Tough application,

ingenious solution.
Innovations 2013
2
The solution has to be perfect:
Innovation from Bosch Rexroth
All over the world, there are completely dierent ideas about "innovation": In industrial
countries, it is mostly technology-driven, and is generally about "faster, higher, further".
In other regions, it refers to solving a task with sophisticated technology, the lowest
possible amount of resources and a design which is concentrated on pure functionality
only those who understand the local requirements and develop customized solutions
on-site with researchers and developers can satisfy individual ideas about innovation
in a global world.
3
At Rexroth, regional developers work in a network in close
collaboration with their international colleagues. This
results in innovations in almost all elds of application and
in all industries. They set worldwide standards and help
customers on-site, every day.
For this to happen, we invest substantial sums of money
and the creativity of thousands of engineers in research and
development. Our R&D quota has been above the industry
average for years. More than 2,100 specialists work at
Rexroth on new products, solutions and services. They
identify long-term megatrends which serve as indicators for
changes in the markets, society and legislation. From this,
we can systematically derive short- and medium-term
requirements which we fulll with developments based on
known technologies.
At the same time, we continue to develop existing solution
principles for the long term, or look for new approaches.
For us, innovation is always multi-dimensional, and always
means improvements for machine manufacturers and users.
Therefore, a Rexroth solution not only reduces climate-dam-
aging carbon dioxide emissions, for example, but increases
productivity at the same time. This is a requirement for
innovation which we, as a worldwide market leader, also
have in your industry.

Here, you can discover some of the most important innova-
tions of the last six and next six months.
04 Hydraulics
05 Hgglunds CBM direct drive
06 IndraMotion MLC control system
07 IAC-R 2X control valve
08 DBETA-6X pressure control valve
09 Control valve for EMA(G) turbines
10 CDL2 cylinder
11 Highly dynamic HPC control cylinder
12 Duplex lters 63 and 50 FLDK (N)
13 A15VLO axial piston pump with impeller
14 A1VO axial piston pump
15 Electric Drives and Controls
16 EFC 3600 frequency converter
17 IndraDrive Mi decentralized servo drives
18 IndraControl S67 I/O modules
19 IndraControl S20 I/O modules
20 IndraControl XM21 control system
21 SafeLogic safety technology
22 SafeLogic compact safety technology
23 EasyWizard commissioning assistant
24 Open Core Engineering
25 IndraWorks engineering framework
26 Linear Motion Technology
27 IMS-I integrated measuring system
28 PLSA planetary screw assembly
29 EMC-HD electromechanical cylinder
30 Online screw drive congurator
31 Assembly Technology
31 Workplace layout
32 MTpro ManModel congurator
33 Multi-technology
33 Variable speed pump drives Sytronix
34 Sytronix SvP 7000
35 Sytronix FcP 5000
This brochure contains partial product advertisements. Accu-
rate information about availability can be obtained from your
responsible contact person in Sales.
4 Hydraulics | Innovations
Whether it is more torque in a smaller space for direct drives, new benchmarks for
control valves, secure plug-and-play for positioning drives, highly dynamic cylinders,
one-of-a-kind pumps or integrated engineering tools, Rexroth system expertise can be
seen in every detail of the new hydraulic components. Take advantage of it!
Hydraulic innovations: For more
availability, better performance and
integrated engineering
5
Hgglunds CBM:
The most powerful direct drive
on the market
50 % more torque, 50 % less weight
The newly developed CBM motor is a contemporary answer
to the market requirement for increasingly higher power,
more compact design and reduced weight. The core of the
closed drive system is a slow-turning hydraulic motor which
is mounted directly on the drive shaft and enables maxi-
mum torque, even at minimum speeds. Direct installation
means that gears, belts, chains, etc. are not required. The
design principle makes optimum use of the advantages of
hydraulics. The power can be controlled precisely and made
available across the entire power range. For maximum
productivity.
Advantages resulting from special product features
f 50 % more torque for higher productivity in a very small
space
f 50 % less weight
f Compact design
f Optimum power-to-weight ratio for high eciency
f All-purpose system for exible use
The new Hgglunds CBM motor produces 50 % more torque in a smaller space:
The robust, lightweight motor is mounted directly on the drive shaft and opens up
completely new applications to you thanks to its reduced dimensions and enormous
performance. The machine and the housing have become smaller, lighter and simpler.
Drive | Hydraulics
Key technical data
f Max. torque: 2,000 kNm
f Max. rotational speed: 53 rpm
f Displacement range: 75.8 to 380.1 l/rev
f Max. pressure: 350 bar
f Max. power: 2,200 kW
www.boschrexroth.com/cbm
6
Key technical data
f Motion control axis: Decentralized up to 64,
centralized up to 32
f 1,000 instructions (combined) 35 to 5 s
f Number of functional modules: 2 to 4
f Min. sercos cycle time: 1 to 0.25 ms
f Up to 512 local I/Os
IndraMotion MLC:
Motion Logic Control for all drives
Fast programming, planning, and commissioning
Users of the new version of IndraMotion MLC will notice our
expertise from many thousands of applications in every
detail: From intuitive operation of all drives, the simple
Wizard-supported conguration, the open controller inter-
faces or the customized scalable product range with a
single tool, you can carry out cross-technology planning for
your drives. You can program, plan, commission, and local-
ize and rectify faults faster.
Advantages resulting from special product features
f High-performance motion logic run-time system
f Best-in-class motion control for hydraulics with opti-
mized controllers
f Open communication and programming, supports all
common Ethernet bus systems (sercos, EtherNet/IP,
PROFINET RT)
f Simplied programming of motion sequences and high
transparency through sequential programming
f Automatic code generation thanks to GAT template
f Wizard-supported conguration
IndraMotion MLC is a motion logic optimized for hydraulic drive tasks, which can be
used to operate electrical, hydraulic and hybrid drives. Open programming and inter-
faces, scalable hardware and software, and consistently easy to use, it can reduce your
engineering costs by up to 50 %.
