automotive, marine, electrical, general engineering, road and transport. A typical route from conception to section: Customer product requirement in the form of a rough drawing. Design development utilising CAD/CAM technology. Die print/drawing produced and then approved by customer. Die produced and sample section extruded. Bulk material is extruded once off-tool sample approved. National Distribution Network Extrusion manufacturing facilities are located in Victoria, New South Wales, Queensland, South Australia and Western Australia, all supplying world class products at short lead times. Caprals extensive metropolitan and regional distribution network services a wide range of industries including residential and commercial construction, transport, marine, and general engineering. Regional distribution centres operating throughout metropolitan and regional Australia supplying a wide range of geometric extrusions, machine rod, plate and aluminium sheet products. = manufacturing facilities Accreditation and Certification All extrusions manufactured by Capral are produced to the chemical composition, mechanical property and dimensional tolerances in AS/NZS 1866:1997. Capral is also accredited to: AS/NZS ISO 9001:2008 - Quality Management Systems. AS/NZS ISO 14001:2004 - Environmental Management Systems. ISO/IEC 17025 - NATA Accredited Mechanical Testing Laboratory. All major international marine classifcation societies including DNV (Det Norske Veritas) and Lloyds Register. Value Add Focused on the requirements of our customers, a signicant investment has been made in processing and fabrication facilities, including nine extrusion presses and Australias largest extrusion press; 4400MT SMS Extrusion Press (yr2003), with interchangeable 9/12 container. Fabrication facilities include: Automatic fne tolerance cut to length saw 4 AXIS CNC machining product centre up to h=170mm, w=400mm, l=14000mm 3 AXIS CNC machining product centre h=180mm, w=200mm, l=7000mm CNC extrusion and plate router h=200mm, w=2500mm, l=12,500mm, maximum cut depth = 30mm Drawn products: Precision ovality, work hardened tubing, outer diameter 40mm to 130mm, wall thickness 1.8mm - 10mm Knurling: Application of non-slip surface to extrusions Product edge de-burring. These fabrication capabilities allow us to supply material closer to a nal form, providing the option of variable sizes and nishes previously unavailable and creating a real opportunity for a one-stop-shop. Finishing Capabilities A range of nishing options ensures your extrusions can be easily matched to your project. Powder coatings, supplied by Interpon Powder Coatings, are available in an extensive range of colours, gloss levels, textures and metallic shades for complete colour freedom. Interpons entire architectural range qualies for several Green Star credits ensuring a sustainable fnish for your project, with durability for up to 7, 10 and 15 years on colour and lm integrity. For details and to view the full colour range options, visit www.interpon.com.au Anodising treatment can provide excellent corrosion resistance and a wide range of colour options up to 25um. Such fnishes are widely used for both interior and exterior applications including the architects choice SatinEtch technology which produces a matt nish with reduced die lines. Aluminium The Super Metal Innovation drives our world. New developments and technologies spur a constant search for new and improved materials to satisfy the limits of our imagination, yet few to date have surpassed the sheer versatility of aluminium. Aluminium is corrosion resistant, strong, lightweight and long lasting. It is a metal which may be cast, rolled, drawn or extruded and may be nished by polishing, anodising or coating to achieve a myriad of visual and functional effects. Consider its abundance, affordability, corrosion resistance and adaptability and you begin to appreciate how truly remarkable aluminium is compared to other metals. Most