Hydraulics | Control
www.boschrexroth.com/indramotion_mlc
7
IAC Multi-Ethernet control valve:
Open, scalable and consistently easy
Robust, best-in-class hydraulic controllers
Due to the dierent communication and sensor interfaces,
this new generation of control valves can be integrated
exibly into higher-level control networks. Complex engi-
neering and hardware adaptations are no longer required
this saves time and money. The combination of tried and
tested control valve technology and intelligent electronics
enables customized solutions for hydraulic drives which are
precise and functional with minimal cost. Together with the
IndraWorks engineering framework, more integrated engi-
neering is possible and you can react quickly and eco-
nomically to requirements.
Advantages resulting from special product features
f Hydraulically optimized, scalable controller structure for
highly dynamic control systems
f Open communication: Supports all common Ethernet
bus systems
f Integrated engineering with the IndraWorks engineering
framework: Simple and fast commissioning of all com-
ponents
f Flexibly scalable: Large selection of valve types for more
exibility for use with minimal cost
f Robust and reliable: Extended temperature and vibra-
tion range
f The integrated control electronics of the valve allow the
deactivation of a channel in accordance with EN 13849-1
The new generation of 4WRPDH-2X valves with integrated axis controller (IAC) benets
from many years of application experience at Rexroth: The valve is now even more
robust and user-friendly. It supports all important bus systems in the eld of industry
automation, is individually scalable and impresses with hydraulically optimized control-
ler structures. It oers intuitive operation for fast project planning, commissioning and
diagnostics with IndraWorks software.
Control valve | Hydraulics
Key technical data
f Bus connection/service interface
(sercos, EtherCAT, EtherNet/IP, PROFINET RT)
f Max. operating pressure: 315 bar, ow: 100 l/min
f Sampling time: 0.5 ms for force controller,
1 ms for positioning controller
f Directly actuated control valve in servo quality
f Integrated digital axis control functionality
f 2 x congurable analog sensors (current/voltage)
f 1 x linear positioning sensor (SSI, EnDat 2.2 or 1 Vss)
www.boschrexroth.com/iac
8
Key technical data
f Operating pressure up to 500 bar, ow up to 5 l/min
f Low hysteresis and pressure control which is almost indepen-
dent of the volume ow
f Integrated pressure sensor
f Pressure control can be adapted to the system volumes
(simple adjustment via the DIL switch)
f Linear setpoint value/pressure characteristic curve
DBETA-6X pressure control valve
with sensor: The new benchmark
for operation and performance
Maximum performance in a new design
We have packed the electronics and the pressure sensor
into the pressure relief valve in a smaller space and in a new
housing. Added value for you due to the integrated pressure
sensor: Linear setpoint value characteristic curve, almost no
hysteresis, the pressure control is almost independent of
the volume ow and can be easily adjusted via the DIL
switch. Linear, reproducible and precise results. This inte-
gration opens up cost potentials for the drive and machine
design due to the fact that external amplier electronics
and additional sensors are no longer required. The commis-
sioning costs, and the associated risk of error, are therefore
reduced. 500 bar operating pressure makes a wide range of
uses possible.
Advantages resulting from special product features
f Easy to use: On-board electronics with integrated pres-
sure control and sensors
f Fast commissioning without additional parameterization
software
f An additional pressure sensor is no longer required in
the application, saving costs and programming
f Excellent price-performance ratio
f High-pressure applications up to 500 bar
There is no better way to control pressure: The DBETA is the rst pressure valve with
an integrated pressure sensor. In addition to the rst-class technical performance, the
demand for professional industrial design has also been met. It enables high-pressure
applications of up 500 bar.
Hydraulics | Control valve
9
EMA(G):
Electromechanical drive with
hydrostatic transmission
The secure plug-and-play solution
The compact positioning drive for direct assembly onto
valves replaces hydraulic solutions. At the same time, it is a
wear-free alternative to electromechanical drives with a ball
screw assembly. The drive is particularly suitable for assem-
bly on valves which are used to control the ow of uids,
gases and steams with a safety integrity level of SIL 3.

EMA(G) is a pre-congured system of tried and tested com-
ponents which only have external electrical and mechanical
interfaces. Parameterization is therefore simple and the
control system is clear, which minimizes the costs of com-
missioning. The resistance to vibrations and high perfor-
mance make the drive ideal for use in power plants with
large forces and strokes, and which require minimal mainte-
nance, long service life and maximum safety.
Advantages resulting from special product features
f Stand-alone solution without installing a hydraulic system
f Compact design makes more compact machines possible
f Pre-congured system for easy parameterization, low
commissioning costs
f Tried and tested components with excellent performance
f Robust and safe: Minimal maintenance costs and long
service life, SIL 3 compliance
The electromechanical drive supplements the hydraulic valve operating mechanisms
for the control and fast-acting shut-down function in valve ttings. With the hydrostatic
transmission and the spring-supported fast-acting shut-down function, it works wear-
free and is especially easy to handle. This signicantly reduces commissioning and
maintenance costs and increases eciency in the power plant.
Control valve | Hydraulics
Key technical data
f Electrical interface for power and signal transmission
f Positioning using a controlled synchronous motor and hydro-
static transmission
f Combined fast-acting shut-down thanks to spring-supported
closed function
f Limitation of the max. closing speed during the fast-acting
shut-down
f SIL 3 compliant conguration
f Integrated damping function
10
Key technical data
f Nominal pressure: 160/250 bar in one series
f Piston: Diameter 25 to 200 mm
f Piston rod: Diameter 14 to 140 mm
f Stroke length: Up to 3,000 mm
f 4 types of mounting, 2 seal designs
CDL2 hydraulic cylinder:
The compact design for 2 million
load cycles at 160/250 bar
Cost-optimized and customized for industry
The CDL2 series features a round hydraulic cylinder in a
welded design, which has been developed and tested spe-
cically for use in industrial systems.
Advantages resulting from special product features
f Clear limits of use: For max. 2 million load cycles at
160/250 bar
f User-friendly online conguration for easy and fast
design and project planning (online tool incl. CAD draw-
ings, documentation, accessories and spare parts)
f Flexible scalability: 2 nominal pressure stages in one
series as a cost-eective, customized solution
f Compact design: Small installation space and area
A new series, cost-optimized and, for the rst time, with clearly dened limits of use:
The CDL2 hydraulic cylinders are designed specically for industrial use at a nominal
pressure range of 160/250 bar and for up to 2 million load cycles. You can congure the
compact cylinders online according to your specic needs.
Hydraulics | Cylinder
11
HPC: The highly dynamic control
cylinder for testing technology
Control axis as a predened modular system with fast
delivery
The high-performance cylinder (HPC) is an additional mod-
ule of Rexroth testing technology, which oers you every-
thing from a single source, from the open-loop control
system through to the actuator: A practical modular system,
whereby the basic design and construction have already
been carried out and you can benet from shortened
delivery times. The non-pressure-dependent, constant
friction ensures dened friction values and therefore makes
the testing system easier to control.
Advantages resulting from special product features
f Perfect for highly dynamic systems: Control axis with an
integrated positioning sensor for frequencies up to 50 Hz
f Shortened delivery times: Predened modular system
with ve power levels and two types of mounting
f Ensures that the testing system is easier to control:
Non-pressure-dependent, constant friction
The new round hydraulic cylinder has been designed specically as a control axis for
testing technology, with an integrated positioning sensor for frequencies up to 50 Hz.
A modular system predened perfectly for you with ve power levels and two types of
mounting.
Cylinder | Hydraulics
Key technical data
f Power levels: 16, 40, 63, 100, 250 kN
f Types of mounting: MF3, MP5
f Frequency: Up to max. 50 Hz
f Non-pressure-dependent friction
f Application without radial force
12
Key technical data
f P
max
= 63 bar
f Q
max
= 250 l/min
f Port types from 1" SAE 3000 PSI to 4" SAE 3000 PSI
f Either pedestal- or wall-installation
f Cyclone eect
63 FLDK (N) duplex lter:
Filter better in a smaller space
Minimum pressure loss, high ow rates
Filters are essential for the correct functioning of a hydrau-
lic system, but should also be as simple and, in particular,
as service-friendly and user-friendly as possible. The new
duplex lters are designed exactly for this: A few high-qual-
ity components which can be combined ensure high ow
rates with minimum pressure loss and also withstand high
pressure spikes. In addition, they are easy to handle, and
adjustments can also be carried out subsequently without
any problems. The aerodynamic design generates a cyclone
eect and allows smaller lters to be selected. This results
in a better ltering eect and extremely compact outside
measurements, which helps to simplify the hydraulic system.
Advantages resulting from special product features
f Compact design: Makes a slimline construction of the
hydraulic system possible
f Aerodynamic design: Generates an eective cyclone
eect, allows small lters and requires less space
f Modular installation: A few parts which can be combined
enable subsequent adaptations to be easily made
f Well-thought-out details: Ensure service- and user-friend-
liness, e.g. gas-tight ball valve changeover switch, mag-
netic drain screw as standard
Duplex lters can be integrated directly into pressure lines. Thanks to their low cubic
capacity, aerodynamic design (cyclone eect) and modular installation, your hydraulic
systems remain simple and easy to service. Even ideal for subsequent adaptations.
Hydraulics | Filter
13
Key technical data
f Nominal pressure: 350 bar
f Peak pressure: 420 bar
f Open circuit
A15VLO210 axial piston pump
with impeller: 20 % more power
without higher costs
From 2,100 rpm to 2,500 rpm
The tried and tested Rexroth axial piston pumps have a
turbocharger with an integrated impeller: With the same
nominal size of 210, the maximum speed can be increased
by the infeed via the impeller and the pump output can
therefore be increased by approx. 20 %. At an additional
price of just 5 % and no additional installation costs at all,
this pays o. This is an extremely economical option for
increasing output or installing a smaller pump. The impeller
is integrated directly into the port plate. No additional instal-
lation space is required, and it is possible to operate the
pump with a frequency converter.
Advantages resulting from special product features
f Infeed via the impeller enables a higher maximum speed
f Cost-eective increase of pump output by approx. 20 %
f No additional installation costs
f No additional installation space required
f Possible to operate with a frequency converter
Unrivaled on the market: The A15VLO210 is the only axial piston pump with an inte-
grated impeller. The pump rate can therefore be economically increased by approxi-
mately 20 % with the same nominal pump size and without additional installation
costs.
Pump | Hydraulics
14
Key technical data
f 35 cm
3
displacement (11/18/28 cm
3
in preparation)
f Pressure control (hydraulic/electro-hydraulic)/ow and
pressure compensator
f Operating pressure: Up to 250 bar
f Permissible drive speed: Up to min. 3,000 rpm
Axial piston pump A1VO, series 10:
High control quality even for
low budgets
Excellent price-performance ratio
As it was developed specically for price-sensitive applica-
tions and markets, the new A1VO requires no compromises
regarding eciency and power density. The cost-optimized
design not only provides an especially compact design, but
is also impressive due to its high energy-eciency despite
the constant drive speed. The pressure is controlled without
bypass losses, so that cooling capacity is greatly reduced
or is not needed at all. The series is designed for displace-
ment from 11 to 35 cm
3
and an operating pressure of up to
250 bar.