importantly, being readily recyclable and with one of the highest recycling rates of any metal, aluminium is an environmentally sustainable material. Capral Extrusion Capability Guide MANUFACTURING FACILITIES CANNING VALE 7 PRESS ANGASTON 8 PRESS CAMPBELLFIELD 9 PRESS CAMPBELLFIELD 12 PRESS PENRITH 8 PRESS BREMER - B1 8 PRESS BREMER - B2 7 PRESS BREMER - B3 7 PRESS BREMER - B4 8 PRESS Log Diameter (mm) 178 203 228 304 203 203 178 178 203 ALLOYS USED Soft / Semi Structural 6060, 6106 6060 (6063 with special arrangement) 6060, 6106 6060, 6063, 6101, 6106 1350, 6060, 6106 6060 6060 6060, 6106, 6063 6060, 6106, 6063 Hard / Structural 6005A, 6061, 6082 6005A, 6061, 6082 6005A Extruded Finishes Architectural, Structural, Shopfront Architectural, Structural, Shopfront Architectural, Structural Architectural, Structural Architectural, Structural Architectural, Structural, Shopfront Architectural, Structural, Shopfront Architectural, Structural, Shopfront Architectural, Structural, Shopfront TABLE WEIGHT (kg/m) Ideal kg/m Range 1.5 2.5 >1.5 based on CCD 3.0 5.3 1.2 2.4 1.0 1.40 1.0 1.40 1.0 1.40 1.0 1.40 Secondary kg/m Range 1.2 5.0 >0.84 1.65 16 2.8 20 1.0 2.8 1.25 3.70 0.8 - 1.50 0.8 - 1.50 1.25 5.5 Die Impressions (max) 16 32 6 4 6 6 8+ 8+ 4 Customer Length Range Saw (m) 1.8 6.8 3.7 6.5 2.5 16 Longer/shorter lengths - refer to mill 2.5 20 Longer/shorter lengths - refer to mill 3.0 9.0 Shorter lengths - refer to mill 3.0 7.5 Shorter lengths - refer to mill 3.0 7.5 Shorter lengths - refer to mill 3.0 7.5 Shorter lengths - refer to mill 3.0 7.5 Shorter lengths - refer to mill Min Section Weight (kg/m) 0.008 0.084 0.275 0.7 0.2 0.200 0.100 0.100 0.350 CIRCUMSCRIBING CIRCLE DIAMETER (mm) Solid 160 290 wide x 160 high 420 wide x 60 high 420 wide x 60 high 190 wide x 40 high 190 165 165 250 Hollow 120 200 380 wide x 90 high 380 wide x 90 high 160 wide x 40 high 180 150 150 180 Min Wall Thickness Ideal (mm) 1 1 1.6 2 1.2 1.2 1 1 1.2 Tongue Ratio As per standard AS1866:1997 Subject to customer requirement and section assessment Refer AS1866 4:1 4:1 As per standard AS1866:1997 As per standard AS1866:1997 table 1. Outside of standard refer to Mill for section assessment Capral Extrusion Capability Guide MANUFACTURING FACILITIES CANNING VALE 7 PRESS ANGASTON 8 PRESS CAMPBELLFIELD 9 PRESS CAMPBELLFIELD 12 PRESS PENRITH 8 PRESS BREMER - B1 8 PRESS BREMER - B2 7 PRESS BREMER - B3 7 PRESS BREMER - B4 8 PRESS Log Diameter (mm) 178 203 228 304 203 203 178 178 203 ALLOYS USED Soft / Semi Structural 6060, 6106 6060 (6063 with special arrangement) 6060, 6106 6060, 6063, 6101, 6106 1350, 6060, 6106 6060 6060 6060, 6106, 6063 6060, 6106, 6063 Hard / Structural 6005A, 6061, 6082 6005A, 6061, 6082 6005A Extruded Finishes Architectural, Structural, Shopfront Architectural, Structural, Shopfront Architectural, Structural Architectural, Structural Architectural, Structural Architectural, Structural, Shopfront Architectural, Structural, Shopfront Architectural, Structural, Shopfront Architectural, Structural, Shopfront TABLE WEIGHT (kg/m) Ideal kg/m Range 1.5 2.5 >1.5 based on CCD 3.0 5.3 1.2 2.4 1.0 1.40 1.0 1.40 1.0 1.40 1.0 1.40 Secondary kg/m Range 1.2 5.0 >0.84 1.65 16 2.8 20 1.0 2.8 1.25 3.70 0.8 - 1.50 0.8 - 1.50 1.25 5.5 Die Impressions (max) 16 32 6 4 6 6 8+ 8+ 4 Customer Length Range Saw (m) 1.8 6.8 3.7 6.5 2.5 16 Longer/shorter lengths - refer to mill 2.5 20 Longer/shorter lengths - refer to mill 3.0 9.0 Shorter lengths - refer to mill 3.0 7.5 Shorter lengths - refer to mill 3.0 7.5 Shorter lengths - refer to mill 3.0 7.5 Shorter lengths - refer to mill 3.0 7.5 Shorter lengths - refer to mill Min Section Weight (kg/m) 0.008 0.084 0.275 0.7 0.2 0.200 0.100 0.100 0.350 CIRCUMSCRIBING CIRCLE DIAMETER (mm) Solid 160 290 wide x 160 high 420 wide x 60 high 420 wide x 60 high 190 wide x 40 high 190 165 165 250 Hollow 120 200 380 wide x 90 high 380 wide x 90 high 160 wide x 40 high 180 150 150 180 Min Wall Thickness Ideal (mm) 1 1 1.6 2 1.2 1.2 1 1 1.2 Tongue