Advantages resulting from special product features
f Cost-optimized design: Extremely energy-ecient, the
ideal alternative to xed displacement pumps
f Compact design
f Adjustable displacement with high control quality
f No bypass losses: Cooling capacity is greatly reduced or
not needed
f High eciency and power density
f Low noise levels
More power for the money was the objective during the development of this compact
series of pumps for medium-pressure applications. The result: Without compromising
on quality, this small powerhouse produces optimum performance values and excellent
control quality an energy-ecient alternative for xed displacement pumps.
Hydraulics | Pump
www.boschrexroth.com/A1
15
Innovations in electric drives and
controls: For maximum exibility and
more eciency
From new all-purpose frequency converters to complete Open Core Engineering for
individual real-time control with the new drive and control solutions, you can make the
crucial points of your systems ecient, easy to handle and future-proof.
Innovations | Electric Drives and Controls
16
Key technical data
f 1 AC (200 V, 0.4 to 2.2 kW), 3 AC (400 V, 0.4 to 4 kW)
f High overload capacity: 200 % for 1 s, 150 % for 60 s
f 50 C (122 F) ambient temperature without derating
f Motor temperature monitoring (NTC/PTC)
f Fan can be replaced without tools (device up to 0,75 kW do
not have a fan)
f Integrated brake chopper and mains lter (EN 61800-3 C3)
EFC 3600 frequency converter:
All-purpose, perfectly integrable
Saves time and space and adds more quality
Ecient speed control is the basis for energy savings and
low CO
2
emissions the new frequency converters have
therefore been packed with intelligent features which meet
all engineering and usability requirements. Compact, with
practical side-by-side installation, pluggable I/O terminals
and no external components, making installation and saving
space extremely easy. Optimum handling is not only
ensured by the removable operating panel with memory
function for fast transfer of parameters, but also by harmo-
nized parameters across the entire series this saves you
time, improves quality and facilitates series commissioning.
Advantages resulting from special product features
f Compact and complete: Space-saving side-by-side instal-
lation, pluggable I/O terminals with brake chopper and
mains lter for easy installation and integration
f Simply practical: Removable operating panel with mem-
ory function, simple parameter input, harmonized param-
eters across the entire series to save time and improve
quality during series commissioning
With their freely denable V/Hz characteristic curve, compact design and integrated
brake chopper and mains lter, the new frequency converters can be used universally
in a wide range of applications. They are especially easy to install, without additional
peripheral devices.
Electric Drives and Controls | Frequency converter
www.boschrexroth.com/efc3600
17
IndraDrive Mi:
The most exible decentralized
drive system
An all-around talent with integrated safety technology
With the many new or advanced features of the new
IndraDrive Mi, you can be completely exible: The multi-
protocol capability means that it can be used universally
with all products from leading control system manufactur-
ers. The integrated motion logic combines drive, motion
control and processing logic, so that you can carry out
complex motion sequences just on the drive level without
higher-level control.
The integrated safety technology provides eective protec-
tion for people and machines without additional open-loop
control: Certied in accordance with EN ISO 13849-1 for
Safe Torque O and Safe Motion, and saves hardware and
reduces wiring eort.
Advantages resulting from special product features
f Multi-protocol capability: Compatible with all relevant
Ethernet protocols and also all common control products
f Integrated safety technology: For optimum protection
without additional open-loop control (certied in accor-
dance with EN ISO 13849-1; Safe Torque O and Safe
Motion)
f Integrated motion logic: For carrying out complex motion
sequences without higher-level control
f Energy-ecient power supply
The new generation of the IndraDrive Mi can be adapted to individual general condi-
tions unlike any other decentralized drive system. This makes it ideally suited for use in
all modular machines for maximum exibility in the smallest of spaces.
Key technical data
f Up to 20 drives on a hybrid cable up to 200 m long
f Multi-Ethernet sercos, Ethernet/IP, ProNet, EtherCat
f Safety technology Safe Torque O and Safe Motion
f Integrated motion logic according to IEC 61131-3
f Integration of machinery by uncoupling the control communi-
cation
Servo drive | Electric Drives and Controls
www.boschrexroth.com/indradrive_mi
18
IndraControl S67:
The best solution for a wide range of
performance requirements
Key technical data
f Protection category: IP67
f Fully encapsulated for tough ambient conditions
f Fieldbus interface connections for sercos, PROFIBUS,
PROFINET and EtherNet/IP
f Up to 64 I/O modules/520 channels per station
f Up to 50 m gap between two modules, up to 500 m total
length per station
f Extended temperature range from -25 C to +60 C
The I/O system with protection category IP67 fullls technically challenging require-
ments from all industries in automation engineering eciently and with long-term
reliability, even in the most extreme environments. Thanks to the modular design and
easy handling, you can react quickly and exibly to a wide range of challenges.
React quickly and exibly. Anytime and anywhere.
The IndraControl S67 provides you with the latest and most
powerful I/O system with IP67 on the market: The robust
design with high EMC protection enables you to use it in
even the most extreme ambient conditions. And the well-
thought-out modular design facilitates especially quick and
easy installation, short commissioning times and simple
integration into your system. This is the best solution for a
variety of requirements, both technically and economically.
Advantages resulting from special product features
f High-performance and intelligent system bus with opti-
mized data communication for various applications
f Robust design with IP67 with high EMC protection for
use even under the most extreme conditions
f Modular system design with intelligent eldbus couplers
f Quick and tool-free installation using M8 and M12 con-
nectors and a ready-made cable
Electric Drives and Controls | Control
19
Key technical data
f Protection category: IP20
f Fieldbus interface connections for sercos and PROFINET
f Cycle times of 250 s
f Short module reaction times of 1 s per module
f Extended temperature range from -25 C to +60 C
IndraControl S20:
The fastest I/O components of all time
Optimum system integration
With IndraControl S20, the I/O system with protection cat-
egory IP20, real-time requirements with short cycle times
can be carried out easily. In conjunction with the high-per-
formance automation bus sercos, extremely short I/O reac-
tion times can be achieved for ecient production cycles.
This facilitates the most challenging applications, even
under extreme conditions, thanks to the optimized design.
Thanks to its exibility, the modular I/O system optimally
links together with various dierent control topologies. In
conjunction with the new IndraControl XM21 control sys-
tem, the full functionality and eciency is also available as
a high-performance I/O expander.
Advantages resulting from special product features
f Real-time properties on sercos
f Fast signal processing with short update times on the
system bus
f High resistance to EMC interferences
f Reduced emissions
f Easy station installation and device replacement thanks
to tool-free installation
f Long-term reliability thanks to maximum power reserve
f Extended diagnostics
The full performance and function of the fastest I/O technology with protection cat-
egory IP20 on the market is available to you, for even the most challenging applications,
via the Ethernet-based automation bus sercos and using optimum system integration.
Control | Electric Drives and Controls
20
IndraControl XM21:
Control exibly in real-time
Easy conguration, high-performance data processing
Complete motion logic solutions for various applications are
available on the new IndraControl XM platform in conjunc-
tion with the IndraLogic XLC or IndraMotion MLC system
software. All functions are contained in the compact and
robust housing for easy integration into automation net-
works. Modules in the new IndraControl S20 I/O family
expand the open-loop control system in a exible way for
high-performance process integration. Decentralized I/Os,
drives and additional system machinery are connected via
sercos as standard. Optional communication modules
expand the integration options. The service-friendly design
simply reduces the costs for installation and commissioning.
Advantages resulting from special product features
f Easy and exible system conguration with modular I/O
expansion
f Complete control system with high-performance process
data processing
f High real-time capability of the complete system
f Sercos used as a universal automation bus for system-
wide networking
f High availability as wear parts such as fans and batteries
are not required
f Scalable system rmware for motion logic applications
(IndraLogic XLC/IndraMotion MLC)
The rst control system in the new, IndraControl XM modular device family: They
combine the high real-time capability of the sercos automation bus with the new
IndraControl S20 I/O component family in one modular and functionally complete
control system for a wide range of applications in factory automation.
Key technical data
f Modular and robust embedded control design with protection
category IP20
f Integrated eldbus interface connection for sercos with
250 s cycle time
f High control performance via Intel ATOM processor architec-
ture with 600 MHz
f Gigabyte Ethernet, USB, SD card slot, diagnostics LED
f Expansion interfaces for function and I/O modules
Electric Drives and Controls | Control
21
SafeLogic:
More safety,
better engineering
The option for secure machines and systems
Increase your engineering eciency and make it consistently
secure. With the new SafeLogic safety controller, you can
connect a wide safety portfolio via sercos and PROFIsafe
using the multi-safety master function. As there is no reac-
tion between the standard control system and the safety
technology, you can expand the system optionally without
any problems. In this way, variants of series machines are
signicantly easier to create. You can use SafeLogic
extremely eciently as an integrated part of the standard
control systems to make your machines and systems safer.
Advantages resulting from special product features
f Multi-safety master CIP Safety Originator and
PROFIsafe host
f Modular system design thanks to optional safety function
module
f No reaction between standard control system and safety
technology
f Secure communication for integrating the decentralized
safety machinery
f Integrated engineering of the standard control system
and the safety technology with IndraWorks
f Standardized safety programming with PLC open safety
The new SafeLogic safety controller rounds o the portfolio of secure logic processing
solutions as an optional expansion of the standard control system. SafeLogic is e-
cient, can be programmed freely and enables integrated engineering perfect for
machines and interlinked, extensive systems with comprehensive safety machinery.
Safety | Electric Drives and Controls
Key technical data
f Complete safety PLC as a function module with an overall
width of 20 mm
f Safety solutions up to Kat 4 PL e (EN ISO 13849-1) or SIL 3
(IEC 62061)
f Integrated system expansion with max. 96 secure participants
f Digital input/output modules
f Relay modules with internal evaluation of feedback contacts
22
Key technical data
f Secure logic processing up to Kat 4 PL e (ISO 13849)
or SIL 3 (IEC 62061)
f CPU modules with/without EFI interface
f Interface modules for system integration
f Digital input/output modules
f Relay modules with feedback contacts
SafeLogic compact:
The decentralized and
exible safety control system
Modular and ecient control with direct integration into
sercos
SafeLogic compact is the decentralized safety control sys-
tem solution which can be used extremely exibly and
easily: Thanks to the modular system design, you can reduce
your control cabinet size and your hardware costs. Your
engineering becomes easier and more ecient thanks to the
intuitive programming with various modules and functions.
And due to the direct integration of the control system into
the sercos network, you can implement modular machine
concepts with SafeLogic compact more easily.
Advantages resulting from special product features
f Comprehensive module libraries for evaluation, diagnos-
tics and logic processing of machinery signals
f EFI interface for secure station networking
f Comprehensive interface portfolio for exible integration
into the entire automation application
f PC-free hardware replacement using memory plug with
integrated application memory
f Fast shut-o function for fast shut-down of outputs
f Convenient report function for fast application verica-
tion and documentation
With the programmable small safety control system SafeLogic compact, secure logic
processing can be carried out easily and eciently in small- to medium-sized machines.
The control system expands with the number of machinery signals. Dened function
modules and graphic wiring simplify conguration and speed up the commissioning
process.