Ratio As per standard AS1866:1997 Subject to customer requirement and section assessment Refer AS1866 4:1 4:1 As per standard AS1866:1997 As per standard AS1866:1997 table 1. Outside of standard refer to Mill for section assessment Aluminium Uses Aluminium is the material of choice for an array of applications from building and construction materials, consumer products, electronics and aeronautics just to name a few. You will nd aluminium in safety components of your car, from the seat belt assembly to the anti-lock braking system. You will nd it in other places too, your kitchen appliances, your pots and pans, your mobile phone or even in the next aeroplane you y in. The applications for aluminium span almost every major industry. Its strength to weight ratio allows products to be lighter, stronger and more efcient. Its corrosion resistant properties lend itself to harsh environments, providing low maintenance solutions and ensuring extended product lifecycles. The many forms aluminium alloys can take, allow it equally to being cast into forms, drawn into tube or strand applications, extruded into intricate proles or rolled into heavy plate or ultra-thin foils. In fact its hard to imagine how different our lives would be without aluminium. A Sustainable Solution Capral is committed to developing products which are sensitive to the built environment. Many facets of our operations help us achieve this goal: Aluminium - The Sustainable Metal Aluminium boasts one of the highest recycling rates of any metal. At the end of their long life, Capral extrusions can be readily recycled. Recycled aluminium generally falls into two broad categories. New scrap resulting from a manufacturing process such as extrusion is often not contaminated and of known quality. This scrap is remelted and reprocessed with very little further treatment. Due to its high value, such scrap enjoys an almost 100% recycle rate. Old scrap, such as that from beverage cans, building and transport is gathered and recycled via an efcient network of scrap metal merchants which sort and separate it from other metals such as iron and steel. This scrap is most usually remelted by secondary refners into silicon based alloys used predominantly for aluminium castings. In Europe, recycling rates of aluminium cans can reach up to 63% whilst rates from buildings and transport are higher again and 85% & 95% respectively. As recycling of aluminium requires only 5% of the initial energy consumed to create it, recycling one tonne of aluminium saves 5 tonnes of bauxite and 15,000 kilowatt hours of electricity, making excellent environmental and nancial sense. National Manufacturing Footprint Caprals national manufacturing footprint means that our extrusions, where practicable are produced close to where they are required. This helps minimise the impact of sea and road freight, reducing carbon dioxide emissions. Australian Supply Chain As a local manufacturer, Capral is required to meet Australian environmental regulations and standards in its manufacturing and nishing operations. Understanding the full life cycle impact of products requires manufacturing processes and materials to be traced back to their source. Extensive Distribution Network Caprals products are transported in bulk loads to regional distribution centres that are within close proximity of our fabricators. The consolidation of fabricator deliveries where practicable also helps minimise the impact of road freight, further reducing carbon dioxide emissions. Coatings and Finishes Capral uses and recommends Interpon powder coatings which contain no organic solvents or heavy metal pigments such as lead. With 7, 10, or 15 year global warranty options for colour and flm integrity, Interpon nishes offer high performance and reduced maintenance. In addition to traditional anodised fnishes Capral also offers a new Satin Etch technology that provides an aesthetically pleasing nish whilst using less energy and signicantly