Electric Drives and Controls | Safety
23
Key technical data
f Input of the linear motion system mechanical data
f Optional input of the maintenance period for the linear
motion system
f Setting the absolute values
f Setting the limit values
f Call up the Easy Startup Mode
EasyWizard software engineering:
Ready to start in three minutes
Fast, easy and reliable commissioning
Commissioning the IndraDrive Cs compact drive has never
been faster, but is still safe. The commissioning time has
been reduced from the previous time of 90 minutes to
around three minutes. The linear motion system data can
now be entered easily and intuitively; it is even possible to
read in the mechanical data using QR codes. A type plate
adapted for the assistant on the linear motion system makes
commissioning easier than ever before.
Advantages resulting from special product features
f Simple, fast and intuitive commissioning of drives
f Extremely short commissioning time of around three
minutes possible
f Reading in of mechanical data also using QR codes
f Text-based and graphical online help for individual input
elds
f Incorrect parameterization is minimized by homogeneous
arrangement of data on the type plate and the Wizard
input screen
f Plausibility check during free data input
f Suitable for all linear motion systems from Rexroth
f For system optimization, the axes can be run in test
mode after parameterization has been completed
EasyWizard is a new, extremely fast commissioning assistant within the IndraWorks DS
engineering framework. It guarantees easy and error-free commissioning of the drive
controllers in conjunction with linear motion systems in the EasyHandling modular
system.
Engineering | Electric Drives and Controls
www.boschrexroth.com/easywizard
24
Unique exibility in programming
Open Core Engineering combines the previously separate
SPS and IT worlds in one integrated range of solutions
based on open standards, software tools, function packages
and the Open Core Interface to enable new freedom. This
bridging combines classic IEC engineering with the new
possibilities of standard language programming. Further-
more, from enhanced access to the control core, individual
real-time control functions can be implemented quickly and
independently. The result: More exibility, individuality and
long-term reliability for machine manufacturers and end-
users.
Advantages resulting from special product features
f Flexible: Standard-language programming in parallel with
classic engineering in IEC 61131-3
f Innovative: Integration of smart devices and IT technolo-
gies in the automation application
f Individual: Fast and economical implementation of indi-
vidual real-time control functions
f Ecient: Simplied engineering using preprogrammed
function packages and ecient software tools
f Reliable long-term: Reliable operation using tried and
tested solutions based on open standards
Key technical data
f Standard-language programming: C/C++, C# (.NET), Visual
Basic, VBA (Oce), LabVIEW G, Objective-C, Java
f Development environment: MS Visual Studio, LabVIEW,
Eclipse, Xcode, Wind River Workbench
f Smart devices: Supports the Google Android and Apple iOS
operating systems
Open Core Engineering:
Redening freedom
and eciency
Open Core Engineering not only speeds up and simplies your software engineering,
but also gives you more freedom and exibility. Now you can choose between various
standard languages for programming, integrate smart devices into your automation
solution and carry out individual software functions in real time.
Electric Drives and Controls | Engineering
www.boschrexroth.com/oce
25
Key technical data
f PLC and motion logic programming based on CoDeSys V3
with object-orientated language extensions
f Function packages such as Generic Application Template,
CamBuilder and technologies
f Integrated Safety Manager for programming secure logic
functions up to Kat 4. PL e or SIL 3
f Standardized integration interfaces such as FDT/DTM, team
engineering and Automation Interface
IndraWorks:
The universal tool for ecient
software engineering
The integrated engineering tool for motion logic
As part of the range of Open Core Engineering solutions,
IndraWorks is the universal engineering framework for auto-
mation systems from Rexroth. It oers centralized project
management as well as all tools for project planning, pro-
gramming, commissioning, visualization and diagnostics.
Complete basic functions for all tasks and powerful toolkits
ensure fast and ecient implementation of your automation
tasks.
Advantages resulting from special product features
f Uniform software framework: Uniform engineering of all
control systems, from the small control system to highly
complex motion applications
f Complete basic functions: Project planning, parameter-
ization, programming, diagnostics, visualization
f Consistent operation: Intuitive interface based on cur-
rent Windows technology with centralized project man-
agement and wizard support
f Generic Application Template: Predened modular pro-
gram and project structure for developing reusable
applications
f Application-orientated functions: Technology libraries,
control of hydraulic axes
f Comprehensive diagnostics: Trace, oscilloscope, pre-
compile, tooltips, context-sensitive help
IndraWorks is the rst engineering framework which has CoDeSys V3 integrated, ready
for the market and ready for use. With IndraWorks, Rexroth is a market leader in engi-
neering motion logic applications with comprehensive wizards and powerful toolboxes.
Therefore, you save a signicant amount of time, money and programming eort, with
increased quality.
Engineering | Electric Drives and Controls
www.boschrexroth.com/indraworks
26 Linear Motion and Assembly Technology | Innovations
Innovations in linear motion and
assembly technology: Work more
precisely, eciently and ergonomically
Contact-free position measuring, moving heavy loads accurately at high speeds and
cost-eectively, or especially cost-eective movement of heavy weights Rexroth is
equally innovative in linear motion technology as in assembly technology, with work-
place optimization or intuitive simulation and planning software. Take advantage of our
process expertise, and the attention to detail in our solutions.
27
Key technical data
f Signal period: 40 m (1 Vss)
f Pitch accuracy: 3 m/m
f Ball rail system: Gr. 20/25/30/35/45
f Roller rail system: Gr. 35/45/55/65
f Rail lengths: up to 4,500 mm in one piece
IMS-I integrated measuring system:
Guide and measure with maximum
precision
Inductive measuring with a 40 m signal period
The IMS-I provides you with a precision instrument that
guarantees excellent workpiece quality due to accurate
position measuring. Thanks to the inductive, contact-free
measuring principle, the system works wear-free, which
reduces your downtime. In addition, it is particularly com-
pact thanks to the integration of the systems, which saves
installation space.