reducing waste by-products. Production Process Aluminium is a silver-white metal obtained from bauxite, a rock composed of more than 50% aluminium hydroxides formed by weathering in tropical regions. Aluminium is the earths third most abundant element (after oxygen and silicon) and the most abundant metal in the earths crust (8% by mass). Aluminium bearing compounds have been used by man from the earliest times. Pottery was made from clays rich in hydrated silicate of aluminium and at one point in history aluminium was so valuable that rulers and the wealthy preferred cutlery made by aluminium instead of gold. Today more aluminium is produced each year than all other nonferrous metals combined. The production of aluminium goes via two different routes: primary aluminium production from ore and recycling aluminium from process scrap and used aluminium products Aluminium Mining and Production Economic Impact Capral is dedicated to Australia. It is an Australian operated company providing approximately 900 local jobs, across a range of disciplines. Supporting a multi-billion dollar building industry. Sheet Ingot Casting Continuous Casting Bauxite Crusher Decanter Precipitator Digester Filter Press Wire ingot Extrusion ingot Cathode Electrolytic cell Holding furnace Alloying elements Siphon Anode Alumina Calciner Molten electrolyte Molten aluminium Rod Sheet Rod Extrusions Remelt / Foundry ingot Aluminium Extruder/Manufacturer Potroom Sheet ingot Advantages of Aluminium A unique combination of properties makes aluminium and its alloys one of the most versatile engineering and construction materials available today. Lightweight Aluminium is one of the lightest available commercial metals with a density approximately one third that of steel or copper. Its high strength to weight ratio makes it particularly important to transportation industries allowing increased payloads and fuel savings. Catamaran ferries, petroleum tankers and aircraft are good examples of aluminiums use in transport. In other fabrications, aluminiums lightweight can reduce the need for special handling or lifting equipment. Excellent corrosion resistance Aluminium has excellent resistance to corrosion due to the thin layer of aluminium oxide that forms on the surface of aluminium when it is exposed to air. In many applications, aluminium can be left in the mill nished condition. Should additional protection or decorative nishes be required, then aluminium can be either anodised or painted. Strong Although tensile strength of pure aluminium is not high, mechanical properties can be markedly increased by the addition of alloying elements and tempering. You can choose the alloy with the most suitable characteristics for your application. Typical alloying elements are silicon, manganese, copper and magnesium. Strong at low temperatures Where as steel becomes brittle at low temperatures, aluminium increases in tensile strength and retains excellent toughness. Easy to work Aluminium can be easily fabricated into various forms such as foil, sheets, geometric shapes, rod, tube and wire. It also displays excellent machinability and plasticity ideal for bending, cutting, spinning, roll forming, hammering, forging and drawing. Aluminium can be turned, milled or bored readily, using the correct toolage. In fact, most aluminium alloys can be machined speedily and easily. An important factor contributing to the low cost of nished aluminium parts. Aluminium is a popular choice of material for complex-sectioned hollow extrusions. Almost any method of joining is applicable - riveting, welding, brazing or soldering. A wide variety of mechanical aluminum fasteners simplies the assembly of many products. Adhesive bonding of aluminium parts is successfully employed in many applications including aircraft components, car bodies and some building applications. Good heat conductor Aluminium is about three times as thermally-conductive as steel. This characteristic is important in heat-exchange applications (whether heating or cooling). Aluminium is used extensively in cooking utensils, air conditioning, industrial heat exchangers and automotive parts. High reectivity Aluminium is an excellent reector of radiant energy through the entire range of wave lengths. From ultra-violet through the visible spectrum to infra-red and heat waves, as well as electromagnetic waves such as radio and radar. Aluminium has a light reectivity of over 80% which has led to its wide use in lighting fxtures. These refectivity characteristics also lead to its use as an insulating material. For example, aluminium roong reects a high percentage of the suns heat, promoting a cool interior atmosphere in summer, yet insulating against heat loss in winter. Good electrical conductor Aluminium is one of the two common metals having electrical conductivity high enough for use as an electrical conductor. The conductivity of electrical-conductor grade (alloy 1350) is about 62% that of the International Annealed Copper Standard. However, aluminium is only a third the weight of copper, which means it conducts about twice as much electricity as copper of the same weight. Aluminium is widely utilised in power-transmission cables, transformers, busbars and bases of electrical bulbs. Easy surface treatment For many applications, aluminium requires no protective or decorative coating; the surface supplied is entirely adequate without further nishing. Mechanical fnishes such as polishing, embossing, sand blasting, or wire brushing meet a variety of needs. Where the plain aluminium surface does not sufce, a wide variety of surface nishes are available to suit. Chemical, electrochemical and paint nishes are all used. Above all, anodising treatment can provide excellent corrosion resistance and a wide range of colour variations. Such nishes are widely used for both interior and exterior applications. Non-magnetic Aluminium has non-magnetic properties which make it useful for electrical shielding such as busbar or magnetic compass housings. Other applications include computer disks and parabolic antennas. Non-toxic The fact that aluminium is essentially non-toxic was discovered in the early days of the industry. It is this characteristic which enables the metal to be used in cooking utensils without any harmful effect on the body. Aluminium with its smooth surface is easily cleaned, promoting a hygienic environment for food processing. Aluminium foil wrapping and containers are used extensively and safely in direct contact with food products. Others Easy to recycle Due to a low melting temperature, it is economically recyclable, requiring only about 5% the energy required for smelting. It is an ideal material in this age of energy and resource saving. Sound absorbing Used for ceilings Shock absorbing Due to its low modulus of elasticity, aluminium is used for automobile bumpers and the like. Non-Sparking Aluminium is void of sparking properties against itself and other non-ferrous metals. Published February 2011. All information is correct at time of print and subject to change. QLD 71 Ashburn Road, Bundamba QLD 4304 Ph: Plant 07 3816 7000 Ph: Sales 07 3816 7340 Fax: Plant 07 3816 7111 Fax: Sales 07 3816 7105 NSW 2115 Castlereagh Road, Penrith NSW 2750 Ph: Plant 02 4720 5400 Ph: Sales 02 4720 5410 Fax: Plant 02 4720 5490 Fax: Sales 02 4720 5490 SA/NT Stockwell & Crennis Mines Rds, Angaston SA 5353 Ph: Plant 08 8564 2230 Ph: Sales 03 9590 2301 Fax: Plant 08 8564 3210 Fax: Sales 03 9590 2320 (Sales via VIC offce) WA 45-55 Baile Road, Canning Vale WA 6155 Ph: Plant 08 9456 6666 Ph: Sales 08 9456 6616 Fax: Plant 08 9455 5869 Fax: Sales 08 9455 5869 VIC & TAS 151 Barry Road, Campbellfeld VIC 3061 Sales: Suite 3, Level 2, 799 Springvale Road, Mulgrave VIC 3170 Ph: Plant 03 9930 1500 Ph: Sales 03 9590 2301 Fax: Plant 03 9358 8811 Fax: Sales 03 9590 2320 Capral Manufacturing Facilities & Mill Sales Capral Limited ABN 78 004 213 692 www.capral.com.au