Advantages resulting from special product features
f High system accuracy
f Inductive, contact-free measuring principle
f Measuring function integrated into the guide rail
f Resistant to contamination without additional measures
The integrated measuring system combines Ball Rail and roller rail systems with an
incremental length measuring system in the new IMS-I product. The system accuracy
of this inductive measuring system is comparable to high-precision glass scales, and
is therefore ideally suited for use in external measuring systems in machine tools.
Ball rail and roller rail systems | Linear Motion Technology
28
Key technical data
f Numerous large contact surfaces
f No feedback and no contact between the planets
f Guided planets using synchronization
f Compact design
f Rolled spindle
PLSA planetary screw assembly:
High movement speed,
heavy bearing load, low costs
Compact, robust, economical
Rexroth uses its experience gained from cost-ecient roller
processes when manufacturing spindles, so that they can
oer the planetary screw assemblies at a lower price than
that of their competitors, with the same performance.

A higher load-bearing capacity than that of ball screw
assemblies can be achieved in the same amount of installa-
tion space. The numerous large contact surfaces also
ensure a high level of rigidity, long service life and a high
level of eciency. And because there is no feedback and no
contact between the planets, signicantly higher movement
speeds can be achieved.
Advantages resulting from special product features
f High load-bearing capacity and rigidity thanks to numer-
ous large contact surfaces
f Small installation space thanks to increased power
density
f Quiet operation due to guided planets
f Dierent nut types available
f Reduced lubricant consumption due to eective seals
f Economic solution thanks to rolled spindle
With the newly developed planetary screw assemblies, Rexroth has expanded the
range of uses of electromechanical applications to include the fast movement of heavy
loads with the same performance data and competitive price-performance ratio.
Linear Motion Technology | Screw assembly
www.boschrexroth.com/plsa
29
EMC-HD electromechanical cylinder:
The energy-ecient alternative to
hydraulic cylinders
The robust completely modular system
The new electromechanical cylinders have been created to
provide long service life under tough conditions: With per-
fect sealing and without leakage, a high IP protection class
and a high level of corrosion protection can be achieved.
The precision-rolled screw drives position accurately and
powerfully, but at the same time are characterized by a high
level of cost eectiveness with low operating costs and high
energy-eciency. The congurable servo drive can be pro-
grammed freely, and process parameters can be changed
easily you can therefore also carry out complex processes
accurately and adapt them at any time.
Advantages resulting from special product features
f Simple, robust assembly for long service life, even in
tough environments
f Complete modular system and great variability
f With precision-rolled screw drives for high power with
maximum cost-eectiveness
f Complete system ready to install and use
f Congurable electromechanical servo drive solution for
free programmability and carrying out complex pro-
cesses
The robust electromechanical cylinder has been developed for use in heavy load appli-
cations. Designed as a completely modular system with integrated planetary or ball
screw assemblies, it is designed for cost-ecient work, even under tough conditions.
Cylinders | Linear Motion Technology
Key technical data
f Dynamic load rating (Cdyn): 50 to 470 kN
f Axial force: Up to 290 kN (tension/pressure)
f Max. travel speed: 1 m/s
f Stroke: Up to 1,700 mm
f Protection category: IP65
30
Key technical data
f Complete range of sizes shown
f End processing customized for customer requirements or
according to the catalog
f All conguration options available
Screw assembly congurator:
Available online at any time
Congured easily, delivered quickly
Once again, Rexroth is one step ahead: The new online
congurator provides an unbeatable fast and easy way to
order screw drives. Integrated practically into the Rexroth
eShop, you can order standard components directly or be
guided through the conguration process with images to
your specic solution, while always being informed about
the cost. 2D and 3D data is available to download in all
common formats. Go online. At any time. It couldn't be
easier.
Advantages resulting from special product features
f Easy and fast design using image-guided conguration
f Congurator integrated into the eShop
f Ordering available 24 hours a day, seven days a week
f 2D and 3D data available to download in all common
formats
f Available online anytime and anywhere
Rexroth presents the rst online congurator for screw assemblies: 24 hours a day,
seven days a week, you can now design your specic solution or even order standard
products quickly and easily. With practical cost overview and short delivery times.
Linear Motion Technology | Congurator
www.boschrexroth.com/ballscrew-congurator
31
Workplace layout:
Ergonomics designed in detail
Optimized work
Rexroth develops optimized workplaces according to the
rules of ergonomics or Methods Time Measurement (MTM):
A series of chairs for dynamic seating with perfect lumbar
support, tactile feedback for predictable grabbing and ergo-
nomic tool holders for short and dened movement
sequences.

In this way, users can guard against medical conditions
which can arise due to incorrect posture and static strain.
This not only improves ergonomics, but also the processes,
and not least the health of employees.
Advantages resulting from special product features
f Synchronous technique and weight regulation for swivel
work chairs promotes dynamic sitting, so that employees
sit in a healthier way
f Standardized tool holders keep tools available in dened
places for fast reaching, grabbing and retrieving actions
f Grab container with dividers can be adapted to the cus-
tomer's individual system, and therefore reduces costs
according to lean and MTM principles
Whether it is proper seating in the new dynamic swivel work chairs, predictable grasp-
ing of parts with grab containers for lean racks, or making it easy to reach and retrieve
with standardized tool holders, Rexroth improves the ergonomics in the workplace in
every detail and supports you with well-thought-out optimization for an aging society.
Key technical data
f Swivel work chair: Four design versions textile, PU, articial
leather, ESD
f Chair with synchronous technology, weight regulation and
perfect lumbar support
f Ergonomic tool holders with space for lettering
f Standardized components in accordance with MTM
f All components are conductive for safe use in EPAs (Electro-
static Protected Area)
Ergonomics | Assembly Technology
www.boschrexroth.com/workchairs
32 Assembly Technology | Project planning software
Key technical data
f Electronic product catalog for assembly technology
f Product conguration and calculation of order lists
f CAD library with direct interfaces to all common CAD systems
f Layout Designer for planning frames, work systems and
assembly systems
f Man models for simulating reaching distances and visual elds
in CAD systems and the Layout Designer
MTpro with ManModel function:
Assembly system with ergonomically
optimized design
MTpro is the intuitive software for planning assembly systems. It assists you at every
step, from selection, to conguration, through to ordering products from Rexroth. A
ManModel function enables you to adapt designs so that they are ergonomically opti-
mized for people with the correct reaching distance, the correct distance to working
equipment and the correct angle.
Perfect simulation as early as the planning phase
Using simulation, MTpro facilitates the ergonomic design of
work systems as early as the planning phase, complete with
calculation of bill of material. Using the intuitive operating
concept of the Layout Designer, you can create complex
designs and system layouts yourself in a short period of
time.

The ManModel function signicantly facilitates the design of
ergonomic workplaces, even with a wide range of user
groups: The man models are displayed with clear simulation
of reaching distances and visual elds and can be used in
both the Layout Designer and in any CAD systems.
Advantages resulting from special product features
f ManModel: Standardized models of human forms for
men and women in three sizes small, medium and large
f Standardized positions: Sitting, standing, walking
f Automatic placement of work chairs
f Angles of all joints in the body are individually adjustable
f Display of dierent reaching distances and visual elds
f Possible to use in Layout Designer, and to export to CAD
systems
www.boschrexroth.com/mtpro
33 Energy-eciency | Multi-technology
Variable speed pump drives Sytronix
save up to 80 % of energy
and 20 dB (A) in noise emissions
Sytronix, the combination of robust hydraulics and ecient electronics is the intelligent
answer to increasing energy prices, cost pressure and strict environmental require-
ments. You can control the variable speed pump drives in line with demand using the
intelligent electronic drive unit with the latest rmware and software. The Sytronix port-
folio oers you a nely scaled range of pre-congured, individual sets of inverters,
motors and pumps, together with accessories.
www.boschrexroth.com/sytronix
34 Multi-technology | Energy-eciency
Key technical data
f System performance of pre-congured sets extended from
60 l/min to 480 l/min
f Finely scalable performance levels economy, standard and
advanced
f Up to 150 mm shorter installation length: 25 % more compact
in the upper power range
f Various combination possibilities for optimum scaling
f Nine motor installation lengths, eleven nominal pump sizes
Sytronix SvP 7000:
Dynamic, compact,
energy-ecient
High-performance nely scalable, highly ecient
The SvP 7000 system consists of a pump which is optimized
for variable speed operation, a highly dynamic synchronous
servo motor and a compatible servo inverter, along with
accessories. A completely modular system with nely scal-
able performance levels, which have been extended to a
maximum of 480 l/min and can be optimally adapted to a
wide range of requirements. SvP 7000 drives work in an
open circuit or can provide 4-quadrant operation in a closed
circuit. When interconnected in cascade systems, they are
suited even for extremely high performance in plant manu-
facturing. For maximum performance with optimum e-
ciency.
Advantages resulting from special product features
f Lower noise levels and lower weight
f Compact, as additional couplings, bell housings and
pump supports are not needed
f Improved motor cooling thanks to optimized heat trans-
fer from the motor to the pump
f Improved energy eciency and dynamics due to reduced
moment of inertia
f Practical: Ready-to-install pre-assembled motor-pump
assembly group
f All-purpose: Liquid-cooled motor also available in stain-
less steel
The comprehensive portfolio of pre-congured Sytronix SvP 7000 complete sets has
been expanded with direct-coupled MPA01 motor-pump assembly groups. Take advan-
tage of the benets oered by these customized, compact solutions which can be easily
installed: In small spaces, you can not only be sure of less noise, but above all of greater
dynamics with an energy saving of up to 80 %.
www.boschrexroth.com/sytronix
35 Energy-eciency | Multi-technology
Key technical data
f System performance extended to 90 kW
f 15 power levels
f 5 sizes for optimum use of space in the control cabinet
f New Rexroth Fv frequency converter
Sytronix FcP 5000:
Complete set for power ranges
of up to 90 kW
Basic performance, full eciency ideal for machine
tools
The variable speed FcP 5000 drive sets are designed for
open hydraulic circuits, for highly ecient, and on demand
pressure and ow control. With their asynchronous stan-
dard motors, they are suitable for use as a constant pres-
sure system for numerous standard power units, for exam-
ple, in machines tools. The new frequency converter now
makes operation even easier and extends the power range
to up to 90 kW, as a result of which the complete sets can
be used even more exibly in a wide variety of dierent
industries.
Advantages resulting from special product features
f No commissioning eorts required due to
pre-congured sets
f Simple operation due to manual parameterization
f Operating panel with copy function
f Low commissioning costs
The Sytronix FcP 5000 system has been expanded with FcP 5010 sets for power ranges
from 1.5 to 90 kW. As a result, it is an ideal constant pressure system in machine tools,
for example, especially for systems with low dynamic requirements: Easy to operate,
parameterize and install, including all the eciency advantages of the Sytronix principle.
Return on investment of speed-controlled drives
Operating costs
0
Classic hydraulic
system
Sytronix
Years 1 2 3 4 5 6
Return on
Investment
Time Frame
www.boschrexroth.com/sytronix
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
www.boschrexroth.com
R999000265 (2013-06)
Bosch Rexroth AG 2013
Subject to revisions!
Find your local contact person here:
www.boschrexroth.com/contact
The data specied above only serve to describe the product.
As our products are constantly being further developed, no statements
concerning a certain condition or suitability for a certain application can be
derived from our information. The information given does not release the user
from the obligation of own judgment and verication. It must be remembered
that our products are subject to a natural process of wear and aging.